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1

Overview

1.1  Product Overview

This instrument is an insulation resistance tester that generates DC voltage and tests the insulation 
resistance of instruments, parts, batteries, etc.

It’s capable of high-speed testing using user-configured test voltages. With the Break Down Detect 
(BDD) function, micro short circuits and contaminations (metal foreign substances) can be detected 

during an insulation resistance test before battery liquid injection. In addition, this instrument 

can be widely used from manufacturing/test lines for research and development since ample 

communications interfaces are provided as standard equipment.

1.2  Features

 BDD function for detecting micro insulation failure, contamination, etc. (p. 60)

Any small change to the voltage and current during a test can be captured and micro insulation 
failure due to contamination can be detected.

 High-speed test

Test results are displayed within 2 PLCs + calculation time at full speed.

 Flexible test settings

Measurement and charging current limit function (p. 64)

Since the charging current can be limited as desired from 50 μA to 50 mA, settings can be adjusted 
to yield the optimal test time for the device under test (DUT) that has a capacitive load.

Test voltage (p. 34)

Any test voltage can be set between 25 V and 500 V with a resolution of 1 V. With the comparator 
function (p. 44) and test time function (p. 40), insulation resistance tests can be performed 

based on various standards.

 Contact check function for detecting contact defects and broken connections of wiring (p. 58)

The contact condition is checked by monitoring the electrostatic capacitance between test points. 

This function helps improve the test quality.

 Automatic discharge function (p. 56)

After the test, the electric charge stored in the DUT is discharged inside of the instrument, which 

can prevent any damage to other instrument at the next test.

 Wide range of communications interface choices

LAN, RS-232C, and USB connections are provided with the instrument as standard equipment. A 
personal computer (PC) and programmable logic controller (PLC) can be connected to import the 
instrument controls and test results. In addition, an EXT. I/O connection is also installed and the 

controls of the measuring instrument, instrument status, and judgment results can be imported.

1  Overview

Overview

HIOKI BT5525A961-00

Summary of Contents for BT5525

Page 1: ...on 1 BT5525A961 00 22 10H Read carefully before use Keep for future reference When using the instrument for the first time Troubleshooting Safety Information p 12 Troubleshooting p 195 Part Names and Functions p 18 Error p 197 Test Flow p 24 600630710 HIOKI BT5525A961 00 ...

Page 2: ...HIOKI BT5525A961 00 ...

Page 3: ... 62 Enabling BDD judgment 63 5 3 Limiting the Current to Be Applied to the Device Under Test DUT 64 Setting the current limit value manually 65 Setting the current limit value automatically 66 Contents Introduction 7 Checking Package Contents 8 Options 9 Symbols and Abbreviations 10 Safety Information 12 Precautions for Use 14 1 Overview 17 1 1 Product Overview 17 1 2 Features 17 1 3 Part Names an...

Page 4: ... Status system 119 Standard Event Status Register 121 Items restored to the default settings 123 8 8 Communications Command List 124 8 9 Communications Command Reference 130 5 4 Setting Whether to Turn ON or OFF the Key Operation Sound 67 5 5 Enabling Disabling the Key Operations 68 Disabling the key operations key lock 68 Enabling the key operations releasing key lock 68 Enabling the key lock fun...

Page 5: ...ed value output 137 Measurement settings 140 Contact check 145 BDD 146 Test time 151 Comparator 151 Saving and loading the measurement conditions 154 System settings 156 RS 232C 161 LAN 162 Communications settings 167 8 10 Communications Command Examples 170 9 Specifications 179 9 1 General specifications 179 9 2 Input Output and Measurement Specifications 180 Basic specifications 180 Accuracy Spec...

Page 6: ...Contents 6 HIOKI BT5525A961 00 ...

Page 7: ...ption Format Instruction Manual this manual Includes overview of the instrument operation methods function descriptions and specifications PDF file for web download Startup Guide Includes information for using the instrument safely basic operation methods and specifications selected relevant information Hard copy Operating Precautions Information for using the instrument safely Please review the s...

Page 8: ... switches and terminals If you find any damage or discover that the instrument does not perform as indicated in its specifications please contact your authorized Hioki distributor or reseller Confirm the package contents BT5525 Battery Insulation Tester Power cord Startup Guide Operating Precautions 0990A903 EXT I O connector male EXT I O connector cover EXT I O interlock cancellation jig HIOKI BT...

Page 9: ...the latest information Model name Rated voltage Rated current Cable length L2130 Clip Type Lead red 500 V 50 mA 1 5 m L2131 Clip Type Lead black special triaxial connector 500 V 50 mA 1 5 m L2132 Unterminated Lead red 500 V 50 mA 5 m L2133 Unterminated Lead black special triaxial connector 500 V 50 mA 5 m L9094 Output Cord analog output 30 V 0 5 A 1 5 m L9637 RS 232C Cable 9 pin to 9 pin 3 m HIOKI...

