Table of Contents 1-v
Oil Pan and Oil Pump Strainer Cleaning..............1E-*
Oil Pump Components .........................................1E-*
Oil Pump Removal and Installation ......................1E-*
Oil Pump Disassembly and Reassembly .............1E-*
Oil Pump Inspection .............................................1E-*
Specifications........................................................1E-*
Tightening Torque Specifications.........................1E-*
Special Tools and Equipment ..............................1E-*
Recommended Service Material ..........................1E-*
Special Tool .........................................................1E-*
For J20 Engine .........................................................1E-*
General Description ..............................................1E-*
Engine Lubrication Description ............................1E-*
Diagnostic Information and Procedures.............1E-*
Oil Pressure Check ..............................................1E-*
Repair Instructions ...............................................1E-*
Oil Pan and Oil Pump Strainer Components........1E-*
Oil Pan and Oil Pump Strainer Removal
and Installation ...................................................1E-*
Oil Pan and Oil Pump Strainer Cleaning..............1E-*
Oil Pump Components .........................................1E-*
Oil Pump Removal and Installation ......................1E-*
Oil Pump Disassembly and Assembly .................1E-*
Oil Pump Inspection .............................................1E-*
Specifications........................................................1E-*
Tightening Torque Specifications.........................1E-*
Special Tools and Equipment ..............................1E-*
Recommended Service Material ..........................1E-*
Special Tool .........................................................1E-*
Engine Cooling System ........................... 1F-*
General Description ..............................................1F-*
Cooling System Description .................................1F-*
Coolant Description..............................................1F-*
Schematic and Routing Diagram.........................1F-*
Coolant Circulation...............................................1F-*
Diagnostic Information and Procedures.............1F-*
Engine Cooling Symptom Diagnosis....................1F-*
Repair Instructions ...............................................1F-*
Cooling System Components ..............................1F-*
Coolant Level Check ............................................1F-*
Engine Cooling System Inspection and
Cleaning .............................................................1F-*
Cooling System Draining .....................................1F-*
Cooling System Flush and Refill ..........................1F-*
Cooling Water Pipes or Hoses Removal
and Installation ...................................................1F-*
Thermostat Removal and Installation (For
M16 Engine Model) ............................................1F-*
Thermostat Removal and Installation (For
J20 Engine Model) .............................................1F-*
Thermostat Inspection .........................................1F-*
Radiator Cooling Fan Motor On-Vehicle
Inspection...........................................................1F-*
Radiator Cooling Fan Relay Inspection................1F-*
Radiator Cooling Fan Assembly Removal
and Installation ...................................................1F-*
Radiator On-Vehicle Inspection and
Cleaning .............................................................1F-*
Radiator Removal and Installation .......................1F-*
Water Pump Removal and Installation (For
M16 Engine Model) ............................................1F-*
Water Pump Removal and Installation (For
J20 Engine Model) .............................................1F-*
Water Pump Inspection........................................1F-*
Specifications ........................................................1F-*
Tightening Torque Specifications.........................1F-*
Special Tools and Equipment ..............................1F-*
Recommended Service Material ..........................1F-*
Fuel System ..............................................1G-*
Precautions........................................................... 1G-*
Precautions on Fuel System Service .................. 1G-*
General Description ............................................. 1G-*
Fuel System Description ..................................... 1G-*
Fuel Delivery System Description ....................... 1G-*
Fuel Pump Description........................................ 1G-*
Schematic and Routing Diagram ........................ 1G-*
Fuel Delivery System Diagram............................ 1G-*
Diagnostic Information and Procedures ............ 1G-*
Fuel Pressure Inspection .................................... 1G-*
Fuel Cut Operation Inspection ............................ 1G-*
Repair Instructions .............................................. 1G-*
Fuel System Components................................... 1G-*
Fuel Hose Disconnecting and Reconnecting ...... 1G-*
Fuel Pressure Relief Procedure .......................... 1G-*
Fuel Leakage Check Procedure.......................... 1G-*
Fuel Lines On-Vehicle Inspection ....................... 1G-*
Fuel Pipe Removal and Installation..................... 1G-*
Fuel Injector On-Vehicle Inspection .................... 1G-*
Fuel Injector Removal and Installation ................ 1G-*
Fuel Injector Inspection ....................................... 1G-*
Fuel Pressure Regulator Removal and
Installation ......................................................... 1G-*
Fuel Pressure Regulator Inspection.................... 1G-*
Fuel Filler Cap Inspection ................................... 1G-*
Fuel Tank Inlet Valve Removal and
Installation ......................................................... 1G-*
Fuel Tank Inlet Valve Inspection ......................... 1G-*
Fuel Tank Removal and Installation.................... 1G-*
Fuel Tank Inspection........................................... 1G-*
Fuel Tank Purging Procedure ............................. 1G-*
Fuel Pump On-Vehicle Inspection....................... 1G-*
Fuel Pump Assembly Removal and
Installation ......................................................... 1G-*
Main Fuel Level Sensor Removal and
Installation ......................................................... 1G-*
Fuel Pump Inspection ......................................... 1G-*
Sub Fuel Level Sensor Removal and
Installation ......................................................... 1G-*
Sub Fuel Level Sensor Inspection ...................... 1G-*
Specifications ....................................................... 1G-*
Tightening Torque Specifications........................ 1G-*
Special Tools and Equipment ............................. 1G-*
Recommended Service Material ......................... 1G-*
Special Tool ........................................................ 1G-*
Ignition System .........................................1H-*
Summary of Contents for GRAND VITARA JB416
Page 2: ......
Page 6: ......
Page 12: ...0A 3 General Information...
Page 316: ...4F 53 Electronic Stability Program...
Page 364: ...5A 45 Automatic Transmission Transaxle...
Page 372: ...6B 6 Steering Wheel and Column...
Page 412: ...9D 4 Wipers Washers...
Page 473: ...Prepared by 1st Ed Jan 2006...