Suzuki GRAND VITARA JB416, Service Manual

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3C-85 Transfer: Non-Shift Type (Transfer without Shift Actuator)
15) Install needle bearing (1) to center case (2) using
special tool as shown in figure.
Distance between case and needle bearing “a”
: 0 – 0.5 mm (0 – 0.008 in.)
Special tool
(A): 09913–76010
16) Install oil pipe (1) and knock pin (2) into center case
(3).
17) Install front oil seal No.1 (4) into center case using
special tool as shown in figure, and then apply
grease to oil seal lip.
Distance between case and oil seal “a”
: 3.5 – 4.5 mm (0.138 – 0.177 in.)
“A”: Grease 99000–25010 (SUZUKI Super
Grease A)
Special tool
(A): 09913–70123
18) Clean mating surface of both center case and rear
case (1), apply sealant to rear case as shown in
figure by such amount that its section is 1.2 mm
(0.047 in.) in diameter, mate center case with rear
case and then tighten bolts (2) to specified torque.
“A”: Sealant 99000–31260 (SUZUKI Bond
No.1217G)
Tightening torque
Rear case bolt (a): 23 N·m (2.3 kgf-m, 17.0 lb-ft)
19) Clean mating surface of both center case (1) and
front case, apply sealant to center case as shown in
figure by such amount that its section is 1.2 mm
(0.047 in.) in diameter, mate front case (3) with
center case and then tighten bolts (2) to specified
torque.
“A”: Sealant 99000–31260 (SUZUKI Bond
No.1217G)
Tightening torque
Rear case bolt (a): 23 N·m (2.3 kgf-m, 17.0 lb-ft)
1
(A)
2
“a”
I5JB0A331099-02
2
1
3
(A)
4, “A”
“a”
I5JB0A331100-03
“A”
1
1
2, (a)
I5JB0A331101-02
“A”
1
2, (a) 2, (a)
3
I5JB0A331102-02