ITT PumpSmart PS220 Configuration And Operation Manual Download Page 4

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PS220 Configuration & Operation Guide

3 PS220

Getting

Started

PumpSmart PS220 Wizards

Page Number

I/O

Configuration

100

1. Analog Inputs/Outputs

1. Analog

101

2. Analog Outputs

105

2. Digital Inputs/Outputs

107

3. Relays

109

9. Parameter Restore

110

10. Parameter Lock

111

11. Miscellaneous

1. Speed Override

112

2. SmartControl (PID Torque)

115

3. Advanced Pressure Control

117

Functions & Features

119-120

Keypad Use

243

Fault Tracing

PS220 Pumping System Warnings/Alarms

248

PS220 Pumping System Faults

253

VFD Alarms and Faults

254

Parameter Listing

261

Wiring Diagrams

283

Eco

Design

Regulation

289

Fuse - Heat Dissipation

291

Hardware Technical Information

295

Summary of Contents for PumpSmart PS220

Page 1: ...Configuration Operation Manual PumpSmart Control Solutions PS220 v6 05...

Page 2: ...nate unplanned repair activities In addition through the Right Sizing of your pump to your system we can reduce not only your energy consumption but the wear and tear on your pumps and process system...

Page 3: ...2 3 Smartflow Tune 37 3 Process Control 1 Process Control Mode 40 2 Sleep 47 3 Process PID Tuning 50 4 Pump VFD Protection 1 Basic Pump Protection 52 2 Advanced Pump Protection 56 3 Secondary Protecti...

Page 4: ...ameter Restore 110 10 Parameter Lock 111 11 Miscellaneous 1 Speed Override 112 2 SmartControl PID Torque 115 3 Advanced Pressure Control 117 Functions Features 119 120 Keypad Use 243 Fault Tracing PS2...

Page 5: ...PS220 Configuration Operation Guide PS220 4 Getting Started THIS PAGE IS INTENTIONALLY LEFT BLANK...

Page 6: ...fety standards Identifying and eliminating unsafe installation operation and maintenance practices is the responsibility of all individuals involved in the installation operation and maintenance of in...

Page 7: ...ious injury or death WARNING Operation of any pumping system with a blocked suction and discharge must be avoided in all cases Opera tion even for a brief period under these conditions can cause super...

Page 8: ...onal information may also be shown to assist you along the way such as the table of all parameters used with the function A thorough detailed explanation of each functions capability and use are in th...

Page 9: ...PS220 Configuration Operation Guide PS220 8 Basic Startup THIS PAGE IS INTENTIONALLY LEFT BLANK...

Page 10: ...and the method used to send the speed set point reference for the system to work This procedure provides a baseline for all the PumpSmart functionality to properly perform It must be performed prior...

Page 11: ...artup Edit Motor Parameters The steps that you will perform are as follows 1 Configure the Motor Setup 2 Perform the Motor ID Run 3 Perform a Motor Jog for Direction The Screen Shots that follow will...

Page 12: ...e 4 ARROW DOWN 1 ARROW RIGHT To change 2 ARROWS to change value 3 Save 4 ARROW DOWN 1 ARROW RIGHT To change 2 ARROWS to change value 3 Save 4 ARROW DOWN 1 ARROW RIGHT To change 2 ARROWS to change valu...

Page 13: ...ta has been entered you will be prompted as follows Note Although the motor may not appear to respond to the start command There may be an audible high pitched sound coming from the motor which is nor...

Page 14: ...l always only operate at 60RPM Note There is no need to change any wiring on the motor load side of the PS220 to correct the rota tion It is all done by an internal PumpSmart PS220 setting Never work...

Page 15: ...peed 4 Confirm the operating mode for Speed 5 Configure a Setpoint Source 6 Exit the Wizard The Screen Shots that follow will show you step by step from start to finish as you progress how to configur...

Page 16: ...ssive input DIIL is closed 24Vdc This includes performing the Motor ID Run If not closed a warning message will appear on the keypad display The PS220 drive will come from the factory with a jumper be...

Page 17: ...l always only operate at 60RPM Note There is no need to change any wiring on the motor load side of the PS220 to correct the rota tion It is all done by an internal PumpSmart PS220 setting Never work...

Page 18: ...WN To change 3 SAVE 4 Next 2 Configure the Minimum Speed By default the minimum speed is set to 25 of the motor nameplate speed Since pumps only develop pressure at the square of the operating speed c...

Page 19: ...gure the Maximum Speed The Maximum Speed by default is configure to the motor nameplate speed Since pumps develop pressure at the square of the operating speed and the Power consumed at the cube of th...

Page 20: ...es 1 The signal will need to be wired into any unused analog input AI Refer to the Analog Input section in the Index for more information on this configuration step 2 When Selecting the Analog Input m...

Page 21: ...To change 3 SAVE 4 ARROW DOWN 2 Scale the AI Maximum Speed 1 ARROW RIGHT to change 2 ARROW UP DOWN To change 3 SAVE 4 Next 3 Fieldbus Please refer to the Function and Features in this manual Select 6...

Page 22: ...PS220 Configuration Operation Guide 21 PS220 SmartFlow...

Page 23: ...iguring Ad vanced Smartflow To configure the Advanced Smartflow Functionality additional pumping system information will be required Suction and discharge pressures readings are required for the advan...

Page 24: ...necessary Pump Protection and input to other internal functions when required Note The SmartFlow unit can be set independently from units that may have already been used for the language selected at...

Page 25: ...p FUNCTIONALITY NOT AVAILABLE YET 1 ARROW RIGHT to change 2 ARROWS to change value 3 Save 4 ARROW DOWN Notes 1 For magnetic drive pumps with metallic containment shell select Mag Drive 2 For non metal...

Page 26: ...to change 2 ARROWS to change value 3 Save 4 ARROW DOWN Figure 2 1 Pump Performance Curve Note 1 The RATED SPEED must be less than and no more than 10 greater than the speed used during Edit motor pa r...

Page 27: ...DOWN to change value 3 Save 4 Next B Specific Gravity Variable 1 Fluid Temperature measured with Transmitter When changes to the SG are directly related to a change in the fluid s temperature the Pum...

Page 28: ...Transmitter 1 Save 1 Next 1 Configure fluid TEMP RATED 1 ARROW RIGHT to change 2 ARROWS to change value 3 Save 4 ARROW DOWN 2 Configure fluid TEMP MIN 1 ARROW RIGHT to change 2 ARROWS to change value...

Page 29: ...luid SG Rated 1 ARROW RIGHT to change 2 ARROWS to change value 3 Save 4 ARROW DOWN 6 Configure fluid SG MIN 1 ARROW RIGHT to change 2 ARROWS to change value 3 Save 4 ARROW DOWN 7 Configure fluid SG MI...

Page 30: ...Configuration I O Configuration Analog I O 2 An unused AI will need to be used for either of these 2 choices to function correctly Please check the settings of the Analog Inputs in use by going to Men...

Page 31: ...og Source of the AI to be used 1 ARROW UP DOWN 2 Select 3 Configure the Min scaled value of the SG 1 ARROW RIGHT to change 2 ARROWS to change value 3 Save 4 ARROW DOWN 4 Configure the MAX scaled value...

Page 32: ...Input to be used 2 Configure the Min SG value SG1 3 Configure the Min SG value SG2 4 Proceed to SmartFlow Tune 1 Configure the Digital Input to be used 1 ARROW UP DOWN Highlight DI 1 Next 1 ARROW UP D...

Page 33: ...me as Basic 2 Configure the Pump Specific Properties Same as Basic 3 Configure the Calculation Method Specific for Advanced 4 Configure the Pumping System Information More Info Required 5 Configure Tr...

Page 34: ...hoice will calculate flow utilizing the differential pressure of the system This should be used if your power curve is very flat See Smartflow limitations NOTE Both choices will require either a Diffe...

