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Chevrolet Camaro 12000 1968 Series, Factory Assembly Instruction Manual

The Chevrolet Camaro 1968 Series Factory Assembly Instruction Manual is a must-have for any Camaro enthusiast. This comprehensive manual covers everything from mechanical repairs to electrical systems. Download it for free from manualshive.com to ensure your classic vehicle runs smoothly and efficiently.

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Summary of Contents for Camaro 12000 1968 Series

Page 1: ......

Page 2: ...s e r v e d Ma d ei nt h eU S A P o r t i o n so f ma t e r i a l sc o n t a i n e d h e r e i nh a v eb e e nr e p r i n t e dwi t hp e r mi s s i o n o f Ge n e r a l Mo t o r sC o r p o r a t i o...

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Page 5: ...OPTIONAL PARTS THAT INSTALL THE SAME AS REGULAR PRODUCTION 1A INDICATES APPLIED MATERIALS ITEMIZED IN UPC 0 NUMERAL T REPRESENTS A CERTAIN MATERIAL LETTER REPRESENTS USAGE il INDICATES RELATED SHEETS...

Page 6: ...CK NUTS BE DRIVEN WITH AIR STALL TOOLS AT SPEEDS SLOWER THAN 350 R P M THIS WILL PREVENT POSSIBLE GALLING OR DAMAGE TO THE LOCKING FEATURES FLUID CARRYING PIPES PIPES CARRYING FLUIDS SUCH AS GASOLINE...

Page 7: ...ght to prevent rotation or looseness NOTEl Assemble all type MB stamped nuts with open end up ICAUTIONI If nut is assembled with open end down it will strip mating stud be fore proper installation tor...

Page 8: ...GAP On hose clamp installations where the pipe tubes or nipples have no beads the following procedure should be followed On hose clamp installations where nipples up to and including 1 4 O D having no...

Page 9: ...hen push stud into clip until back of emblem contacts panel HEADER TOOL NUT PERPENDICULAR TO PANEL FOR UPSET PANEL UNDERSIDE OF NUT HEAD MUST BE FLUSH TO PANEL FOR COMPLETE 360 CONTACT WITH PANEL UPSE...

Page 10: ...TO A FORMULA WIRE DRAW 2C 2T FOR EXAMPLE IF CROWN SIZE OF STITCH IS 7 16 AND THE THICKNES8OFWORKTOBE STITCHED IS 3 16 2 TB4ES 7 16 OR 7 8 PLUS 2 TtttES 3 16 OR 3 8 EQUALS 1 1 4 WXRXDRAW STITCHES HAVIN...

Page 11: ...A 185 DIA hole at existing dimple B 50 K 02 DIA bole at existing dimple 1968 CAMARO 12000 SERIES I RPOC48 A 141 144 DIA 3 holes use cover 2823111 as template B 141 144 DIA 6 holes at existing g C 38D...

Page 12: ...dimples C 920 940 DIA hole at existing dimple 1 9 6 8 C A M A R O 1 2 0 0 0 S E R I E S 1 RPO U63 A 185 189 DIA 2 holes V 8 at existing dimples B 185 189 DIA 1 hole L 6 at existing dimple 1 RPO U17 A...

Page 13: ...1 7 n 3932720 OG 1 3 1 12 37 15 6 L _ 2 2 5 6 n EU 2 7 5 1O 5 3 9 3 n 0 S GH 1 5 5 2 5 2 67 v3 i L 5 3S2 fi 3 2 YZ 276 1 7 r 392 96 OJ r 625 J 2 7 hj _ _L _ 292581 QU 2 7 8 16 5 391 i a OH I S _ 12 6...

Page 14: ...11 Yt 3 9 2 8 3 0 YJ 29283C9 YK or K M I L C 7 278 7S 278 32 32C 347 34 7 320 3 21 3 0 _ 2o 3 34 7 347 320 347 320 2 78 2 8 3 34 7 2 73 2 83 2 7 8 2 6 3 279 2 8 3 273 T 34 7 3 4 7 400 347 _34 7 3 4 7...

Page 15: ...YZ 3923303 YV 3925810 Eli 352d_302_YZ_ 3928302 YZ 3S26303 YV A S E U M T 27d T7 f 278 2787 2 78 233 347 _ _ _ 278 A7_8_ _ 276 2 3 3 C H A R LOAD 1605 1700 Tb75 1605 no o 1700 1800 Io85 T a n o 1605 _...

Page 16: ...AT BUMPER ASM REAR WEW OF FRONT SUSPENSION REAR AXLE LOAD CONDITIONS ik AS SHIPPED OIL WATER 2 GALS OF FUEL 6 RECOMMENDED TIRE PRESSURE CURB WEIGHT OIL WATER FULL TANK OF FUEL RECOMMENDED TIRE PRESSU...

Page 17: ...40__ N65 Uf 2 J Lp A U P E _w V _L_L3 48 3 SPD AUTO OUAL tXHAUST W y e t L 3 0 T I L T STEERING WHEEL PCV FH STEERING _ SPACE SAVll SPA fcHL T1SE LCW TONE MUFFLER w V8_L_30 LOW TONE KUFFLFR W 35C1396...

Page 18: ...CU eASE CPT ic N sie T i 7 35X14 A C 7 35 L4 7 35X14 7 35X14 1216 7 C3 1 A C 7 15 14 A C 7 250 L22 SHIPPED CU 9 SHIPP O OIMEN J OIM EN K CURP SHIPPED CURB 2 2 V 2 2 2 2 32 34 25 32 34 25 35 2 41 2 43...

Page 19: ...F 7 35X14 12417 G i l 4 SPC A C 6 7 35X14 2 75 2 7S L2467 C21 BASE 7 35X14 124fc I G3 I feAS t_ A C 7 35X14 12467 C31 4 SPC 7 35X14 12467 G31 4 SPC A C B 7 35X14 I743LGS 6_ EASE 7 35X14 c 6 CASE _ A...

Page 20: ...CJ 4 8 CIMEN SHIPP 0 5 5 5 6 6 6 5 5 5 6 6 6 6 5 5 6 5 5 5 6 5 5 5 6 5 9 8 C 9 4 91 i 96 n 96 7e 75 77 75 11 0 8 9 4 91 00 6 9 4 91 on 96 94 9 1 0 9 6 C CUP rt 5 n cu c 5 5 5 5 5 5 5 5 5 6 6 5 5 5 5 5...

Page 21: ...F F1CX14 12437 G l CASE A C FK 124Jfc7 G31 jeASE F C 2 2 2 2 2 2 IMEN PbO 69 53 77 63 64 69 64 z CURB 2 76 2 61 85 S9 2 7n 2 71 2 76 2 91 I2 85_ 2 89 OIMF N SHIPPFO 5 94 5 91 5 97 5 79 5 76 6 78 6 75...

Page 22: ...ABEL CANADIAN EXPORT ONLY 1NOTEI Surface must be clean Locate as shown using gummed back to adhere Position so that label may be read from right of vehicle Tune up sticker must readable f front of veh...

Page 23: ...SION VEHICLE IDENTIFICATION NUMBER SPECS For location see engine transmission UPC or RPO 046 DIA HOLES 6 X 3 GROUPS V LN See above for specs FWD INSTRUMENT PANEL i ooo DATE MILEAGE NE 085DIA HOLE FOR...

Page 24: ...M CODE PAINT CODE LEAVE BLANK IF F SO COPO OR PRIME PAINT IS SPECIFIED A 15 VEHICLE SERIAL NUMBER A 29 CARBURETOR SOURCE CODE AUG 1967 SEPT OCT7 NOV DEC N D CODE BAY CITY CARTER HOLLY ROCHESTER B B l...

Page 25: ...COVER UNIT WHEEL TRIM COVER UNIT WHEEL TRIM COVER UNIT WHEEL TRIM COVER UNIT WHEEL TRIM EXTENSION TIRE VALVE STEM EXTENSION TIRE VALVE STEM INSTRUCTION SPACE SAVER INFLATION RING UNIT WHEEL TRIM RING...

Page 26: ...M A R O 1 2 0 0 0 SERIES SHIPPING TIE DOWN SLOT SHIPPING TIE DOWN SLOT NOTEl Remove existing headrest Install front seat protector cover cut 1 1 2 inch slit in cover at each escutcheon Reinstall head...

Page 27: ...D CYL ASM ASH TRAY RETAINER BOTH SIDES CLUTCH FORK PULL BACK SPRING EXTENSION ALL CONTACT POINTS HOOD LOCK BOLT HOOD BUMPERS AT FENDER OPENING APPLIED TO THE SURFACE WHICH CONTACTS THE HOOD FLANGE TRA...

Page 28: ...ANS 3 4 SPEED THRU HOLE IN CASE TRANS EXT BUSHING BEFORE INSTALLING PROP SHAFT YOKE PROP SHAFT YOKE TRANS END ON INSIDE 10 N65 7 M13 7 4 9985044 LUBRICANT HYPOID SOAK WASHER FOR BATTERY POSITIVE TERMI...

Page 29: ...CAM APPLY TO O D OF CAM 9985006 OIL REFRIG ERANT COAT O RING SEAL AT A C CO RESSOR FITTING ASM 12 C60 9985183 OIL ENG THRU FILLER HOLE IN VALVE ROCKER COVER L 6 THRU OIL FILLER TUBE V 8 OIL FILTER GA...

Page 30: ...S SWIVELS BETWEEN SUPPORT TRANS CONTROL SHIFTER LEVER RETAINER AT CENTER PIVOT ATTACHING SURFACES OF INSTRUMENT CLUSTER 7 PLACES CARBURETOR BALL STUD BEFORE INSTALLING THE SNAP ON ACCELERATOR CABLE 12...

Page 31: ...DUCT ASM COWL TOP VENT GRILLE SEAL CLUTCH HOLE PEDAL COVER TO SEAL HEADLAMP RETRACTABLE COVER BUMPER TO COVER PARKING BRAKE COVER TO PEDAL PAD 1Note 1 Apply cement inside cover Must cover entire pad...

Page 32: ...RAY NOZZLE ATTACH MENT 3840733 CEMENT 5 4 PLASTIC SEAM 54A USED TO SEAL DIMMER SWITCH ASM SCREW 1 12 3857962 ADHESIVE 55 USED TO ATTACH GAS TANK ANTI SQUEAK USED TO ATTACH GAS TANK INSULATOR 3399878 C...

Page 33: ...ABEL STICKER TO QUARTER GLASS 3678153 CEMENT BLK 61 NON HARD BETWEEN BACK UP LIGHT SWITCH BRACKET TRANS COVER M13 20 21 22 9981300 UNDERBODY PROTECTIVE COATING UNDERSIDE OF REAR HALF OF SKIRT 11 13 37...

Page 34: ...R MTG TO DASH TO SEAL HEATER BLOWER 6 INLET ASM TO DASH TO SEAL EVAP BLOWER ASM TO DASH TO SEAL A C HARNESS GROMMET TO DASH TO SEAL A C VACUUM HOSE GROMMET TO DASH TO SEAL VACUUM TANK LOWER SCREW TO D...

Page 35: ...12 ANTI FREEZE ETHYLENE GLYCOL COOLING SYSTEM For engine cooling system capacities refer to chart 3909888 11 13 9985166 WAX LIQUID 9985167 OPT COAT ALL EXTERIOR KORZ PAINTED SURFACES 9985137 FLUX GAS...

Page 36: ...M PLATE REAR VIEW MIRROR 17 PART FURNISHED BY FISHER BODY INSTALLED BY CHEVROLET SHEET Cl C2 C3 C4 C5 Dl Ml M2 M3 M4 M5 M6 BODY SILL MOLDINGS OUTSIDE REAR VIEW MIRROR FRONT CARPETS BODY DAMPENER ASSEM...

Page 37: ...SCREW ASM CRANK ARM 20 30 LBS IN 4S CO L6S M JO 45 LBS M NOTE I Mtoks on crank arm must coincide with marks on cover within 5 for park position MOTORS PUMP A5M CHEVIOLET MOTOR DIVISION GMC T WINDSHIE...

Page 38: ...Q l 5 0 H CEMENT 10 oz per job 1 9 6 8 C A M A R O 1 2 0 0 0 S E R I E S T 3888296 3899508 n 3916681 3916688 3916689 BLADE ASM OPT ROD ASM CONVERTIBLE OPT COUPE O P T I WINDSHIELD WIPER fc VENT GRILLE...

Page 39: ...uctions furnished facilities planning epU 1 9 6 8 C A M A R O 1 2 0 0 0 SERIES T 548935 BRACKET IT 3772059 HOSE 6 FILTER ASM QADIA7CB SUPPORT CKcVSCLET MOTOR DIVISION GMC UPC O T I JY V C fCO o AUTM M...

Page 40: ...ASM RETAINER UPC IE o 11NOTEI Bend end of nozzle to adjust stream to 4 inch target area N S W P fi MOTOR PUMP ASM I ENTGRILLE kNG WIRING HARNESS UPC 12 10 IS LBSJN yv 6 WASHER JAR CH ViOL T MOTOR DIV...

Page 41: ...CGO VACUUM PARKING BRAKE PERFORATED HTR CABLE Qjr 6CHL SUT MZO SPSSOO CABLE 1 67E UCATtt DUCTATTACHMENT ACCCLQRA7OR ROD SLIT PROD 5PC O SUJT CLUTCLt PUSU ROD 3O 4OL S IN SCC UPC 9 CHCVtO El T I DASH M...

Page 42: ...2 0 0 0 SERIES 5 3898178 Tj 9423518 T 9985028 TJ 9420721 T 9422654 HINGE ASM NUT U STAPLE 10 REQ D SCREW NUT 10 15 25 35 L6S N CHEV8OUT MOTO D4VISKDN GH C T I INSTRUMENT PANZL COMPARTMENT E o 12000 n...

Page 43: ...WASHER BEZEL NUT KNOB ASM SET SCREW Part of asm with switch in T FF position screw must be at bottom in vertical position CYLINDER ASM FISHER A0 5O LBS IH 5 22 LBS IM iZ Id L6S IM O 15 L85 IN 06 04 Jt...

Page 44: ...1 9 6 8 C A M A R O 1 2 0 0 0 S E R I E S 0 3919123 ASH TRAY ASM IS 9419327 SCREW T 3891674 RETAINER ASM GO 1 1G CREASE 001 LBS S O JN L33 O S L6S V Cr 2VrOLcT OTCR DtViCiON GMC ASH TRAY RADIO CONTROL...

Page 45: ...99897 COVER OUTER Assembly clearance of 06 12 1 9 6 8 C A M A R O 1 2 0 0 0 SERIES l 3839835 TAPE approx J8 inches 2 pcs 9 inches long rrm short 10 top of car with Ball Stud Arm positioned as shown be...

Page 46: ...004 hole 1 place each side in quarter panel 4 places each side in rocker panel 120 fc4 hole 1 lace each side use las a template 120 64 hole 1 place each side UselTlas a template CHSVKOtt MOTOR DIVISI...

Page 47: ...SSEMBLY INSTRUCTIONS 1 9 6 8 C A M A R O 1 2 0 0 0 SERIES 7j 3874252 BRACKET 7 3927398 GASKET o s iss O S 13 Position reinforcement mirror behind front tab of bracket CH YROtfT MOTOR DIVISION GMC T I...

Page 48: ...LET Tl 7644760 PLATE ASSEMBLY INSTRUCTIONS 1 9 6 8 C A M A R O 1 2 0 0 0 S E R I E S Do not loosen 1 tuck mat under kick pad 6 sill plate PARKING BRAKE CABLE TUCK UNDER DASH MfiT PROTECTIVE COVER SEEU...

Page 49: ...19301 SCHEW ASM Tj 3909927 8 DAMPENER ASM RR L R H Tj 3909938 SPL WASHER 3795490 REINFORCEMENT NUT FLUID AUTO THANS 1 25 GALS COMPOUND 006 LBS CEMENT 15 PCS l 9418931 7n HI a sc v ASM sse UPC n 50 DIA...

Page 50: ...T 3903482 REINFORCEMENT H 3872454 SCREW WASHER ASM ASSEMBLY INSTRUCTIONS 1 9 6 8 C A M A R O 1 2 0 0 0 SERIES jc c i c v 0 UPC DATE SYM KVHCN t co o AUTM M CK FLOOR PANEL REINFORCEMENT 12367 497 1 C5...

Page 51: ...61 CUSHION ASM CUSHION ASM CUSHION P WASHER BOLT CUSHION ASM Residual torque after roll test to be 60 lbs ft minimum 3914049 WASHER SPL SPRING MZMT6 NO I N Q T E 1 IT retains I f 2 3J 8j to radiator s...

Page 52: ...UT 3935978 VALVE I IS GREASE APPROX 005 OZ 3939613 4 ROD U R H 3935992 SPRING NOnjBottom out nut on outside of duct when flat of rod is bottomed on inside of duct INSTRUMENT P SNCL 1 CiSVWXfT MOTOR Ot...

Page 53: ...cifled installation torque The residual torque on nut must register a minimum torque of 10 lbs in after 24 hours SCREW ASIC SEALER 3 0 OZ WIRING 1 NQTt I At time of application sealer bead must be 38...

Page 54: ...9892 6 3919089 I K f V ASSEMBLY INSTRUCTIONS 3 9 1 8 8 5 5 OUTLET ASM DEF DUCT ASM SCREW SCREW WASHER SCREW 1 9 6 8 C A M A R O 1 2 0 0 0 S E R I E S T L _ HEATER DE FROSTER DUCT OUTLETS g 12000 5 J v...

