BMW i wallbox Installation Instructions Manual Download Page 1

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BMW i Wallbox

Installation instructions

BMW i

The Ultimate

Driving Machine

Summary of Contents for i wallbox

Page 1: ...BMW i Wallbox Installation instructions BMW i The Ultimate Driving Machine ...

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Page 3: ...BMW i Wallbox Installation instructions 5 EN US ...

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Page 5: ...15 INSTALLATION 16 Prerequisites for installation 16 Recommended installation positions 16 Necessary installation space 17 Removing the casing cover 18 Removing the connector panel cover 19 Installing the Wallbox 20 Connecting the supply line 22 ELECTRICS 23 Connection overview with open connector panel cover 23 SETTINGS 24 DIP switch settings 24 COMMISSIONING 26 General commissioning process 26 I...

Page 6: ...6 Technical data 30 Standards and guidelines 31 DISPOSAL 33 SOFTWARE UPDATE 34 PRODUCT INFORMATION PAGE 35 INDEX 37 ...

Page 7: ...ected by copyright All rights are reserved especially the right to copying and distribution No part of the documentation may be reproduced or processed using electronic systems copied or distributed in any form whatsoever by photocopying scanning or any other process without the written agreement of Bayerische Motorenwerke Aktiengesellschaft Violations create an obligation to pay compensation ...

Page 8: ...downloaded from the Internet at https charging bmwgroup com web wbdoc Symbols used At various points in the manual you will find instructions and warnings of possible dangers The symbols used have the following meanings WARNING Means that death or serious injury may occur if the appropriate precautions are not taken CAUTION Means that material damage or slight injury may occur if the appropriate p...

Page 9: ...by a specialist qualified for the task replacement of the Wallbox Do not remove any markings such as safety symbols warnings performance rating plates identification plates or cable markings The Wallbox does not have a power switch of its own If present the connector plug serves as a power cut off device Otherwise the line protection in the building installation serves as a power cut off device Us...

Page 10: ...outlet installed by a qualified electrician ATTENTION Never clean the Wallbox using a water jet garden hose high pressure cleaner etc Ensure that the Wallbox is not damaged by inappropriate handling casing cover internal parts etc If it is raining or snowing and the Wallbox is mounted outdoors do not open the connector panel cover Risk of breaking the plastic casing Do not use countersunk screws f...

Page 11: ...onnection and is connected to a protective conductor The equipment connector plug must be inserted into the socket which is provided for the purpose and which was installed in compliance with local regulations The instructions in this manual must be followed exactly Otherwise sources of danger could be created or safety devices could be made ineffective Regardless of the safety instructions provid...

Page 12: ... provide information on the currently applicable guarantee terms However the cases listed below are excluded from the guarantee Defects or damage caused by installations which were not carried out as per the requirements in the BMW i Wallbox installation instructions Defects or damage caused because the product was not used as per the requirements in the BMW i Wallbox operating instructions Costs ...

Page 13: ...EN US 13 OVERVIEW Displays and controls Functions Charging of electric or plug in hybrid vehicles 1 Status LED 2 Holder for charger cable connector 3 Charger cable connector ...

Page 14: ...hich direct water jets could strike the Wallbox e g from adjacent car wash installations high pressure cleaners garden hoses In which the installation surface is of insufficient strength to withstand the mechanical loads If possible install the Wallbox protected from direct rainfall in order to avoid weathering icing up damaging by hail or similar If possible install the Wallbox protected from dir...

Page 15: ...t for the Wallbox is set to 32 A Pre installed connection cable As delivered the Wallbox is provided with a pre installed connection cable with a NEMA 6 50p plug which can be inserted into an appropriate socket The following safety measure must be installed Branch circuit breaker max 40 A ...

Page 16: ... damage from condensate water may not arise until at some point after the installation Ideally the Wallbox should be left at the installation location for a few hours in advance If this is not possible then the Wallbox should not be stored overnight in the open air or in a vehicle at low temperatures 5 C List of tools The following tools are needed for the installation Torx screwdriver T40 Recomme...

Page 17: ...lation and operation of the Wallbox If several Wallboxes are installed next to each other then a separation of at least 200 mm 8 must be maintained between the Wallboxes Note The installation height must be complied with in order to fulfill the requirements for indoor and outdoor use Dimensions in millimeters inches ...

Page 18: ...anisms 1 of the casing cover upwards The casing cover should spring outwards a little at the bottom 2 On the underside swing the casing cover forwards a little 2 3 Now unhook the casing cover upwards 3 Note In order to avoid scratches or other damage store the casing cover in its packaging ...

Page 19: ... Release the four screws with which the connector panel cover 1 is mounted ESD Risk of damage Electronic components may be destroyed by being touched Before working with assemblies carry out an electrical discharge by touching a metallic grounded object 2 Remove the connector panel cover The connector panel 2 is now accessible WARNING The cover of connection area 3 for the line voltage may be remo...

Page 20: ...he device is fitted correctly and this is outside the responsibility of the device manufacturer Installation preparations Drilled holes Note Comply with the installation height Upper edge of the drilling template 1500 to 1700 mm 1 Use the provided drilling template and a spirit level to mark the locations for the four drilled holes 1 to 4 2 Drill the attachment holes 3 Insert the plugs Top attachm...