Page 35: ...3 Configure the SO TDH The pump Total Dynamic Head at the Shutoff zero flow condition AND at rated speed 1 ARROW RIGHT to change 2 ARROWS to change value 3 Save 4 ARROW DOWN 4 Configure the SUCTION D...

Page 36: ...ll need to be used for either of these 2 choices to function correctly Please check the settings of the Analog Inputs currently in use by going to Menu PARAMATERS Complete List Scroll down to Group 76...

Page 37: ...og Input Configuration if necessary Refer to Specific Gravity Selection 2 Configure the use of a separate Discharge AND Suction Transmitter 1 Discharge Transmitter 2 Suction Transmitter 1 Next Refer t...

Page 38: ...Motor HP s above 50 HP 37KW will not run above 60 speed 3 The tune function will automatically fault if it does not complete in 35 seconds 4 Pumps with motors 15 HP or less should be run for 30 minute...

Page 39: ...harge valve with the liquid that is to be pumped at the speeds noted below Answer the questions and follow the instructions on the screens This screen shot shows the end of a completed successful Smar...

Page 40: ...PS220 Configuration Operation Guide 39 PS220 Process Control THIS PAGE IS INTENTIONALLY LEFT BLANK...

Page 41: ...for use This functionality can be configured with the PumpSmart PS220 Configuration Wizard To access this Wizard from the Home Screen follow the path Menu PS220 Configuration Process Control The indi...

Page 42: ...t will maintain a defined level to a setpoint Flow PumpSmart will maintain a constant flow to a setpoint SmartFlow Pumpsmart will maintain a constant flow using the Smartflow internal flow calculation...

Page 43: ...eedback from the transmitter Following are the available units based on your selection in 1 above The defaults shown are for English PSI DEFAULT M Meters BAR FT FEET MPa Mega Pascals Pressure Smart TD...

Page 44: ...heck to be sure that the transmitter being used does not do this as standard Refer to the Regulation Mode in this manual for more information 4 Configure the Transmitter Information Detail 4 1 Configu...

Page 45: ...to the maximum of the signal or the 20mA scaled value The default value is 100 Notes 1 If the transmitter provided requires DC Voltage please refer to the Analog Input section in this manual for prope...

Page 46: ...vent incorrect low and high setpoints from being used by the system If the process variable chosen is SmartFlow or SmartTDH then only SETPOINT MIN and SETPOINT MAX are shown and need to be defined SET...

Page 47: ...e refer to Reference Function in this manual for more information 1 ARROW UP DOWN to change 2 Select 7 Configure the use of a Dual Setpoint Optional This optional selection will allow you to configure...

Page 48: ...ions section in this manual for a de tailed explanation of this functionality This Wizard will show the step by step instructions to configure this functionality for use This functionality can be conf...

Page 49: ...gly recommended to be performed to correctly set the minimum speed Refer to Dead Head in this manual Note If using Minimum Speed for use in the Alarm Control Pump Protection Response Min Speed Sleep i...

Page 50: ...tion Guide 49 PS220 Process Control 3 Configure the Restart Value 1 ARROW RIGHT to change 2 ARROWS to change value 3 Save 4 ARROW DOWN 1 ARROW RIGHT to change 2 ARROWS to change value 3 Save 4 Next 4...

Page 51: ...show the step by step instructions to con figure this functionality for use To access this Wizard form the Home View follow the path Menu PS220 Configuration Process Control Process Tune The individu...

Page 52: ...accel and decel times should be adjusted to the same values when any changes are being made for the tuning to be most effective 3 Configure the Proportional Gain The default for this setting is 1 3 T...

Page 53: ...ommon electrical system upsets such as Undervoltage Overvoltage Overcurrent Stall Underload and Overtemp Please refer to the Features Functions section in this manual for a more detailed explanation o...

Page 54: ...choice and the Advanced Pump Protection choice cannot both be used together 4 1 Configure Basic Pump Protection OR 4 2 Configure Advanced Pump Protection 4 1 Basic Pump Protection Wizard The Basic Pu...

Page 55: ...tion Pump VFD Pro tection Pump Protection The individual steps that will be performed are 1 Enable the Basic Pump Protection function 2 Configure the Response 3 Configure the Limit 4 Exit Basic Pump P...

Page 56: ...is routine a set number of times before a hard Fault is issued The Fault will have to be reset and manually restarted Refer to the Fault Tracing section for further information B A hard Fault is issue...

Page 57: ...c tionality This Wizard will show the step by step instructions to configure this functionality for use This functionality can be configured with the PumpSmart PS220 Configuration Wizard To access thi...

Page 58: ...INDIVIDUAL PUMPS IN MUTIPUMP CONTROL For Choice 2A No For Choice 2B Yes Select Select For 2B If No NOTES 1 If you are unsure how to configure the flow meter as shown with the screen shots above pleas...

Page 59: ...above minimum flow 3 Alarm Control The PumpSmart PS220 will indicate that the pump is running at or below minimum with a mes sage Min Flow Warning after the response delay time has expired The event...

Page 60: ...2 Fault The PumpSmart PS220 will fault off with the message Dry Run Fault after the Response Delay time has expired It will be stored in the event log This fault is not an Auto resettable fault The fa...

Page 61: ...beyond the Best Efficiency Flow rate that it was designed for it is commonly referred to as Runout The NPSHA Net Positive Suction Head Available is usually less than the NPSHR Net Positive Suction Hea...

Page 62: ...W UP DOWN to change 3 Save 4 Next The following image illustrates both Minimum Flow and Runout Flow on a pump performance curve Min Flow Runout Flow 7 Configure the Runout Flow Value 1 ARROW RIGHT to...

Page 63: ...structions to configure this functionality for use This functionality can be configured with the PumpSmart PS220 Config uration Wizard To access this Wizard from the Home Screen follow the path Menu P...

Page 64: ...ured for either of these 2 choices to function Please check the settings of the Digital Inputs currently in use by going to Menu Parameters Complete List Scroll down to Group 76 Select and View 76 09...

Page 65: ...e this functionality for use This functionality can be configured with the PumpSmart PS220 Config uration Wizard To access this Wizard from the Home Screen follow the path Menu PS220 Configuration Pum...

Page 66: ...2 Confirm the Min scaling Max Scaling and the units 2 When Selecting Proc Trans 2 if it has not already been configured previously the Wizard will ask you to Save 1 Configure the AI it is wired to 1...

Page 67: ...gure the units for the Process Transmitter 2 1 Arrow Right 2 Arrow Up Down to change 3 Save 4 Arrow Down 2 Configure the Condition 1 Warning Limits High and or Low Value If necessary 1 Arrow Right 2 A...

Page 68: ...o change the configuration of Parameter 80 19 to allow the Response to the Monitoring of the values when the PumpSmart PS220 is either When Running or Always The default is Always This change will nee...

Page 69: ...ve 4 Arrow Down 6 Configure the Min Speed Stop Delay time When the monitored condition triggers a Warning or Alarm the PumpSmart PS220 can be configured to run at its minimum speed for a timed duratio...

Page 70: ...guration of the Second Condition only these steps would need to be followed 1 Configure the Condition 2 Source 2 Configure the Condition 2 Warning Limits High and or Low Values 3 Configure the Conditi...

Page 71: ...s Wizard will show the step by step instructions to configure this function ality for use This functionality can be configured with the PumpSmart PS220 Configuration Wizard To access this Wizard from...

Page 72: ...se This functionality can be configured with the PumpSmart PS220 Configuration Wizard To access this Wizard from the Home Screen follow the path Menu PS220 Configuration Pump VFD Protection VFD Protec...

Page 73: ...nly be changed after consulting with an ITT Monitoring and Control Application Engineer or ITT Commissioning Engineer CAUTION 3 Configure the Overvoltage control The default is set to ON 1 ARROW RIGHT...

Page 74: ...ep 2 3 SAVE to continue 4 NEXT 5 Configure the Autoreset selection The default for all each is Disabled Bit in BOLD is set to 0 Disabled 6 Configure the Number of trials The default is 0 1 ARROW RIGHT...