Page 55: ...8 8 5 5 HOSE L 6 V 8 CLAMP CLAMP HOSE L 6 V 8 INSTRUCTIONS 71 3838094 NIPPLE 1968 CAMARO 12000 SERIES 3736495 NIPPLE V 8 EXG 3770259 CLIP 9420906 CLAMP L 6 ENG r I5 Z5 LBS FT L E N G N e Q 12 30 LBS N...

Page 56: ...ASM SCREW NUT 1 9 6 8 C A M A R O 1 2 0 0 0 S E R I E S KfTI 9420494 SCREW UPC iZ Attach upper L H screw first to locateQjin instru ment panel LBS IN 20 30 LBS IN T MP c 1 T 1 I HEATER t g 12000 D G 2...

Page 57: ...CE U Attach Q to control asm see shU M5 2 Place control temperature lever in off position 3 Attach opposite loop of T to selector duct temperature lever pin 4 Push sheath toward heater lever until val...

Page 58: ...ROSS MEM ASIC 1 9 6 8 C A M A R O 1 2 0 0 0 S E R I E S 000 I NOTE 1 At body drop use 610 002 pins at locations shown on L R H side V 8 JAJE CHtv Ol T MOTC D4Vi ON G C FRAME ASM 1200C c c ci uss REF A...

Page 59: ...ER CONTROL ARMS A3 SZTER2NC KNUCKLE STUD ASSEMBLIES FRONT WHEEL HUB ASM A4 SHOCK AESORBZR SPRING A5 STABILIZER SHAFT A6 FRONT SUSPENSION GEOMETRY v i hei h s see U Cd j v C L T C C 1 W V K C J FRONT S...

Page 60: ...en lower control arm attaching nuts to specified torque with vehicle weight on the lower control arm assemblies NOTEl Shim to fill gap as reqd caster camber adjustment See sheet A6 Frame pocket may be...

Page 61: ...S 8 102647 NUT A torque of 90 lbs ft max is permissible on nut when slot is in correct position for insertion of cotter pin LUBRICANT LITHIUM SOAP 103385 C PIN NOTE1 Eyelet must be tight in nut slot s...

Page 62: ...RUCTIONS mair X9 6 3 C AMA R 9_L2 0 0OS E R 5 2 21 INOTE i Hold stud at this point when necessary to stop rotation obtain torque End of coil must 1 8 from stop 5P ING S 6O I2O LBS IN 5 25 LBS FT CHCVt...

Page 63: ...8 C A M A R O 1 2 0 0 0 S E R I E S 7 9420603 S 383493 91 3908373 SCREW BRACKET SHAFT FRAME SIDE MEM3E FWO LOWER CONTROL IS 20 LES FT S 10 IS LBS FT NOTEl Mandatory that bolt be assembled from direct...

Page 64: ...0 1 CAMBER 0 W 30 t OF WH U FWD K Posrni e CASTER A GL SiDE V W POS T VE DIRECTION CAM2ER ANGLE FRONT V W ODSLS ALL TOTAL TOE IN 1 8 1 4 HEIGHT CURB AS SKIPPED TOEr AJ X Y CHEVKOIST MOTOR DIVISION GMC...

Page 65: ...KET SPRING TO AXLE 6 SPRING REAR SHACKLE SHOCK ABSORBER BUMPER 1 9 6 8 C A M A R O 1 2 0 0 0 SERIES For springs 4 veiucie heights see UPCO B2 B3 CHEVROLET MOTOR WVr O N C M C T I REAR SUSPENSION CONTE...

Page 66: ...420 LBSL FIU to level of filler plug hole 4B FLUID SYN TRANS PROP SHAFT ASM NUT P 9PT Of AXtf ASH PLUG PART OP DIP ASM This area of shaft must be entirely free of paint T 1 T L e M 8 OWG CHEVSOUT MOTO...

Page 67: ...SEQUENCE A Locate tab in slot to body B Drive screw to side rail for first attachment 1 RR SPRING CHART See UPC 0 1 9 6 8 C A M A R O 1 2 0 0 0 S E R I E S SIDE RAIL NOTE I Install spring eye bolt wi...

Page 68: ...S 3908370 BUSHING 3830840 SHACKLE 272876 NUT 3830844 PIN Must be assembled R H INSTALLATION Tighten with weight on springs OUTBOARD 35 4S L8S fr 40 60 LBS fr L H INSTALLATION CHfVtOttT MOTO DtytSfON G...

Page 69: ...L R H SCREW CEMENT 4 5 IN 12J 3923564 3918503 14J 3932735 3932733 4 16 3909140 63 FLOOR PAN USI H INOTE Install as shown with bolt head toward the front of vehicle R H SHOCK A S INSTALLATION Distail a...

Page 70: ...INDICATOR SWITCH A3 BRAKE PEDAL Bl FRONT BRAKE LINES B2 HEAR BRAKE LINES SHEET TITLE Cl PARKING BRAKE PEDAL FRONT CABLE EQUALIZER C2 PARKING BRAKE CONNECTOR 6 REAR CABLES INOTE1 Brake system to be ins...

Page 71: ...WITCH ASM 3909933 BRKT SWITCH 9419370 SCREW ASM 5452475 CYLINDER ASM 1 7 BRAKE FLUID 125 GAL 3781770 BUMPER 3792566 GASKET 5456779 BOOT INSTRUMENT PA KIEL ZO Zd LBS FT O l O LBS IN IZO IQO LBS IN I Cl...

Page 72: ...is pin during assembly Avoid any expanding tool which nullifies this intent f 6 CSS FT r1NOTI1 Torque nut 1 against clevis after free I play adjustment Adjust clevis to obtain 06 25 inches free pedal...

Page 73: ...ference reflecting nominal design clearance Variation of more than 25 from this dimen sion indicates a quality deficiency in a component part IS2IU With wheels straight ahead in full rebound position...

Page 74: ...M CLIP ASM PIPE ASM L R H SPRING TEE CONNECTOR SCREW ASM BRACKET HOSE ASM BRACKET CUP SCREW CUP SCREW tight fit to axle Position o shield must b over flange of side raiU MAIN CYLINDER AXLE ASM TTlNOTE...

Page 75: ...d torque ASSEMBLY PROCEDURE With the parking brake mechanism in the released position cable tension measuredon the front cable inches in front of the equalizer f5 is 30 lbs With the correct cable tens...

Page 76: ...AMARO 12000 SERIES 3875092 537485 189448 RETAINER CONNECTOR RIVET Form clip securely around cable CHCVtOtET MOTOR DIVISION CMC 1 PARKING BRAKE CONNECTOR i REAR CABLES 12000 DWG P4 L 3 30 RCF Pr i XL 1...

Page 77: ...CH ENGINE FRONT MOUNTING ENGINE MOUNTING REAR CARB CHOKE ENGINE VENTILATION GAS SPARK CONTROL PIPE FUEL PUMP 1968 CAMARO 12000 SERIES SHEET TITLE C5 EXHAUST GAS COMBUSTION AIR PIPES ft CHECK VALVE C6...

Page 78: ...O 1 2 0 0 0 SERIES SHEET TITLE B8 ENGINE FRONT MOUNTING B9 ENGINE MOUNTING REAR C3 CARBURETOR CHOKE C4 FUEL PUMP VALVE ASM GAS SPARK PIPES EXHAUST GAS COMBUSTION AIR PIPES CHECK VALVE C5 C7 AIR CLEAN...

Page 79: ...BIY INSTRUCTIONS 1968 CAMARO 12000 SSJUIS 3825451 SPACES NUT U WASHER BOLT BOLT BOLT CKCVBOUT MO7O DIVISION CMC T I GEirESATO MOUNTING E o 12000 L 6 ENGINE REF P r d 4 1 24I3Z L l L l UPC 6 A3 7il L7...

Page 80: ...WASHER NUT BRACE ASSEMBLY INSTRUCTIONS 1 9 6 8 C A M A R O 1 2 0 0 0 SERIES 9418967 3825452 3825451 9422297 180124 15J 180122 fI5I 191163 BOLT SPL WASHER SPACER NUT BOLT BOLT BOLT OO 40 ISS A so 40 i...

Page 81: ...SM NUT PUMP WASHER U WASHER BOLT ASSEMBLY IFTTTRU CTIO NS 1968 CAMARO 12000 SERIES 3918946 9418823 3852856 BOLT BOLT BOLT I PUMP MOUNTING e g 12000 L 6 ENGINE ct L l A5 5 7 Gl T 7K 47 2 T t r w rr o I...

Page 82: ...103321 U WASHER 9419234 p WASHER 9418822 BOLT _5J 3877606 BOLT T 9422297 NUT 713877608 SPACER 1 9 6 8 C A M A R O 1 2 0 0 0 SERIES CMC UPC 1 PUMP MOUNTING 006 S i L A6 7 to Lft MT CX E I ADD O WAS fTC...

Page 83: ...IES 8 9_ 10 11 12 3876828 3857041 3900434 9419000 103319 187U9 SPACER V 8 PULLEY BOLT L WASHER U WASHER I NOTE I Assemble pulley with stamped part number facing rearward zs 35 ias fr ZO 27lBS fr NOTEl...

Page 84: ...at the time the vehicle is shipped from the plant will result in the latter figures NOTEl Initial A I R pump belt strand tension to be 75 5 lbs This specification is such that the resid ual or stabili...

Page 85: ...tAS 1968 CAMARO 12000 SERIES WATSG PUMP C NKSHAtT 6 M EAF0R O NK SHAFT PUMP GENERATOR RP0M4Q WATER PUMP CRANKSHAFT PUMP RPO C6O PUMP CGANKSUAFT RPQ C6O WITH RPQ N4Q CMEVCGIET MOTOft DIVISION GMC T I E...

Page 86: ...ting sheet A8 A l R PUMP ATER PUMP CENERATOR CRANK SHAFT A I R PUMP tRANK SHAFT I BASE ENG COMPRESSOR GENERATOR POWER STEERING PUMP RPO N 40 I r A l R PUMP f VJ _ GENERATOR A I R PUMP GENERATOR COMPRE...

Page 87: ...UMP COMPRESSOR GENERATOR CRANK SHAFT I BASE ENS 1 GENERATOR 8P0C60 CRANK SHAFT WATER PUMP CRANK SHAFT RPO N4O I GENERATOR COMPRESSOR POWER STEERING PUMP CRANK SHAFT W GENERATOR POWER STEER NO PUMP IRP...

Page 88: ...765 CLAMP Position clamp so it will not interfere with fan ASSEMBLY INSTRUCTIONS 1 9 6 8 C A M A R O 1 2 0 0 0 SERIES TJ 3891554 HOSE OUTLET L 6 ENG 3892628 V 8 ENG NOTE 1 Minimum clearance between ra...

Page 89: ...rupture filter OIL ENG 1 250 GALS 001GAL T 3886081 3876870 A AS 3916328 179820 6437955 3853870 TUBE OIL LEVEL GAGE L 6 ENG V 8 ENG VALVE ASM OIL FILLER BOLT FILTER ASM OIL CONNECTOR blLCAP BARTOr ASM...

Page 90: ...w v been torqued 13830134 BOLT IT 1108CC5 STARTING MOTOR ASM L 6 ENG 1108367 V 8 ENG 1 9 6 6 C A M A R O 1 2 0 0 0 SERIES 3880880 3816511 273801 BOLT BRACE NUT T E g S 2O S AT L 30 40 6S ST L _ f STAR...

Page 91: ...f l Wire from dist to neg terminal Loosen nut position terminal between nut clip j 1115208 COIL ASM 121852 n 3702799 BOLT RETAINER OO MANDATORY that STAKE MARKS between distributor and cylinder case F...

Page 92: ...977555 COIL ASM SHIELD ASM SHIELD ASM SCREW ASM SHIELD SCREW RETAINER RETAINER NOTE1 Loosen nut on neg post of coil position dist wire term between nut clip fi RART OF ENGINE PART OFENGINE i SEDFOR PO...

Page 93: ...der of screw molt be seated against threaded brass sleeve in not 3897349 NUT IGN SW J 1116694 SWITCH ASM IGN 0l 3923942 BEZEL IGN SW 25 30 L8S M CH V O T MO7O D4YISION GMC VOLTAGE REGULATOR fc IGNITIO...

Page 94: ...LT BRACKET STOP BRACKET FRAME U 4 R H 1 9 6 8 C A M A R O 1 2 0 0 0 SERIES 7 jj 3932799 MOUNTING ASM AKZ lOi 3768390 Tl 1361640 l2 103328 PS 9419073 SCREW ASM NUT L WASHER BOLT FKOAfT Of M6JN CHSVSCXf...

Page 95: ...NUT 3892733 4 BRACKET FRAME L t R H 1 9 6 8 C A M A R O 1 2 0 0 0 SERIES 5 T 3768390 T 1361640 5 3945413 ORol 3786494 SCREW ASM NUT STOP ENG MOUNT L H SCREW ASM L H T I ENGINE FRONT MOUNTING s 12000 v...

Page 96: ...M L WASHER BOLT SPU WASHER ASSEMBLY INSTRUCTIONS 1 9 6 8 C A M A R O 1 2 0 0 0 S E R I E S TRANSMISSION SUPPORT ASM S UPC ZJ CHfV OUT MOTOR OtVISKX GMC T 1 ENGINE MOUNTING REAR j g 12000 DWGS 24 67 J...

Page 97: ...0 0 0 S E R I E S 3918984 3859374 3829058 6255773 6424191 581112 ROD CONNECTOR CLAMP CLIP VALVE GROMMET CHfVtOttT JMOTOR DIVISION GMC II r CARB CHOKE ENGINE VENTILATION E g 12000 L 6 ENGINE D A T 5 24...

Page 98: ...I ON S 1 9 6 8 C A M A R O 1 2 0 0 0 SERIES Slide hoses far enough on control pipe to remove slack 5 3S GAS SPARK CONTROL PIPE i FUEL PUMP g 12000 L 6 ENGINE DWG VAMPE1 5 2 PS C KEF Pral c f L L 1 37...

Page 99: ...INOTEI Push choke assembly towards rear before tightening screw I NOTEj Long end o choke rod must assemble to the thermostat coil INOTE1 Inboard vertical surface at the lower horizontal surface of the...

Page 100: ...12000 SERIES 12 13 14 15 3887023 3732426 3890458 445673 445686 VALVE ASM GASKET HOSE SPARK PLUG OPT SHIPPING BOLT PLUG OLE IN CYL CASE tOO 2S LSS N 40 60 18S IN 20 2S CSS ft Z 40 IN 2O J0 LBS FT CH VR...

Page 101: ...S 3918952 PIPE ASM 5361992 VALVE ASM 3880812 EXTENSION 3903381 PIPE ASM U H 3890414 R H S0 70 LBS M 14 20 LBS rr T 1 T L e M 8 D W c v T EXHAUST GAS COMBUSTION CHECK VALVE 12000 rE r 2 4 L l C AIR c P...

Page 102: ...3939003 3901782 3918954 9419C02 1C3319 HOSE STICKER GASKET SCREW U WASHER Install hoses with trade mark as shown ends 1 NOTE I Install muffler asm adapter tube and snap on retain ing ring Position of...

Page 103: ...l 3924632 9 l3 3938790 Til 3923254 CLAMP VALVE ASM GROMMET HOSE MUFFLER CONNECTOR HOSE HOSE II las 3888198 3918954 7024767 103319 9419002 ELBOW GASKET VALVE ASM L WASHER BOLT Position air cleaner int...

Page 104: ...1 9 6 8 C A M A R O 1 2 0 0 0 SERIES 9419008 9419892 103319 BOLT P WASHER L WASHER NUT LEVER RETAINER SEALER 10OZ 30 40 LBS IN 60 80 LB JN CM VKQtS MOTOt MVISiON GMC UPC fc ROD PI ATOR CONTROLS LEVER...

Page 105: ...must be taken during installation of Retainer Q onto Cable T and the proper tooling must be utilized to press the Retainer Q into hole on Accelerator Pedal Rod to assure the cable is not f KINKED or f...

Page 106: ...6J 3707713 SLEEVE 71 103373 PIN iNOTEl Accelerator rod must turn freely in bushing after assembly and must be orientated as shown with swivel at carburetor end INOTEl Must be assembled in direction sh...

Page 107: ...rator control rod E so that it enters freely into carburetor lever INOTE TO check throttle adjustment of completed vehicle depress accelerator pedal to wide open throttle position The carburetor lever...

Page 108: ...LEASE BEARING C2 CLUTCH PEDAL 6 LINKAGE C3 CLUTCH SHAFT PUSH ROD C4 LINKAGE ADJUSTMENT STEERING COLUMN ASM SEE UPC 9 V LN LOCATION SEE UPC 0 SHEET B2 FOR SPECS TRANS REAR MOUNTING SEE UPC 6 CHCVfOLET...

Page 109: ...1 2 0 0 0 SERIES 3 0 Lever must be installed on top of anti rattle spring with spring installed parallel to cen ter line of column ANTI RATTLE SPKW6 PART OF COLUMN CHCVtOifT MOTOff DIVISION G M C U PC...

Page 110: ...ROD 1ST I EV GREASE 01 LBS GROMMET BUSHING P WASHER RETAINER JL2J3895241 T 9418931 H 103321 Ti 382103 16 382104 n 9421287 l8j 9419234 Fl9 3920289 LEVER 1ST NUT L WASHER CLAMP SWIVEL BOLT P WASHER LEV...

Page 111: ...ll Grommet in Trans Levers Slide Swivel into Rods A B then loosely assemble Swivel Clampsy Bushings Plain Washers Lockwashers and Nuts C to Trans Levers See View A 5 Tighten Nut C using recommended to...

Page 112: ...m a m 1 9 6 3 C A M A R O 1 2 0 0 0 SSaiES BEARING ASM V 8 ENG L 6 ENGINE UJ 907963 909422 T 3841738 BOOT T J 2 A GREASE GRAPHITE 0055 LBS T 1 T L e M 8 DA C 1 V CLUTCH 12000 G5 2 47 TOUT OTC D4V5CON...

