Danfoss VLT HVAC Basic Drive FC 101 User Manual Download

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MAKING MODERN LIVING POSSIBLE

Programming Guide

VLT

HVAC Basic Drive FC 101

www.danfoss.com/drives

Summary of Contents for VLT HVAC Basic Drive FC 101

Page 1: ...MAKING MODERN LIVING POSSIBLE Programming Guide VLT HVAC Basic Drive FC 101 www danfoss com drives...

Page 2: ......

Page 3: ...in two Ways 18 3 Parameters 20 3 1 Main Menu Operation and Display Group 0 20 3 2 Main Menu Load and Motor Group 1 24 3 3 Main Menu Brakes Group 2 31 3 4 Main Menu Reference Ramps Group 3 32 3 5 Main...

Page 4: ...2 Brakes 90 5 1 5 3 Reference Ramps 90 5 1 6 4 Limits Warnings 90 5 1 7 5 Digital In Out 91 5 1 8 6 Analog In Out 92 5 1 9 8 Comm and Options 93 5 1 10 13 Smart Logic 93 5 1 11 14 Special Functions 94...

Page 5: ...ns in this manual as well as national and local rules and safety regulations must be complied with Safety Regulations 1 Disconnect mains supply to the frequency converter whenever repair work is to be...

Page 6: ...n of accidents Protection Mode Once a hardware limit on motor current or DC link voltage is exceeded the frequency converter enters Protection mode Protection mode means a change of the PWM modulation...

Page 7: ...ng reference The maximum reference value set in 3 03 Maximum Reference RefMIN Determines the relationship between the reference input at 0 value typically 0 V 0 mA 4 mA and the resulting reference The...

Page 8: ...of user defined actions executed when the associated user defined events are evaluated as true by the SLC Thermistor A temperature dependent resistor placed where the temperature is to be monitored fr...

Page 9: ...5 Interface RS 485 N PS 485 69 P RS 485 68 Com RS 485 61 PNP Source NPN Sink ON Terminated OFF Unterminated ON 1 2 240 V AC 3 A Not present on all power sizes Do not connect shield to 61 01 02 03 rela...

Page 10: ...he display indicated by a small arrow pointing either clockwise or counterclockwise 5 The triangle indicates if the LCP is in status quick menu or main menu Table 2 1 Legend to Illustration 2 1 B Menu...

Page 11: ...er through the set up of the frequency converter to an open loop application An open loop application is here an application with a start signal analog reference voltage or current and optionally also...

Page 12: ...to accept Automatic Motor Adaption Off Auto Motor Adapt OK Press OK Select Function of Relay 2 No function Select Function of Relay 1 0 No function Set Max Reference Hz Set Min Reference Hz AMA runnin...

Page 13: ...ruction 0 Asynchron 1 PM non salient SPM 0 Asynchron Setting the parameter value might change these parameters 1 01 Motor Control Principle 1 03 Torque Characteristics 1 14 Damping Gain 1 15 Low Speed...

Page 14: ...ion is not required When is enabled 1 71 Start Delay and 1 72 Start Function have no function is active in VVCplus mode only 3 02 Minimum Reference 4999 4999 0 The minimum reference is the lowest valu...

Page 15: ...current that corresponds to the low reference value 6 13 Terminal 53 High Current 0 20 mA 20 Enter the current that corresponds to the high reference value 6 19 Terminal 53 mode 0 Current 1 Voltage 1...

Page 16: ...23 T54 high Current 13 30 A 6 25 T54 high Feedback 0050 0 01 s 20 81 PI Normal Inverse Control 0 Normal 20 83 PI Normal Inverse Control 0050Hz 20 93 PI Proportional Gain 00 50 1 29 Automatic Motor Ada...

Page 17: ...on 1 20 Motor Power 0 09 110 kW Size related Enter motor power from nameplate data 1 22 Motor Voltage 50 0 1000 0 V Size related Enter motor voltage from nameplate data 1 23 Motor Frequency 20 0 400 0...