Page 75: ...e Delay time 1 ARROW RIGHT To change 2 ARROWS UP DOWN to change value 3 Save 4 NEXT Note If the Number of trials and the Delay time exceeds the Total trials time the PS220 will not be able to reset au...

Page 76: ...eps that will be performed are 1 Configure the Protection Delay 2 Configure Speed Override Pump Protection 3 Configure the Pump Fault Reset 4 Configure the Pump Fault Reset Delay 5 Configure the Confi...

Page 77: ...tion Response The Default value is 0 which deactivates the function The range is 0 19 Notes 1 This function is not available for the Secondary Protection A or B functionality 2 The PS220 will automati...

Page 78: ...r the Pump Protection selection The choices are 1 The Minimum Speed set in Parameter 30 11 SPD MIN 2 ZERO 0 RPM or to stop Speed 0 Notes 1 This choice cannot be selected for individual Responses This...

Page 79: ...unctionality that is shown in this manual For more detailed information on all Features and Functions of the MultiPump Functionality please refer to the sections that follow in this manual This Wizard...

Page 80: ...NOTES 1 This Pump address MUST be entered in same fashion as the PS220 s are wired with the D2D connections Refer to the wiring diagrams in this manual They must be wired in the 1 2 3 4 5 6 ring conf...

Page 81: ...S to change value 3 Save 4 ARROW DOWN 6 Configure the STAGE PROOF TIME The default is 20 Seconds 1 ARROW RIGHT To change 2 ARROWS to change value 3 Save 4 ARROW DOWN 7 Configure the DESTAGE PROOF TIME...

Page 82: ...e completed the Multipump Configuration Wizard you MUST send a setpoint reference change from the source selected in Basic Startup from each drives setpoint source to each drive This will ensure that...

Page 83: ...l show the step by step instructions to configure this functionality for use This functionality will re quire a transmitter and an additional available Analog Input This wizard will completely configu...

Page 84: ...UP DOWN 2 Save 1 Next 2 Configure the source for the Secondary process transmitter 1 ARROW RIGHT To change 2 ARROW UP DOWN to change value 3 Select 3 Configure the Min and Max Scale of the Secondary P...

Page 85: ...ance with the individual limit steps There are 6 individual steps that will need to be configured listed as A through F They are 1 ARROW RIGHT To change 2 ARROWS to change value 3 Save 4 ARROW DOWN A...

Page 86: ...hut it off Using the Multivariable Control feature would allow for pumping to continue but at a reduced and allowable rate to prevent any harm to the pump or the pumping system A suction pressure tran...

Page 87: ...is below 5ft LEVEL 1 of tank level it will begin to scale back the set point linearly from 50psig to 10psi SP LO at 2ft LO INTRCPT When the secondary process transmitter TX2 reaches 16ft of tank leve...

Page 88: ...orque value 1 10 MOTOR TORQUE This vale is then compared to a higher reference threshold value 83 03 TORQUE REQ When the actual value exceeds the reference threshold value for a certain time period 83...

Page 89: ...disable this function you will need to configure the settings of parameter 83 01 EXE P CLEAN SEQ to NOT SELECTED and 83 02 to NOT SELECTED PCS in Multipump Applications In Multipump Synchronous contr...

Page 90: ...nge value 3 Save 4 ARROW DOWN 2 Configure what triggers the Execution of the Pump Cleaning Sequence when PS220 is configure for step 1 Automatic operation 1 ARROW RIGHT To change 2 ARROW UP DOWN to ch...

Page 91: ...e 3 Save 4 ARROW DOWN 5 Configure the time of the day to execute the PCS 1 ARROW RIGHT To change 2 ARROWS to change value 3 Save 4 ARROW DOWN 6 Configure the maximum number of cycles the PCS can execu...

Page 92: ...e the forward run acceleration rate during the PCS 1 ARROW RIGHT To change 2 ARROWS to change value 3 Save 4 ARROW DOWN 10 Configure the forward run deceleration rate during the PCS 1 ARROW RIGHT To c...

Page 93: ...13 Configure the reverse run time during the PCS 1 ARROW RIGHT To change 2 ARROWS to change value 3 Save 4 ARROW DOWN 14 Configure the Reverse Run Acceleration rate during the PCS 1 ARROW RIGHT To cha...

Page 94: ...change value 3 Save 4 ARROW DOWN 17 Configure the maximum number of complete sequences the PCS is allowed to run 1 ARROW RIGHT To change 2 ARROWS to change value 3 Save 4 ARROW DOWN 18 Configure the S...

Page 95: ...Please refer to the Snore section in this manual for a more detailed explana tion of this functionality This Wizard will show the step by step instructions to configure this functionality for use This...

Page 96: ...ide 95 PS220 Water Functions 2 Configure the Snore Torque Coefficient This value is used to terminate the Snore function The Default value is 85 or 85 1 ARROW RIGHT To change 2 ARROWS to change value...

Page 97: ...Keypad and will be captured and stored in the event log Please refer to the Pipe Cleaning section in this manual for a more detailed explanation of this functionality This Wizard will show the step b...

Page 98: ...d for step 1B The default is 100 Hours 1 ARROW RIGHT To change 2 ARROWS to change value 3 Save 4 ARROW DOWN 3 Configure the Pipe Clean Cycle Time This is the total time that the Cleaning Cycle will ru...

Page 99: ...will be captured and stored in the event log When the Pipe Fill function is initiated all PS220 functional control is disabled It is automatically enabled once the function completes Please refer to...

Page 100: ...the RPM value that the PS220 will ramp up to and remain at while the function is executing The default value is 1000 RPM 1 ARROW RIGHT To change 2 ARROWS to change value 3 Save 4 ARROW DOWN 4 Configur...

Page 101: ...or a Digital Input the Wizard in use will assist the configuration for proper use as you progress There are times when you will be reminded to manually configure a connection or to validate a connecti...

Page 102: ...ait until it loads software This message and the loading of the software will only occur during the initial configuration of the addition of the extension module 1 Select The steps that you will perfo...

Page 103: ...time Bypass the line for AI tune 2 Configure the Function Name for AI1 Config 1 ARROW RIGHT To change 2 ARROW UP DOWN to select 3 SAVE 4 ARROW DOWN 3 Configure the Inputs unit sourcing method mA is t...

Page 104: ...SAVE 3 ARROW DOWN 5 Configure the value in mA for the Max value The default is 20mA 1 ARROW RIGHT To change 1 ARROWS to change 2 SAVE 3 ARROW DOWN 6 Configure the Scaled Min value for the AI This ref...

Page 105: ...rs to the value that corresponds to the maximum of the signal for the 20mA scaled value This is defaulted to 100 1 ARROWS to change 2 SAVE 3 ARROW DOWN 1 ARROW RIGHT To change NOTE 1 The configuration...

Page 106: ...numbers Source 2 Configure the Scaled Min value for the AO 3 Configure the Scaled Max value for the AO 4 Configure the Min value in MA for the Min value 5 Configure the Max Value in MA for the max val...

Page 107: ...RROW DOWN 4 Configure the Min Value in mA for the AO Min value 1 ARROW RIGHT To change 2 ARROW UP DOWN to select 3 SAVE 4 ARROW DOWN 5 Configure the Max Value in mA for the AO Max value 1 ARROW RIGHT...

Page 108: ...Wizard CANNOT be used to change or modify the methods of starting and stopping or to change or modify any of the Estop or Safe Torque Off functionality that is already in use on the PumpSmart PS220 T...

Page 109: ...N to select 2 ARROW RIGHT to change 3 Save 4 Repeat steps 1 3 for additional inputs OR Next 2 Configure the Digital Inputs Function There are 8 choices for the Function that this digital Input will be...

Page 110: ...ault Additional relays can be added with the use of optional plug in extension modules available from ITT Note To access this Wizard from the Home Screen follow the path Menu PS220 Configuration I O C...

