Suzuki GRAND VITARA JB416, Service Manual

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Transfer: Non-Shift Type (Transfer without Shift Actuator) 3C-86
20) Install oil strainer (1) to rear case (2).
Tightening torque
Strainer bolt (a): 10 N·m (1.0 kgf-m, 7.5 lb-ft)
21) Install oil pump inner rotor (3), outer rotor (4) and
drive pin (5) to rear case.
22) Clean mating surface of oil pump cover (1) and rear
case (2), apply sealant to rear case as shown in
figure by such amount that its section is 1.2 mm
(0.047 in.) in diameter, mate oil pump cover with rear
case and then tighten bolts (3) to specified torque.
“A”: Sealant 99000–31260 (SUZUKI Bond
No.1217G)
Tightening torque
Oil pump cover bolt (a): 23 N·m (2.3 kgf-m, 17.0
lb-ft)
23) Clean mating surface of differential lock shift lever
case (1) and center case (5), apply sealant to center
case as shown in figure by such amount that its
section is 1.2 mm (0.047 in.) in diameter, confirm the
each fork of lever case is in groove of the sleeve,
mate differential lock shift lever case with center
case and then tighten differential lock shift lever case
bolts (3) to which thread lock cement has been
applied and differential lock shift lever case dowel
bolts (4) to specified torque.
“A”: Sealant 99000–31260 (SUZUKI Bond
No.1217G)
“B”: Thread lock cement 99000–32110 (Thread
Lock Cement Super 1322)
Tightening torque
Differential lock shift lever case bolt (a): 23 N·m
(2.3 kgf-m, 17.0 lb-ft)
Differential lock shift lever case dowel bolt (b):
23 N·m (2.3 kgf-m, 17.0 lb-ft)
Input Gear Assembly Disassembly and
Reassembly
S5JB0E3326007
Refer to “Input Gear Assembly Disassembly and
Reassembly: Motor-Shift Type (Transfer with Shift
Actuator)”.
2
5
1
(a)
4
3
I5JB0A331103-01
“A”
3, (a)
3, (a)
1
2
I5JB0A331104-01
“A”
2
1
3, “B”, (a)
3, “B”, (a)
4, (b)
I5JB0A331105-03