Page 18: ...age that corresponds to the low high reference value 6 22 Terminal 54 Low Current 0 20 mA 4 Enter the current that corresponds to the high reference value 6 23 Terminal 54 High Current 0 20 mA 20 Ente...

Page 19: ...M non salient SPM NOTICE Changing this parameter affects settings of other parameters 1 30 Stator Resistance Rs 0 000 99 990 Size related Set the stator resistance value 1 37 d axis Inductance Ld 0 10...

Page 20: ...a parameter group 4 Press to browse through the parameters in the specific group 5 Press OK to select the parameter 6 Press to set change the parameter value Press Back to go back one level 2 4 Quick...

Page 21: ...er Temp s 15 05 Over Volt s 15 30 Alarm Log Error Code 15 4 Drive identification parameters 1 06 Clockwise Direction 2 finger initialisation 1 Power off the frequency converter 2 Press OK and Menu 3 P...

Page 22: ...art via a digital input 0 04 Operating State at Power up Option Function as before the frequency converter was powered down 1 Forced stop ref old Uses saved reference 1 to stop the frequency converter...

Page 23: ...en set ups where parameters marked not changeable during operation have different values Parameters which are not changeable during operation are marked FALSE in 5 Parameter Lists 0 10 Active Set up O...

Page 24: ...l min 22 l h 23 m3 s 24 m3 min 25 m3 h 30 kg s 0 30 Custom Readout Unit Option Function 31 kg min 32 kg h 33 t min 34 t h 40 m s 41 m min 45 m 60 Degree Celsius 70 mbar 71 bar 72 Pa 73 kPa 74 m Wg 80...

Page 25: ...eset Only 3 1 5 0 5 Copy Save Copy parameter settings between set ups and to from the LCP 0 50 LCP Copy Option Function 0 No copy 1 All to LCP Copies all parameters in all set ups from the frequency c...

Page 26: ...d fans Also to be used when controlling more than one motor from the same frequency converter e g multiple condenser fans or cooling tower fans Provides a voltage which is optimised for a squared torq...

Page 27: ...er to parameters 1 14 to 1 17 for optimising the motor operation NOTICE Motor construction can either be asynchronous or permanent magnet PM motor non salient SPM 3 2 3 1 14 to 1 17 VVCplus PM The def...

Page 28: ...21 37 kW 50 hp 22 45 kW 60 hp 1 20 Motor Power Range Function 23 55 kW 75 hp 24 75 kW 100 hp 25 90 kW 120 hp 26 110 kW 150 hp 1 22 Motor Voltage Range Function Size related 50 0 1000 0 V Enter the no...

Page 29: ...with a bigger power rating than the frequency converter e g when a 5 5 kW motor is connected to a 4 kW frequency converter NOTICE Avoid generating external torque during AMA NOTICE If one of the sett...

Page 30: ...r voltage at each frequency point to manually form a U f characteristic matching motor Frequency points are defined in 1 56 U f Characteristic F 1 56 U f Characteristic F Range Function Size related 0...

Page 31: ...start searches in clockwise direction only If not successful a DC brake is activated If PM motor is selected Parking is carried out if the speed is 1 73 Flying Start Option Function below 2 5 5 in th...

Page 32: ...mistor gives an alarm and makes the frequency converter trip if upper limit of motor temperature range is exceeded 3 ETR warning 1 If calculated upper limit of motor temperature range is exceeded a wa...

Page 33: ...mmand NOTICE 2 01 2 02 and 2 04 will not have effect when 1 10 Motor Construction 1 PM non salient SPM 2 06 Parking Current Range Function 100 0 150 Set current as percentage of rated motor current 1...

Page 34: ...electing dedicated references See also Table 3 4 3 11 Jog Speed Hz Range Function 5 Hz 0 400 0 Hz The jog speed is a fixed output speed at which the frequency converter is running when the jog functio...

Page 35: ...ch of the 2 ramps parameter group 3 4 Ramp 1 and parameter group 3 5 Ramp 2 tacc tdec 130BB801 10 P 3 2 Ramp X Down Time Dec P 4 14 High limit RPM Reference P 1 23 Motor frequency P 4 12 Low limit Tim...