Page 113: ...0 0 S E R I E S io ITT SCREW SEAL ASM BUMPER GREASE 0066 LB ICAUTION Retainer _1J must i scribe a legible line on end of clevis pin during assembly Avoid any expanding tool which nullifies this intent...

Page 114: ...1 8 8 5 5 SHAFT ASM SEAT STUD SPRING RETAINER SEAL L WASHER NUT SCREW BRACKET EXTENSION 1 9 6 8 C A M A R O 1 2 0 0 0 SERIES 3899021 flil 3749084 3866568 124829 3840845 3895211 3849703 3840843 SPRING...

Page 115: ...etween throwout bearing and clutch fingers Insert a 198 Spacer F between clutch fork and Adjusting Rod A Rotate Adjusting Rod against Spacer until it has a 5 in lb torque Hold Adjusting Rod and tighte...

Page 116: ...YSTEM REAR EXHAUST PIPE 6 HANOERS A5 EXHAUST SYSTEM MUFFLER ASM 4 HANGER A6 EXHAUST SYSTEM EXHAUST MUFFLER ASM CHECKING P H I 1968 CAMARO 12000 SERIES Bl GAS TANK 6 STRAPS B2 LOWER FILLER NECK 6 COTER...

Page 117: ...niformily to specified torque 8 lbs ft minimum inspection torque after roll t Dimension indicated is reference L 70 reflecting nominal design clearance Variation of more than 25 from this dimension in...

Page 118: ...n at over 250 r p m free to prevent excessive heat buildup and consequent galling of nut or stud Tighten nuts uniformily to specified torque 8 lbs ft minimum inspection torque after roll test cri vr c...

Page 119: ...nominal design clearence Variation of more than 25 from the dimension indicates quality deficiency in a component part See UPC 0 Sheet A6 for proper clamp location FRAME COMPARTMENT FHN Apply to full...

Page 120: ...ensions indicated are ref reflecting nominal design der Variation of more than 25 from this dimension indicates a quality deficiency in a component part 64 108 LBS IN JL5 SO LBS IN R AR QTR PANEL EXHA...

Page 121: ...HIS DIMENSION INDICATES A QUALITY DEFICIENCY IN A COM PONENT PART ASSEMBLY INSTRUCTIONS 1 9 6 8 C A M A R O 1 2 0 0 0 S E R I E S MUFFLER BEAD 1 57 UR H OF MUFFLER CHEVSOLST MOTC D4V1SJON G M C J I EX...

Page 122: ...ity deficiency STRAP TANK ASM ANTI SQUEAK BOLT NUT ASSEMB 1 Instal onto 2 Install 3 Run onto and torquej GASOLINE PROCEDURE and run n upper torque 80 O CBX A NOTE After fuel tank is mounted tank may b...

Page 123: ...ERIES OPT NECK LOWER RING SOLDER OPT SOLDER 065 1b job FLUX SOLDERING 05 OZ NECK UPPER NOTE Nofluxor residue should be allowed to remain in tank or filler neck after soldering operation to CHCVIOLC7 M...

Page 124: ...R O 1 2 0 0 0 SERIES 3932778 3932776 T 3826008 3764856 T 9420825 T 3786275 3786276 PIPE L 6 ENG V 8 ENG HOSE L 6 ENG V 8 ENG SCREW CLIP ASM CLIP SCREW CLIP flD Position large end of clip forward I n U...

Page 125: ...E ASM TAPE A Approx 2 tiu B Approx 6 iiu GASKET CLAMP SLEEVE L WASHER 1 9 6 8 C A M A R O 1 2 0 0 0 SERIES 2 9 To G2 3837950 3892976 6427872 6427871 3724851 SCREW HOSE METER ASM V 8 L 6 TAPE rCh v cr...

Page 126: ...ASM A3 STEERING GEAR COLUMN A S S E Al 3 L Y n S7RUC7iONS 1 9 6 8 C A M A R O 1 2 0 0 0 S E R I E S SHEET TITLE A4 STEERING COLUMN TO DASH SEAL A5 STEERING WHEEL A6 INSTALLATION SEQUENCE T 1 T L e 8 T...

Page 127: ...ar relationship to each other after adjustment within 2 M NUT WASHER FART I OF GEAR ASM LSS M i0 O LBS FT iO6 Sb LSZ Itf L5S T Inboard clamps L R H side Open end of clamp must be positioned within 15...

Page 128: ...driving upper attaching screws 19 3907454 O J 3909149 I 385099 RETAINER SUPPORT INNER FRONT BOLT ASM so that holes match correct size bolt CAUTION With the 20 30 spacing dimension measured at lower pi...

Page 129: ...SEMBLY INSTRUCTIONS 1 9 6 8 C A M A R O 1 2 0 0 0 SERIES CEMENT 3 0 0 2 CEMENT PLASTIC SEAM 3 PIECES 3916615 TRIM COVER 6777V SEALER 20 OZ 3O 4O CHCVIOLf 7 MOTOR DIVISION GMC T j STEERING COLUMN TO DA...

Page 130: ...6 8 C A M A R O 1 2 0 0 0 S E R I E S NUT PART OF COLUMN ASM Notch in steering wheel hub must be in line with mark on shaft 3O OL8S FT J tyOTE Steering wheel must be assembled to shaft with center spo...

Page 131: ...le holding rag joint to flange clearance dimension X shown on Sheet A 3 8 Position wedge E to distance required to fill gap do not force wedge beyond this point 9 Holding wedge in position install for...

Page 132: ...e the wheel 6 tire asm exceeds 5 os either the tire or wheel is excessively out of balance asm should be rejected For un balance conditions in excess of 3 oz inches splitting of weights may be done if...

Page 133: ...ENCH CHART T Position wheel so that tire valve stem is down F Housing to be positioned at bottom of column against stop DEPRESSION IN KKOERBQDX COLUMN DEPRESSION IN UNDERBOOY COUPE Lug wrench to be sl...

Page 134: ...SERIES SHEET TITLE Bl SEALS PROTECTIVE COATING B2 FENDER TO FENDER SKIRT A7 NAME PLATE EMBLEM B3 B4 B5 B6 B7 B8 RADIATOR SUPPORT TO FENDEft FENDER SKIRT SKIRT TO FENDER EXTENSION VALANCE PANEL HOOD C...

Page 135: ...S HEADER HOOD LOCK CATCH SUPPORT HEADLAMP HOUSING HEADLAMP HEADLAMP aiZ L PARKING LAMP UPPER s LOWER GRILLE C A T P GRILLE EXTtN VALANCE P HEL LICENSE PLATE BRACKET CMCVtOifT JftOTOt WVfclON GMC UPC S...

Page 136: ...laces to reinforcement B Spotweid 20 places to 1 C Spotweid 4 places to reinforcement 1 9 6 8 C A M A R O 1 2 0 0 0 S E R I E S E 1 L GREASE T 3857663 SCREW ASM 20 30 LBS FT CHuVRCiTT OT0R D4VI K Nr G...

Page 137: ...7203 SPRING 3927464 SEAL COWL j y 9419301 SCREW ASM T 3886617 HOOD ASM i 20 30 LBS FT CKSV Ct T JftOTOI T I HOOD HINGE COWL K g 12000 DWG SZ4 6 DATE Z L 5 f REF 3 L 7 XVt ON CMC GRILLE SEAL 1 76OO7 1...

Page 138: ...6 8 C A M A R O 1 2 0 0 0 S E R I E S 4 3916654 5 9419753 TI 271172 PLATE NAME NUT NUT ZZ L6S FT IS LBS IN CHr VSOLiT MO C l D ViS 3N G V C 1 HEADER TO FENDER J GRILLE UPPER M g 12000 1 DWG 5 23 67 D...

Page 139: ...1172 9919303 3846854 RIVET BRACKET NUT SCREW NUT HEAD R pAneu NOTE Locate LU between ro 5 No 6 bar from top ol grille on g 2 L S 3S SO L S M IO IS CH2VKCUET MOTOR DIVISION GMC GRILLE UPPER LOWER CENTE...

Page 140: ...ASM 3927483 4 EMBLEM L 6 R H 12400 9413 53 NUT 1 9 6 3 C A M A R O 1 2 0 0 0 S E R I E S 7 64 lhAr D A HOLE CKEVlO lcT D VJl ON C C UPC AUTH W CK T NAME PLATE EMBLEM E g 12000 j G rJ RF L 3 b _jf Pre...

Page 141: ...H SIDE 6 PLACES R H SIDE C 6 PLACES L H SIDE A V J t rA IS L 7 I N S I K W L I I V H 1 9 6 8 C A M A R O 1 2 0 0 0 S E R I E S jTj 3909123 SEAL LOWER L H 3899873 R H PROTECTIVE COATING 14 GAL T 392185...

Page 142: ...R O 1 2 0 0 0 S E R I E S 71 3847757 SC3EW WA ASM 8 3856065 SCREW 6 WA ASM 9417954 NUT 3921854 RETAINER DASH PANEL BRACKET DAW PANEL BRACKET f ZZ 13S FTAI T T I e 8 oCHCVtOtET JttOTOff FENDER TO FENDE...

Page 143: ...SCREW ASSEMBLY INSTRUCTIONS 1 9 6 3 C A M A R O 1 2 0 0 0 S E R I E S T 3711834 SHIM As reqf d J 3845256 U1 NUT 71 3903479 80 BRACE L R H FENDER CTR REINF NO I BODY MOUNT UPC I FRAME r 2 2 LGS FT A 3...

Page 144: ...4845 NUT NT 3847962 SCREW ASM conv only T 3891627 8 EXTENSION ASM FENDER L R H T l 886620 PANEL ASM VALANCE FENDER I DAMPENCR QRACKLT UPC 1 CONV ONLY S 22 CSS FK BUMPER BRACKET UPC C c v c z U C AJJTI...

Page 145: ...ted until hood fender line up to dimension shown Adjust hood lock bolt until hood header peak surface line up to dimension shown See sheet metal checking SCREJV NUT NUT 19 6 3 CAMARO 12 0 0 0 S 2 R I...

Page 146: ...G V 8 ENG SHROUD ASM V 8 ENG BUMPER L 6 ENG GUARD RAD FAN L 6 ENG DRAIN COCK CLIPL R H V 8 ENG SCREW L H SIDE ONLY NUT L H SIDE ONLY ANTI FREEZE COMPOUND SCRKW WASHER ASM __ 3010177 T 3893812 TJ 37453...

Page 147: ...8 8 5 5 1 9 6 8 C A M A R O 1 2 0 0 0 SERIES CK2YCOIST MOTOa WVJCtON GMC T I SHEET METAL CHECKING E g 12000 DWG 5 23 67 DATE L S 7 J CO rj R E F B8 1 7800 9 79008 l 71 OO L 243 1 0O799 U P C DATE SYM...

Page 148: ...O 70 6 N LCe 4 FLUSH Z TO 06 MOV PQ6R m OG7D fZO ourffo h OF booK AT 77 e HOOO 4 Z Ob FLUSH TO GENDER f K UA HOOO TO 66 FLUSH TO NOTE1 Adjust to align rear bumper parallel to tail lamp housing CiiCvTO...

Page 149: ...GINE D4 A l l ENGINE WIRING V 8 ENGINE A12 HEADLAMP AIMING Bl FUSE PANEL B2 INSTRUMENT CLUSTER B3 INSTRUMENT CLUSTER LIGHTING B4 INSTRUMENT PANEL HARNESS B5 INSTRUMENT PANEL HARNESS B6 LIGHT SW CIGARE...

Page 150: ...W ASM TRAY ASM BOLT 1968 CAMARO 12000 SERIES _4J 3887588 Tfl 9420941 CLAMP SCREW ASM MDIATOR SUPPORT Lip of clamp must fit in slot of battery 60 80 LBS IN CKfVtOLiT MOTOI DIVISION GMC T I BATTERY TRAY...

Page 151: ...A R O 1 2 0 0 0 S E R I E S 174916 9420415 378082 L WASHER SCREW FELT WASHER LUB HYPOED 009 LBS TICNj To prevent diode damage all connections incfu iing generator regulator and relay must be tightened...

Page 152: ...ES GQ 3857706 C U P 7 SAME AS L6 ENGINE RUST PREVENTIVE 125 OZ Each terminal SCRCW C WASUCR CUARG NG OQCUT L AO JUNCTION BLOCK RADIATOR 6UPP0RT Clips part of engine Eend to position shown T l T e g o...

Page 153: ...UTION When assembling battery cable terminals to battery do not open beyond position shown or permanent set and loose connections will result With terminals fully open push onto battery post as far as...

Page 154: ...headlamp 10j to the headlamp housing is 2 Assemble the above headlamp housing assembly to the fender header panel valance panel upper lo ver center grille and radiator support in the following sequenc...

Page 155: ...9419755 9427942 916638 3925429 AJ S 1 BLY INSTRUCTIONS 1 9 6 8 C A M A R O 1 2 0 0 0 S E R I E S 20 30 V 8S IH T SIDE MARKING LAMPS g 12000 DATErfZ if Cl 1 L r i 8 745L L L 12 A 7 ZH7 1 LU...

Page 156: ...7 HORN ASM LOW NOTE TJ 9000214 HORN ASM HIGH NOTE T 3853846 SCREW CIRCUIT UEAO HEAD LAMP CIRCUIT C AP P0SlTlV CA6UE RADIATOR SUPPORT CL PCPART CUPfPARTOFHAXN G N FORWARD LP PACKING LAMP H G VOr HO W C...

Page 157: ...ER TEMP ITCH A ENGINE MP NQ 4X BOLT PART OF ENGxHARN ASM NOTE Assemble generator fwd lamp connector to engine harness connector before assembling 16 NLET MANIPOL A C generator see UPC 6 NOTEj Small en...

Page 158: ...ee of chassis paint OPT NUT L WASHER NUT WASHER 1 9 6 8 C A M A R O 1 2 0 0 0 SERIES 3799990 CLIP Install clips on outside of heater case 3864327 RETAINER 12 9427325 SCREW ASM l5 1993427 SW ASM WATER...

Page 159: ...en to allow term to be positioned between nut clip H I 3906181 CLIP 6ALANCE OF EN Z HARNESS S4ME AS L NOTEl Press boot over switch asm EXISTING CLIP CONNECTOR see 3HTA3 STAfZTER 1AOVO 14 20 L6S ft 20...

Page 160: ...in true vertical and hori zontal Alignment 2 Vehicle to be curb minus 1 2 tank of gasoline or equivalent PRODUCTION SETTING ALL HEADLAMPS Vertical Aim U0w Up Horizontal Aim 0 R L Vertical aimspectfic...

Page 161: ...Junction block terminals before spraying sealer Al H0L DASH PAHCL FU3C PANEL ASM PART OF MST PANEL wfim MM f CHoV OLBT MOTOR DIVISION G M O 1 IT T FUSE PANEL ASM M g 12000 D W G J D A T E REf B L P W...

Page 162: ...SERIES I6 1 E 6295255 CLUSTER GROUND WIRE 9415464 SCREW 121752 L WASHER o eo LBS M A T CH VIOiC7 MOTOR MVISK N GMC T T INSTRUMENT CLUSTER e g 12000 DWG S J 4 7 DAT L i K n REF BZ L 79JOO L L L l UPC...

Page 163: ...mp T T 1 9 6 8 C A M A R O 1 2 0 0 0 SERIES 3886902 P WASHER 274004 BULB 3882798 SOCKET ASM GRAT 454626 BULB A BRAKE T T B t GENERAfOR T T 11 3883748 SOCKET ASM BLK A OIL PRESS T T 3 131014 4 134530 5...

Page 164: ...UCTIONS 1968 CAMARO 12000 SERIES Tl 2962664 INSULATOR 12300 400 TI 3724851 TAPE 4 in Insulator to inst pnl compt light terminal wire fil 445109 NUT 44 cr TOOt CrtON SIGHAL FLASH CHEVROLET MOIOK DIVISI...

Page 165: ...S 3 9 1 8 8 5 5 7 6295059 HARNESS ASM 1968 CAMARO 12000 SERIES R S6PAN6L PAGfOFHARNeSS 1 CnEVKXBT MOTOR WVJSKDN GMf 7 INSTRUMENT PANEL WIRING HARNESS o 12000 3 VG 5 7 K R E F f L Vfc 7 L L L L U P C D...

Page 166: ...L WITH A COMBINATION INDICATED BY 1968 CAMARO 12000 SERIES j j 3886987 ROD ASM 3904861 NUT ASM 7 jFJ 1995164 SWITCH ASM LIGHT 171 3923943 BEZEL CONNECTOR Part of instrument panel wiring harness 2O 3O...

Page 167: ...tact is made when brake pedal is depressed to dimension shown SW TCH MTG JBRKT NUT CONNECTOR Part of instrument panel wiring harness A SWITCH MTG BRKT Part of Brake Pedal Bracket Asm BRAKE PEDAL IN NO...

Page 168: ...WASHER ASSEMBLY INSTRUCTIONS 1 9 6 8 C A M A R O 1 2 0 0 0 SERIES Tl 9419329 T j 9421851 SCREW SCREW ASM Cl 2VrOt cT C7C3 DiVIC CM Gh C UPC DATE SY rcvryoN fcf ccsa AUTH tm CK COURTESY LAMP WIRING u...

Page 169: ...NiiT L WASHER SWITCH ASM STRAP ASSEMBLY INSTRUCTIONS 1 9 6 8 C A M A R O 1 2 0 0 0 SERIES PARKING PfOAL ASM CA8U 35 50 ISS M OL T MOTC 7 DtVJi ON G C r PARKING BRAKE ALARM L e g 12000 DATE REL 523 C...