Page 21: ...vity wall you must ensure specifically that the structure has sufficient load bearing capacity Attaching the Wallbox 1 Hang the Wallbox from the two top wafer head screws 1 and 2 Note Ensure that the supply line is correctly laid on the reverse side and that it is not trapped 2 Tighten wafer head screws 1 and 2 3 Then attach the Wallbox using the two lower wafer head screws 3 and 4 4 For safe stor...

Page 22: ... connection cable 1 This can be connected into an appropriate socket using a NEMA 6 50p plug If required the supply line can also be converted by a specialist into a permanent connection to an existing domestic installation but the nationally applicable regulations must be complied with ...

Page 23: ...on RJ45 DSW2 DIP switch X4 Ethernet1 connection LSA terminals T1 Service button X5 USB connection LED Status LED internal Shd Shield connection for Ethernet1 connection terminals X2 RS485 connection ATTENTION The X3 diagnostic connection is suitable only for error analysis and must not be used to connect the device to a network ...

Page 24: ...on Note Switches which are not described here must be left in the OFF position DIP switches The DIP switches are used for addressing and configuring the Wallbox and are located underneath the connector panel cover DSW1 Configuration DIP switch upper DSW2 Addressing DIP switch lower DIP switch example For more detailed explanation the illustration shows the position of the DIP switches for the ON a...

Page 25: ...g current which is less than or equal to the operating current defined on the type plate DIP switch Current DSW1 6 DSW1 7 DSW1 8 Illustration 0 A ON ON ON 10 A OFF OFF OFF 13 A ON OFF OFF 16 A OFF ON OFF 20 A ON ON OFF 25 A OFF OFF ON 32 A ON OFF ON 1 Preset maximum charging current for the vehicle Control Pilot Duty Cycle ...

Page 26: ... section Installing the casing cover Installing the connector panel cover Note Confirm that a current version of the software is available before you install the connector panel cover For further information see section SOFTWARE UPDATE Note The Wallbox must not be used permanently if this cover is absent or damaged Alternative covers are not permitted Attachment bolts 1 Replace the connector panel...

Page 27: ...ts until the casing markings at right and left on the connector panel cover close flush with the casing 2 The connector panel cover must be correctly sealed by the casing For self tapping bolts an increased torque application is required 2 58 ft lb ...

Page 28: ...ly inserted 1 2 Press the cover downwards and then tilt the casing cover 2 towards the back The casing cover must slide into the lower guides with very little resistance ATTENTION Ensure that the casing cover sits correctly into the casing guide on all sides Only a small uniform gap should be present Locking mechanisms 1 Press the lower part of the casing cover onto the Wallbox until the locking m...

Page 29: ...EN US 29 MISCELLANEOUS Dimensions Dimensions in millimeters ...

Page 30: ...A 16 A 20 A 25 A or 32 A 1 phase 3 lines Mains voltage 120 240 V or 120 208 V Y or 127 220 V c a Mains frequency 60 Hz Overvoltage category III in accordance with UL 840 Branch circuit breaker control cabinet Max 40 A Fault current monitoring CCID20 Protection class I IP protection class for device type rating IP54 Type 3R Protection against mechanical impact IK08 Mechanical data Dimensions W x H ...

Page 31: ...prohibited exceeding of temperature A further consequence may be the shut off of the charging process After cooling the charging process is continued and the charging current specification is increased again Temperature range for storage 30 C to 80 C 22 F to 176 F Rate of temperature change max 0 5 C min max 32 9 F min Permissible relative air humidity 5 to 95 non condensing Altitude max 6560 ft a...

Page 32: ...ments UL 2231 2 CSA C22 2 No 281 2 NMX J 668 2 ANCE Personnel protection systems for electric vehicle EV Supply circuits Particular requirements for protection devices for use in charging systems UL 991 Tests for Safety related controls employing solid state devices UL 1998 Software in programmable components UL 61010 CSA C22 2 No 107 1 Electrical Equipment For Measurement Control and Laboratory U...

Page 33: ...n means that electrical and electronic devices including accessories must be disposed of separately from general household garbage Instructions are to be found on the product in the instructions for use or on the packaging The materials can be recycled according to their designation Through re use material recycling or other forms of recycling old equipment you will be making an important contribu...

Page 34: ... inside the device Detailed instructions for the recommended procedure can be found on the BMW i Service page for charging products https charging bmwgroup com web wbdoc The latest software can be downloaded from the Internet at https charging bmwgroup com web wbdoc A new software version may for example take into account modified standards or improve the compatibility with new electric or plug in...

Page 35: ...regulations This limit is intended to provide appropriate protection against harmful interference in a residential situation This device generates and uses high frequency energy and if it is not installed in compliance with the instructions it can result in interference to radio communication However there is no guarantee that there will be no interference in a specific installation If this device...

Page 36: ...ified MEXICO Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation ...

Page 37: ...quirements for selecting a location 14 I Imprint 7 Installation 12 16 Installation prerequisites 16 Installing the casing cover 28 Installing the connector panel cover 26 Installing the Wallbox 20 Intended use 11 L List of tools 16 N Necessary installation space 17 R Recommended installation positions 16 Removing the casing cover 18 Removing the connector panel cover 19 S Safety instructions 9 Sco...

Page 38: ...38 T Technical data 30 ...

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Page 40: ...Mehr über BMW www bmw de www bmw com Freude am Fahren 102469 IA BMW i Wallbox UL 1 2 ...

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