Page 36: ...ed the current limit in 4 18 Current Limit during ramping See ramp up time in 3 51 Ramp 2 Ramp Up Time 3 4 5 3 8 Other Ramps 3 80 Jog Ramp Time Range Function Size related 0 05 3600 s Enter the jog ra...

Page 37: ...8 Current Limit is not automatically reset to the default setting 4 19 Max Output Frequency Range Function Size related 0 0 400 Hz Enter the max output frequency value 4 19 Max Output Frequency specif...

Page 38: ...o set a higher limit for the feedback range When the feedback exceeds this limit the display reads Feedback High Warning bit 5 is set in 16 94 Ext Status Word Output Relay can be configured to indicat...

Page 39: ...aximum speed has been reached the motor will automatically begin to ramp down Repeat the above procedure when speed is leaving the resonance bands during the deceleration The actual frequencies regist...

Page 40: ...n 2 02 DC Braking Time is different from 0 This selection is not possible when 1 10 Motor Construction is set to 1 PM non salient SPM 6 Stop inverse Stop inverted function Generates stop function when...

Page 41: ...tart command can be accepted Run permissive has a logic AND function related to the terminal which is programmed for 8 Start 14 Jog or 20 Freeze Output which means that to start running the motor both...

Page 42: ...t ref bit 2 19 Freeze reference 20 Freeze output 21 Speed up 5 10 Terminal 18 Digital Input Parameter for configuring the input function on input terminal 18 Refer to Table 3 3 for setting options Opt...

Page 43: ...reset ref bit 2 19 Freeze reference 20 Freeze output 21 Speed up 22 Speed down 23 Set up select bit 0 32 Pulse input 34 Ramp bit 0 37 Fire Mode 52 Run permissive 53 Hand start 54 Auto start 60 Counter...

Page 44: ...30 Brake fault IGBT The output is Logic 1 when the brake IGBT is short circuited Use this function to protect the frequency converter if there is a fault on the brake modules Use the output relay to c...

Page 45: ...to 0 while the LCP is in Auto on mode 167 Start command active The output is high when there is an active Start command i e via digital input bus connection or Hand on or Auto on and no Stop command i...

Page 46: ...and mains voltage is within specified voltage range 5 40 Function Relay Array Relay 1 0 Relay 2 1 Select options to define the function of the relays The selection of each mechanical relay is realised...

Page 47: ...its running AND reverse 165 Local ref active The output is high when 3 13 Reference Site 2 Local or when 3 13 Reference Site 0 Linked to hand auto at the same time as the LCP is in Hand on mode 5 40 F...

Page 48: ...input If terminal 29 is used as an input set 5 01 Terminal 27 Mode to 0 Input 130BA076 10 RPM Ref Low freq P 5 50 P 5 55 Input Hz High ref value P 5 53 p 5 58 High freq P 5 51 P 5 56 Low ref value P...

Page 49: ...roup selects digital and relay outputs via a fieldbus setting 5 90 Digital Relay Bus Control Range Function 0 0 0xFFFFFFFF This parameter holds the state of the digital outputs and relays that is cont...

Page 50: ...53 Low Ref Feedb Value The value must be set at 1 V to activate 6 01 Live Zero Timeout Function 6 11 Terminal 53 High Voltage Range Function 10 V 0 10 V Enter the voltage V that corresponds to the hig...

Page 51: ...ack value that corresponds to the voltage or current set in 6 21 Terminal 54 High Voltage 6 22 Terminal 54 Low Current 6 25 Terminal 54 High Ref Feedb Value Range Function Size related 4999 4999 Enter...

Page 52: ...le 5 80 SL digital output A 81 SL digital output B 6 72 Terminal 45 Digital Output Option Function 82 SL digital output C 83 SL digital output D 160 No alarm 161 Running reverse 165 Local ref active 1...

Page 53: ...or warning 12 Out of current range 13 Below current low 14 Above current high 16 Below speed low 6 92 Terminal 42 Digital Output Option Function 17 Above speed high 19 Below feedback low 20 Above fee...