Page 10: ... burn injury or death Indicates a prohibited action Indicates a mandatory action Symbols on the product Indicates the presence of a potential hazard For more information about locations where this symbol appears on instrument components see Precautions for Use p 14 and warning messages listed at the beginning of operating instructions and the accompanying document entitled Operating Precautions In...

Page 11: ...display value for each measurement range Measurement range values for the instrument indicates that scale length or maximum display value Limit values for full scale errors are expressed as a percentage of full scale f s Setting setting Indicates the voltage and current values specified to be output from the measuring instrument Limit values for setting errors are expressed as a percentage of the ...

Page 12: ...arize yourself with the instructions and precautions in this manual before use Failure to do so could cause improper use of the instrument resulting in serious bodily injury or damage to the instrument WARNING If you have not used any electrical measuring instruments before you should be supervised by a technician who has experience in electrical measurement Failure to do so could cause the operat...

Page 13: ...mple Measurements on household appliances portable tools and similar equipment and on the consumer side only of socket outlets in the fixed installation Measurement category III CAT III Applicable to test and measuring circuits connected to the distribution part of the a building s low voltage MAINS installation Example Measurements on distribution boards including secondary meters photovoltaic pa...

Page 14: ...lose to objects carrying an electric charge Close to inductive heating devices high frequency inductive heating devices IH cooktops etc In locations characterized by a large amount of mechanical vibration In locations where it would be exposed to water oil chemicals or solvents In locations where it would be exposed to high humidity or condensation In locations with an excessive amount of dust Doi...

Page 15: ...oing so could damage the instrument Do not short circuit the output terminal or input a voltage to the output terminal The instrument is classified as a Class A device under the EN 61326 standard Use of the instrument in a residential setting such as a neighborhood could interfere with reception of radio and television broadcasts If you encounter this issue take steps as appropriate to address it ...

Page 16: ... electric shock When using this instrument use only Hioki specified test leads Using a test lead other than the specified parts could result in bodily injury or a short circuit CAUTION Do not step on cords or allow them to become caught between other objects Doing so may damage insulation resulting in an electric shock Do not bend or pull on cables at temperatures of 0 C or lower The cable is hard...

Page 17: ... limited as desired from 50 μA to 50 mA settings can be adjusted to yield the optimal test time for the device under test DUT that has a capacitive load Test voltage p 34 Any test voltage can be set between 25 V and 500 V with a resolution of 1 V With the comparator function p 44 and test time function p 40 insulation resistance tests can be performed based on various standards Contact check funct...

Page 18: ...e p 44 4 4 Cursor key Moves over the items displayed in the screen display 5 5 START key Starts an insulation resistance test p 49 6 6 STOP key Stops the insulation resistance test Cancels the configuration process and returns to the measurement screen p 55 7 7 ENTER key Confirms the items displayed in the screen display 8 8 F key Selects the items displayed in the screen display 9 9 MENU key Disp...

Page 19: ...ate the month of manufacture Do not remove this sticker as the number is important p 23 7 7 MAC address MAC address of LAN It is required for instrument control Do not remove it 8 8 EXT I O MODE switch NPN PNP Switches the type of PLC programmable logic controller to be connected to the EXT I O p 85 9 9 LAN connector LAN socket communications enables the PC to control the instrument Measurement da...

Page 20: ...Using the instrument with the stands Unfold the stands all the way Be sure to unfold both of the stands Closing the stands Fold the stands all the way CAUTION Do not subject the instrument to excessive force from above when the stands are extended Doing so could damage the stands HIOKI BT5525A961 00 ...

Page 21: ...OCK Interlock RMT Remote lock 8 8 Contact check result Displays the contact check result 9 9 BDD result Displays the BDD result 10 10 Measured value Displays the measured value 11 11 Comparator lower limit value Displays the lower limit value specified using the comparator function 12 12 F key function display Displays user selectable items using the F keys underneath the display 13 13 F key VOLT ...

Page 22: ...lt beep p 47 Measurement delay time p 39 MEAS2 screen Contact check p 58 BDD threshold value p 60 BDD judgment p 63 Current limit p 64 BDD stop function p 60 PANEL screen Panel save panel load p 77 SYS screen Key operation sound p 67 Key lock function with a passcode p 69 Screen contrast p 72 Power supply frequency p 74 EXT I O test p 95 Initialization p 75 Backlight p 73 HIOKI BT5525A961 00 ...

Page 23: ...tor function p 112 LAN default gateway p 106 INFO screen Model number Manufacturing serial number CPU version FPGA version main sub Calibration date Adjustment date Error information p 197 LAN MAC address Adjusted by The serial number consists of nine digits The first two digits indicate the year of manufacture while the second two digits indicate the month of manufacture Overview HIOKI BT5525A961...

