Suzuki GRAND VITARA JB416, Service Manual

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Transfer: Motor-Shift Type (Transfer with Shift Actuator) 3C-64
4) Install needle bearing (1) to rear case (2) using
special tool as shown in figure.
Distance between case and needle bearing “a”
: 0 – 0.5 mm (0 – 0.008 in.)
Special tool
(A): 09913–76010
5) Install new rear oil seal (1) to rear case (2) using
special tool as shown in figure, and then apply
grease to oil seal lip.
“A”: Grease 99000–25010 (SUZUKI Super
Grease A)
Distance between case and oil seal “a”
: 3.5 – 4.5 mm (0.138 – 0.177 in.)
Special tool
(A): 09913–70123
6) Install rear output shaft assembly (1) to rear case (2),
and then install snap ring (3).
7) Install front drive sprocket (1), front output shaft
assembly (2), drive chain (3) and needle bearing (4)
into rear case (5).
8) Install front drive sprocket bush (1) into front drive
sprocket (2).
9) Install differential lock clutch sleeve (1) to rear output
shaft (2) as shown in figure.
10) Install thrust needle bearing (4), front drive shaft (1)
and needle bearings (2) to rear output shaft (3).
(A)
1
2
“a”
I5JB0A331036-02
“a”
(A)
1, “A”
2
1
2
I5JB0A331037-04
1
2
3
I5JB0A331038-01
1
2
3
5
4
I5JB0A331024-01
1
2
I5JB0A331039-01
1
2
I5JB0A331040-01
1
1
2
3
4
I5JB0A331041-02