Suzuki GRAND VITARA JB416, Service Manual

Page: 359 / 474

Automatic Transmission/Transaxle: 5A-40
26) Apply 2 – 4 kg/cm
2
air pressure into fluid holes in the
figure as numbered and check operation sound of
each part.
27) Take clown transmission from stand and install new
gasket and cover plate (1).
28) Measure clearance in shaft direction by applying dial
gauge (1) to output shaft as shown in the figure.
Standard clearance in shaft direction
0.3 – 0.9 mm (0.012 – 0.035 in.)
29) Check that inner shaft runs smoothly.
30) Apply grease to lip of new oil lip seal and drive in oil
lip seal with special tool till it contacts transmission
case.
Special tool
(A): 09923–46020
31) Install a new spacer (1) to manual shift lever (2).
32) Install manual shift shaft (3) to transmission case
through manual shift lever.
33) Drive in manual shift lever pin (1) by using hammer.
34) Align hole in sleeve cover with dent in manual shift
lever and caulk securely with pin punch (1). Then
check that manual shift shaft turns smoothly.
1. O/D clutch 5. Second coast brake
2. O/D brake 6. Second brake
3. Forward clutch 7. Reverse brake
4. Direct clutch
IYSQ01510258-01
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I5JB0A510089-01
IYSQ01510259-01
IYSQ01510261-01
2
1
3
I4JA01512266-01
1
I4JA01512267-01
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I4JA01512268-01