Page 170: ...T R U C T I O N S 1 9 6 8 C A M A R O 1 2 0 0 0 S E R I E S 398165 KNOB ASM 12 l 2 E GREASE TEFON 064 OZ I3 3909549 COVER 14 3909550 COVER AUTIONI Position switch actuator hazard flasher plunger in of...

Page 171: ...ever into Reverse 2 Locate Reverse position of switch by manually pushing switch drive tang to left and inserting 093 dia pin to depth of 250 in 3 Install switch to column and rotate switch clockwise...

Page 172: ...CE CAUTION Shaft asm to cluster cluster asm to instrument panel to be made prior to shaft grommet installation clip positioning to avoid kinking INSTRUMENT CLUSTER NOTE Position color idcnt mark insid...

Page 173: ...S 911242 1367472 9414724 3 9 1 8 8 5 5 LAMP ASM GROMMET SCREW 1 9 6 8 C A M A R O 1 2 0 0 0 SERIES A fSS CK vecm MOTOR T I REAR LICENSE LAMP e g 12000 DWG 5 cS C 7 r H REF C L DtVISlON G C L L UPC D T...

Page 174: ...L 18 BRN 20DBL 10 R HORN RLY KEY WARN BUZZER L H PARK DIR SIG LP 20 P DBL B 20 BRN 20 DBL 20 LBL 14 B W 14 B L H MARKER LP CH5V C w T ACTCI D ViS CN GK C WIRING DIAGRAM FRONT END ENGINE COMPARTMENT M...

Page 175: ...18 OR 14 BRN 3 9 i S 5 5 FUSE PANEL ASM BULXHEAD CONN r 20 DBL 20 LBL i 5 o a p 2 24 BRN W 20 DG 20 W 2C LG iui Mi f LLLLLU L_LUJJ LLLdiIE 18 OR Id LBL 2 T J f _J20 J 14 OR is L 20 LG C l j v J WIRING...

Page 176: ...LBL 12 R 18 T 20 T 20 BRN 2 0 BRN 1 8 OR 1 8 LBL 18 B 18 DBL 18 LBL U H COURT LP W S WIPER SW L H DOOR JAMB KEY WN SW BODY HARNESS ILLUM LP BRAKE ALARM R H SIG LP GEN WARN LP ILLUM LP ILLUM LP FUEL G...

Page 177: ...KER LP L H CORNER LAMP CONV ONLY BODY HARNESS 20BRN I R H TAIL STOP DIR SIG LAMP R H BACK UP LAMP GROMMET LICENSE LAMP L H iii BACK UP LAMP TAIL STOP DIR LAMP L H MARKER LAMP CHEVROLET MOTO DIVISION G...

Page 178: ...S ARE LOCATED IN UPC 0 MISCELLANEOUS LABELS L STICKERS IDENTIFICATION NO PLATE CUSTOMER VEHICLE PROTECT Of PLATE MISCELLANEOUS SHIPPING LIST SHIPPING PROTECTION Seat Covers Wax LUBRICATION COOLING SYS...

Page 179: ...907444 SPU NUT T8J 3874534 BUMPER BRACKET LICENSE PLATE BOLT BRACKET PAD BOLT WASHER NUT J19j 3893807 25 3929905 2l 3929955 IS 3930189 9417950 24j 103320 25 9417954 SUGGESTED FRONT BUMPER ASSEMBLY SEQ...

Page 180: ...SM 3909140 SCREW ASM 1 9 6 8 C A M A R O 1 2 0 0 0 S E R I E S 3886661 2 BRACKET ASM U ft R H 3874534 BUMPER 3907444 NUT SPECIAL 3927473 BRACKET ASM CEMENT SEAM 1 CHfVtOt IT MOTOR DIVISION CMC T REAR...

Page 181: ...U WASHER 3916607 GUARD ASM 3916600 BRACKET 120377 NOT 1 9 6 8 C A M A R O 1 2 0 0 0 SERIES LBS rr CHCVtOtCT M01O OfVtSJON CMC UPC t n sm writuo mcon AUIH M at T I REAR BUMPER GUARD g 12000 D W G S23...

Page 182: ...NGINE ENGINE ENGINE ENGINE ENGINE L 6 250 Cu In L 6 Low Comp Export V 8 327 Cu In V 8 350 Cu In V 8 396 Cu V 8 396 Cu V 8 396 Cu In In Aluminum Head In Hi Perf V 8 396 Cti In Spc Hi Perf V 8 Low Com E...

Page 183: ...35 U17 U03 U15 U28 U27 U25 U46 U26 U29 U63 U69 U79 U80 U18 U57 BATTERY Export BATTERY Less Export HEADLAMP xport ANTENNA Rr Manual CLOCK Electrlc CONSOLE Frt Comp Inst Cluster HORN Low ff Dff Note IND...

Page 184: ...ept as shown below See Parts List or Bill of Materials for part numbers UPC 12 ELECTRICAL 12L CIRCUIT BREAKER 6 WIRE ASM Assembles same MRPOC06 ASH INOTEI Plug into fuse panel L e marked Ace Fused CH...

Page 185: ...8 5 5 THTLE 1 9 6 8 C A M A R O 1 2 0 0 0 SERIES CONTENTS CONTROL 6 CYLINDER ASM 9419303 2 3770978 SCREW CLIP BODY HOSC BOO tO 20 IBS u MOTOR DIVISION G M C UFC AUTM M C M TRUNK LTD RELEASE EQUIPMENT...

Page 186: ...S 1 9 6 8 C A M A R O 1 2 0 0 0 SERIES oooe U model has body side molding it should be loosened to allow edge guard to slide underneath ooors oe CKSVSOtET MOTOX DtV ON U PC SYM AUTK M CK j DOOR EDGE G...

Page 187: ...7706 SCREW 3858195 SCREW j 3897314 i 3906118 SWITCH ASM OPT j 101 4849847 CIRCUIT BREAKER ASM For hole piercing information see UPC 0 Sheet A8 5 RADIATOR SUPPORT HSNER BODY W A SS PLENUM PANEL HORAJ R...

Page 188: ...h Keater blower air inlet asm screw hole T 3823111 COVER QH 56 J CEMENT 3 92 oz E COIvIPOUND 76 oz Tj Apply around outer edge 40 ft 3919171 MAT ASM 9l 3868790 FASTENER I 10 For hole piercing informati...

Page 189: ...E R I E S LnFl 9424858 SCREW 6 438159 444588 444667 PLUG OPT WITH RPO L70 7J 9414923 CLAMP F 1191141 CAP 3903478 COVER fo 3839835 TAPE Adh approx 18 ins 2 pcs 9 ins long Attach screw at this location...

Page 190: ...SM CONV DUCT CONV SPACER EXC CONV GRILLE ASM GRILLE CONV RETAINER CONV COVER EXC CONV BRACKET CONV GASKET CONV FLANGE SCREEN ASM CONV CAPACITOR ASM TOP Body wiring connectors to be installed by Fisher...

Page 191: ...he ttre to motor dnring spare tire I Noni Position wheel so that valve stem is down PROD WRENCH Housingtobe bottom of column agai PROD JACK feZ 9f LBS IN i CK2VROLIT MOTOR DIVISION GMC T 1 SPARE TIRE...

Page 192: ...FITTINGS COMPRESSOR FAN BELTS PULLEYS L 6 ENG COMPRESSOR FAN BELTS PULLEYS V 8 ENG 1 9 6 8 C A M A R O 1 2 0 0 0 S E R I E S SHEET TITLE Dl EVAPORATOR P O A S T VALVE D2 EVAPORATOR P O A S T VALVE RP...

Page 193: ...al for Part UPC 3 FRONT ac UPC 4 AXLE A3M REAR 3 UPCf UPC 6T4 or same as IPO orsaaeasBPO 7A 7B 6 OH a RPOM35 UPC 10 WHEELS 4 UPC 13 BAIX4T0M RADIATOR A FANSBBOODd RPOV01 Paris List or BUI of CHCVKOiCT...

Page 194: ...A M A R O 1 2 0 0 0 SERIES 12 138479 L WASHER 13 3895931 SPRING T U 3895930 PIN STAKE SECURELY TO E3 15 3895928 ARM 16J 274574 RETAINER 17L 204 208 dia 2 holes in side shroud panel Use existing holes...

Page 195: ...927 CONTROL ASM VACUUM 3891700 VALVE ASM 1968 CAMARO 12000 SERIES 03891701 HOUSING VALVE R l 3891707 CUP VACUUM SHEET PLENUM PANEL Oi V OtST TrfOTO BVtSlON G M C 1 T i AIR CONDITIONING PLENUM VALVE g...

Page 196: ...m in housing hold v lve closed with 2 lbs min load 3 9 1 3 S 5 5 3891708 9981098 SEAL CEMENT 281 3895959 SEAL 27 3891702 LINK ASM a G16 oz Sesd to plate b 002 oz 8eal to housing 0025 o Seal to housing...

Page 197: ...R O 1 2 0 0 0 SERIES 3932215 3929061 OZ f GASKET DUCT ASM DISTT Insert flange under flange on retainer 3919551 OUTLET DLST Insert flange into retainer on air 6 defroster dist 3769610 P WASHER 3919513...

Page 198: ...A M A R O 1 2 0 0 0 SERIES _6j 9424858 SCREW Tl 9985028 STAPLE 10 REQ D 9423663 OPT jD 3891766 COMPARTMENT ASM J 3893821 INSTR PNL TRIM PLATE AJ Install L H screw prior to R H 30 40 LBS IN UPC t VISON...

Page 199: ...DAPTER ASSEMBLY INSTRUCTIONS 1 9 6 8 C A M A R O 1 2 0 0 0 SERIES 6 PROD PART c T o r e s c T Gr c I AIR CONDITIONINC SIDfi CUTLETS AND HOSES g 12000 D W G 5 23 7 U 3 REF A3 l SZS t L L L UPC C60 A8 D...

Page 200: ...0 SERIES A 3899747 8 3846202 3784845 9419303 9422836 BRACKET L R H SCREW NUT SCREW NUT _6J 3925731 Tj 8526398 TI 3925732 CONDENSER ASM GASKET TUBE ASM FOR MOUNTING OF RADIATOR RPO VOl ISO LBS IN k k 5...

Page 201: ...R 9420065 SCREW IJj 3925734 BRACKET UPR fTI 8526398 GASKET 1 9 6 8 C A M A R O 1 2 0 0 0 SERIES TO EXPANSION VALVE i 4 O A HOLE a PIAC AT 7 A 3 LSS 7T 9 27 LBSrIN Cw v T k rz2 c v z i c r c AIR CONDIT...

Page 202: ...LT EXC CONV 1 3909938 SPL WASHER EXC CONV T 9985029 WIRE 22 PLACES EXC CONV 6 3937188 SEAL EXC CONV 3937129 30 BAFFEL R L H EXC CONV 124829 NUT EXC CONV 3937131 SEAL Remove backing for Installation w...

Page 203: ...R I E S TJ 3843250 BRACKET REAR lO 180122 BOLT ll 3843253 PLATE HI 444S84 BOLT l3 137119 L WASHER U 2985954 EIGH TENSION WIRE if 2986300 SPARK PLUG WIRE CYL NO 4 l6 2986301 SPARK PLUG WIRE CYL NO 5 n...

Page 204: ...BCLT SHIM Use as reqd BRACKET REAR NUT STUD SUPPORT REAR 1 9 6 8 C A M A R O 1 2 0 0 0 S E R I E S 14 3841724 BOLT flSl 3841722 SPACER SEE SHT D4 FOR ATTACHING PARTS SEE SET E2 FOR ATTACKING PARTS 20...

Page 205: ...T j 103321 179840 lOJ 3854059 122104 1 9 6 8 C A M A R O 1 2 0 0 0 S E R I E S 3765135 P WASHER 3896983 BRACKET 3903382 CHCV XtT OTO DIVISION G AIR CONDITIONER COMPRESSOR MOUNTING 12000 V 8 ENGINE MA...

Page 206: ...semble front mounting bracket to com pressor torque bolts 2 Assemble rear mounting brackets to com pressor start bolts 3 Position front rear brackets relative to supports on engine 4 Add shims be ween...

Page 207: ...5 1 968 L WASHER SHIM Use as BRACE Rr BOLT L WASHER BOLT SUPPORT P WASHER CA req d Lwr 7 X ARO 1 2 n 120377 15 3921953 l9 3921952 20J 9418967 2l 3754153 22 3928906 000 SERIES NUT BOLT SUPPORT RrLwr BO...

Page 208: ...186634 BOLT 3765135 P WASHER 121 9418967 BOLT 9419054 BOLT 14 3872726 SUPPORT REAR BRACE 1519418931 NUT 5 CTH71 B MAUTTAT 3 I X MESION A LR ZO 3OLBSFT 40 60 L8 FT CHSVCOttT MOTOR DtVSSiCN GttC AIR CON...

Page 209: ...8 C A M A R O 1 2 0 0 0 SERIES TRANSMISSION VACUUM H05 VACUUM U0 A AUTO TRANSMISSION FORWARD C60 VACUUM HOSE IV 8 ENGINE I ro 100 LBS IN FORWARD CbO VACUUM nose craveouT MOTOR WVIS CN GMC T I AIR COND...

Page 210: ...BELT STRAND TENSION See UPC 9 PRMPCR AUTO TRANSMISSION A I R RJMP RJLUtY CAUTION I Do not remove shipping straddle plate plugs from rear of com pressor until immediately before assembly of hoses to co...

Page 211: ...l 3877414 396 ENG Fa 3847705 BELT COMPRESSOR 307 327 ENG 3906681 396 ENa Tj 3908920 PULLEY ASM WATER PUMP 6 FAN 3876846 RPO M35 81 3845642 B LT A LR PUMP AUTO TRANSMISSION lCAUTIONl Do not remove ship...

Page 212: ...ASM CLAMP HOSE GASKET TUBE ASM SCREW 20J 3902250 UQU P BLECD LINE 25 Inch minimum clearance between equalizer line all adjacent J brackets hoses clamps At time of application sealer bead must be 38 d...

Page 213: ...8 C A M A R O 1 2 0 0 0 S E R I E S 3925743 3859062 3873950 TUBE CLAMP SCREW LBS IN 2O 3OLBS IN 35 40 LBS IN Evaporator assembly same as sheet 01 except as shown AIR CONDITIONING EVAPORATOR P O A S T...

Page 214: ...MUFFLER ASM T V 8 ENG OIL REFRIGERANT 0063 qts 1 9 6 8 C A M A R O 1 2 0 0 0 SERIES 3706737 103321 120677 WASHER L WASHER BOLT W A G 10 PARTOfCOMPASM COMPRESSOR ASM 0 RING PART Of COMP ASM L 6 CNGINC...

Page 215: ...0 0 SERIES 13 3840818 CLAMP See Item 1 for CAUTION Note 32 P A OL PL4CC5 rr 18 T NO DWPliS v J time is hose ocA icating arm on clamp to project beyond bead on pipe v 5 3 3902253 3849952 3843394 T 379...

Page 216: ...hose must route over at all times l7 3767476 PLUG SPL 7 iil 3792381 SPACER water pump hose NOTE Hose slack must positioned rearward clip prior to securing clip to fender PROD CUP HOSE THERMO HOUSING...

Page 217: ...ON FENDER SKIRT AIR CONDITIONING HOSES RECEIVER DEHYDRATOR ASM AIR CONDITIONING HOSES V 8 QN NC CHEVROLET MOTO WVISiON GMC T I AIR CONDITIONING HOSE ROUTING e g 12000 DWG 5 23 67 DATE 5 L 6 6 va C RC...

Page 218: ...S ASM A C SCREW TAPE 4iiu V 8ENG Coil tape excess harn compressor leads FUSE L WASHER swrrcH ASM GASKET NUT HAfiMESS u 3883844 GASKET TO rf C COMPRESSOR P a r t o f 6 tNOTEj Remove perforated portion...

Page 219: ...2985611 6 1 444684 181593 V 8 L 6 PNa WITH RPOT60 BOLT V 8 L 6 396 ENG EXT ASM W S 8 ENG OZ 6291260 9422033 120524 COMPRESSOR PRSDN WASHER Bat Neg Cable R RIGCRANT PRODUCTION BATTER PR0O BAT POS CABL...

Page 220: ...9420494 3891795 SCREW SWITCH ASM PROD SCREW Htr cable PROD CABLE NUT Htr 3942664 RETAINER PIN Part of temp controk arm g ft TAB Part o f air temp v control arm VAC CONTROL HOSE ASM CONN Part of A C h...

Page 221: ...ASH jNOTS Remove slit portion of dash mat PROD CLIPCON DEFR DUC CABLE ASSEMBLY SEQUENCE 1 Attach T Q to control asm see shU E3 2 Place control temperature lever in off position 3 Attach opposite loop...

Page 222: ...1 2 0 0 0 S E R I E jF 3895905 HOSE VAC A 171 3841230 SCREW CONTROL ASM AIR INLET PLENUM PANEL S i O JD V NT CL P DEPR DUCT HOSE ASM VAC OUTLET HOSE PH P ON PL MUM T r _1 _ i CONTROL ASM AIR INXET SID...

Page 223: ...ARO 12000 SERIES HOSE ASM VAC HARNESS PLENUM TO W S V PSX TO U6HT SMTCH A C OUT HOZC LH CUP fan p eno n CHSVEOltT MO1O DIVISION GMC T 1 I AIR CONDITIONING INST PANEL WIRING g 12000 OATEeel CZ FM c R E...

Page 224: ...NTROL COMN 4ES STO COMMECTOG Rework prod Inst Pnl Harness 1 Cut heater resistor leads 1 50 inches before breakout discard the conn 2 Remove terminal brown wire from prod heater switch conn insert into...

