Suzuki GRAND VITARA JB416, Service Manual

Page: 357 / 474

Automatic Transmission/Transaxle: 5A-38
15) Install direct clutch assembly by aligning splines in
direct clutch cylinder with planetary sun gear.
NOTE
Ends of splines in direct clutch cylinder and
planetary sun gear should come almost in
match.
16) Apply grease to thrust bearing (1) and bearing races
(2), and then install them to direct clutch.
17) Install forward clutch assembly by putting all lugs of
direct clutch disc hub together and matching them
with groove cut in direct clutch input hub, and at the
same time aligning splines in forward clutch hub with
inner shaft.
NOTE
Use care not to let forward clutch rear No.1
race and thrust bearing installed to forward
clutch hub fall off.
18) When clutch disc and plate have been replaced,
check height difference between forward clutch input
shaft and transmission case (1) by measuring as
shown in the figure.
NOTE
If measured value is less than standard
value, remove forward clutch assembly and
install it again.
Standard height difference between forward
clutch input shaft and transmission case
“a”: About 2.0 mm (0.079 in.)
19) Apply grease to thrust bearing (1) and bearing race
(2), and then install them to forward clutch input
shaft.
20) Install O/D case by aligning cutout in O/D case (1)
and that in transmission case.
NOTE
Use care not to drop thrust rear race installed
to O/D case.
IYSQ01510247-01
2
1
I5JB0A510134-01
IYSQ01510249-01
2. Forward clutch
2. Cutout in automatic transmission
2
1
“a”
I5JB0A510135-01
2
1
I5JB0A510136-01
1
2
I5JB0A510137-02