Page 111: ...ou relocate and re connect the PumpSmart to a different piece of equipment Please use the PumpSmart PS220 Wizard to accomplish this From the home screen follow the path Menu PS220 Configuration Parame...

Page 112: ...ENU Parameters Complete List ARROW UP to 96 System Select 1 Arrow Down to 96 06 2 Edit 3 Arrow Down to Clear All 4 Save 5 Wait 6 Edit 7 Arrow Up to Restore defaults 8 Save 9 Wait until home screen ret...

Page 113: ...step by step instructions to configure this functionality for use To access this Wizard from the Home Screen follow the path Menu PS220 Configuration Miscella neous Setup Speed Override The steps tha...

Page 114: ...n There are 8 choices for the Function that this digital Input will be used for They are all shown on the 3 screens below 2 Configure the Speed Override Ref source 1 ARROW RIGHT To change 2 ARROW UP D...

Page 115: ...eration Guide PS220 114 Miscellaneous 4 Configure the setting for Pump Protection when Speed Override is activated 1 ARROW RIGHT to change 2 ARROW UP DOWN to change value 3 Save 4 Next 5 Exit the Wiza...

Page 116: ...structions to con figure this functionality for use To access this Wizard from the Home Screen follow the path Menu PS220Configuration Miscellaneous Setup Torque Control SmartControl The steps that yo...

Page 117: ...o change 2 ARROWS to change value to 5 seconds 3 Save 4 ARROW DOWN For Ramp down Repeat steps 1 4 1 Select Next 3 Turn On Torque Control 1 ARROW UP DOWN to YES 2 Select 4 Configure PID output setting...

Page 118: ...onfiguration Miscel laneous Setup Advanced Pressure Control The steps that you will perform 1 Activate the functionality 2 Configure the speed when the function will become active 3 Configure the Perc...

Page 119: ...PS220 Configuration Operation Guide PS220 118 Miscellaneous 3 Configure the Percentage Pressure Setpoint increase 1 ARROW RIGHT To change 2 ARROWS to change 3 SAVE to continue 4 Next 4 Exit the Wizard...

Page 120: ...133 Critical Speed Lockouts 136 Diode Test 136 Drive Composer 138 Dead Head 143 Digital Inputs 144 Energy Savings Calculator 145 Fault Functions VFD 146 Fieldbus 147 Flow Totalizer 151 Language 151 Lo...

Page 121: ...ol 192 Safe Torque Off 193 Scalar Test Control 194 Secondary Protection 196 Shutoff Power 198 Signal Supervision Sensor Failure 198 Setpoints Dual 200 Sleep Function 203 SMARTCONTROL 206 SMARTFLOW Bas...

Page 122: ...the pump speed will gradually increase to this value and once this speed is reached the PS220 will raise the setpoint to the new systems compensated higher value based on the maximum speed of the pump...

Page 123: ...issued The Fault will have to be reset and manually restarted B A hard Fault is issued and it will stop The fault message will be displayed and it will have to be reset and manually restarted For Mini...

Page 124: ...y s what the Individual Analog Input will be used for or its Name configuration These choices are listed in the table below For both IA1 and AI2 Parameter Name Value Range NOTES 76 01 or 76 02 AI1 CON...

Page 125: ...0 AI1 SCALED AT AI1 MAX Defines the real internal value that corresponds to the maximum analog input AI1 value defined by parameter 12 18 AI1 max The range is 32767 000 32767 000 12 25 AI2 UNIT SELECT...

Page 126: ...67 0 is the default Defines the scaled real minimum value of the signal AO2 source that corresponds to lowest mA value 13 28 AO2 SOURCE MAX 32767 to 32767 100 is the default Defines the scaled real ma...

Page 127: ...TRIALS or 79 05 PUMP FAULT RESET functions the driven equipment will automatically restart from either a power failure or fault condition if a start signal is present All precautions should be taken...

Page 128: ...operate according to 79 16 79 16 Config Speed Min SPD MINSPD SPD 0 default Selecting SPD MINSPD will result in thedrive staying at minimumspeed when an ALARM CONTROLcondition existsbetweenresets Sele...

Page 129: ...FD Protection VFD Protection Parameter Name Value Range Note 31 12 AUTO RESET SELECTION 0000 default Selects faults that are automatically reset The parameter is a 16 bit word with each bit correspond...

Page 130: ...s is the PS220 s first level of condition monitoring is the Condition 1or 2 Warning This is available for a high and a low value and are independent of each other Setting any value other than zero wil...

Page 131: ...he monitored value fluctuates above and below the High or Low limits The default is 20 of the units selected for the source The range is 20 to 9999 00 You may have to change the configuration of Param...

Page 132: ...itionisdetected Nofurther action is taken MIN SPD Selecting MIN SPD will issue a Keypad message showing that an ALRM LIM HI or ALRM LIM LO condition is detected and will drop to MIN SPEED If the alarm...

Page 133: ...se delay Inactive if set to 0 80 16 COND RESP DELAY 0 3600 sec 20 sec default The delay period prior to activation of a COND 1 or COND 2 WRN OR ALRM 80 17 PROC TRANS 1 UNITS None default Select from t...

Page 134: ...ntain constant pressure regulated to a setpoint A pressure transmitter will need to be connected and configured for use 2 Flow The PumpSmart PS220 will maintain constant flow rate regulated to a setpo...

Page 135: ...tion Mode in this manual for more information 4 Configure all of the Transmitters Detail Configure the physical identity of the Analog Input s transmitter or AI used for the Control Mode NOTES 1 The i...

Page 136: ...n the device s nameplate 4 The software automatically defines the selected analog input to PROC TRANS 1 as the prima ry process transmitter for the system 5 Configure the scaling of the Setpoint The s...

Page 137: ...0 default 22 56 CRITICAL SPEED 3 LOW 30000 to 30000 0 default 22 57 CRITICAL SPEED 3 HIGH 30000 to 30000 0 default NOTE This function will not allow the operating speed to be maintained within the ba...

Page 138: ...The rectifier circuit converts the incoming AC voltage to rippled DC DC Link The inductor and capacitor behave like a Low pass filter and smoothen out the rippled DC voltage c o n t r o l Inverter IGB...

Page 139: ...ittgp medialibrary ITTPROServices website Literature Technical 20Data ITT Drive composer entry 1 12 1200 setup 1 zip The link to download the latest version of the user manual may be found using this...

Page 140: ...PS220 Configuration Operation Guide 139 PS220 Function Features The next screen will automatically populate to show this Select File then Print...

Page 141: ...PS220 Configuration Operation Guide PS220 140 Functions Features Select OK then wait Change how you want them to print Below is shown changing from the default printer to Microsoft Print to PDF...

Page 142: ...PS220 Configuration Operation Guide 141 PS220 Function Features Select Print Select the location where you want to save it to Folder Desktop etc and then create the file name Select Save...

Page 143: ...PS220 Configuration Operation Guide PS220 142 Functions Features To close the application Select File then Exit Select OK...

Page 144: ...circulation back to the suction The suction line will also need to be completely open and flooded with all air vented out of the pump When all of these conditions are met you will need to do the foll...

Page 145: ...must be taken when configuring them manually It is possible to configure the same Digital Input for more than one function A digital input that displays the status of IN USE cannot be changed manuall...

Page 146: ...84 05 SAVINGS OPTION 2 allows these savings to be computed while the pump is Sleeping SAVINGS OPTION 1 only computes the energy savings while the pump is running The parameters used for this function...

Page 147: ...ameter 31 26 Stall speed limit AND the conditions above have been true longer than the time set by parameter 31 28 Stall time 31 25 STALL CURRENT LIMIT 0 1600 200 default 31 26 STALL SPEED LIMIT 0 100...

Page 148: ...eldbus Communications Protocols available with the PumpSmart PS220 are Control Net Device Net Ethernet IP Modbus RTU Modbus TCP Profibus DP ProfiNet IO The Information below can be used to further und...