Page 225: ...Diverter door switch N C P B COMPRESSOR Clutch coil Bio 40W Switch cont cable Temp cont cable Fan speed switch Splice Production wiring Wire is part of equipment Air conditioning wiring Views shown In...

Page 226: ...ESS CONNECTOR TO COMPRESSOR CLUTCH TERMINALS AFTER LEAK TESTING B A FUNCTIONAL TEST OF COMPLETED ASSEMBLY MUST NOW BE MADE SEE SHEET E10 C THE HEATING SYSTEM CAN BE CHECKED BY MOVING THE f TEMP CONTRO...

Page 227: ...ct fitting from Refrigerant Charging Board to Process Coupler 6 Charge Air Conditioning System with specified amount of Refrigerant 7 Close valves on Process Coupler disconnect quick connect fitting f...

Page 228: ...EW I 9414754 SCREW The following parts are released by Chevrolet installed by Fisher Body 3927448 RETAINER 3927449 RPO Z87 DOOR INNER PANEL CABLE POOR OUTER RETAINER F SHER BODY EXISTING HOLES 10 IS L...

Page 229: ...lustrated in this RPQ See Parts List or Bill of Materials for part numbers UPC 1 BODY 1A23 INSTRUMANT PANEL PARTS 3 1A2E ASM ASH TRAY I 1A2C VENT HEATING A C Assembles same as C60 UPC 7 TRANSMISSION 7...

Page 230: ...S r Paint entire rear portion of the upper and lowe1 seat separator compartment interior cavity w black paint W 30 A848 for a distance of 6 50 forward of rear compartment wall 10J 3919073 SPRING HI 94...

Page 231: ...3921826 9417587 9419840 9419755 3919069 3919076 3919070 9422455 3919072 1 9 6 8 C A M A R O 1 2 0 0 0 SERIES IT 3919075 RIVET 3126659 NUT 3929942 SPRING 3929923 COVER R CONSOLE IS H A V LENS A a M C...

Page 232: ...3877 RETAINER 3893873 SEAL J OD 3929982 COVER A lOJ 9419755 NUT T ATTTI 3922525 KNOB Cutoff to be forward injector pin bosses down A0 S LBSJN 5 ZOLBSM Z0 30LBSJM IO I2DL3SJN I FRONT COMPARTMENT FLOOR...

Page 233: ...3 3 5 5 PLATE UPPER SCREW SEAL NUT PLATE LOWER DIAL POWERGLIDE 1 9 6 8 C A M A R O 1 2 0 0 0 SERIES T 3919162 WSTAINER T 392 803 PLATE 3919161 3 SPD AUTO JT O S ZO 3O LBS i FRONT COMPARTMENT FLOOR CON...

Page 234: ...0 6 M21 TAPE Appro 4 pcs 3 In lg Used to tape inst pnl wrg barn HARNESS ASM SCREW SCREW LENS 1968 CAMARO 12000 SERIES 10 3799990 CUP SEAL 03 111 9414049 BULB 9423117 OPT 12 3769610 WASHER 1339421159 S...

Page 235: ...RETAINER 1 HCVtOUET MOTOt DIVtSON CMC FRONT COMPARTMENT FLOOR UUN3ULE HAKJN SS KUUTINU g 12000 WITH RPO M35 6 M40 DWG 5 7 DATE I f C S 24 C REF 47 1 8SSV S Z39S3 L L L UPC D55 A7 I SHEET IX 7 2I C7 1...

Page 236: ...5 Tt 3909S86 CUm 1968 CAMARO 12000 SERIES e WASHCft SCRCW CHCVtOtEl MOTOff DIVISION CMC FRONT COMPARTMENT FLOOR CONSOLE HARNESS ROUTING g 12000 WITH RPO C60 DWG 5 23 67 C R E F AS L 8 907 I 7392Z D55...

Page 237: ...MBINATION CHART USED WHEN D 3 IS WITH R PO FRONT FENDER UPPER 04 MSAUGMENT TOLERANCE OF TH S UN SECTION A A PRINT 3REA TO LINE UR VJITH TOP OF FENDER EXTENSION 1 c V c rT V OTGS DIVISION G VC T T MULT...

Page 238: ...9 1 8 8 S 5 1 9 6 8 C A M A R O 1 2 0 0 0 S E R I E S 7 1 3940144 FENDER BODY STRIPE CHART ON StDG ZR SA e L IN 1 O V T c i t ZH O Zz 0 c C DATC rtv r ce o AUTH M CK T I PAINT STRIPE HEADER BODY SIDE...

Page 239: ...3 5 l STENCIL See paint Instructions 1968 CAMARO 12000 SERIES sxnr vs o v SM CH VIOICT MOTOR D4V1SON GMC T J PAINT STRIPE HEADER c g 12000 t D W G S S 7 A REF A l Snii L DAlt C f Z4 Cf 1 I I I j UPC...

Page 240: ...1 I 4 v SSE I1QLY INSTRUCTIONS 3 9 1 8 8 5 5 1 3929972 PAINT STRIPE 1 9 6 8 C A M A R O 1 2 0 CO S E R I E S OQ STRJP TYP CAL o I PAINT STRIPE g 12000 D96 k 4 r...

Page 241: ...t illustrated in this R P O See Parts List or Bill of Materials for part numbers Assemble same as production See Parts List or Bill of Materials for part numbers UPC 4A REAR AXLE ASM LUBRICATION REGUL...

Page 242: ...ip and hoi from inside of car ADAPTER OPT RPO M40 WITH L34 1 9 6 8 C A M A R O 1 2 0 0 0 SERIES S iO LBS IML 20 BO LAS IM A OTC D VJClON Gh C REAR AXLE POSITRACTION 4 SPEED i TRANS SPEEDOMETER CABLE R...

Page 243: ...umbers UPC 3 FRONT SUSPENSION 3B ASM STRG KNU FRT WHEEL HUB O UPC 4 AXLE ASM 3 UPC 5 BRAKES 5F BRAKE LINES VAC CYL ASM ASSEMBLE SAME AS R P O J50 J52 UPC 6 ENGINE 6L FITTINGS ASSEMBLE SAME AS R P O J5...

Page 244: ...H 3953247 HOSE ASM 1 9 6 8 C A M A R O 1 2 0 0 0 S E R I E S Form dip to securely retain pipe PROD NUT Attach large tube nut to caliper 1 2 20 thd L H 7 16 24 thd R H 1 CAUTION 1 Use backup wrench on...

Page 245: ...ITLE A3 HOSE SUPPCMRT Ik TEES V 4 ENCg jlj 3829058 CLAMP 7 j 3733592 HOSE 71 3915971 FITTING ASM L 6 ENGINE FRAME CH V KX T MOTC WYISION GMC T T 7ACUUM POWER BRAKE CONTENTS E g 12000 DWG 5 25 7 4 V JR...

Page 246: ...NUT Install jam nut to end of thread finger tight torque clevis Jam nut Locate seal to dash with identification mark installed toward Attachment at clevis PROD SWITCH BRACKET RODUCTION NUT L WASHER 5...

Page 247: ...FORWARD J Attach to vacuum cylinder asm SPARK PLUG WIRE SUPPORT ANTI SMOG HOSE A B C D C60 VACUUM HOSE M35 VACUUM HOSE RPO C60 or M35 M35 VACUUM HOSE C60 VACUUM HOSE OTEl Attach to vacuum cylinder as...

Page 248: ...IL 2 3932797 3914894 WHEEL ASM Z28 _4j 3910710 HOSE T 476737 SPRING T l 3923535 6 PIPE ASM s J3J 3928375 6 ARM ASM LOWER CONTROL L R H ICAUTIONl Use backup wrench on hose fitting to prevent bracket di...

Page 249: ...or clevis adjustment see RPO J50 Sheet A2 1NOTEI Balance of installation same as RPO J 50 CBS SO 2O IBS A 1NOTEI Brake pedal must support a 50 Ib load at A after traveling a max imum of 1 75 after bra...

Page 250: ...R CONVERSION INSTRUCTIONS V 8 ENG T 3759755 STUD V 8 EXCEPT 396 T 3889330 PLUG 444618 M 396 3928101 CAP 179840 BOLT V 8 3828782 396 25 35 LBS fr 50 I7S LBS At CM2VCOU1 MOTOR DIVISION G V C T T LESS AI...

Page 251: ...VE L 6 6 V 8 O V 8 396 assembles same as RPO S L34 L35 L78 CARBURETOR HEAT STOVE Assembles same as RPO M3S AIR CLEANER SILENCER Assembles same as RPO M3S GENERATOR REGULATOR L 6 Assembles same as RPO...

Page 252: ...utor Do not disturb engine crankshaft position while distributor is out of engine 5 Position rotor arm of distributor to point to the front of the engine and carefully slide distributor into engine Af...

Page 253: ...ine crankshaft position while distributor is out of engine 5 Position rotor arm of distributor to point to the front of the engine and carefully slide distributor into engine After installation rotor...

Page 254: ...L 3927734 HOSE 3924544 ARREOTOR 3927733 CONNECTOR PLUG CONNECTOR ASIC NOT C PIN T 3927732 GASKET 3927735 3927768 114500 103375 AIR CL AN R NOTE Remove existing breather tube m air cleaner insert plug...

Page 255: ...C A M A R O 1 2 0 0 0 SERIES A 3924544 114500 103375 3927732 ARRESTOR NUT C PIN GASKET NOTEI Remove existing tube from air cleaner Insert pmg as shown t QFNOrCH RPO HOL LOCATING CHEVtOtt JKOTOf 01VIS...

Page 256: ...ONNECTOR 3827530 HOSE 3927731 CONNECTOR ASM 10 3927732 GASKET k Remove exist her tube from cleaner insert plug as shown l N PAXAUEL TO AiR CLEANER IMC PARALLEL TO CLEANER CHEVROLET MOTOR DIVISION G C...

Page 257: ...86634 BOLT 3789562 BLADE ASM FAN 3863137 OPT 2 3871276 RPO L34 6 L35 fix J 0 y 20 LBS rr 20 27 L8S fr CHevsoieT MOTOR DIVISION GMC w V DRIVE EQUIPMENT 12000 V 3 ENGINE 5 zl3 6 7 S iV if L 77 79 L u 9...

Page 258: ...3 INSTALLATION INSTRUCTIONS 1 730541 730540 T 380782 CLIP T 730542 HEATER ASM 396 CORD J j 3772788 CLIP T 3830786 RETAINER RADIATOR SUPPORT GENERATOR FORWARD LAMP HARNESS Lfc i 396 EUfc VilwfA 1 v 8 E...

Page 259: ...0 SERIES 1NOTE1 Route heater cord front eng mount then thru pos battery clip on front cross member POSL BATTERY CABLE CUP SEE UPC RADIATOR SUPPORT CK VICtST MO7C3 BIVlCiON C C T J ENGINE BLOCK HEATER...

Page 260: ...to the center line axis of the heater 5 To install into engine block merely insert the hairpin end of the heating coil into the opening and one end of the yoke into the inside face of the block In th...

Page 261: ...ING A4 RELEASE ENGAGEMENT SWITCH AS VACUUM RELEASE SWITCH HOSE A6 SWITCHES 6 VACUUM FITTINGS 7 A7 WINDSHIELD WASHER BOTTLE WITH R P O Z2S H0S 6 I CHCVtOtfT MOID DIVISION GMC SPEED CI e tUISE CONTROL C...

Page 262: ...Tj 9419400 121887 3927351 For hole plercinginformatioa see UPC 0 Sheet 3 stj pifi 2 HOLES X 4S QS L5S M lOO IHO LBS CH YKCt T MOTOR GMC UPC OATC SVM AUTH SPEE CRUISE CONTROL SERVO REGULATOR BRACKETS g...

Page 263: ...see UPC 0 Sheet A8 5 67N SEALER 10OZ 2J NOTE With carburetor at idle position choke completely off Attach ball chain to servo clip Chain should be tight as possible without holding throttle open Trim...

Page 264: ...signal wiring CAM J SCR W DO not subject wire bend daring In BRACKET COVER REG WIRE HARNE 55 KEE A WRT OF REGULATOR WIRING HARMESS CHCVtOUT MOTOR DIVISION GMC r SPEED C i LEVER WISE CONTROL ACTIVATING...

Page 265: ...CTIONS 1 9 6 8 C A M A R O 1 2 0 0 0 SERIES HHITE MRRKON PROD SPEEDO J 1 CH VSKXfT MOTO D4VISICN G VC UPC tf r i c o o K D CK VACUUM RELEASE SWITCH HOSES ii SPEEDOMETER SHAFTS g 12000 V 8 ENQNE AUTO T...

Page 266: ...ild up of details brake pedal adjustment Sect 5 adjust switch Item 10 so that plunger clears pedal arm at 25 in of movement measured at switch After brake adjustment adjust valve Item 4 so that plunge...

Page 267: ...9 6 8 C A M A R O 1 2 0 0 0 SERIES II 3776292 HOSE 2l PROD PART SCREW Z UPC T SPEED CRUISE CONTROL WINDSHIEL D WASHER BOTTLEMVITH R P O Z28 o 12000 V 8 ENGINE WITH AUTO TRANS DWG i 7 RC_ DATE HZ s RE...

Page 268: ...pertinent RPO S 3923415 BELT FAN GEN L 6 ENG EXC A LR 3915962 RPO C60 EXC A L R 3916394 V 8 ENG EXC 396 ENG 3932332 RPO C60 EXC 396 ENG 3917208 396 ENG 3928904 RPO C60 3845648 BELT HYDRAULIC STEERING...

Page 269: ...A M A R O 1 2 0 0 0 SERIES SHEET TITLE A4 CARB CHOKE AIR CLEANER 6 FUEL LINES 3914629 ENGINE ASM AS SHIPPED oCHCVtOttT MOTOR OtVttlON CMC T 1 V 8 ENGINE 327 CONTENTS e g 11400 DWG S O 7 DATE eei s z4...

Page 270: ...RINGS 3 UPC 5 BRAKES 5F BRAKE LINES Used with RPO M20 Assemble same as L48 UPC 6 ENGINE 6 ENGINE ASM AS SHEPPED 3 6Y3 DISTRIBUTOR 3 6T4 COIL SPARK PLUG WIRES 3 UPC 7 TRANSMISSION 7B1 TRANSMISSION EXTE...

Page 271: ...VALVE ASM HOSE HOSE BOLT 1 9 6 8 C A M A R O 1 2 0 0 0 SERIES To 103319 L WASHER TTJ 7801154 ELBOW X2j 3918954 GASKET l3 9423577 CLAMP rii 3917648 HOSE A 38 50 LBS IN eo zo cas IN CHfVtOtf T MOTOt DIV...

Page 272: ...ightening Z7SR 111 3884574 l2J 3884576 PIPE ASM GAS PIPE SPARK GASKET BAFFLE PROD PROD SCRQV 8 jjNOTEjTormed end assembled to Rocker Cover 15 20 LBS IN LBS AT X T L e M 8 0 DA V 8 AIR V 8 ZtkEL zL Chl...

Page 273: ...673 3874876 6440468 3927192 CARBURETOR BAFFLE GASKET PIPE ASM GAS PLUG SCREW ASM PUMP CHOKE ASM 10 m 3870334 3785770 9422657 PIPE SPARK HOSE BOLT CSS LBS N OQS FT 14 18 LBS FT 1 CKfcVS I V 8 ENGE k Ci...

Page 274: ...G BRAKE MECHANISM Bracket Rr CbL 3 U H Sid 5F BRAKE LINES Assemble same as RPO L48 ENGINE 6 ENGINE As shipped 3 6C2 CRANKSHAFT BALANCER 6G4 OIL LEVEL INDICATOR 6K1 FAN DRIVE 6K2 WATER PUMP DRIVE 3 6L...

Page 275: ...11 FRONT END SHEET METAL 11D HOOD Assemble same as RPO L48 11G CHASSIS SHEET METAL ORNAMENTATION RPO L48 UPC 12 ELECTRICAL 12A BATTERY LEADS 3 12G HORN SWrTCH WIRING MOUNTINGS 3 Cap Horn But 3 12H FUS...

Page 276: ...3849856 ARRESTOR HOSE GROMMET CONNECTOR HOSE TjlNOTElTormed end must be assembled to Rocker Cover is eo LBS IN CK3VCOIET 1 MOTOR DtYISlON C M C 1 V 8 ENGINE 396 CU IN HIGH PERF i ENG VENT L g 12400 DW...

Page 277: ...R O 1 2 0 0 0 SERIES SHEET TITLE A8 FUEL LINE CLIPS A9 CLUTCH SHAFT PUSH ROD A10 ACCELERATOR CONTROLS All HEATER DEFROSTER A12 HOOD ORNAMENT DRAIN TUBE A13 SHOCK ABSORBERS REAR SPRINGS A14 TRANS SUPPO...

Page 278: ...O L34 6M4 FUEL PUMP VACUUM PUMP Assemble same as RPO L34 6Q POWER PLANT TO FRAME MOUNTINGS O 6Y3 DISTRIBUTOR Assemble same as RPO L34 UPC 8 FUEL EXHAUST 8A FUEL TANK MOUNTINGS TANK GAUGE UNTT Assemble...

Page 279: ...A M A R O 1 2 0 0 0 S E R I E S 3874418 PULLEY CRANKSHAFT 9418822 BOLT 103321 L WASHER NUT BOLT BOLT SPACER BOLT 120377 180121 180122 3831946 3792380 GENERATOR BELT STRAND TENSION S e e J J P C J 50 o...

Page 280: ...2 L3S V plus additional torque to CO JAV S S align the fittings as shown so as 3 0 6S S V to maximize clearance to TV or ia az LBS rr clutch linkage V 8 ENGINE 396 r i l liiNVji VJ1L MOTCH u V ON Qr...

