Suzuki GRAND VITARA JB416, Service Manual

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Transfer: Non-Shift Type (Transfer without Shift Actuator) 3C-80
Transfer Assembly Disassembly and
Reassembly
S5JB0E3326006
Disassembly
1) Remove differential lock shift lever case (1).
2) Remove oil pump cover (1).
3) Remove oil pump inner rotor (1), outer rotor (2), oil
strainer (4) and drive pin (3).
4) Remove front case (1).
1. Front oil seal No.1
: Apply grease 99000-25010 to oil seal lip.
17. Differential lock clutch sleeve 33. Oil drain plug
: Apply sealant 99000-31260 to
plug thread.
2. Front case bolt 18. Front drive sprocket bush 34. Transfer to transmission bolt
3. Front case 19. Front drive sprocket 35. Front oil seal No.2
: Apply grease 99000-25010 to
oil seal lip.
4. Knock pin 20. Rear output shaft assembly 36. Rear oil seal
: Apply grease 99000-25010 to
oil seal lip.
5. Oil pipe 21. Front output shaft assembly 37. Damper
6. Input gear assembly 22. Drive chain 38. Damper bolt
7. Center case
: Apply sealant 99000-31260 to mating
surface of front case, differential lock shift
lever case and center case.
23. Rear case
: Apply sealant 99000-31260 to mating
surface of transfer rear case, oil pump
cover and transfer center case.
39. Shift case
8. Differential lock shift lever case 24. Oil level / filler plug
: Apply sealant 99000-31260 to plug
thread.
40. Shift lever case bolt
9. Needle bearing 25. Rear case bolt 41. O-ring
10. Snap ring 26. Oil strainer : 23 N
⋅
m (2.3 kgf-m, 17.0 lb-ft)
11. Washer 27. Oil strainer bolt : 10 N
⋅
m (1.0 kgf-m, 7.5 lb-ft)
12. Shim 28. Oil pump outer rotor : 50 N
⋅
m (5.0 kgf-m, 36.5 lb-ft)
13. Reduction shift sleeve 29. Oil pump inner rotor : Do not reuse.
14. Center differential assembly 30. Oil pump drive pin : Apply transfer oil.
15. Front drive shaft 31. Oil pump cover
16. Thrust bearing 32. Oil pump cover bolt
1
I5JB0A331085-01
1
I5JB0A331086-01
1
2
4
3
I5JB0A331013-01
1
I5JB0A331014-01