Page 54: ...selected in 6 91 Terminal 42 Analog Output mA 0 20 0 4 100 Current Analogue output Min Scale par 6 93 Variable for output example Power Analogue Output Max Scale par 6 94 Illustration 3 12 Output Max...

Page 55: ...ctivated when the control word fails to be updated within the time period specified in 8 03 Control Timeout Time 0 Off 3 8 2 8 3 FC Port Settings 8 30 Protocol Option Function Select the protocol for...

Page 56: ...n port OR via one of the digital inputs 8 51 Quick Stop Select Option Function Select control of the Quick Stop function via the terminals digital input and or via the bus NOTICE This parameter is act...

Page 57: ...ia one of the digital inputs 3 Logic OR Activate the set up selection via the serial communication port OR via one of the digital inputs 8 56 Preset Reference Select Option Function Select control of...

Page 58: ...his parameter shows the number of error telegrams which could not be executed by the frequency converter 8 84 Slave Messages Sent Range Function 0 0 65536 This parameter shows the number of messages s...

Page 59: ...scratch 3 9 2 13 0 SLC Settings Use the SLC settings to activate deactivate and reset the Smart Logic Control sequence The logic functions and comparators are always running in the background which op...

Page 60: ...value TRUE in the logic rule 2 Running See 13 01 Start Event for further description 13 02 Stop Event Option Function 3 In range See 13 01 Start Event for further description 4 On reference See 13 01...

Page 61: ...rammed settings in all group 13 parameters 13 Smart Logic 1 Reset SLC Resets all group 13 parameters 13 Smart Logic to default settings 3 9 3 13 1 Comparators Comparators are used for comparing contin...

Page 62: ...he calculation in 13 40 Logic Rule Boolean 1 13 42 Logic Rule Boolean 2 and 13 44 Logic Rule Boolean 3 Define the operators used to logically combine the selected inputs in 13 41 Logic Rule Operator 1...

Page 63: ...Reset Trip This logic rule is TRUE if the frequency converter is tripped but not trip locked and an Automatic Reset is issued 50 Comparator 4 Use the result of comparator 4 in the logic rule 51 Compa...

Page 64: ...of 13 44 Logic Rule Boolean 3 13 40 13 42 signifies the boolean input calculated in 13 40 Logic Rule Boolean 1 13 41 Logic Rule Operator 1 and 13 42 Logic Rule Boolean 2 0 DISABLED factory setting se...

Page 65: ...et Trip 50 Comparator 4 51 Comparator 5 60 Logic rule 4 61 Logic rule 5 70 SL Time out 3 71 SL Time out 4 72 SL Time out 5 73 SL Time out 6 74 SL Time out 7 83 Broken Belt 13 52 SL Controller Action A...

Page 66: ...with digital output 2 selected is low off 34 Set digital out C low Any output with digital output 3 selected is low off 35 Set digital out D low Any output with digital output 4 selected is low off 38...

Page 67: ...nous range from 0 at nominal speed rising to approximately 12 at double nominal speed 14 08 Damping Gain Factor Range Function 96 0 100 Damping factor for DC Link Voltage Compensation 3 10 2 14 1 Main...

Page 68: ...At Inverter Fault 0 Trip 1 Warning 14 28 Production Settings Option Function 0 No action Production use only 14 28 Production Settings Option Function 1 Service reset 3 Software Reset 14 29 Service Co...

Page 69: ...take in case a fan fault is detected Only valid for some frequency converter sizes 0 Disabled 1 Warning 2 Trip 14 55 Output Filter Option Function Select whether an output filter is present 0 No Filte...

Page 70: ...ter Option Function 1 Reset counter Select 1 Reset and press OK to reset the kWh counter to zero see 15 02 kWh Counter 15 07 Reset Running Hours Counter Option Function 0 Do not reset 1 Reset counter...

Page 71: ...configuration 15 47 Power Card Ordering No Range Function 0 0 0 View the power card ordering number 15 48 LCP Id No Range Function 0 0 0 View the LCP ID number 15 49 SW ID Control Card Range Function...

Page 72: ...us and freeze references 16 03 Status Word Range Function 0 0 65535 View the Status word sent from the frequency converter via the serial communication port in hex code Bit number 15 14 13 12 11 10 9...