Page 149: ...54 IN1 52 01 Example 6 11 16 Main Status Word 40055 IN2 52 02 Example 1 07 16 Motor Current 40056 IN3 52 03 Example 1 14 16 Output Power HP 40057 IN4 52 04 Example 1 212 16 Setpoint 1 40058 IN5 52 05...

Page 150: ...mp Protect Warning Bit 0 Sleep Warning Bit 1 Dry Run Warning Bit 2 Min Flow Warning Bit 3 Runout Flow Warning Bit 4 Tuning Warning Bit 5 VFD Warning Bit 6 Cond1 Warning Bit 7 Cond1 Alarm Fault Bit 8 C...

Page 151: ...rol Stop Bits On 0 1 0 0 0 1 1 1 1 1 1 0 1150 Dec 0 1024 0 0 0 64 32 16 8 4 2 0 115 0 47E Hex 4 0 1 0 0 7 0 1 1 1 E 1 1 1 0 47E Stop alternate Bits On 0 1 0 0 0 1 1 1 0 1 1 1 1143 Dec 0 1024 0 0 0 64...

Page 152: ...LOW setup wizard 84 02 TOTAL VOLUME RESET DISABLED default ENABLE Resetsthetotalpumped volume displayed in parameter 1 228 The PS220 cannot be restarted once the system volume is achieved until the re...

Page 153: ...e configured settings It is always open by default and cannot be changed Minimum Flow Control A pump is designed to maintain a minimum flow to ensure adequate cooling of the pump and to prevent the on...

Page 154: ...warning until the flow increases to a value above minimum flow C Alarm Control The PumpSmart PS220 will indicate that the pump is running at or below minimum with a message Min Flow Warning After the...

Page 155: ...the Logic to activate the Flow Bypass Open Warning Message to Open the Bypass and to energize the selected relay The relay will turn and off based on the time settings of 75 19 and 75 20 Notes 1 A war...

Page 156: ...r features can be configured This functionality can only be configured with the PumpSmart PS220 Configuration Wizard To access this Wizard from the Home Screen follow the path Menu PS220 Configuration...

Page 157: ...you have just entered The PS220 will be magnetizing the motor from 20 to 60 seconds at zero speed This is called a Standstill ID run as the motor will not turn It is also called a MAG ID or ID Run Onc...

Page 158: ...button is installed in the STO circuit be sure the E Stop is not activated 3 Perform a Motor Jog for Direction Jogging the pump motor for correct rotation can be accomplished through the Motor Jog fu...

Page 159: ...iguration Operation Guide PS220 158 Functions Features The Screen Shots below follow the sequence when the initial rotation is incorrect If it is correct the only screens 1 2 3 and 8 will apply 2 1 3...

Page 160: ...Set parameters 30 11 and 30 12 back to original settings 7 Place the drive back to the original control mode of Remote if necessary This procedure is for a Pump that CAN be run in REVERSE 1 Place the...

Page 161: ...uld need to be established and that command would need to be sent and received to each drive The Multipump Functionality will work with every Process Control Mode as configured with the Process Contro...

Page 162: ...pumps The PumpSmart PS220 can be set up to operate a minimum number of pumps and also to limit the maximum number of pumps when required The Maximum number of pumps is 6 the Minimum number of pumps is...

Page 163: ...ave in the same fashion as the system demand continues to increase The Value configured for Max Pumps will determine how many lag pumps can stage in the system when required The PS220 that receives th...

Page 164: ...the proof period If either item 1 or item 2 changes to below the thresh olds noted during the proof time the proof time resets and starts again until all 3 are again true The last Follower in the seq...

Page 165: ...le as your stage and destage value you should draw out and well define these De stage values for all pumps The default values WILL NOT WORK PROPERRLY Name Value Notes Destage 2 75 Adjust based on Stat...

Page 166: ...p mode The running Master will transfer its status to the next Available Follower based on a time window configured with parameter 81 31 SWITCH LEAD TIME The default setting is 48 hours This is not tr...

Page 167: ...tching to the next available D2D Follower lag in the system 0 00 hours disables the function including alternating when a fault may occur For the equivalent of disabling the alternating function and a...

Page 168: ...This is the physical address configured of the PS220 hardware This will never change when pumps start and stop To be able to determine what pump should start next if the D2D master is running In Theor...

Page 169: ...ionality 2 Configure the Pump Address 1 6 NOTES 1 This Pump address MUST entered in same fashion as the PS220 s are wired with the D2D connections Refer to the wiring diagrams in this manual They must...

Page 170: ...selected in Basic Startup from and to each and every drive This will ensure that the reference changes on each drive s keypad display It confirms that the PS220 s are communicating with each other It...

Page 171: ...speed See the Diagram Below The PumpSmart PS220 can optimize a constant pressure multi pump system by adding a boost pressure to the pressure setpoint as pumps are staged on and subtracting it as pump...

Page 172: ...destage External 24V DC Power Sourcing 1 Control Board There is NO NEED to use a remote power source to power the PS220 PumpSmart Drives control power circuit boards It should be used only if the key...

Page 173: ...h lag pump 5 should be turned on Setting range 0 0 100 0 of MAXIMUM SPEED Torque or the actual Process variable 81 18 STAGE 6 Selects the control value at which lag pump 6 should be turned on Setting...

Page 174: ...oc Trans 2 in the configura tion settings To be sure if it has not been configured for use previously Check the Analog Input Settings in Group76 To access this from the Home View follow the path Menu...

Page 175: ...rol of the pump The AI2 signal would then be configured such that when the suction pressure is sufficient the PS220 would be controlled to the setpoint reference value chosen When the suction pressure...

Page 176: ...RCPT value and SP HI value LEVEL 2 is defined in units of the secondary process variable 75 30 SP HI Range 20000 0 default This is the upper limit set point as related to HI IN TRCPT SP HI is defined...

Page 177: ...An animation is shown on the control panel during the restoring process The control panel automatically returns to the Backups menu when completed 6 Switch Control Panel Back to Remote Mode Priming De...

Page 178: ...igure the Protection Delay The PumpSmart PS220 can be configured to delay the reaction time that The PS220 will wait until activating the control of any of the protection features Notes 1 The default...

Page 179: ...lt Tracing in this manual Pump Protection The PS220 Pump Protection functionality can be configured to fully identify notify control and prevent a pump in a system that may operate in an underload or...

Page 180: ...vidual steps that will be performed are 1 Configure enabling of the Basic Pump Protection 2 Configure the Response 1 Disabled The PumpSmart PS220 will not respond The pump will continue to run at the...

Page 181: ...Pump Protection choice cannot both be used together 2 The Keypad will show the specific warning and alarm message signifying when they occur The list of events will be as follows This functionality c...

Page 182: ...ions and Fault Tracing in this manual 4 Configure the Minimum Flow Value This value should be the minimum flow value as recommend by the Pump Manufacturer It should be at the rated speed full speed of...

Page 183: ...se When a pump produces flow well beyond the Best Efficiency Flow rate that it was designed for it is referred to as Runout The NPSHa Net Positive Suction Head Available is usually less than the NPSHr...

Page 184: ...ESET DELAY Defines the time that the PS220 will wait before attempting an error reset Setting Range 0 3600 sec Default is 60 Seconds 79 07 Q ACT SOURCE Identifies the source of the flow readings used...

Page 185: ...e normal operating torque for a sudden increase in this value NOTE When operating a constant torque load the drive must be rated for the motors nameplate amp draw This may require upsizing the PS220 t...

Page 186: ...ettings determine how the time stamps are formatted to view on screen and in the event logs The clock is powered by a battery on the backside of the panel underneath the battery cover At an ambient te...

Page 187: ...xt 5 times The steps you will need to go through will be as follows Configuring the setpoint source The choices are 1 Keypad Default 2 Analog Input AI1 AI2 3 Fieldbus Control 1 Keypad This is the defa...

Page 188: ...ax MENU PS220 Configuration Process Control Push select or next 5 times The parameters used to adjust these manually are as shown below NOTE If you forget to set or send a reference to the PumpSmart P...

