Suzuki GRAND VITARA JB416, Service Manual

Page: 355 / 474

Automatic Transmission/Transaxle: 5A-36
6) Install thrust bearing (1) and thrust bearing race (2)
after lubricating them with grease.
NOTE
Make sure that thrust bearing output shaft
race is installed in proper direction.
7) Install brake applying tube (1) so that its lug (2) fits in
a in transmission case (4). After installation, check
that 4 lugs (3) along the underside of brake applying
tube fit inside of reverse brake piston.
8) Install leaf spring (1) as shown in figure.
9) Remove reverse brake reaction plate of planetary
gear assembly and align lugs of reverse brake plate,
reverse brake disc and reverse brake backing plate.
Install planetary gear assembly to transmission case
so that aligned lugs fit in groove in transmission
case.
10) Measure clearance between reverse brake plate and
lugs of transmission case.
If measured value is less than standard range, it is
possible that something is installed improperly or
dust or fluid is on reverse brake disc, etc. If it
exceeds standard range, adjust it to standard
clearance with selective reverse brake backing
plates as shown after making sure reverse brake
disc, reverse brake plate and reverse brake backing
plate are in good condition. If the clearance is out of
specification, select another plate with suitable
thickness from the list below and replace it.
Standard clearance between reverse brake plate
and lugs of transmission case
0.52 – 1.27 mm (0.020 – 0.050 in.)
Available plate thickness
I5JB0A510160-01
2
1
3
4
I5JB0A510130-02
1
I5JB0A510131-02
Identification No. Thickness
No identification
2.95 – 3.05 mm
(0.116 – 0.120 in.)
“325”
3.20 – 3.30 mm
(0.126 – 0.120 in.)
“350”
3.45 – 3.55 mm
(0.136 – 0.140 in.)
“375”
3.70 – 3.80 mm
(0.146 – 0.150 in.)
“400”
3.95 – 4.05 mm
(0.156 – 0.159 in.)
“425”
4.20 – 4.30 mm
(0.165 – 0.169 in.)
IYSQ01510241-01