Page 73: ...quency converter 16 35 Inverter Thermal Range Function 0 0 255 View the percentage of thermal load on the frequency converter At 100 a trip occurs 16 36 Inv Nom Current Range Function 0 A 0 655 35 A V...

Page 74: ...high Table 3 9 Binary Value of Digital Outputs 16 67 Pulse Input 29 Hz Range Function 0 0 130000 View the actual frequency rate on terminal 29 16 71 Relay Output bin Range Function 0 0 65535 View the...

Page 75: ...sent via the serial communication port in hex code 16 93 Warning Word 2 Range Function 0 0 0xFFFFFFFFUL View the warning word 2 sent via the serial communication port in hex code 16 94 Ext Status Wor...

Page 76: ...and pump applications 1 Inverse Causes the frequency converter s output frequency to increase when the feedback is greater than the setpoint reference This is common for temperature controlled coolin...

Page 77: ...control through a short integral time though if the integral time is too short the process becomes unstable An excessively long integral time disables the integral action 20 97 PI Feed Forward Factor...

Page 78: ...Wake Up Ref FB Diff the frequency converter goes to Boost status If 22 45 Setpoint Boost is not set the frequency converter goes into sleep mode 2 After 22 46 Maximum Boost Time the frequency converte...

Page 79: ...Hz 22 60 Broken Belt Function is performed 22 60 Broken Belt Function Selects the action to be performed if the Broken Belt condition is detected Option Function 0 Off 1 Warning The frequency converte...

Page 80: ...e the frequency converter is active in Fire Mode a warranty affecting alarm see 24 09 FM Alarm Handling occurs the display shows the status message Fire Mode Limits Exceeded Once this status message a...

Page 81: ...sh fault x 38 Internal fault x 65 Ctrl card temp x 68 Safe Stop x Table 3 12 Fire Mode Alarm Handling 3 16 2 24 1 Drive Bypass The frequency converter includes a feature which can be used to automatic...

Page 82: ...run while the frequency converter tries to restart Should the motor have restarted within the time period of the Bypass Delay Timer then the timer is reset Should the motor fail to restart at the end...

Page 83: ...ibed above once the cause has been rectified Alarms that are not trip locked can also be reset using the automatic reset function in 14 20 Reset Mode Warning automatic wake up is possible If a warning...

Page 84: ...ent on parameter A trip is the action when an alarm has appeared The trip coasts the motor and can be reset by pressing Reset or make a reset by a digital input parameter group 5 1 Digital Inputs 1 Th...

Page 85: ...5456 Earth fault 0 29 20000000 536870912 Drive Initialized 0 30 40000000 1073741824 0 0 31 80000000 2147483648 0 0 4 3 Warning Words Bit Hex Dec 16 92 Warning Word 16 93 Warning Word 2 0 1 1 0 0 1 2 2...

Page 86: ...device sending the signal Troubleshooting Check connections on all the analog input terminals Control card terminals 53 and 54 for signals terminal 55 common Check that the frequency converter program...

Page 87: ...fault may be caused by shock loading or fast acceleration with high inertia loads Turn off the frequency converter Check if the motor shaft can be turned Check that the motor size matches the frequenc...

Page 88: ...s carried out Note that repeated runs may heat the motor to a level where the resistance Rs and Rr are increased In most cases however this is not critical ALARM 58 AMA internal fault Contact your Dan...

Page 89: ...related N A No default value available Conversion index This number refers to a conversion figure used when writing or reading by means of a frequency converter Conv index 100 75 74 70 67 6 5 4 3 2 1...

Page 90: ...8 0 5 Copy Save 0 50 LCP Copy 0 No copy 1 set up FALSE Uint8 0 51 Set up Copy 0 No copy 1 set up FALSE Uint8 0 6 Password 0 60 Main Menu Password 0 N A 1 set up TRUE 0 Uint16 5 1 3 1 Load and Motor Pa...