Page 189: ...software will automatically invert the actual signal A rising value will increase the speed of the pump to maintain the process setpoint typically used in level control application is sumps below gra...

Page 190: ...d fault has occurred Normally Open FAULT A general VFD or PUMP related fault has occurred RUNNING VFD is running the motor Will remain on until stop at end of deceleration ramp FLOW BYP SMRT FLW Minim...

Page 191: ...you relocate and re connect the PumpSmart to a different piece of equipment Please use the PumpsmartPS220 Wizard to accomplish this From the home screen follow the path Menu PS220 Configuration Parame...

Page 192: ...unction Features 1 Arrow Down to 96 06 2 Edit 3 Arrow Down to Clear All 4 Save 5 Wait 6 Edit 7 Arrow Up to Restore defaults 8 Save 9 Wait until home screen returns 10 Power cycle the PS220 11 Wait 1 M...

Page 193: ...internals and the suction piping system A conservative estimate for a runout condition to occur is at 110 125 of the Best Efficiency Point Flow BEP Flow The PumpSmart PS220 s only response when using...

Page 194: ...t and parameter 31 22 selects which indications are given when the signals are lost The parameter does not affect the operation of the Safe torque off function itself For more information on the Safe...

Page 195: ...ar Test will need to be performed in order to determine 1 There may be a faulty component in the base ABB ACS880 Variable Frequency Drive VFD 2 There is an electrical problem with either the Motor con...

Page 196: ...drive fault off with the same message or messages as prior to running this test the most likely problem is with the internal components of the drive Contact your local ITT Gould s Pumps Sales Engineer...

Page 197: ...e configured with the PumpSmart PS220 Configuration Wizard To access this Wizard from the Home Screen follow the path Menu PS220 Configuration Pump VFD Protection Secondary Protection The individual s...

Page 198: ...tion 79 14 SECONDARY PROTECT A Loss of the Digital Input configured for this Function DISABLED DEFAULT Protection is disabled ALARM The PS220 generates a warning only Secondary Protect A No further ac...

Page 199: ...PS220 fails the unit can be configured to react based on the settings available The default for this option is No Action The available choices are as follows 1 NO ACTION The PS220 will continue to ru...

Page 200: ...07 Supervision 1 Signal AI1 If Used The AI used 32 09 Supervision 1 Low value 3 8 Any value below this threshold will trigger supervision 32 10 Supervision 1 High value 20 2 Any value above this thre...

Page 201: ...se remember your selections when proceeding though this wizard to configure the dual setpoint functionality Next Select Select Select Next Select Yes The steps that you will follow are 1 Configure the...

Page 202: ...51 IEC panel reference 5 Save 6 Arrow Down 4 Configure 22 12 Speed Ref2 source to 3 01 Panel Reference 1 Edit 2 Arrow Down to Other 3 Arrow Down to 03 Input references 3 Select 4 Arrow Down to 3 51 I...

Page 203: ...function DI3 is the default For Multipump this MUST BE WRIED IN SERIES between all drives EXAMPLE Process Control PID with the primary 4 20 mA Transmitter wired to AI1 with the primary set point which...

Page 204: ...unction is disabled When the demand in the system decreases the pump will continue to run down to the minimum speed set in parameter 30 11 A Dead Head test is strongly recommended to be performed to c...

Page 205: ...ry process control transmitter selected previously The Sleep Function will require that the following parameters to be configured 1 Sleep Value 100 is the default value This is the actual value as a p...

Page 206: ...s achieved This is the default INTELL SLEEP Pump will enter sleep mode when the both the minimum flow and the process variable is achieved The PS220 will determine the correct value proportionally bas...

Page 207: ...o pump torque can change a relatively flat pump performance curve into a steep easy to control pump performance curve This is Smart Control SMARTCONTROL By regulating to pump torque values in lieu of...

Page 208: ...r Torque will need to be in Percent This the Maximum Torque Value that the PS220 will regu late to in PID control It should not be set any lower than 150 4 Exit the Wizard 5 Access the PS220 MultiPump...

Page 209: ...he correct value will be used 4 Exit the Wizard 5 Access the PS220 MultiPump Control Wizard Re Configure the Stage and De stage values to the values as shown in the table below Only configure the valu...

Page 210: ...not required with Basic SmartFlow Any manufacturers pump will work with Smartflow Basic SmartFlow is designed for low to medium specific speed pumps under 3000NS A pump with a specific speed under 300...

Page 211: ...tically Driven Pump Metal or Nonmetallic Magnetically driven pumps with metallic containment shell select Mag Drive For non metallic shells select SS Centrifugal as the Pump Type PD Pump Positive Disp...

Page 212: ...tation to provide the necessary running feedback to the PumpSmart PS220 and additional pump and pumping system information The configuration Wizard will guide you through this step by step Basic Advan...

Page 213: ...mart TDH 1 Configure the Flow Unit Same as Basic 2 Configure the Pump Specific Properties Same as Basic 3 Configure the Calculation Method Selections available 1 Brake Horsepower Total Dynamic Head BH...

Page 214: ...mp 3 Configure the SO TDH The pump Total Dynamic Head at the Shut Off zero flow condition at rated speed 4 Configure the SUCTION DIA The pumps Suction Flange Diameter 5 Configure the DISCHARGE DIA The...

Page 215: ...for use 3 Configure the transmitter will read in Gauge or Absolute pressure Gauge pressure does not correct for the local Barometric pressure 4 Configure the Minimum and Maximum scaled values NOTE An...

Page 216: ...spect to the Centerline ofthe pump If LANGUAGE ENGLISH US the units are in Ft M for all other languages Range 0 0 1000 0 77 12 SPD RATIO The input speed to output speed ratio Range 0 00 20 00 Used for...

Page 217: ...PS220 Configuration Operation Guide PS220 216 Functions Features This is an example of a typical Pump Performance Curve...

Page 218: ...n for 35 seconds against a closed discharge valve with the liquid that is to be pumped at the speeds noted below General Notes Notes 1 It is recommended to set 74 01 to keypad prior to running the tun...

Page 219: ...p of 85 Lighter than water 1 Use the BASIC Smartflow Wizard as noted is this manual by calculating inputting all the necessary information from the pump curve below for water 1 0 SG CAUTION Failure to...

Page 220: ...ghter than water If the liquid you are performing a Smartflow tune on is heavier than water you will need to also DIVIDE the values from step 3 above and use these newer values The water like val ues...

Page 221: ...a temperature transmitter and use values to update the calculated flow continuously An unused Analog Input will be required To calculate the variable Specific Gravity based on temperature changes six...

Page 222: ...ce A SG RATED Fixed 1 Configure the Rated SG value This value can be changed as required B Specific Gravity Variable 1 Fluid Temperature measured with Transmitter 1 Configure fluid TEMP Rated 2 Config...

Page 223: ...ure transmitter is being used for SG VISC correction with Smartflow VISC SG VALUE UsedifsettingSGorVISCdirectlyusingan analog input with SmartFlow SPD OVRRD REF Used when setting a speed override refe...

Page 224: ...and the other steps that will be required Steps to be performed will be as follows 1 Configure a Start and Stop source 2 Configure the Min Speed 3 Configure the Max Speed 4 Confirm the operating mode...

Page 225: ...ated by closing 1 digital input DI2 HOA must be configured in 12 01 START STOP Fieldbus SpeedOverrideisenabledbyaFieldbuscommand Refer to Fieldbus Manual for details 74 06 SPD OVERRIDE REF Keypad defa...

Page 226: ...e drive will delay starting the pump once a start signal is received This will work in Local or Remote Starting Stopping Starting and Stopping the PumpSmart PS220 can be accomplished by many methods T...

Page 227: ...S880 Hardware Manual PS220 Configuration and Operation Guide and Installation Operation and Maintenance Guide for the applied driven equipment prior to starting WARNING The steps required to switch fr...

