Suzuki GRAND VITARA JB416, Service Manual

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5A-39 Automatic Transmission/Transaxle:
21) Apply grease to thrust washers (1) and install them
to O/D planetary gear (2) and planetary ring gear (3),
and then install O/D input shaft assembly to O/D
case.
NOTE
• Fit claws of thrust washer into holes
securely.
• Use care not to drop thrust washer
installed to O/D planetary gear.
22) When clutch disc or plate has been replaced, check
height difference between O/D case (1) and O/D
clutch cylinder (2) by measuring it as shown in the
figure.
NOTE
Measure at the highest point along inner
circumference of O/D clutch cylinder.
Standard height difference between O/D case
and O/D clutch cylinder
“a”: About 3.5 mm (0.138 in.)
23) Apply A/T fluid to new housing O-ring and install it to
O/D case. Then install converter housing (1) and
tighten housing bolt to specified torque.
Tightening torque
Torque converter housing bolt (a): 35 N·m (3.5
kgf-m, 25.5 lb-ft)
Torque converter housing bolt (b): 58 N·m (5.8
kgf-m, 42.0 lb-ft)
24) Apply grease to bearing race (1) and thrust bearing
(2) and install them to O/D clutch cylinder.
25) Apply A/T fluid to new oil pump cover O-ring and
install it to oil pump assembly. Then install oil pump
assembly aligning bolt holes in O/D case with those
in transmission case oil pump assembly. Apply seal
packing to oil pump assembly bolts and tighten them
by certain amount of torque at each time one after
another till specified torque is attained.
Tightening torque
Oil pump bolt (a): 22 N·m (2.2 kgf-m, 16.0 lb-ft)
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