Page 281: ...race and engine 3 Install oil level gage tube with positive cable between tube and engine as shown 4 Install cable into clip and bend as shown 1 9 6 8 C A M A R O 1 2 0 0 0 S E R I E S NOTE Clip is be...

Page 282: ...M A R O 1 2 0 0 0 S E R I E S 2989408 WIRE ASM HIGH TENTION PRODUCTION PART 2977995 RETAINER CIS 2977555 RETAINER 2977417 RETAINER 2965736 RETAINER NOTEl Assemble spark plug wires to plugs so that wir...

Page 283: ...7801512 7024764 3917250 3889377 3917252 HI 3917692 9419004 13 9423577 15 3917278 Tj 7801154 16J 9419002 17 3918954 VALVE ASM HOSE PIPE ASM L H CO 4O LBS M 33 S O LSS V 2O SO 8S A 7S 9O ces A NOTE Ass...

Page 284: ...IPE ASM GAS FEED 2 838261 CUP 1968 CAMARO 12000 CLIP NOTE From this point pipe ir as UPC 8 CHfVCQttT MOTOR OIVISlON GMC UPC Tf n miON MOOto c T 1 V 8 ENGINE 396 FUEL LINE CLIPS g 12000 v I I L L35 A 8...

Page 285: ...f ASSEMBLY INSTRUCTIONS 1 9 6 8 C A M A R O 1 2 0 0 0 SERIES XHAUST MAN fOLD INOTE 1 Torque Item 6 to this dimension Rotate Saft against the exhaust pipe before torquing nut PIPE CN5VCOU7 MOTOi OIVi O...

Page 286: ...S 1968 CAMARO 12000 SERIES CPfN suxvc BUSH NG CK VE V 8 ENGINE fc CONTROLS g 12000 c MOTOft DIVt iOH CMC 396 ACCELERATOR REF Pr l f 1 6 3 7 L L I L UFC L35 A10 TFts StM J CVttJOM W M 94 U7 3GST J A fj...

Page 287: ...ER DEFROSTER ASM 3906094 SEAL 3906095 SEAL 3752052 HOSE 1 9 6 8 C A M A R O 1 2 0 0 0 SERIES 3736590 HOSE 3906096 RETAINER 3873951 SCREW 3906093 BLOWER INLET ASM ADHESIVE 02 OZ FORWARD I5 Z0 LBS IN tC...

Page 288: ...LHL SEAL SCREEN PLATS L ftR H NUT TUBE DRAIN 1 9 6 8 C A M A R O 1 2 0 0 0 SERIES A A SRPANLL REIN HOOD ASM 4 INSULATOR SAMEASRPO L43 25 35 LBS tN CHCVtOilT MOTOff DIVISION CMC V8 ENGINE 396 HOOD ORNA...

Page 289: ...R H CUSHION BOLT BOLT U NOTE Upper atch of shock absorber same as reg prod R H SHOCK A8 INSTALLATION 55 65 L3S FT PART L H SHOCK ASS INSTALLATION CHCV8OIEI MOTC CHVISJOH C M C J V 8 ENGINE 396 SHOCK A...

Page 290: ...PPORT ASIC 1 9 6 8 C A M A R O 1 2 0 0 0 SERIES GVS77ASG FARTS FRAME ZS 3S LOS FT CHCVKXfl MOTOt DIVISION GMC V 8 ENGINE 396 TRANS SUPPORT ASM g 12000 DWG f 2S C7 7S DATc f 7 V REF A 4 1 6J666 L 005 i...

Page 291: ...3929977 INSTRUCTION SHEET 1 9 6 8 C A M A R O 1 2 0 0 0 SERIES 5jlNCH 0 2 9 LBS IN 1 CHCVCOtlT MOTO DIVISION G M C V8 ENGr AUTO JA NE 396 RETAINER K 8 12467 DWG 7 3O W7 DATE i 6 3 d 1 L L L L35 A15 1...

Page 292: ...1 9 6 8 C A M A R O 1 2 0 0 0 SERIE SHEET TITLE A5 A6 Z A7 PKESSUBE REGULATOR VALVE For paint seeKPOD91 AOTO DIVISION GMC i V 8 ENGINE 350 CONTENTS g 12000 a R F rf L L L L L t L4 i A l SHEET IX DATf...

Page 293: ...FUEL PUMP VACUUM PUMP Pipe Assembles same as RPO L30 6N2 THROTTLE CONTROL Assembles same as RPO UO 6T AIR COMPRESSOR Assembles same as RPO UO 6Y2 STARTING MOTOR 3 6Y3 DISTRIBUTOR Assembles same as RP...

Page 294: ...WAFHER 138494 L WASHER 3815933 BOLT 1 9 6 8 C A M A R O 1 2 0 0 0 SERIES 60 90 L6 FT PROD PUILEY DAMPENER PART OF ENGINE AS SHIPPED PROD SCLT MC7Cr DtVi CM G C r 1 V 8 ENGINE 350 TORSIONAL DAMPER E g...

Page 295: ...1 9 6 8 C A M A R O 1 2 0 0 0 SERIES 9419751 3916669 3919194 3909199 NUT PLATE EMBLEM RETAINER UOCD ORNAMENTASM SAMCASPPO US OTEl Center emblem horizontally vertically x on grille 26S 00SO A 2 UOLQS...

Page 296: ...TRUCTIONS 3 9 1 8 8 5 5 1 9 6 8 C A M A R O 1 2 0 0 0 SERIES 9 1 eor cw 3 3 CHCVffOLtf i rOTCJ CcVI Or4 G V U C W f sr rfvr CN tfcoso AOTM M CK IT T V 8 ENGINE 350 PAINT STRIPE g 12000 Dv Gi 8 l7 RC J...

Page 297: ...deck lid stripe wtien HPO D80 auxiliary panel and valance equipment is specified with SS optioiu SECTJONA A TYP CAL CKcVEClST MOTO OWttJON CMC V 8 ENGINE 350 PAINT STRIPE DECK LID g 12000 DWG S C 67...

Page 298: ...LY INSTRUCTIONS 1968 CAMARO 12000 SEJtllS lil 9420825 SCREW From this point rearward pipe installs same as UPC 5 FRONTfiAIL A 90 40 IBS M IQ L3S N CHEVtOtET MOTOt OtV ON CMC V 8 ENGINE 350 I PRESSURE...

Page 299: ...LLUSTRATED PARTS A3 NON ILLUSTRATED PARTS A4 CARB AUTO CHOKE SPARK PIPE A5 FUEL PUMP LINES A6 CLOSED POSIT VENT 71 3918961 ENGINE ASM AS SHIPPED CHEV L T OTC3 DIVISION GMC 7 3 ENGINE 396 SPECIAL HIGH...

Page 300: ...Bracket Rr CbU Q L H Side 5F BRAKE LINES Assemble same as RPO L48 ENGINE 6 ENGINE As shipped 3 6C2 CRANKSHAFT BALANCER 6G4 OIL LEVEL INDICATOR 6K1 FAN DRIVE Assemble same as RPO K02 6K2 WATER PUMP DR...

Page 301: ...OUNTINGS UPC 11 FRONT END SHEET METAL 11D HOOD Assemble same as RPO L48 11G CHASSIS SHEET METAL ORNAMENTATION RPO L48 UPC 12 ELECTRICAL 12G HORN SWITCH WIRING MOUNTINGS Cap Horn But 3 12H FUSES BULBS...

Page 302: ...RK CONTROL 1968 CAMARO 12000 SERIES 00 7005165 CLIP 3947802 AUTO CHOKE ASM 9420756 PLUG 2 A OO iZS LBS MOTOff DeVI lON G M C 1 V8 396 SPECIAL HIGH PREF i CARB AUTO CHOKE SPARK PIPE 8 12000 V 8 ENGINE...

Page 303: ...PIPE ASM PIPE ASM FUEL PUMP ASM TEE 1968 CAMARO 1 2 0 0 0 SERIES PROD GASKET JOO ZSC6S SAJ CMCVtOtfT JMOTDft DIVISION GMC UPC OAIT SY ev iioN FC O AUTH M CK V8 396 SP FUEL PU ECIAL HIGH PERFORMANCE M...

Page 304: ...3846122 BOSS GASKET STUD ARRESTOR ASIC WING NUT _8J3919812 7 3973852 LO 3849856 TV 111 219281 Formed endmust be to Rocker Cor Position air cleaner as shown before tighten CABBU8ETOR ATTACHING NUT CNeV...

Page 305: ...AUTO TRANS CONTROL LINKAGE ADJUSTMENT A4 AUTO TRANS NEUTRAL SAFETY BACK UP LAMP SWITCH J j 3940920 Tl 3946701 CAP L 6ENG TRANS ASM VAC MODULATOR OUTtST FART Of C4RS ASM CHfVtOUT J OTO DIVISION GMC AU...

Page 306: ...REGULATOR 3 6Y3 DISTRIBUTOR 3 UPC 7 TRANSMISSION 7 TRANSMISSION CLUTCH AND CONTROLS Assembles same as RPO M35 7A TRANSMISSION EXTERNAL CONTROLS Assembles same as RPO M35 7B1B CLUTCH CONTROLS Assemble...

Page 307: ...above procedure is adhered to the following conditions must be met by manual operation of the steering column shift lever From reverse to hi position travel the transmission detent feel must be noted...

Page 308: ...ignition switch to start starter should operate but the vehicle must NOT move C Position gear shift lever to R detent D Move selector toward N to remove play but E NOT MOVE out of detent E Turn ignit...

Page 309: ...ANSMISSION 7A EXTERNAL CONTROLS Components below tunnel See applicable RPO Transmission UPC 9 STEERING 9A STRG GEAR PITMAtf ASM STRG COLUMN ASM J UPC 12 ELECTRICAL 12E REAR LAMPS Assembles same as RPO...

Page 310: ...00 SERIES 9414752 3893847 3893849 SCREW HOUSING SEAL 10 9422825 SCREW Mi 3912607 CONTROL LEVER BRACKET ASM SilSl 3912612 SEAL O S LB5 IN A OTO 7 DlVI ONr G C T I FLOOR SHIFT HOUSING PLATE e g 12400 RP...

Page 311: ...0 0 SERIES 3843142 3904028 SWIVEL LEVER 124829 NUT 6X STING V67 VfcAUTIONl Do not use impact type wrench to torque this nut ZO SOLSS FT 35 40 LBS V cmVKOUT T I FLOOR SHIFT e MOTOR WVJSJOH GMC CONTROL...

Page 312: ...clockwise two detent positions to 3 Set Control Pawl Rod E in the NEUTRAL or DRIVE notch of Detent F See View A 4 Apply load in direction of Arrow Y on Actuating Lever G until pawl Rod comes in conta...

Page 313: ...d to tape indicator lamp wire to housing BULB WIRE ASM CLIP TAPE Approx 4 in 2 places used to tape inst pnl harxu to u body HARNESS ASM CLIP 1 9 6 8 C A M A R O 1 2 0 0 0 S E R I E 9 C V 1 FLOOR SHIFT...

Page 314: ...switch CONTACT SUPPORT 0 2O SO J3S A RECOMMENDED INSPECTION PROCEDURE 1 Position shift lever in Neutral 2 Move lever forward to remove all play in linkage CAUTIONl Do not move out of detent in transm...

Page 315: ...2 to back up switch asm Sj with retainer spring I4j 2 Attach subassembly to transmission v i h cpvi r bolts attach activating rod 2 to reverse selector lever with retainer spring 4j Place selector lev...

Page 316: ...A R O 1 2 0 0 0 S E R I E LUB GREASE 01 LBS FLUID SYN TRANS 435 GAI Attaching part numbers 6 lub same as RPO M20 Part numbers and cable routing same as RPO M20 RPO L48 L35 3899047 LEVER 2ND 3RD 389904...

Page 317: ...ever Bracket Assembly Install Rod H with Retainer M on Lever L With two Jam Nuts G E Swivel F loose on Rod H insert attach Swivel with Retainer N to Lever Repeat steps 3 4 for Rod J and Lever K Remove...

Page 318: ...L30 RPOL34 L35 6 L48 RPO M21 WITH L34 RPO L78 Z28 RPO M22 WITH Z28 RPO M20 WITH Z28 RPO M22 SCREW SCREW PLATE RETAINER SEAL CARPET Ref UPC 1 1 NOTE 1 The following components are not illustrated In t...

Page 319: ...L WASHER P WASHER BOLT LEVER 3RD 6 4TH LEVER 1ST 2ND LUB GREASE 01 LBS LUB HYPOID 435 GAL KNOB UPPER KNOB LOWER SPACER PROD BOLT LUJfiSH Z 4 p 14AHNOTEI Typical swivel end ZO 3O LBS S a L8S FT I O IZQ...

Page 320: ...073 3930065 3920216 3920216 3941824 ROD 3RD it 4TH RPO L48 RPO L34 L35 L78 LUB GREASE 01 BUS LUB HYPOID 435 GAL KNOB UPPER KNOB LOWER SPACER NOTE With bench seats or RPO D55 rods must be installed in...

Page 321: ...79847 RPO L34 L35 L48 L Z28 1 7J 3901371 NUT SPU ANCHOR l8 14B A LUB GREASE 001 79 06 clearance from trans to back of bracket JNOTEj Used with RPO U4 U5 L48 6 Z28 Existing trans washer on PROD L 6 RPO...

Page 322: ...Assembly B 3 Install Reverse Rod J with Retainer T qn Lever O 4 With two Jam Nuts F H Swivel G loose en Rod J insert attach Swivel G with Retainer E to Lever D 5 Repeat steps 3 4 for Rod K L 6 Remove...

Page 323: ...35 L78 Q J J 5 8 B CEMENT 33 oz Applied to clip and hole PROD CABLE ROUTING 7 J SPEEDOMETER GEAR Refer to chart 3925605 D T For hole piercing info see UPC 0 Sheet A8 5 Prod speedo cable hole INOTE Pos...

Page 324: ...acket QQ with attaching screws CD 1NOTEI With RPO L48 loose assemble switch T 6 shield O to mounting bracket with attaching screws CD 2 Attach subassembly to transmission with cover bolts attach activ...

Page 325: ...MODULATOR PIPE L 6 ENGINE 1 9 6 3 C A M A R O 1 2 0 0 0 S E R I E S SHEET A14 A15 A16 A17 A18 A19 A20 A21 A22 4 A23 THROTTLE CONTROL V 8 ENGINE MODULATOR PIPE V 8 ENGINE TRANS TO CARB LINKAGE ADJUSTME...

Page 326: ...AR SPRINGS 3 UPC 6 ENGINE 6 ENGINE As shippe i O 6C2 CRANKSHAFT BALANCER O 6K1 FAN DRIVE 3 6M1 CARBURETOR 3 6T AIR COMPRESSOR Sticker 6Y1 GENERATOR REGULATOR 9 6Y3 DISTRIBUTOR O ssembles same as produ...

Page 327: ...LEVER 274004 BULB j 3903400 CAP QUADRANT LAMP m 3925885 CAP STRG WHEEL SEE UPC 9 DIR SIG SWITCH See U P C 12 PROD PIN SEE UPC 7 PROD KNOB SEE UPC 7 IO 2OL13S IKI Ci CV C ET MOTOR t V j OH G M C 1 AUT...

Page 328: ...thru transmission filler tube either with transmission stationary or immediately after starting engine Fluid may be added immediately after starting engine for first time on final assembly line The o...

Page 329: ...n 3 Enter transmission case into dowels on engine Assemble oil filler modulator pipe on V 8 engine on right side of case with bolt as shown 4 Seat converter snout in crankshaft pilot hole 5 On L 6 Eng...

Page 330: ...0 SERIES HI 3833108 GROMMEf 12 382102 BUSHING 13 382103 CLAMP UJ 382104 SWIVEL TE 3895291 SUPPORT ASM JH 9419402 SCREW ASM g7 3852838 SLEEVE ITS 3852837 GROMMET M 580379 P WASHER BOTH ENDS LB5 PT 120...

Page 331: ...rque See View A INOTE1 When above procedure is adhered to the following conditions must be met by manual operation of the steering column shift lever From reverse to drive position travel the transmis...

Page 332: ...ASM 9417950 BOLT 3j 103320 U WASHER m 3792287 NUT 1968 CAMARO 12000 SERIES 1 CK2V8CL51 VOTGa WVISrON G Cft AUTOMATIC TRANS CONTROL LEVER BRACKET g 12000 USED WITH RPO D55 a L L l M35 A8 X 1 OATf 7 L l...

Page 333: ...OF 3 A 2 0 30 LBS FT NOTE With range selector outer lever in drive position adjust 2 to this dimension prior to installation of f3l C V ZJ2T JOTC I DiV C CN C C UPC CAU I o c a AUTH C CK T I AUTOMATI...

Page 334: ...wl Rod E in thef NEUTRAL or DRIVE notch of Detent F See View A 4 Apply load in direction of Arrow Y on Actuating Lever G until pawl Rod comes in contact with Detent at Contact Point Z See View A B 5 P...

Page 335: ...o R deteflU D Move selector toward N to remove play but DO NOT MOVE out of detent E Turn ignition switch to start starter must be INOPERATIVE F Move selector toward P to remove play but DO NOT MOVE ou...

Page 336: ...Neutral View A 7KANS COHTFQU LEVER 4 8XACKET ASM SWfTCH LEVER toward P to afdete switch to INOPERATIVE toward r L to NOT MOTE owt of 20 30 IBS 19 shift lerer to L or staurter INOPERATm shift lcrer to...

Page 337: ...6 LBS 3909976 3700188 LEVER CLIP PIPE ASM P WASHER COTTER PIN ROD NOTE Bottom hose against modulator body CUPCPAXTOF TRANS ATTACHING BOLT Bottom shoulder i against modulator extension B MODULATOR ASM...