Page 228: ...Speed Override Both are normally open HOA DI1 2 DI5 Control at two external locations EXT1 Hand Off Auto DI1 is assigned to Auto DI2 is assigned to Hand Speed Over EXT2 Auto 2 Wire switch is assigned...

Page 229: ...ard to accomplish this These are in order of what to adjust first After each adjustment you should wait a few minutes for the reaction to take effect 1 Rapid speed swings or oscillations known as Hunt...

Page 230: ...deal scenario you should expect Improperly Tuned System The Proportional Gain is too high and the Integration Time is too short Improperly Tuned System The Integration Time is too long Note Air in the...

Page 231: ...ually To access the required parameters from the Home View follow the path Menu Parameters Complete List Group 37 The steps that will need to be performed are 1 Configure the actual load to be monitor...

Page 232: ...pply to this function 4 Configure the time period before the drive will react when an underload condition exits The Default is 20 Seconds The Ranges is 0 10 000 seconds Parameter Description Default i...

Page 233: ...ceeding the limit the overvoltage controller automati cally decreases the braking torque 3 Undervoltage control This parameter enables the undervoltage control of the DC Bus If the DC voltage drops du...

Page 234: ...arged and preventing an undervoltage trip until the motor coasts to a stop This will act as a power loss ride through functionality in systems with high inertia such as a centrifuge or a fan GROUP 31...

Page 235: ...ed The pump cleaning sequence can also be executed at a preset time every day to serve as a preventive measure and a complement to the automatic detection and removal of debris that can become lodged...

Page 236: ...stop the execution of the PCS 1 Issuing a Stop signal 2 Opening Digital Input 3 DI3 if it was used to start the PCS Note When either of these choices is used to stop the PCS the PumpSmart PS220 will n...

Page 237: ...figure what triggers the Execution of the Pump Cleaning Sequence when PS220 is configure for step 1 Automatic operation 3 Configure the Torque Request Value above normal Torque for executing the PCS 4...

Page 238: ...ue in above nominal motor torque to trigger the execution of the pump cleaning sequence 83 04 TON REQ 0 100 Seconds 5s default Time period before the pump cleaning sequence can be triggered once the t...

Page 239: ...s default Defines the reverse running time of the pump cleaning sequence 83 14 REV RUN ACC 0 0 100 0 Seconds 2s default Defines the forward acceleration rate during the execution of the cleaning cycle...

Page 240: ...steps that will be required to configure this functionality are 1 Configure the Snore Time which enables the function 2 Configure the Snore Torque Coefficient 1 Configure enabling of the Snore Functi...

Page 241: ...message Pipe Clean Running will be displayed on the Key pad and will be captured and stored in the event log This functionality can be configured with the PumpSmart PS220 Configuration Wizard To acce...

Page 242: ...unction can be configured to bypass the time allowed to run The PS220 will monitor a process control value compare it to a preset value and then end the Fill Function Process control will begin automa...

Page 243: ...he system is started The actual pressure measured and displayed is 0PSI The Pipe Fill Stop Value is 70PSI the Fill Time is 180 seconds and the Fill Speed is 1750 RPM The PS220 is started ramps up 1750...

Page 244: ...ol panel acts as an USB adapter for data transfer between the PC tool and the drive 5 Local Remote The location key Loc Rem is used to switch the control between the control panel Local and remote con...

Page 245: ...yed units are as configured 5 Drive Name If a name has been given it is displayed at the top pane By default it is PS220 You can change the name in the Settings menu 6 Status icon Indicates the status...

Page 246: ...it The maximum total number of signals displayed is 21 depending on the view selected for each signal In the example below three Home view pages are used showing different display formats allowing onl...

Page 247: ...are listed in numerical order If you select a parameter group all parameters in that group are listed Parameter numbers are always displayed in this sub menu For every bottom on the bottom of the scr...

Page 248: ...the keypad display Menu Settings Select Arrow Down or Up to Edit Texts Select Arrow Up or Down to Drive name Edit 1 Moving the Arrows Left Right allow you to edit the existing name 2 Using the Up Arr...

Page 249: ...itions remain unchanged If the con dition which caused the warning is resolved the warning will turn off on its own The event s will always be logged in the event log Faults Faults and the messages di...

Page 250: ...o high Any available Digital input can be set up using the I O Configuration wizard 3 Fieldbus control can be used The proper configuration settings will have to be setup and communicated to the drive...

Page 251: ...suction lift applications Pump is not primed Pump is air locked purge air from system Check for excessive amount of entrained air in suction system Transmitter may have failed showing a Low Value Che...

Page 252: ...is can be seen in the event log E20B BASIC PUMP PROT RETRY The Alarm and Control Function is active for Basic Pump Protection No action required E20C MIN FLOW RETRY Warning Only The Alarm and Control...

Page 253: ...accuracy limits E220 COND 2 HI ALARM Warning only The signal level for Condition 2 has exceeded the 80 14 COND 2 ALAMR LIM HI Investigate cause of condition Check parameter settings of 80 13 and 80 1...

Page 254: ...ge piping for breaks or excessive leaks Check for excessive amount of entrained air in suction system Check for additional discharge line branches that may have been added to piping Check discharge pi...

Page 255: ...y cause the motor to rush uncontrollably or may overload the brake chopper or resistor Check the supply voltage With A3A1 or A3A2 on parallel connected inverter modules the auxiliary code indicates th...

Page 256: ...arameter conflict The drive does not have a functionality requested by a PLC or requested functionality has not been activated Check PLC programming Check settings of parameter groups 50 Fieldbus adap...

Page 257: ...deindicateswhichI O extension module is affected A7C1 FBA A communication Cyclical communication between drive and fieldbus adapter module or between PLC and fieldbus adapter module is lost Check stat...

Page 258: ...C voltage Check that overvoltage control is on parameter 30 30 Overvoltage control Check that the supply voltage matches the nominal input voltage of the drive Check the supply line for static or tran...

Page 259: ...install the memory unit In case the memory unit was not actually removed when the fault occurred check that the memory unit is properly inserted into its connector and its mounting screw is tight Rebo...

Page 260: ...ted 7582 MF Comm loss Programmable fault 60 09 M F Comm loss function Master follower communication is lost Check cables between Master and follower Checknode address andothersetupparametersin Multipu...

Page 261: ...PS220 Configuration Operation Guide PS220 260 THIS PAGE IS INTENTIONALLY LEFT BLANK...

Page 262: ...ve values indicate acceleration negative values indicate deceleration See also parameters 31 32 Emergency ramp supervision 31 33 Emergency ramp supervision delay 31 37 Ramp stop supervision and 31 38...

Page 263: ...ME Elapsed time counter in hours since last reset Runs whenever drive is turning the motor 0 0 1000000 Hours 1 225 KWH SINCE RST KWh counter kWh since last reset 0 0 1000000 KWh 1 226 PMP CLN RUN TIME...

Page 264: ...the 1st active fault the fault that caused the current trip 4 02 ACTIVE FAULT 2 Code of the 2nd active fault 4 03 ACTIVE FAULT 3 Code of the 3rd active fault 4 04 ACTIVE FAULT 4 Code of the 4th activ...

Page 265: ...orrespond to FAULT WORD 1 in the ACS880 Parameter 04 120 Fault Warning word compatibility determines whether the bit assignments are according to the ACS800 Standard or ACS800 System control program E...

Page 266: ...d received from the PLC through the embedded fieldbus interface when a transparent communication profile is selected in parameter 58 25 Control profile See section The Transparent profile in the ACS88...

Page 267: ...input AI2 after scaling This parameter is read only 0 32767 000 12 25 AI2 UNIT SELECTION Selects the unit for readings and settings related to analog input AI2 Note This setting must match the corres...

Page 268: ...start after a short supply power failure when using Digital Inputs for starting and stopping Setting to 0 seconds will allow for auto restarting 74 02 Must be On The function restarts the drive automa...

