Suzuki GRAND VITARA JB416, Service Manual

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3C-55 Transfer: Motor-Shift Type (Transfer with Shift Actuator)
Repair Instructions
Transfer Oil Level Check
S5JB0E3316001
1) Lift up vehicle and check oil leakage.
2) Remove oil level/filler plug (1) and check oil level is
between 0 and 10 mm (0 and 0.394 in.) from the
lower end of oil level / filler plug hole (2).
If oil is insufficient, pour specified oil up to plug hole.
3) Apply sealant to thread of level / filler plug, and then
tighten it to specified torque.
“A”: Sealant 99000–31260 (SUZUKI Bond
No.1217G)
Tightening torque
Transfer oil level / filler plug (a): 23 N·m (2.3 kgf-
m, 17.0 lb-ft)
Transfer Oil Change
S5JB0E3316002
1) Before changing or inspecting oil, be sure to stop
engine and lift vehicle horizontally.
2) Check leakage.
If leakage exists, correct it.
NOTE
Whenever vehicle is hoisted for any other
service work than oil change, also be sure to
check for oil leakage.
3) Remove oil filler plug (2).
4) Remove drain plug (1), and drain oil.
5) Apply sealant to thread of drain plug (1), and tighten
it to specified torque.
“A”: Sealant 99000–31260 (SUZUKI Bond
No.1217G)
Tightening torque
Transfer oil drain plug (a): 23 N·m (2.3 kgf-m,
17.0 lb-ft)
6) Pour new specified oil up to lower end of oil level /
filler plug hole (3).
NOTE
It is highly recommended to use API GL-5
80W-90 gear oil.
Transfer oil specification
: API GL-5 (For SAE classification, refer to
viscosity chart [A] in figure.)
Transfer oil capacity (Reference)
: 1.5 liters (3.2/2.6 US/lmp. pt)
E91-26 RED/BLK
Transfer actuator
position switch 2
(power)
Approx. 4 V
Ignition switch turned to ON position and transfer shifted
to 4L-lock position
Approx. 2 V
Ignition switch turned to ON position and transfer shifted
to N position
Approx. 1 V
Ignition switch turned to ON position and transfer shifted
to 4H or 4H-lock position
Approx. 0 V Ignition switch turned to OFF position
Terminal
Number
Wire
Color
Circuit
Normal
Voltage
Condition
“a”. 0 – 10 mm (0 – 0.394 in.)
I6JB01331003-01