KICK STARTER 8-5
• Inspect the kick starter idle gear teeth for wear and damage.
• Inspect the kick starter idle gear and its shaft contact surface
for wear and damage.
• Inspect the wave washer for wear and damage.
• If any defects are found, replace the gear with a new one.
INSTALLATION
Install the kick starter in the reverse order of removal. Pay atten-
tion to the following points:
• Install the kick starter guide
1
and tighten the kick starter
guide bolt
2
to the specified torque.
Kick starter guide bolt: 10 N·m (1.0 kgf-m, 7.0 lbf-ft)
• Install the washer
3
onto the kick starter shaft
4
.
• Apply MOLYBDENUM OIL SOLUTION to the kick starter
shaft
4
.
MOLYBDENUM OIL SOLUTION
• Install the kick starter drive gear
5
, washer
6
and snap ring
7
onto the kick starter shaft
4
.
09900-06107: Snap ring remover (Open type)
• Install the return spring
8
into the kick starter shaft hole
A
.
Replace the snap ring
7
with a new one.
