Suzuki GRAND VITARA JB416, Service Manual

Page: 258 / 474

4E-35 ABS:
Removal
1) Disconnect negative (–) cable from battery.
2) Remove ECM referring to “Engine Control Module
(ECM) Removal and Installation: in Section 1C in
related manual”.
3) Disconnect ABS (ESP
®
) control module connector
as shown in figure.
4) Using special tool, loosen flare nuts (1) and
disconnect brake pipes (2) from ABS (ESP
®
)
hydraulic unit / control module assembly (3).
Special tool
(A): 09950–78220
NOTE
Put bleeder plug cap or the like onto pipe to
prevent fluid from spilling. Do not allow brake
fluid to get on painted surfaces.
5) Disconnect harness clamps (4) from bracket (5).
6) Remove ABS (ESP
®
) hydraulic unit / control module
with bracket from vehicle by removing bracket bolt
and two bracket nuts.
7) Remove bolt and pull out ABS (ESP
®
) hydraulic unit
/ control module assembly (1) from bracket (3) using
flat end rod or the like (2).
CAUTION
!
• Do not give an impact to hydraulic unit.
• Use care not to allow dust to enter
hydraulic unit.
• Do not place hydraulic unit on its side or
upside down. Handling it in inappropriate
way will affect its original performance.
Installation
1) Install hydraulic unit / control module assembly by
reversing removal procedure.
Tightening torque
Brake pipe flare nut for M10 (a): 16 N·m (1.6 kgf-
m, 11.5 lb-ft)
Brake pipe flare nut for M12 (b): 19 N·m (1.9 kgf-
m, 14.0 lb-ft)
ABS (ESP
®
) hydraulic unit / control module
assembly bolt (c): 9 N·m (0.9 kgf-m, 6.5 lb-ft)
ABS (ESP
®
) hydraulic unit / control module
assembly bracket bolt (d): 25 N·m (2.5 kgf-m,
18.0 lb-ft)
ABS (ESP
®
) hydraulic unit / control module
assembly bracket nut (e): 25 N·m (2.5 kgf-m,
18.0 lb-ft)
[A]: With ESP
®
1. ESP
®
control module connector
[B]: Without ESP
®
2. ABS control module connector
C: Pull up to disconnect 3. Lock
D: Pull down to disconnect
3
1
[A] [B]
C
D
3
2
I6JB01450016-02
3
2
4
5
1
(A)
I5JB0A450023-01
2
1
3
I5JB0A450024-01