Suzuki GRAND VITARA JB416, Service Manual

Page: 182 / 474

3C-65 Transfer: Motor-Shift Type (Transfer with Shift Actuator)
11) Install low gear (3), center differential (4) and
reduction shift sleeve (1) to rear output shaft (2).
12) Select shim (1) as follows.
a) Install shim, washer (2) and used snap ring (3)
into rear output shaft (4).
b) Check clearance between shim and washer.
c) If clearance is out of specified value, select shim
from the following table so that clearance
become specified value.
Clearance between shim and washer
: 0.1 – 0.3 mm (0.004 – 0.012 in.)
Available shim thickness
13) Remove used snap ring, and then install new snap
ring (2) and needle bearing (1) to rear output shaft
(3).
14) Install needle bearings (1) to center case (2) using
special tools as shown in figure.
Distance between case and needle bearing “a”
: 0 – 0.5 mm (0 – 0.008 in.)
Special tool
(A): 09913–76010
(B): 09925–98210
15) Install oil pipe (1) and knock pin (2) into center case
(3).
16) Install new front oil seal No.1 (4) into center case
using special tool as shown in figure, and then apply
grease to oil seal lip.
Distance between case and oil seal “a”
: 3.5 – 4.5 mm (0.138 – 0.177 in.)
“A”: Grease 99000–25010 (SUZUKI Super
Grease A)
Special tool
(A): 09913–70123
[A]: Rear case side
0.4 mm (0.016 in.) 1.6 mm (0.063 in.)
0.6 mm (0.024 in.) 1.8 mm (0.071 in.)
0.8 mm (0.031 in.) 2.0 mm (0.079 in.)
1.0 mm (0.039 in.) 2.2 mm (0.087 in.)
1.2 mm (0.047 in.) 2.4 mm (0.098 in.)
1.4 mm (0.055 in.)
1
2
4
[A]
4
3
I5JB0A331042-02
1
3
2
4
I5JB0A331043-01
1
2
3
I5JB0A331044-02
1
2
(B)
(A)
“a”
I5JB0A331045-02