Page 338: ...2 0 0 0 SERIES 7 3830310 R O D ASIC 81 3904254 3904060 T 3931400 3928312 ROD RPO L30 SPRING RPO L30 L48 ATTACHING LSS OteVtOtET MOTOff DIVISION CMC UPC T r AUTO TRANS THROTTLE CONTROL c g V 8 ENGLSE...

Page 339: ...S 80 TRANS ATTACHING BOLT OIL FILLER TUBE NOTE Bottom hose against connector body MODULATOR ASM NOTE I Bottom shoulder against connector extension IOO 12 B U 3 S I M Plus torque required to align conn...

Page 340: ...ROD O LINKAGE ADJUSTMENT PROCEDURE i U With accelerator pedal depressed Bell Crank A most be in wide open throttle position 2 Transmission Lever B must be against internal stop 3 Adjust swivel on Thr...

Page 341: ...ADJUSTMENT PROCEDURE 1 With accelerator pedal depressed Carburetor Lever D must be in wide open throttle position 2 Dash Lever A must be 09 12 clearance from Pedal Support B as shown and Transmission...

Page 342: ...SM OUTLET 3901309 PIPE ASM INLET 1 9 6 8 C A M A R O 1 2 0 0 0 S E R I E S 1 TO FAN SHRCUO 3d MINIMUM TO ENGINE MOUNT L 6EN6 ONLY _ LOCATE MIDW iy BETWEEN BENDS AS SHOWN 2IMCHSS US 135 LSS 1KJ CH6VROI...

Page 343: ...9 6 8 C A M A R O 1 2 0 0 0 S E R I E S 3828428 RETAINER Must scribe a legible line on end of shaft during assembly jCAUTIONl Avoid any expanding tool which nullifies this intent PBDAL BRVCT S E E U R...

Page 344: ...t cut through rubber extension 1NOTEI Extension to be assembled to shield so that natural curvature of rubber is toward floor as shown SO 1NOTEF Extension to be flush to 12 away from point as shown SL...

Page 345: ...I O N S 3918855 AIR CLEANER STOVE STUD 0 SCREW TUBE 1 9 6 8 C A M A R O 1 2 0 0 0 S E R I E S H05 P IRT of AIR CLEANER 5 25 LBS At AUTO TRANS AIR CLEANER STOVE TUBE g 12000 L 6 ENGINE DWG S 0 6 7 DATl...

Page 346: ...BLY INSTRUCTIONS 1 9 6 8 C A M A R O 1 2 0 0 0 SERIES 447143 SCREW 3916302 STOVE 3840846 HQSE 3923213 CONNECTOR RPO L 30 14 Of AIR CLCANER 1 AUTO TRANS AIR CLEANER fc HEAT STOVE TUBE g 12000 V 8 DATE...

Page 347: ...tor lever Tighten the bracket strap to secure the Solenoid in place 4 Back Adjusting Screw A out 1 2 turn counter clockwise this results in a clearance between the Adjusting Screw and its stop on the...

Page 348: ...E ADJUSTMENT CONTROL CABLES RPO D55 CONTROL SWITCH WIRING CONTROL SWITCH WIRING A10 All NEUTRAL SAFETY BACK UP LAMP SWITCH RPO D55 OIL COOLER LINES TE For seat separator parts installation See D55 NOT...

Page 349: ...s same as RPO M35 6M1 CARBURETOR Assembles same as RPO L34 6Q POWER PLANT TO FRAME MOUNTING 3 6T AIR COMPRESSOR Sticker 3 6Y3 DISTRIBUTOR 3 TRANSMISSION 7A TRANSMISSION EXTERNAL CONTROLS Dial Assemble...

Page 350: ...3 9 1 8 8 5 5 SUPPORT ASM 1 9 6 8 C A M A R O 1 2 0 0 0 SERI X STING FARTS I FRAME 3S ZJ 5 FT CHCVKCUT MOTCa WVIC CN CMC 3 SPD AUTO TRANS SUPPORT ASM g 12000 RPO L35 O A T E H f i o 6 4 C 7 L t UPC M...

Page 351: ...id thru trans filler tube prior to starting erigine With transmission in neutral range throttle set at last idle cam start engine allow to run for one minute The oil level measured with engine idling...

Page 352: ...le modulator pipe clip oil filler tube on right side of case with bolt as shown 3 Assemble wiring clip on left side of case with bolt as shown 4 Seat converter snout in crankshaft pilot hole 5 Drive 6...

Page 353: ...taining DRIVE position 1NOTE1 Obtain DRIVE position bv moving transmission lever counter clockwise to low detent then clockwise two detent positions to DRIVEN PEXAINER PWASH QROMM SLEEVE SWIVEL CLAMP...

Page 354: ...1 9 6 8 C A M A R O 1 2 0 0 0 SERIES CAUTION Do not use impact type wrench to torque this nut S RPO M3S JA 0 3OLBSFr ZO 6OL8S M NOTS With range selector outer lever in drive position adjust Y to this...

Page 355: ...RE ASM CLIP P WASHER 1 9 6 8 C A M A R O 1 2 0 0 0 S E R I E S ASM WtP SWITCH WIRE PUXX w e t ATTACWINQ SW TCW ASM VC A TO ASM 30 40 LBS IM CKEVfClBT MOTOR WVISlON GMC I 3 SPD AUTO TRANS CONTROL t SWI...

Page 356: ...00L PART OF THROTTLC LEVER OFSWITCH ASIA TRANS CONTROL SWITCH ADJUSTMENT With carburetor lever in wide open throttle position automatic choke in OFF position fully depress plunger of switch Slide swit...

Page 357: ...8 5 5 EODY ASM RADIATOR CLIP PIPE ASM INLET PIPE ASM OUTLET 1 9 6 8 C A M A R O 1 2 0 0 0 S E R I E S 06 t 2 TO FAN H 0U ASM WASHER CONNECTOR Part of trans asm 13 SPD AUTO TRANS OIL COOLER LINES E ol2...

Page 358: ...L PIPE HANGER A2 DUAL EXHAUST MANIFOLD ATTACHMENT rxT o nt Anr A ro rmnr A 5 DUAL EXHAUST EXHAUST MUFFLER A3 DUAL EXHAUST REAR EXHAUST PIPE T A I L p i p E CHECKING DIMENSIONS HANGERS CH VtOUT MOTO 0...

Page 359: ...ions indicated are reference reflecting nominal design clearance variation of more than 25 from this dimension indicates a quality deficiency PRODUCTION TRANS ATTACHING PAkTS SAM A3 V 8 NG SUPPORT CHC...

Page 360: ...nominal design clearance Variation of more than 25 from this dimension indicates quality deficiency in a component part H See UPC 0 Sheet A6 for proper clamp location is n SEALER GREASE Approx 50 OZ...

Page 361: ...ation of more than 25 from this dim indicates quality deficiency in a component part 1362006 CLAMP 3818073 RIV NUT L H COUPE 9409107 SCREW L H COUPS See UPC 0 Sheet A6 for proper clamp location PR0t A...

Page 362: ...ALITY DEFICIENCY IN A COM PONENT PART UL6 8 C A MA R O J 2 00 0 S E I S INOTEI All dimensions are measured from surface of muffler bead MUFFLER BEAD INOTEI Tail pipe measured from R H side of muffler...

Page 363: ...EXHAUST MANIFOLD ATTACHMENT DUAL EXHAUST REAR EXHAUST PIPE LHANGERS A5 DUAL EXHAUST MUFFLER ASM TAIL PIPE 6 HANGER DUAL EXHAUST EXHAUST MUFFLER 6 TAIL PIPE CHECKING DIMENSIONS CH Vt XlT MOTOfT DtVISI...

Page 364: ...f ASSEMBLY INSTRUCTIONS 1 9 6 8 C A M A R O 1 2 0 0 0 S E R I E S RPO ICH todlcat l v T V5 i W this SP ED TRJNS COM POL fiOD MOID OlVlUON CMC UPC Ct DUAL EXFAUST MANIFOLD ATTACHMENT L N 10 A2...

Page 365: ...over end of slots on muffler rear exhaust joints X3j j 52 SEALER GREASE Approx 50 oz 7 W See UPC 0 Sheet A6 for proper clamp location FRAME Front of hange asm bracket to line up with rear exhaust pipe...

Page 366: ...1 2 0 0 0 S E R I E S 3848156 M Urf BOLT All dim indicated are ref reflecting nomina design clearance Variation of more than 25 from this dim indicates quality deficiency in a component part Tl 38635...

Page 367: ...NENT PART ASSEMBLY INSTRUCTIONS 1 9 6 8 C A M A R O 1 2 0 0 0 S E R I E S INOTE All dimensions are measured from surface of muffler bead MUFFLER BEAD INOTE1 Tail pipe measured from R H side of muffler...

Page 368: ...W STEERING WHEEL CHART NUT ASSEMBLY INSTRUCTIONS 1 9 6 8 C A M A R O 1 2 0 0 0 SERIES PRODUCTION ATTACHING 30 40 LBS N IS C S N OKVKXEI AOTOir DIVISION C M C I DELUXE STEERING WHEEL g 12400 D HGS 22 i...

Page 369: ...FLOOR SHIFT 1 9 6 8 C A M A R O 1 2 0 0 0 S E R I E S T 3921448 KNOB CHART fT 3832567 LEVER STEERING WHEEL RELEASE 7 3779994 FILTER RPO M35 lo 9788110 CAP RPOM35 ll 3900514 SPRING 51 399294 CAM 3UL8 R...

Page 370: ...RPOC60 A9 BELTS PULLEYS V 8 ENGINE A10 BELTS PULLEYS V 8 ENG WITH RPO C60 All PUMP PULLEY BLEEDE G 3935709 3930025 7803231 7803230 3931137 8 ROD ASM STEERING RELAY TIE RPO N44 GEAR ASM STEERING L 6 E...

Page 371: ...T ASIC BOLT BRACKET FLUID AUTO TRANl PROO BOLT O NUT i BOLT s eo IBS 20 3O CBS f 2Q Z7 LBS T I ZL LBS FT A iOO t O CSS oCHCWOtST MOTOt DIVISION G C UPC n w o o a e o n mt m at J HYDRAULIC STEERING PUM...

Page 372: ...904180 9419051 3877430 17 3891598 l5 3852856 T 9419064 Jnl 9422277 0 HE STUD BOLT BRACKET SUPPORT BOLT BOLT NUT FLUID AUTO TRANS 285 GAL TO SO LBS FT W lAO LBS IN 15 24 LBS PT I5 2O LBS FT m v p m MOT...

Page 373: ...8900 9418823 131099 BOLT BRACKET ASIC BRACE WASHER FLUID AUTO TRAM 28 GAL eo 3o ess 5 24 LBS CHfiVtOUT MOTOR DIVISION GMC HYDRAULIC STEERING L PUMP MOUNTING g 12000 V 8 ENGINE 0WG6 6 67 O A T I i L 7...

Page 374: ...6 8 C A M A R O 1 2 0 0 0 S E R I E S TJ 3874661 6 3791814 CLAMP SLEEVE f J O NQTEl Install hose parallel with top surface of crossmember 20 30 LBS FT 22 30 L8S lN INOTEl Position pressure return hos...

Page 375: ...0 S E R I E 3912551 3773685 BOSS ASIC HOSE Installation covered elsewhere in this Position pressure return hoses 0 on steering gear cmnkerUn TOT 3 20 30 LBS FT ZO 2S LBS FT 1 f CHCVtOtt MOTOR OIVfSlOK...

Page 376: ...PO M35 1100813 GEN ASM RPO M35 3790337 PULLEY CRANKSHAFT RPO M35 3900434 PULLEY WATER PUMP RPO M35 BELT STRAND TENSION SEE UPC 6 3824475 NUT AIR PUMP viiwfAl Au70 TRANS FT 1 V r i r jo 1 DA HYDRAULIC...

Page 377: ...35 BELT AIR PUMP BELT STEERING RPOM35 1 9 6 3 C A iVi A 0 1 2 0 0 0 5 7 i GENERATOR ASM RPO M35 BELT FAN 6 GEN RPO M35 SCREW ASM PULLEY CRANKSHAFT RPO M35 BELT STRAND TENSION See UPC 6 3824475 NUT FAN...

Page 378: ...STEERING PUMP RPOr S L34 L35 L78 RPO L48 RPO Z28 PULLEY STEERING PUMP RPO S L35 L78 Z28 RPO L48 PULLEY CRANKSHAFT RPO L34 RPOT S L35 L78 RPO Z28 1 9 6 8 C A M A R O 1 2 0 0 0 S E R I E 3824475 NUT fy...

Page 379: ...MP RPO S U4 L35 L78 RPOL48 PULLEY STEERING PUMP RPOf S L78 6 Z28 RPOL48 RPO S L34 U S PULLEY CRANKSHAFT RPO S L34 U S RPOL78 1 9 6 8 C A M A R O 1 2 0 0 0 SERIES 4 3824475 NUT A AUTO TRAN S I KYDIU j1...

Page 380: ...C STEE RING BLEEDING INSTRUCTIONS 1 Attach hoses to pump gear Do not remove plastic plugs from gear until immediately prior to installation of hoses 2 Fill pump to within approx 2 0 inches of top of f...

Page 381: ...9 CABLE ASM NEGATIVE L 6 ENG PROD CABLE V 8 ENG 1 9 6 8 C A M A R O 1 2 0 0 0 S E R I E S FENDER REINF PROD JUNCTION 7 70 RADIATOR w SUPPORT GROUND PROD WASHCR RADIATOR PROD CLIP V 8 Z A HEAVY OUT 120...

Page 382: ...N ASM WIRE ASM SCREW WASHER 1 9 6 8 C A M A R O 1 2 0 0 0 S E R I E S HOOD LATCH SUPPORT HOOD LATCH SUPPORT RADIATOR SUPPORT CK vr r MOTOR DIVISION Gh C T I LOW NOTE HORN g 12337 437 DWG PREL S 4 DATE...

Page 383: ...B 4 in Loop tape excess wire asm 1 9 6 8 C A M A R O 1 2 0 0 0 S E R I E 6480931 648094a CLUSTER ASM RPO U17 6454841 CABLE ASM Plug into fuse receptacle mark BAT FUSED 0 V101ET MOIOt MVttlOH GMC w A T...

Page 384: ...L WARNING SOCKET ASM 3884953 OPT Til REGULAR PRODUCTION BULBS SOCKETS B L H direction Indicator C R H direction indicator D Brake warning indicator 12 454626 l3 3882798 BULB INSTRUMENT CLUSTER SOCKET...

Page 385: ...95114 RPO M13 M21 CLUSTER ASM GROMMCT IN DASU Route oU e under mat SCAT SCPGRATOZ COMPARTMENT AT SCPCRATO8 COMPAQTMZNT excess hose inside console 10 20 IBS IN CKuYSClET OTGR DIVJSiON C v Co FRT COMPT...

Page 386: ...J 444030 BUSHING 3 O j 6295058 HARN ASM GEN LAMP jFj 3784832 CLIP RPO L35 606404 P WASHER RPO L35 3817006 SCREW ASM RPO L35 Z A fill 6400759 GAUGE ASM 4 1121 For hole piercing information see UPC 0 Sh...

Page 387: ...SS EXISTING HARNESS DOMEUGHT CONNECTORS NOTE For proper operation mp should turn off when lid is 12 in 3 in from the closed position when vehicle is on level ground SPORT CGuF QNL CONNECTOR LICENSE LA...

Page 388: ...HARNESS B 6 in LOOP TAFE EXCESS LAMP WIRE TO FORWARD LAMP HARNESS HOOD f 5Af _ j 9422033 71 3772788 EXISTING NOW STRAP CLIP I NOTE Bena lamp bracket if required or lamp to operate within the follow i...

Page 389: ...ATION L 6 ENGINE 396ENC WITHOUT RPO C6O HOOD ASM HOOD INSULATOR V 8 LOCATION EXISTING PERFORATIONS IN INSULATOR ClltOUt this portion of insulator LAMP ASM Sheet ll 336 ENGINE WITHRPOC6O MOTOa DiVf CN...

Page 390: ...CTIONS 2J 6295090 T 6288831 Tt 6288601 3 9 1 8 8 5 5 CONDUCTOR ASM RETAINER SOCKET ASIC 1 9 6 8 C A M A R O 1 2 0 0 0 SERIES I ASH TRAY LAMP r 6IEVC 1C REF n Al L ZS S L l I L UPC U28 A l 1 SH5ET iX D...

Page 391: ...6290686 WIRE ASM 75 6295143 RPO D55 INOTEI Slit carpet at bracket to allow1 connectors thru GRAY WIRE lamp feed Plug into fuse panel receptacle marked LAMPS ORANGE WIRE wer feed Plug into fuse panel r...

Page 392: ...8 5 5 PLATS WASHER SCREW WASHER CLOCK ASM ASSEMBLY INSTRUCTIONS 1968 CAMARO 12000 SERIES WIRt ASM Al SEAT SEPARATOR CH VIOttT MOTOt DIVISION GMC I CONSOLE MOUNTED CLOCK g 12000 RPO D55 c REF Pr M2 I...

Page 393: ...RIES The following parts are released bgr Chevrolet installed by Fisher Body 6295140 CONDUCTOR ASM REAR 6295141 CONDUCTOR ASM REAR CONVERTIBLE ONLY 3926736 SLEEVE CNtVVOUET MOTOff DIVt ON GMC UPC sm A...

Page 394: ...6898 R H 916203 L H RPOZ22 916204 R H 9419751 NUT 1968 CAMARO 12000 SEJUE 7 3906125 SEAL Tl 6295133 4 CONDUCTOR ASM H 4 L H EXISTING 6fiOMAt T OKVtOtET MOTOt DIVISION CMC T I LAMP MONITORING FWD MONIT...

