LUBRICATION SYSTEM 11-7
• Install the outer rotor
6
.
• Apply engine oil to the oil pump driven gear shaft, outer rotor
and inner rotor.
• Install the oil pump No.1
7
and tighten the oil pump No.1
bolts
8
to the specified torque.
Oil pump No.1 bolt: 5.5 N·m (0.55 kgf-m, 4.0 lbf-ft)
• Install the oil pump idle gear
9
, washer
0
and snap ring
A
.
09900-06107: Snap ring remover (Open type)
• Install the primary drive gear. (
10-18)
• Install the clutch component parts. (
7-6, -7, -9, -10)
• Apply THREAD LOCK SUPER to the primary drive gear nut
B
.
99000-32110: THREAD LOCK SUPER “1322”
or equivalent
• Hold the crankshaft immovable with the special tool and
tighten the primary drive gear nut
B
to the specified torque.
09914-61010: Gear holder
Primary drive gear nut: 90 N·m (9.0 kgf-m, 65.0 lbf-ft)
• Install the right crankcase cover and kick starter lever.
(
8-7, -8)
• Install the brake pedal. (
17-20)
OIL PUMP No.2
Install the oil pump No.2 in the reverse order of removal. Pay
attention to the following points:
• Install the pin
2
into the oil pump No.2 shaft
1
.
• Install the inner rotor
3
onto the oil pump No.2 shaft
1
.
NOTE:
Fit the slot
A
of the inner rotor onto the pin
2
.
Face the punch mark
B
on inner rotor
5
outer rotor
6
to the crankcase.
Replace the snap ring with a new one.