Page 24: ... MΩ 20 MΩ 200 MΩ 2000 MΩ or auto p 36 Sampling time Sets the sampling time between 1 PLC and 100 PLCs p 38 Test time Sets the time during which the test voltage is applied test time function p 40 Sets the comparator delay time Comparator upper lower limit values Sets the judgment upper lower limit values p 44 Test mode Selects the test mode from continuous FAIL STOP or PASS STOP p 46 Beep Sets the...

Page 25: ...Connecting a power cord p 28 3 Connecting the test leads to the instrument p 30 4 Supplying power to the instrument p 29 5 Connecting a communications cable to the instrument p 30 6 Connecting the test leads to the DUT p 31 7 Shutting down the output of the instrument interlock function p 32 Test Preparation HIOKI BT5525A961 00 ...

Page 26: ...reseller The coating of the test leads is not ripped No metal parts of the test leads are exposed If there is any damage Replace with those specified by our company as the damaged test leads can cause electric shock accidents The resistance value is normal after checking the insulation resistance test If the resistance value is not normal There may be a short circuit between the conductors inside ...

Page 27: ...aximum service voltage of the prepared resistor Check that the power consumption calculated from the test voltage and insulation resistance value of the DUT is less than the rated power of the prepared resistor If the power consumption calculated from the test voltage and insulation resistance value of the DUT is greater than the rated power of the prepared resistor change either the resistor or t...

Page 28: ...ent causing bodily injury Unplug the power cord from the instrument when the instrument is not used Failure to do so could cause the operator to experience an electric shock When unplugging the power cord from the outlet or instrument pull on the plug not the cord Failure to do so could cause a wire break in the power cord 1 Make sure that the instrument power switch is set to OFF 2 Check that the...

Page 29: ... the instrument to an ungrounded power outlet could cause the operator to experience an electric shock CAUTION When unplugging the power cord from the outlet or instrument pull on the plug not the cord Failure to do so could cause a wire break in the power cord The power switch is located at the back of the instrument ON OFF Test Preparation HIOKI BT5525A961 00 ...

Page 30: ...l disengage the lock and then pull out the BNC connector while gripping it at the connection do not pull on the cable Failure to observe this instruction may damage the BNC connector or joints Black Red Low High Connect the red cable to the HIGH terminal and the black cable to the LOW terminal Special triaxial connector 2 4 Connecting a Communications Cable The instrument can be controlled using t...

Page 31: ...charge of the DUT before connecting the test leads Connecting the test leads to the charged DUT can damage the instrument 1 Check the residual electric charge of the DUT Fully discharge any residual electric charge if any and then connect the test leads to the DUT 2 Connect the test leads to the DUT Red Black 3 Start the test See 4 1 Starting a Test p 49 In order to perform a test safely inspect t...

Page 32: ...the measured value and set the measurement conditions even in the interlock state If the START key is pressed during in the interlock state ILOCK is displayed when the instrument is in the interlock state If the START key is pressed during the interlock state the INFO 070 message is displayed If the interlock activates during testing If the interlock activates during testing the output voltage wil...

Page 33: ...p 64 5 Setting the measurement delay time p 39 6 Setting the test time and comparator delay time p 40 7 Judging the measured value comparator function p 44 8 Setting the test mode p 46 9 Notifying the judgment result and test completion with a beep p 47 10 Checking for any contact defects and confirming contact condition contact check function p 58 11 Detecting micro insulation failure BDD functio...

Page 34: ... is set the instrument will stop accepting operations for about 1 second to allow the internal circuit s voltage to stabilize Please wait for the setting to complete CAUTION Set the test voltage correctly An inappropriate test voltage can damage the DUT Setting the test voltage in the Measurement screen 1 Set the test voltage to the edit mode VOLT Select 2 Change and confirm the test voltage value...

Page 35: ...g screen 1 Open the Setting screen SET Select 2 Set VOLTAGE to the edit mode Select EDIT Edit 3 Change and confirm the test voltage value Change the value up down keys Change the cursor position left right keys Confirm CANCEL Cancel Basic Settings HIOKI BT5525A961 00 ...

Page 36: ... Measurement Specifications p 180 In the auto range range movement takes place after the test starts It may take time for the measured value to be displayed In order to eliminate the wait time set the range to manual according to the DUT Setting the test voltage in the Measurement screen 1 Set the range to the edit mode RANGE Select 2 Change and confirm the range Select the range AUTO Set the auto...

Page 37: ...rement screen IMPORTANT It may take time for measured values to stabilize in the following circumstances When using the 200 MΩ range with a set voltage of 25 V to 99 V When using the 2000 MΩ range with a set voltage of 100 V to 500 V When the auto range is selected AUTO is displayed in the Measurement screen See Measurement screen p 21 When analog output is used 0 V to 4 V is output from the analo...