Page 395: ...HARNESS 1 9 6 8 C A M A R O 1 2 0 0 0 SERIES _4j 1367472 71 916273 GROMMET LAMP ASM BULB DOCKET Y L T CONDUCTOR t HOUSING ASM Ft M fi GOO AP E VD PA A a C P AS S 6 OfA MZ6 D LL AT ASM CHEVROLET MOTOt...

Page 396: ...IONS 1968 CAMARO 12000 SERIES QJ 3833476 CONDUCTOR HOUSINC CH2VCOL5T MOTO OlYtSiCN G u C T I LAMP MONITORING REAR LAMP 12367 467 DWG L S 4 a REF Pr l A L 5 3 3 L L I U PC 6 Ten MVISION ccoto AOW D CK...

Page 397: ...e r control asm installs same as RPO U80 T Rear speaker asm grille wiring 6 attaching parts are released by Chevrolet installed by Fisher Body A4 A5 A6 WIRING CONVECTOR ASM SPEAKER WIRING FRONT SPEAKE...

Page 398: ...9 6 8 C A M A R O 1 2 0 0 0 S E R I F 7302757 120622 121752 9420146 4785334 3903474 PLATE NUT L WASHER SCREW CLIP PLATE Use bracket for template LocaU over ash tray screws and drill 2 161 165 DIA hol...

Page 399: ...6773 3 9 1 3 3 5 5 COVER ASM PLATE NUT KNOB BRACKET NUT SCREW SCREW BUMPER PLAYER ASM RPOU79 SCREW 1 9 6 3 C A M A R O 1 2 0 0 0 S E R I E S 3841320 SCREW 9418502 SCREW A 33 0 4 fa 0 6 5 C V T iO Z Vi...

Page 400: ...er WIRE ASIC INOTEI For wire routing fromthU point forward seeahUAS TOSPCAKCRQDNN IMSTRUMCNT Route tape player harness TAPE PLAYER m 1 CX2T JMOIOr OfViSiON GMC STEREO TAPE WIRING t CONV iCiX R A 3 C g...

Page 401: ...REAR SPEAKER EXT ASM Installed by Fisher Body SPEAKER CONNECTOR From Tape Player RADIO CONNECTOR Black wire POWER LEAD FROM BODY HARNESS Yellow Wire TAPE PLAYER CONNECTOR Red Wire FADER CONTROL Green...

Page 402: ...to FRONT With knobs in these positions the right front speaker should operate b Turn FRONT REAR Knob to REAR In these positions the left rear speaker should operate 2 With BALANCE rotated to extreme c...

Page 403: ...STRAPS A7 GROUND STRAPS Bl FRONT ANTENNA 7276494 STATIC COLLECTOR ASM T U69 Instruction sheet re UPC 0 Misc Shipping List FRONT WHEEL HUB ASM INOTEI Remove all grease from grease retainer 6 lathe hol...

Page 404: ...A M A R O 1 2 0 0 0 SERIES 9j 3886997 lol 9422836 111 7297901 7303241 12J 9419380 lil 3849974 SCREW IT NUT RECIEVERASM RPOU69 SCREW J NUT EXISTING BRACKET INDEX TAB TRIM PLATE REF UPCO 10 IS LSS M 3S...

Page 405: ...PROCEDURE FOR PEAKING THE ANTENNA TRIMMER ZS 3S LBS IM 1 2 3 4 5 Set antenna mast at a height of 31 1 0 inches except U69 Set volume control knob at maximum volume Tune radio to a signal at or near 14...

Page 406: ...2180 SCREW 1 9 6 8 C A M A R O 1 2 0 0 0 S E R I E S 121752 L WASHER EXT TOOTH 1947452 CAPACITOR ASM 6 1964086 CAPACITOR ASM COiL COIL RZGULRTOR EXISTIN GROUND sc ew 25 33 LBS IN Ze L3S IN 13 ZQ LBS I...

Page 407: ...le back tape blower motor feed to ground wire 4 in Tape capacitor wire to evaporator 3906187 CAPACITOR satew S ftPOCGO SCREW e GROUND STR P SHT A7 C bO tOTEl Untape blower feed ground wire harness to...

Page 408: ...REW SPARK PLUG WIRE SUPPORT 4 REINFORCEMENT Part of engine asm T 9420415 SCREW J j Install ground strap under spark plug wire support 0 5 CHfVtOCBT MOTO DIVISION GMC RADIO GROUND STRAPS L V 8 ENGINE T...

Page 409: ...f engine asm For hole piercing info See UPC 0 Sheet A8 5 1 9 6 8 C A M A R O 1 2 0 0 0 S E R I E S j J 6290316 1 9420152 STRAP ASM SCREW OP CAR n 10 LBS tN IBS M PADIO GROUND STRAPS BODY TO FRATv 1 L...

Page 410: ...ef when viewed from front of car stand vertically when viewed from side of car GROUND RING Installed on pins of antenna body with flat directly below notch in fender key on bezel ANTENNA BODY ASM Asse...

Page 411: ...Body_ CAJ3LE ASM LEAD IN NOTE I Antenna should lean d approx 4 Ref when viewed from rear stand vertically when view ed from side of car U2D A HO met ICAUTION Push connector all the way into antenna b...

Page 412: ...O MULTIPLEX RPO D55 A4 RADIO STEREO MULTIPLEX CONTROLS RPOD55 Rear speaker asm grille wiring attaching parts are released by Chevrolet installed by Fisher Body 2 FrU speaker asm grille wiring attachin...

Page 413: ...ocate over ash tray screws and drill 2 161 165 dia iioles in reinforcement WITHOUT AIR WITH AIR C0HQITI0NIN6 INSTRUMENTPANEL CENTER V C CfiOUND MJ CUP FROM SPEAKER BtTENSiCW CONNECTOR SPEAKER C0NN6CTO...

Page 414: ...side of adapter bracket ASSEMBLY INSTRUCTIONS 1 9 6 8 C A M A R O 1 2 00J5 SERIES CONTROL ASM INSTRUMENT PANEL CcNTER BRACE SPEAKER CONNECTOR NOTE Bend bracket to clear adapter NOTfJ Position wedge re...

Page 415: ...ROL ASM KNOB 1 9 6 8 C A M A R O 1 2 0 0 0 SERIES fO HOLE MILLING 2 LBS IN 3d LBS IN LBS IN T I T u s 8 DWG DATE CS v i 7 i RAOIO STEREO 12000 RPO D55 7 4 7 J r R E F v c v OH Ch z MULTIPLEX CONTROLS...

Page 416: ...evrolet 7300614 7296871 2988134 3909551 7292636 7292635 2989256 installed by Fisher Body SPEAKER ASM GRILLE EXTENSION WIRE ASM HOUSING ASM CONV STUD CONV SCREW CONV GROUND WIRE CONV r auxiuAey sp 4JZ...

Page 417: ...ICAUnONt Avoid crimping wires when installing T thru opening in trim plate TOUT T M RLA77E ICAUTIONI Align locating pin with cutout in trim plate VI W CQ W WP7D CHEVROLET MOTOR DIVISION GMC AUXILURY...

Page 418: ...FAN STAPLE 3 PLACES The following parts are assembled the same as prod 3010175 3010176 3010178 3010179 3893816 3893832 BODY ASM RAD L 6 ENG L 6 ENG with RPO M35 BODY ASM RAD V 8 ENG V 8 ENG WITH RPO M...

Page 419: ...68 CAMARO 1 2 0 0 0 SE RIES LU 10 u 12 13 3891694 3891697 3872455 3685781 3891698 58 GUARD ASM CUSHION SCREW ASM SPU WASHES CLAMP CEMENT SEAM 6 PCS VALANCE P N L BRKT HOLES J S 21LBS FT 20 30 LBS IN 1...

Page 420: ...6 R H 588546 SCREW 1968 CAMARO 12000 SERIES aO 3O LBS IN otevtottT MOTOt OIVtttOH G M C T I EXTERIOR MOULDING g 12000 DATE OSLO Z4 C RCF L 9O L L L L Z21 A1 1 SHEfT DC 7 0 67 47 KVKION MCO O DQAvJN 4...

Page 421: ...RETRACTABLE HEADLAMP ACTUATOR MOUNTING A8 5 RETRACTABLE HEADLAMP ACTUATOR MOUNTING A9 RETRACTABLE HEADLAMP TANK W S W JAR MOUNTING A10 RETRACTABLE HEADLAMP HOSE ROUTING A10 5 RETRACTABLE HEADLAMP ACTU...

Page 422: ...EOUS FRONT END SHEET METAL PARTS 3 0 HG CHASSIS SHEET METAL ORNAMENTAION Wheel moulding assemble same as RPO Z21 UPC 12 ELECTRICAL 12C FRONT LAMPS Direction signal flasher 3 12G HORN SWITCH WIRING MOU...

Page 423: ...SM NUT 1 CH2VI i PAT TV I fc EMBLEM COtET MOTOR DIVISION CMC 0RT FENDER NAME PLATE MOULDING g 12000 u DWG RREL4U a REF r A2 649Q5 1 6487 i 1 8442 i UPC Z22 A3 DATf 7 C L7 P0Z447 SVM 6 7 1 9Z 7 4 e o 2...

Page 424: ...3899834 3919060 9419303 3927420 9422836 3903440 3921862 101 38 9892 3921860 RIVET GRILLE CENTER SCREW GRILLE LOWER NUT PLATE RPO L35 L48 L78 EMBLEM RPO L35 L48 L78 HEADER ASM RPOL35 L48 L78 15 20 LBS...

Page 425: ...R O 1 2 0 0 0 S E R I E S 3773698 J 1413938600 SCREW BUMPER 3898149 50 BEZEL JL 6 R H 3899847 9420554 NUT SCREW 0 6 LBS V GRILLE UPPER Ao EMSI EO i T L E 8 DWG DATE RALLY SPORT KZADLAMP BZZ2L 12000 6...

Page 426: ...0 GASKET INNER ASSEMBLY INSTRUCTIONS 1 9 6 8 C A M A R O 1 2 0 0 0 S E R I E S _3J 3899801 GASKET OUTER 7 T 916525 6 LAMP ASM L R H T 7 3833476 CLIP GROMMET CSS Kl RALLY SPORT BACK UP LAMP o 12000 D V...

Page 427: ...R PLATE ASM L R H COVER L R H MOULDING L R H A A o 1 9 6 8 CA E n Hi 20 3899834 9425501 3918873 3903451 9780422 3929957 8 3903461 l 5 O L MARO 1 2000 RIVET SCREW HINGE SPACER SCREW FENDER ASM L 6 BUMP...

Page 428: ...BRACKET ASM U R H SUPPORT NUT RETAINER SPACER ACTUATOR ASM 19 T 10 11 68 CA 3925466 3856691 3925493 4 M A R O 1 2 0 0 0 SERIES PIN SCREW SKIRT ASM L R H 120 180 LBS IN 75 35 LBS IN C T Vica Civ C C o...

Page 429: ...NER WASHER INSTRUCTIONS 1 9 6 8 C A M A R O 1 2 0 0 0 S E R I E S 3925458 10 3925459 IT 1359887 I F 3925456 13 3929949 50 H 3846202 BUSHING PIN NUT SUPPORT LEVER ASM L R H SCREW ASM HOUSING ASM SEESHT...

Page 430: ...S PROD JAR BRKT ATTACHING PARTS VIEWICK7 L 6 ENGINE 3 HOLES AT EXISTING DIMPLES y 15 25 LBS IN 120 180 LBS IN IS 20 LBS IN OfciVifOL RALLY SPOR LAMF TANK i MOIO OViLOH G VVC r RETRACTABLE HEAD S c W S...

Page 431: ...12 3941950 3941951 TEE HOSE _ HO8B u 5638432 FILTER ASM l 2 3941941 HOSE HO6E GENERATOR 4 FWD LAMP CCN HAIRA fSS r QAMPZNEQ CONVCPTIBLQ T RALLY SPORT RETRACTABLE t HEADLAMP HOSE ROUTING g 12009 DWG 5...

Page 432: ...i O C A UOL XC PT RPO K30t L64t LS5 GR L 76 64 4 Xt TING D MPL VACUUM WITCH WSf VACUUM WITCH UQS BLACK fa Y DIA HOLE RPO X30 134 135 CR 173 64 F ND R CTR RGINFOfKEMGNT c iv UPC RALLY SPORT RETRACTABLE...

Page 433: ...8 5 6J 13 8 9 3927444 3891523 3891524 3905372 3905374 3891527 3905376 3894339 3905378 9422033 3934190 GROMMET FITTING ASM RPO M35 M40 RPO J50 RPO J50 WITH M35 M40 RPO M35 M40 WITH RPO C60 OR RPO K30...

Page 434: ...5101 HARNESS ASM L 6 V 8ENG V 8 ENG WITHOUT RPO U17 313833476 CLIP NOTE Position bracket edge against both dimples before tightening TO HEAbLAMP CK VROIBT MOTOR DIVISION CMC 1 RALLY SPORT RETRACTABLE...

Page 435: ...3 3724851 WIRE ASM EXT CONNECTOR TAPE Approx 12 in Tape Tj toinst panel harness 3 places 7 For hole drilling see UPC 0 Sheet AS M4 SSS CHSYCOUET MOTOR DIVISION CMC RALLY SPORT RETRACTABLE i HEADLAMP W...

Page 436: ...and shim F if required to radiator support to maintain a parallel line of plate D to center grille at outboard edge Drive inboard attachments C m Headlamps E D Bezel Assembly G 1 Drive outboard attac...

Page 437: ...e not illustrated in the RPO See parts list or bill of material for part numbers UPC 1 BODY 1A2B INSTRUMENT PANEL PARTS UPC 9 STEERING 9B STEERING WHEEL UPC 12 ELECTRICAL 12G HORN SWITCH WIRING MOUNTI...

Page 438: ...1 2 0 0 0 SERIES SHEET TITLE Bl PAINT STRIPE EMBLEM FRT B2 PAINT STRIPE REAR j The following items are listed in UPC 0 miscellaneous shipping UsU PLENUM AIR TRANSISTORIZED IGNITION 3 3923217 ENGINE AS...

Page 439: ...J50 J52 ENGINE 6C2 6K1 6K2 6M1 6M4 TORSIONAL DAMPER Assembles same as RPO L48 FAN DRIVE Assemble same as RPO K02 HOSE R A D 3 CARBURETOR Assemble same as RPO L78 FUEL PUMP 3 POWER PLANT TO FRAME MOUN...

Page 440: ...RODUCTION PART 3912601 3923551 3819910 3899618 3923501 ROD ASM ROD BOLT BRACE SPRING RING WATEQ PUMP STUD CMS I SPECIAL COUPE EQUIP 302 CU IN GENERATOR ACCEL CONTROLS g 12437 Cl REF 3 L 643 7 L L L L...

Page 441: ...6 8 C A M A R O 1 2 0 0 0 SERIES 7801154 ELBOW 3918954 GASKET 9423577 CLAMP 3917648 HOSE j14 7801659 PLUG Press setting Black push in til it stops on 3 ears Force not to exceed 40 lbs pres 38 50 LBS I...

Page 442: ...NG NUT AIR CLEANER STICKER GASKET STUD HOSE CLAMP CONNECTOR 1968 CAMARO 1 2 0 0 0 SERIES 3942518 HOSE 3849856 ARRESTOR ASM 6483766 VALVE ASM JVr CLST MOTC l N G C UPC AUTK CK SPECIAL COUPE EQUIP 302 C...

Page 443: ...EMBLEM L ft R H 1 9 6 8 C A M A R O 1 2 0 0 0 SERIES j SPECIALcou PAINT STRIPE KOI OR WVii CrS G 2 PE EQUIP 302 CU IN EMBLEM FRT g 12437 1 DATE Of 6 6 j C R E F 3 v 84ZS L L L U UPC 1 Z28 5 1 OAT VIA...

Page 444: ...CTIONS 25 3CLGMAMQT ABOUND l TT 9 Painted area on extension to be between points M AM M B O SEC77ON O D I SPECIAL COUPE EQUIP 302 CU IN I PAINT STRIPE REAR g 12437 637 QATEP TI IL L L I Z28 B2 1 1 WA...

Page 445: ...HARM f RT OF AST PML MARK ASM NOTE Terminal must be assembled to switch before bulb can be properly installed Route wire thru silt in top of insU pnU compU f 4 CHtVtOtfl MOTOR OtVISlONe GMC DELUXE IN...

Page 446: ...PC1 UPC 5 UPC a BOOT 1A2B INSTRUMENT PANBL PASTS 9 1A2E MISCELLANEOUS PARTS J SERVICE BRAKE PEDAL Assembles same as RPO Z23 asRPONSO 5C 0X4 9B STEERING WHEEL Assembles O Assemble same as product BUI o...

Page 447: ...0 0 SERIES NOTEl Sufficient pressure must be exerted at the center of retainer to assure full engagement of the larg est diameter of retainer j rong thru the hood inner panel T t T U e 8 OA CHCVtQtEl...

Page 448: ...STRUCTIONS 1968 CAMARO 12000 SERIES 3925437 3925435 6 BEZEL U k HK 3925430 ASSIST HANDLE CHART INSTRUMENT PANEL CHCVtOtfT MOTOt OIVttlON G C I I ASSIST GRIP HANDLE 12000 DWG 6 26 67 OATE t 7 6 L t L Z...

Page 449: ...NOTES...

Page 450: ...NOTES...

Page 451: ...NOTES...

Page 452: ...NOTES...

Page 453: ...NOTES...

Page 454: ...NOTES...

Page 455: ...NOTES...

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