Suzuki GRAND VITARA JB416, Service Manual

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3C-57 Transfer: Motor-Shift Type (Transfer with Shift Actuator)
Installation
1) Install new oil seal using special tool and plastic
hammer, and then apply grease to oil seal lip.
: Grease 99000–25010 (SUZUKI Super Grease
A)
Special tool
(A): 09913–70123
2) Install front propeller shaft and/or rear propeller shaft
referring to “Propeller Shaft Removal and
Installation: in Section 3D in related manual”.
3) Fill transfer oil referring to “Transfer Oil Change:
Motor-Shift Type (Transfer with Shift Actuator)”.
Transfer Switch Removal and Installation
S5JB0E3316004
Removal
Remove HVAC control module referring to “HVAC
Control Module Removal and Installation: in Section 7A
in related manual”, and then remove transfer switch (1)
from center cluster (2).
Installation
Reverse removal procedure.
Transfer Switch Inspection
S5JB0E3316005
Check continuity between following terminals when
transfer switch (1) operated at each position.
4WD Control Module Removal and Installation
S5JB0E3316006
Removal
1) Disconnect negative (–) cable from battery.
2) If the vehicle is equipped with air bag system,
disable air bag system. Refer to “Disabling Air Bag
System: in Section 8B in related manual”.
3) Disconnect connectors from 4WD control module
(1).
4) Remove 4WD control module with TCM by removing
its nuts, and then separate 4WD control module and
TCM.
(A)
(A)
I5JB0A331032-01
1
2
I5JB0A331003-02
Switch position Terminal
†
(2) 1 – 2
N (3) 1 – 2 – 3
4H (4) 1 – 3
4H-lock (5) 1 – 3 – 4
4L-lock (6) 1 – 4
[A]: Transfer switch connector (harness side view)
[A]
6 5 4 3 2 1
6
5
4
3
2
1
I5JB0A331004-04
1
I5JB0A331005-01