Page 38: ...sured value is difficult to read due to a fluctuation increase the sample time value 1 Open the Setting screen SET Select 2 Set the sampling time Select EDIT Edit Change the value up down keys Change the cursor position left right keys Confirm EXIT Return to the Measurement screen IMPORTANT If the test time is shorter than the sampling time the measured value is not displayed Set a longer test tim...

Page 39: ...y after the test voltage is applied you can realize stable insulation resistance measurement Set the measurement delay time in the range between 1 PLC and 100 PLCs 1 PLC is equivalent to one cycle of a power supply frequency 50 Hz 1 PLC 1 50 20 ms 60 Hz 1 PLC 1 60 16 7 ms 1 Open the Setting screen SET Select 2 Set the measurement delay time Select EDIT Edit Change the value up down keys Change the...

Page 40: ...lue is stabilized and set the test time Depending on the DUT the measured resistance value may drop as time passes For instance when the ground to ground capacitance is high When an improper test time is set false judgment may occur Properly check the time until the measured value is stabilized and set the test time The measured value may not be stabilized due to environmental influences such as h...

Page 41: ...est time Measured value display IMPORTANT The charging time varies depending on the DUT For a capacitive load it may take a long time for the output voltage to rise When the comparator delay time is set to AUTO comparator judgment starts after the voltage monitor value is monitored and the voltage is stabilized The time until the voltage is stabilized varies depending on the DUT When the response ...

Page 42: ...time to manual 1 Open the Setting screen SET Select 2 Set COMP DELAY to MANUAL Select MANUAL 3 Switch to the edit mode Select EDIT Edit 4 Set the comparator delay time Change the value up down keys Change the cursor position left right keys Confirm CANCEL Cancel HIOKI BT5525A961 00 ...

Page 43: ... Time and Comparator Delay Time Setting the comparator delay time to auto 1 Open the Setting screen SET Select 2 Set COMP DELAY to AUTO Select AUTO EXIT Return to the Measurement screen Basic Settings HIOKI BT5525A961 00 ...

Page 44: ...Example 100 MΩ lower limit value PASS LOWER FAIL L FAIL Lower limit value MΩ Using the upper limit value for a judgment Example 100 MΩ upper limit value PASS UPPER FAIL U FAIL Upper limit value MΩ Using the upper and lower limit values for a judgment Example 1000 MΩ upper limit value Example 100 MΩ lower limit value Lower limit value MΩ LOWER FAIL L FAIL PASS UPPER FAIL U FAIL Upper limit value MΩ...

Page 45: ...it value and lower limit value CANCEL Cancel When the comparator function is ON a value is displayed When it is OFF is displayed When the comparator function is ON When the comparator function is OFF 3 Set and confirm the value Change the value up down keys Change the cursor position left right keys 10 Move the decimal point to the right 1 10 Move the decimal point to the left Confirm Basic Settin...

Page 46: ...et test time elapses PASS PASS STOP mode Outputs the judgment result for each sampling and ends the test when a PASS judgment is determined FAIL FAIL STOP mode Outputs the judgment result for each sampling and ends the test when a FAIL judgment is determined 1 Open the Setting screen SET Select 2 Set the test mode Select CONT PASS FAIL EXIT Return to the Measurement screen HIOKI BT5525A961 00 ...

Page 47: ...Issues a beep when the judgment result is PASS FAIL Issues a beep when the judgment result is FAIL END Issues a beep when the test is completed regardless of the judgment result 1 Open the Setting screen SET Select 2 Set the conditions for the beep Select OFF PASS FAIL END 3 Change the tone of the beep Press the F2 F3 or F4 key to set the beep and check its volume Select TONE1 High TONE2 Medium TO...

Page 48: ...48 Notifying the Judgment Result and Test Completion with a Beep HIOKI BT5525A961 00 ...

Page 49: ...dicator is lighting Since these areas are charged with high voltage electric charge electric shock accidents may occur Discharge the DUT using the discharge function of the instrument after the test Otherwise electric shock accidents may occur See 4 6 Discharging Residual Electric Charge Auto Discharge Function p 56 1 Set the measurement items See 3 Basic Settings p 33 22 Disable the interlock See...

Page 50: ...mmand can be used to start and end the test The test can be ended using a method different from the method used to start the test The test cannot be started with the STOP key pressed Check that the test leads are properly connected before starting the test The test cannot be started with the EXT I O stop signal ON The test cannot be started with the interlock activated p 32 HIOKI BT5525A961 00 ...

Page 51: ...cted a judgment is made according to the test mode setting p 44 If the test time is set to OFF See 3 5 Setting the Test Time and Comparator Delay Time p 40 When the START key is pressed the test voltage is applied to the DUT and the timer starts counting up The elapsed time after the START key was pressed is displayed in the test time display area TIMER D is displayed at the left side of the count...

