6-34 CYLINDER HEAD, CYLINDER AND PISTON
CYLINDER HEAD COVER INSTALLATION
Install the cylinder head cover in the reverse order of removal.
Pay attention to the following points:
• Install the new cylinder head cover gasket
1
to the cylinder
head cover
2
.
• Apply bond to the end caps of the cylinder head cover gasket
1
as shown.
99000-31140: SUZUKI BOND “1207B” or equivalent
• Install the cylinder head cover No.2 gasket
4
.
NOTE:
Fit the protrusion
A
of the cylinder head cover No.2 gasket
4
to
the stopper groove
B
.
• Place the cylinder head cover on the cylinder head.
• Apply engine oil to both sides of gaskets
5
.
• Tighten the cylinder head cover bolts
6
to the specified
torque.
Cylinder head cover bolt: 14 N·m (1.4 kgf-m, 10.0 lbf-ft)
• Install the spark plug and ignition coil/plug cap. (
2-8)
• Install the radiator covers and fuel tank.
• Install the seat.
INSPECTION AFTER INSTALLATION
• Engine oil level and oil leakage (
2-12)
• Engine coolant level and coolant leakage (
2-18, -19)
• Fuel leakage
• Exhaust gas leakage
• Throttle cable play (
2-21)
• Clutch lever play (
2-20)
• Wiring harness, cable and hose routing (
20-18 to -24)
* Check to be sure that the cam chain No.2 guide
3
is
securely installed on the cylinder head cover
2
.
* Replace the cylinder head cover gasket
1
with a new
one.
Replace the cylinder head cover No.2 gasket
4
with a
new one.
Replace the gaskets
5
with new ones.