Suzuki GRAND VITARA JB416, Service Manual

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4B-2 Front Brakes:
3) Install wheel and lower vehicle.
4) Tighten wheel nuts to specified torque.
Tightening torque
Wheel nut: 100 N·m (10.0 kgf-m, 72.5 lb-ft)
5) Upon completion of installation, perform brake test.
Front Disc Brake Caliper Removal and
Installation
S5JB0E4206005
Removal
1) Hoist vehicle and remove front wheel.
2) Remove brake flexible hose mounting bolt (1) from
caliper (2). As this will allow fluid to flow out of hose
(3), have a container ready beforehand.
CAUTION
!
Be careful not to twist flexible hose while
loosening the bolt.
3) Remove caliper pin bolts.
4) Remove caliper.
Installation
1) Apply rubber grease to slide pin, then install caliper
to caliper carrier.
NOTE
Use rubber grease whose viscosity varies
very little even at –40
°
C (–40
°
F) if applied.
2) Tighten caliper pin bolts to specified torque.
NOTE
Make sure that boots are fit into groove
securely.
Tightening torque
Caliper pin bolt: 36 N·m (3.6 kgf-m, 26.0 lb-ft)
3) Install brake flexible hose as shown and tighten
flexible hose joint bolt (1) to specified torque.
Tightening torque
Flexible hose joint bolt (a): 23 N·m (2.3 kgf-m,
17.0 lb-ft)
4) Install wheel and lower vehicle.
5) Tighten wheel nuts to specified torque.
Tightening torque
Wheel nut: 100 N·m (10.0 kgf-m, 72.5 lb-ft)
6) After completing installation, fill reservoir with
specified brake fluid and bleed brake system. Check
each installed part for oil leakage and perform brake
test.
Front Brake Disc Removal and Installation
S5JB0E4206008
Removal
1) Hoist vehicle and remove front wheel.
2) Remove caliper assembly (2) by loosening caliper
carrier bolts (1) (2 pcs).
CAUTION
!
During removal, be careful not to damage
brake flexible hose and not to depress brake
pedal.
NOTE
Hang removed caliper with a wire hook or the
like so as to prevent brake hose from
bending and twisting excessively or being
pulled.
1
2
3
I5JB0A420006-01
1,(a)
I5JB0A420009-02
1
2
I5JB0A420010-01