Page 52: ...nge the range may swing between two ranges depending on the measured value If this is the case select the manual range Over F overflow is displayed when the display range of the maximum range is exceeded in the auto range and when the maximum display range of each range is exceeded in the manual range The measured value tends to fluctuate more when the electrostatic capacitance included in the DUT...

Page 53: ...culate the resistance value Current value A Indicates the current value used to calculate the resistance value BDD result Indicates the count detected by the BDD function Contact check result Indicates the result of the contact check performed at the start of the test You can check the number of data points saved in memory using the MEASure COUNt query p 139 The measured values saved in the memory...

Page 54: ...1 66E 06 NOCOMP 2 50002E 01 2 14450E 06 0 PASS 100 0 11 85E 06 PASS 2 50003E 01 2 11008E 06 0 PASS 117 0 12 04E 06 PASS 2 50005E 01 2 07578E 06 0 PASS 133 0 12 24E 06 PASS 2 50004E 01 2 04193E 06 0 PASS 150 0 12 44E 06 PASS 2 49999E 01 2 00895E 06 0 PASS 167 0 12 65E 06 PASS 2 49999E 01 1 97663E 06 0 PASS 183 0 12 85E 06 PASS 2 50000E 01 1 94501E 06 0 PASS 200 0 13 06E 06 PASS 2 50002E 01 1 91427E...

Page 55: ...erlock activates WARNING After the test is ended remove the test leads from the DUT when the TEST indicator turns off Otherwise electric shock accidents may occur The measured value displayed immediately before the end of the test and the COMP are still displayed Even after the test is ended the TEST indicator does not turn off but is lit dimly in some cases This indicates that the charge remainin...

Page 56: ...th electric charge equivalent to the test voltage due to capacitance electric shock accidents may occur Discharge the DUT according to the following procedure after the test 1 End the test with the test leads in contact with the DUT 2 While the TEST indicator is lit dimly keep the test leads connected to the DUT The electric charge remaining in the DUT is automatically discharged inside of the ins...

Page 57: ...ets the frequency of the power supply 5 8 Manually Setting the Frequency of the Power Supply p 74 Restores the instrument to the factory settings 5 9 Initializing the Instrument Reset p 75 11 9 Default Setting p 214 The following information is provided in other chapters Shuts down the output of the instrument 2 6 Shutting Down the Output of the Instrument Interlock Function p 32 Judges the measur...

Page 58: ...ccurs and Contact FAIL is displayed When Contact FAIL is displayed a contact defect is suspected Check the contact of the tip of the test leads and any disconnection of the test leads If the measured capacitance value is greater than 200 nF OVER is displayed and the contact check judgment is PASS The contact check judgment results can be checked with the setting screen communications command and E...

Page 59: ...n the electrostatic capacitance between the HIGH terminal and LOW terminal is below the threshold value the display will show Contact FAIL Insulation resistance measurement or judgment is not performed 1 Open the Setting screen SET Select 2 Set the contact check function Select EXEC Execute a contact check ON Contact check function ON OFF Contact check function OFF 3 Set the judgment threshold val...

Page 60: ...nt of voltage change and amount of current change EXT I O You can use No 13 BDD pin to check if the BDD count was more than or equal to 1 The following detection methods are available for the BDD function It is recommended to use settings of 1 V and 1 or more as measurement can be affected by the external environment CC V mode Detects insulation failure using the voltage value V during charging A ...

Page 61: ...rrent CCV BDD CC V threshold Enabling the BDD function and setting the threshold value 1 Open the Setting screen SET Select 2 Specify the ON OFF setting for each BDD function Select ON OFF 3 Set the threshold value for each BDD function Select EDIT Edit Change the value up down keys Change the cursor position left right keys Confirm Various Functions HIOKI BT5525A961 00 ...

Page 62: ... Saved to memory Saved to memory Saved to memory Measurement 2 Measurement 3 Measurement 4 Measurement 2 Measurement 3 BDD Saved to memory When testing starts resistance measurement starts in accordance with the sampling time setting 1 PLC to 100 PLCs When one measurement completes the measured value is saved to memory BDD events are detected in accordance with either the CCV settings during the c...

Page 63: ...g BDD judgment When BDD judgment and the comparator function are both enabled a BDD count of 1 or greater yields a judgment of U FAIL and L FAIL If the BDD count is 0 the measured value is judged according to the upper and lower limit value settings for insulation resistance See 3 6 Judging the Measured Value Comparator Function p 44 1 Open the Setting screen SET Select 2 Enable or disable BDD jud...