Page 91: ...U f Characteristic U ExpressionLimit All set ups FALSE 1 Uint16 1 56 U f Characteristic F ExpressionLimit All set ups FALSE 1 Uint16 1 6 Load Depen Setting 1 60 Low Speed Load Compensation 100 All set...

Page 92: ...Relative Reference 0 All set ups TRUE 2 Int16 3 15 Reference 1 Source 1 Analog in 53 All set ups TRUE Uint8 3 16 Reference 2 Source 2 Analog in 54 All set ups TRUE Uint8 3 17 Reference 3 Source 11 Lo...

Page 93: ...er sion index Type 5 0 Digital I O mode 5 00 Digital Input Mode 0 PNP 1 set up FALSE Uint8 5 03 Digital Input 29 Mode 0 PNP 1 set up FALSE Uint8 5 1 Digital Inputs 5 10 Terminal 18 Digital Input 8 Sta...

Page 94: ...5 Uint16 6 24 Terminal 54 Low Ref Feedb Value 0 N A All set ups TRUE 3 Int32 6 25 Terminal 54 High Ref Feedb Value ExpressionLimit All set ups TRUE 3 Int32 6 26 Terminal 54 Filter Time Constant 0 01 s...

Page 95: ...0 Digital input All set ups TRUE Uint8 8 55 Set up Select 3 Logic OR All set ups TRUE Uint8 8 56 Preset Reference Select 3 Logic OR All set ups TRUE Uint8 8 7 BACnet 8 70 BACnet Device Instance 1 N A...

Page 96: ...UE Uint8 14 03 Overmodulation 1 On All set ups FALSE Uint8 14 08 Damping Gain Factor 96 All set ups TRUE 0 Uint8 14 1 Mains On Off 14 10 Mains Failure 0 No function All set ups FALSE Uint8 14 12 Funct...

Page 97: ...ALSE 0 VisStr 21 15 49 SW ID Control Card 0 N A 1 set up FALSE 0 VisStr 21 15 50 SW ID Power Card 0 N A 1 set up FALSE 0 VisStr 21 15 51 Drive Serial Number 0 N A 1 set up FALSE 0 VisStr 10 15 53 Powe...

Page 98: ...0 N A All set ups FALSE 0 Int32 16 71 Relay Output bin 0 N A 1 set up TRUE 0 Uint16 16 72 Counter A 0 N A 1 set up TRUE 0 Int16 16 73 Counter B 0 N A 1 set up TRUE 0 Int16 16 79 Analog Output AO45 0...

Page 99: ...l set ups TRUE 0 Uint16 22 41 Minimum Sleep Time 10 s All set ups TRUE 0 Uint16 22 43 Wake Up Speed Hz 10 N A All set ups TRUE 1 Uint16 22 44 Wake Up Ref FB Diff 10 All set ups TRUE 0 Uint8 22 45 Setp...

Page 100: ...Loop Set up Wizard 9 Coast Inverse 38 Coasting Coasting 4 Select 54 Comparator Operand 59 Operator 59 Value 60 Comparators 59 Control Site 53 Timeout Time 53 Word 70 Counter A 72 B 72 Current Limit 35...

Page 101: ...71 Nominal Current 71 Switching 65 Thermal 71 J Jog Jog 4 38 Ramp Time 34 Speed Hz 32 K KWh Counter 68 L Language 20 Latched Start 38 LCP LCP 4 6 Copy 18 23 Custom Readout 21 Link Setups 21 Literature...

Page 102: ...Control 74 Proportional Gain 74 PNP 38 Power In Hp 71 In KW 70 Up s 68 Preset Ref Bit 0 38 Ref Bit 1 38 Ref Bit 2 38 Reference 32 Relative Reference 32 Programming Set up 21 With MCT 10 Setup Software...

Page 103: ...utput 51 42 Digital Output 51 42 Mode 51 42 Output Max Scale 52 42 Output Min Scale 51 45 Analog Output 49 45 Digital Output 50 45 Mode 49 45 Output Max Scale 50 45 Output Min Scale 50 53 Filter Time...

Page 104: ...www danfoss com drives MG18B302 130R0221 MG18B302 Rev 2013 09 02...

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