Page 269: ...e motor cable The default is fault 31 21 SUPPLY PHASE LOSS Selects how the drive reacts when a supply phase loss is detected The default is fault 31 22 STO INDICATION RUN STOP Selects which indication...

Page 270: ...the motor temperature as estimated by the internal motor thermal protection model see parameters 35 50 35 55 The unit is selected by parameter 96 16 Unit selection This parameter is read only 35 02 ME...

Page 271: ...FBA A COMM STATUS Displays the status of the fieldbus adapter module communication 51 XX All other parameters not listed Refer to the ABB ACS880 Firmware manual or the Fieldbus Adapter Manual used for...

Page 272: ...ast to a stop 74 04 START DELAY Once a start command is given the start delay will energize a relay which can be used to turn on an auxiliary lubrication system or other aux equipment prior to startin...

Page 273: ...correct value proportionally based on operating speeds Range 0 100 000 Default is 0 75 18 FLOW BYPASS OFF RATIO Defines the flow ratio for closing the Flow Bypass valve Bypass valve closes when Flow...

Page 274: ...Protect B activation 13 PCS REQ A pump cleaning sequence has been requested 14 PCS EXE A pump cleaning sequence is being executed 15 PUMP PROTECT Pump protection is active 16 MULTI VAR ACTIVE Multiva...

Page 275: ...tial pressure transmitter 77 14 DISC PRES SOURCE Identifies the configured analog input to be used for the discharge pressure source NOT USED DEFAULT PROC TRANS 1 Select if using the primary process t...

Page 276: ...function The counter resets if a stop command is issued or the condition has passed and the PS220 runs without further incident for 5 minutes Not Applicable for DRY RUN 79 06 PUMP RESET DELAY The time...

Page 277: ...igh Warning 3 Cond1 Low Warning 4 Cond1 Low Alarm 5 Cond2 High Alarm 6 Cond2 High Warning 7 Cond2 Low Warning 8 Cond 2 Low Alarm 13 Sleep Active 14 Min Speed Active Parameter Name Value Range NOTES 80...

Page 278: ...e if an ALRM LIM HI or ALRM LIM LO condition is detected It will wake up according to the value in 80 22 FAULT The PS220 faults if an ALRM LIM HI or ALRM LIM LO condition is detected A Keypadnoticeisi...

Page 279: ...5 Selects the control value at which lag pump 4 should be turned off Setting range 0 0 100 0 of MAXIMUM SPEED Torque or the actual Process variable 81 22 DESTAGE 6 Selects the control value at which...

Page 280: ...0 0 100 0 Seconds 2 Seconds default Defines the forward acceleration rate during the execution of the cleaning cycle 83 15 REV RUN DEC 0 0 100 0 Seconds 01Seconds default Defines the reverse decelera...

Page 281: ...resistor to overload Note The selections shown depend on the hardware of the Drive If only one voltage range is valid for the drive it is selected by default 95 04 CONTROL BOARD SUPPLY Specifies how...

Page 282: ...ines the nominal motor frequency This setting must match the value on the rating plate of the motor This parameter cannot be changed while the drive is running 99 09 MOTOR NOMINAL SPEED Defines the no...

Page 283: ...PS220 Configuration Operation Guide PS220 282 THIS PAGE IS INTENTIONALLY LEFT BLANK...

Page 284: ...terminated at grounding lugs provided by the PS220 Do not terminate Shielding at sensor end XAI Terminal Block VREF 1 2 3 4 5 6 7 VREF AI1 XD24 Terminal Block 1 2 3 4 5 24VD DICOM 24VD DIOGND Example...

Page 285: ...5 6 4 20mA Analog Input 2 Proc Trans 2 Secondary Control Instrument 7 1 AO1 Motor speed rpm 0 to 20 mA RL 500 ohm 2 AGND 3 AO2 Motor current 0 to 20 mA RL 500 ohm 4 AGND 1 B Drive to drive link or bu...

Page 286: ...on DIIL DI1 DI2 DI3 DI4 DI5 DI6 1 2 3 4 5 6 DI1 DI2 DI3 DI4 DI5 DI6 1 2 3 4 5 J6 24VD DICOM 24VD DIOGND Ground selection switch DIIL 1 2 3 4 5 6 DI1 DI2 DI3 DI4 DI5 DI6 1 2 3 4 5 6 DI1 DI2 DI3 DI4 DI5...

Page 287: ...4 5 6 DI1 DI2 DI3 DI4 DI5 DI6 1 2 3 4 5 J6 24VD DICOM 24VD DIOGND Ground selection switch DIIL 1 2 3 4 5 J6 24VD DICOM 24VD DIOGND Ground selection switch DIIL Potentiometer Option Used to vary the Pr...

Page 288: ...D2D 1 B 2 A 3 BGND 3 Drive Arrangement Drive 1 Drive 2 Drive 6 Drive 1 Drive 2 Drive 3 1 B 2 A 3 BGND 1 B 2 A 3 BGND XD2D XD2D 2 Drive Arrangement Drive 1 Drive 2 RS 485 Connections between PS220 Driv...

Page 289: ...PS220 Configuration Operation Guide PS220 288 Ecodesign Regulation...

Page 290: ...out new requirements in the regulation EU 2019 1781 This latest Ecodesign Regulation EU 2019 1781 came into effect in October 2019 and it applies to low voltage induction electric motors rated at less...

Page 291: ...01 105A 3 R6 48 63 72 7 105 55 IE2 1 7 1 3 1 1 0 8 0 7 0 6 0 5 0 5 400 40 K03561A17 ACS880 01 145A 3 R6 48 63 100 5 145 75 IE2 2 0 1 5 1 2 0 9 0 8 0 7 0 5 0 5 400 40 K03561A18 ACS880 01 169A 3 R7 48 6...

Page 292: ...PS220 Configuration Operation Guide 291 PS220 Fuses heat dissipation chart...

Page 293: ...hp RATED CURRENT A RECOMMENDED FUSE SIZE UL HEAT DISSIPATION BTU hr HEAT DISSIPATION Watts AIR FLOW ft3 min AIR FLOW m3 hr NEMA 1 400 volt K03561A01 1 0 2 3 690V 25A Bussmann 170M1561 Type DIN 43620 0...

Page 294: ...S 50 Type T 1918 562 79 134 K03552A08 30 40 600V 60A Bussmann JJS 60 Type T 2276 667 79 134 K03552A09 40 52 600V 80A Bussmann JJS 80 Type T 3095 907 165 280 K03552A10 50 65 600V 90A Bussmann JJS 90 Ty...

Page 295: ...V 250A Bussmann JJS 250 Type T 11260 3300 324 550 K03554A15 200 180 600V 300A Bussmann JJS 300 Type T 13307 3900 324 550 K03554A16 250 242 600V 400A Bussmann JJS 400 Type T 14331 4200 677 1150 NEMA 12...

Page 296: ...sh For weig Ba Review the entire hardware manual prior t in serious personal injury death and or eq L 2a PE 2b PE PE PE L ACS880 01 1 Fuses and disconnect su 2 3 Use a separate groundin if the conduct...

Page 297: ...00 284 365 55 34 70 23 60 11 22 14 37 121 R8 963 681 300 386 70 37 90 26 82 11 81 15 21 154 R9 955 680 380 413 98 37 59 26 77 14 96 16 27 216 Frame IP55 UL type 12 H1 mm H2 mm W mm D mm Weight kg H1 i...

Page 298: ...ront Side Above mm in mm in mm in 150 5 91 400 15 75 measured from the base plate of the cabinet top Note 320 mm 12 28 in is required for fan replacement of IP54 cabinets _400 mm 15 75 in 320 mm 12 28...

Page 299: ...ave been reformed See Converter module capacitor reforming instructions 3BFE64059629 English 6 There is an adequately sized protective earth ground conductor between the drive and the switchboard and...

Page 300: ...information http www ittproservices com ITT Goulds Pumps Inc 240 Fall Street Seneca Falls NY 13148 USA 2021 ITT Corporation The original instruction is in English All non English instructions are tra...

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