Page 64: ...rent limit value Limits the current applied to the current value set with the CURRENT LIMIT setting Use when you wish to limit the applied current to a user specified value Auto AUTO Charging time MANUAL electrostatic capacitance value Limits the current applied to the current value calculated based on the test voltage the charging time as set by CHARGE TIME and the DUT s electrostatic capacitance...

Page 65: ...ight keys Confirm EXIT Return to the Measurement screen IMPORTANT If the set current limit value is from 5 1 mA to 50 0 mA the current will be limited to 5 mA after the output voltage reaches the set voltage If a capacitive load of approximately 50 μF or more is connected while the current limit value of 5 1 mA or more constraints related to the output generator will result in an error making meas...

Page 66: ...UAL AUTO EXIT Return to the Measurement screen IMPORTANT Charging time Charging may take longer than the set charging time CHARGE TIME depending on the DUT s capacitance component This can be addressed by either of the following steps Set a shorter charging time CHARGE TIME Set the CURRENT LIMIT to MANUAL and adjust the current limit value to achieve the desired charging time Factors which can cau...

Page 67: ...is set to ON in the default setting 1 Open the Setting screen SET Select 2 Set KEY CLICK Select ON OFF EXIT Return to the Measurement screen Set the judgment beep with COMP BEEP See 3 8 Notifying the Judgment Result and Test Completion with a Beep p 47 A beep will be issued when an error dialog or information dialog is displayed even if the KEY CLICK setting is disabled Various Functions HIOKI BT5...

Page 68: ...al changes to the measurement conditions Disabling the key operations key lock Execute the key lock LOCK Execute the key lock LOCK is displayed at the upper right and the key operations except for UNLOCK START and STOP are disabled Enabling the key operations releasing key lock Release the key lock UNLOCK Release the key lock Press for 1 second LOCK at the upper right disappears and the key functi...

Page 69: ...on prevents the operators from accidentally changing the measurement conditions Setting a passcode 1 Open the Setting screen SET Select 2 Set KEY LOCK PASSCODE to ON Select ON OFF When it is set to ON is displayed regardless of the number of passcode characters 3 Move the cursor to and press the EDIT key EDIT Edit EXIT Return to the Measurement screen The passcode setting dialog box is displayed T...

Page 70: ... Key Operation Moves the cursor Changes alphabetic characters and numbers Enters 0 to 9 Enters alphabetic characters and underscores _ Deletes characters No key click will sound during passcode entry Disabling the key lock function with a passcode 1 Open the Setting screen SET Select 2 Set KEY LOCK PASSCODE to OFF Select ON OFF EXIT Return to the Measurement screen Once the passcode is set it is r...

Page 71: ...f the set passcode and entered passcode match LOCK at the upper right disappears and the key operation is enabled Unless the set passcode and entered passcode match the key lock cannot be released IMPORTANT If you forget the passcode use either of the following communications commands Querying and reconfiguring the passcode Querying the key lock passcode p 159 Resetting the system Changing the set...

Page 72: ... in 5 increments between 0 and 100 IMPORTANT When the ambient temperature fluctuates the screen may be difficult to see 1 Open the Setting screen SET Select 2 Set LCD CONTRAST Select Decrease the screen contrast Increase the screen contrast EXIT Return to the Measurement screen HIOKI BT5525A961 00 ...

Page 73: ...mmunications command DISPlay BACKlight is the only way to set the brightness of the backlight to 0 If the brightness of the backlight is set to 0 however the display is difficult to see 1 Open the Setting screen SET Select 2 Set LCD BACK LIGHT The smaller the number is the lower the brightness becomes Select 1 Dark 2 Standard 3 Bright EXIT Return to the Measurement screen Various Functions HIOKI B...

Page 74: ...gnificant and the power supply frequency cannot be detected properly even when the frequency is set to AUTO INFO 090 Power line cycle is not detected Select power line cycle is displayed when the power is turned on Set the frequency according to the power supply 1 Open the Setting screen SET Select 2 Set POWER FREQUENCY When AUTO is selected the power supply frequency that is automatically recogni...

Page 75: ...reset the instrument 1 Resetting in the System Setting screen 2 Resetting using a communications command RST command or SYSTem RESet command The interface settings are not reset The procedure for resetting the data in the System Setting screen is explained in this section 1 Open the Setting screen SET Select 2 Execute RESET Select EXEC Execute 3 Select OK OK CANCEL Cancel Various Functions HIOKI B...

Page 76: ...76 Initializing the Instrument Reset HIOKI BT5525A961 00 ...

Page 77: ...surement conditions can be saved Up to 15 different measurement conditions can be saved and retained even when the power is turned off Items that can be saved using the panel save function See 11 9 Default Setting p 214 Panel load function The saved measurement conditions are loaded from the memory of the instrument Saving and Loading Measurement Conditions Panel Save and Load Functions HIOKI BT55...

