Suzuki GRAND VITARA JB416, Service Manual

Page: 216 / 474

4A-7 Brake Control System and Diagnosis:
Removal
1) Disconnect reservoir lead wire at coupler (1).
2) Clean outside of master cylinder and take out fluid
with syringe or such.
3) Disconnect clutch reservoir hose (1) from reservoir
(2) for M/T vehicle.
4) Loosen brake pipe flare nuts (2) for master cylinder
(1).
5) Disconnect brake pipes (3) from master cylinder (1).
6) Loosen master cylinder fixing nuts (1) and then
remove master cylinder (2) with reservoir (3) from
brake booster (4).
Installation
1) Install new master cylinder O-ring (1) to master
cylinder.
2) Install master cylinder (2) with reservoir (3) to brake
booster (4).
3) Tighten master cylinder fixing nuts (1) to specified
torque.
Tightening torque
Master cylinder fixing nut (a): 18 N·m (1.8 kgf-
m, 13.0 lb-ft)
1
I5JB0A410016-02
2
1
I5JB0A410012-02
2
3
3
1
I5JB0A410017-01
1
2
1
3
4
I5JB0A410018-02
1
2
3
4
I5JB0A410019-01
1,(a)
1,(a)
I5JB0A410021-02