Suzuki GRAND VITARA JB416, Service Manual

Page: 217 / 474

Brake Control System and Diagnosis: 4A-8
4) Connect brake pipes to master cylinder and tighten
brake pipe flare nuts (1) to specified torque.
Tightening torque
Brake pipe flare nut for M10 (a): 16 N·m (1.6 kgf-
m, 12.0 lb-ft)
Brake pipe flare nut for M12 (a): 19 N·m (1.9 kgf-
m, 14.0 lb-ft)
5) Connect clutch reservoir hose (1) to reservoir (2) for
M/T vehicle.
6) Connect reservoir lead wire at coupler.
7) Fill reservoir with specified brake fluid.
8) After installing, bleed air from brake system referring
to “Air Bleeding of Brake System: in related manual”
and at the same time bleed air from clutch system
referring to “Air Bleeding of Clutch System: in
Section 5C in related manual” for M/T vehicle.
9) Perform brake test and check each installed part for
fluid leakage.
Master Cylinder Assembly Inspection
S5JB0E4106016
• Check master cylinder for corrosion and smooth
operation.
• Inspect distance “a” to be the following.
If measurement is out of specification, replace master
cylinder assembly.
Distance
“a”: 72.0 mm (2.83 in.)
1,(a)
I5JB0A410020-01
2
1
I5JB0A410012-02
I5JB0A410022-01