Page 78: ...nstrument 1 Open the Setting screen SET Select 2 Select the panel number to be saved Select SAVE Save 3 Enter and confirm the panel name Select Confirm CANCEL Cancel Key operations when the panel name is entered Key Operation Moves the cursor Changes alphabetic characters and numbers Enters 0 to 9 Enters alphabetic characters and underscores _ Deletes characters HIOKI BT5525A961 00 ...

Page 79: ... keys Switch the panel page left right keys LOAD Load Or read using the ENTER key 3 Select OK on the confirmation screen or confirm using ENTER key Select Confirm OK CANCEL Cancel The panel name is displayed on the Measurement screen IMPORTANT The conditions can be loaded using the EXT I O LOAD0 to LOAD3 and LOAD_VALID control or communications command RCL When the measurement conditions are chang...

Page 80: ...ect the panel number and select RENAME Select RENAME 3 Change and confirm the panel name Select Confirm CANCEL Cancel Key operations when the panel name is entered Key Operation Moves the cursor Changes alphabetic characters and numbers Enters 0 to 9 Enters alphabetic characters and underscores _ Deletes characters HIOKI BT5525A961 00 ...

Page 81: ... 2 Select the number of the panel to be deleted The panel description is displayed at the right side of the screen Select CLEAR Delete 3 Select OK on the confirmation screen or confirm using ENTER key Confirm OK CANCEL Cancel IMPORTANT Deleted panels cannot be recovered Saving and Loading Measurement Conditions Panel Save and Load Functions HIOKI BT5525A961 00 ...

Page 82: ...82 Deleting Panel Data HIOKI BT5525A961 00 ...

Page 83: ... power cannot be input to the EXT I O connector of the instrument The ISO_5 V terminal of the EXT I O has 5 V NPN 5 V PNP power output The instrument can be damaged When connecting an instrument to the EXT I O connector of this instrument secure the connector using screws If the connector comes off during operation and comes in contact with another conductive object electric shock accidents may oc...

Page 84: ...troller being used 2 Setting the EXT I O MODE switch NPN PNP of the instrument After turning off the power of the instrument p 85 3 Connecting the signal output destination or signal input destination to the EXT I O connector of the instrument 4 Setting the instrument HIOKI BT5525A961 00 ...

Page 85: ...E switch NPN PNP setting NPN PNP Input circuit Compatible with sink output Compatible with source output Output circuit Non polar Non polar ISO_5 V output 5 V output 5 V output Current sink Current source Connector used and signal arrangement This instrument can be controlled using the EXT I O Input output test EXT I O test function p 95 is useful for checking the EXT I O input output IMPORTANT Th...

Page 86: ...LOAD0 to LOAD3 Selects the number of the panel to be loaded 6 LOAD_VALID Executes the panel load INFO 002 Panel loading is displayed during panel load and does not accept any key input Output signal Pin number Signal name Function 30 PASS Outputs when the comparator judgment is PASS 11 UPPER FAIL Outputs when the comparator judgment is UPPER FAIL 12 LOWER FAIL Outputs when the comparator judgment ...

Page 87: ...icates the status of the external switch SW or transistor 7 2 Timing Chart The level of each signal indicates the ON OFF status of the contact When using the current source PNP setting the voltage level is High when contact is ON and Low when contact is OFF For the voltage level in the current sink NPN setting High and Low are reversed IMPORTANT In the following cases up to 1 s is added to the STA...

Page 88: ...voltage While a voltage is applied Stop Measurement 1 Previous result The test automatically ends when PASS STOP or FAIL STOP is set OFF Discharge start Discharge complete Test end Discharge Measurement delay Measurement 2 Measurement 3 Measurement N Stop Measurement Previous result Measurement 2 result Measurement 1 result Measurement 3 result Measurement N result Measurement 1 Measurement 2 Meas...

Page 89: ... Contact check result BDD count Contact check result ON output for FAIL A voltage is not applied and the test is ended for FAIL judgment Measurement N Discharge Previous result Previous result Previous result Previous result BDD count Contact check result START Input STOP Input TEST Output VON Output C_CHECK_FAIL output BDD Output Test voltage Measurement status Screen display BDD Contact check De...

Page 90: ...trument will enter the keylock state and no key input will be accepted In addition attempting to load a panel during testing will cause a beep to be issued and the load processing will be ignored Specify the panel number Specify the panel number Specify the panel number Specify the panel number t9 LOAD0 Input LOAD1 Input LOAD2 Input LOAD3 Input LOAD_VALID Input Execute panel load Description Time ...

Page 91: ... BT5525 Internal isolated power common It is isolated from the protective ground of the instrument Internal isolated power supply External power supply Use ISO_COM for both input and output signals as a common terminal If high current flows through the common wiring branch off the common line for input and output signals around the ISO_COM terminal When power is supplied from an external instrumen...

Page 92: ...voltage 30 V BT5525 Internal isolated power common It is isolated from the protective ground of the instrument Internal isolated power supply External power supply Do not connect an external power supply to pin 8 Use ISO_COM for both input and output signals as a common terminal When power is supplied from an external instrument supply the power to the external power supply unit shown above HIOKI ...

Page 93: ...connection example BT5525 Input NPN ISO_COM Connection with a switch BT5525 Input NPN ISO_COM Connection with a relay Connection with a PLC output NPN BT5525 Input NPN ISO_COM PLC Output Common Connection with a PLC output PNP BT5525 Input PNP ISO_COM PLC Output Common External Control EXT I O HIOKI BT5525A961 00 ...

Page 94: ...ow output Active low output ISO_COM 50 mA max BT5525 Output 50 mA max ISO_COM Common Input PLC Connection with a PLC input positive common input BT5525 ISO_COM Output 50 mA max Connection with an LED BT5525 Output Output ISO_COM Wired OR BT5525 Output ISO_COM 50 mA max Common Input PLC Connection with a PLC input negative common input HIOKI BT5525A961 00 ...

Page 95: ... Execute an EXT I O test Select Turn ON the ON signal Turn OFF the OFF signal Return to the EXT I O setting screen Output signal Signals can be operated Input signal The signal status is displayed NPN PNP Switch status IMPORTANT The TEST and VON signals cannot be manipulated using the EXT I O test function To check signals start an actual insulation resistance test The LOAD0 to LOAD3 signals are f...

Page 96: ... cable soldering iron accessories A to H A Cover top and bottom in the same shape 1 set 2 pieces B Screw 4 40UNC length 16 9 mm 2 C Screw 4 40UNC length 12 6 mm 2 D Screw 4 40UNC length 15 0 mm 2 E Nut 4 40UNC 2 F Clamp for cable 2 G Protective plate for case 2 H Connector 1 Shielded cable recommended A A B E F C D D E H B G Assembly procedure 1 Solder the cable shielded cable to provided EXT I O ...

Page 97: ...tput when the maximum value of each resistance range is displayed For the procedure to set and check the resistance range see 3 2 Setting the Range Auto Manual p 36 Resistance Range Resistance value range Output voltage DC 2 MΩ 0 000 MΩ to 9 999 MΩ 0 V to 4 V 20 MΩ 0 00 MΩ to 99 99 MΩ 0 V to 4 V 200 MΩ 0 0 MΩ to 999 9 MΩ 0 V to 4 V 2000 MΩ 100 V V 500 V 0 MΩ to 9999 MΩ 0 V to 4 V Total resistance ...

Page 98: ...measurement cannot be performed Recommended cable L9094 Output cord option CAUTION Do not input any voltage or current to the analog output terminal Do not connect the output cord plug to the measurement terminal of the instrument Doing so may damage the instrument and output cord Connect the output cord plug to the analog output terminal on the back of the instrument HIOKI BT5525A961 00 ...

Page 99: ...tor or output unit Doing so could damage the instrument Securely connect the connector Otherwise the instrument may be damaged or may not meet the specifications Use the same ground for the instrument and computer When a communications cable is connected to the instrument with a potential difference between the ground circuits of the instrument and the PC the instrument and PC may be damaged or ma...

Page 100: ...the Measurement screen is displayed Wait for approximately 3 seconds to send a communications command For communications command and query notations see 8 9 Communications Command Reference p 130 Remote state and local state The instrument is in the remote state during communications and RMT is displayed on the Measurement screen Any operation keys except for the MENU key and STOP key become disab...

Page 101: ... bps 19200 bps 38400 bps 57600 bps EXIT Return to the Measurement screen Some of the communications speeds may not be used depending on the PC due to a greater error If that is the case select a lower speed setting Controller PC PLC etc settings Be sure to set the controller as follows Start stop synchronization Communications speed 9600 bps 19200 bps 38400 bps 57600 bps According to the instrumen...

Page 102: ...d for this instrument Other pins are not to be used Pin No Signal name Signal Remarks Common EIA JIS 1 DCD CF CD Carrier detect Not used 2 RxD BB RD Receive data 3 TxD BA SD Send data 4 DTR CD ER Data terminal ready ON level 5 V to 9 V fixed 5 GND AB SG Signal ground 6 DSR CC DR Data set ready Not used 7 RTS CA RS Request to send ON level 5 V to 9 V fixed 8 CTS CB CS Clear to send Not used 9 RI CE...

Page 103: ...Connecting the instrument and PCs on the network Hub Hub Assign each instrument a different IP address Connecting one instrument and one PC Create a program and connect to the communications command port with the TCP to control the instrument using communications commands Preparation procedure 1 Setting the communications conditions of the instrument p 106 2 Connecting a LAN cable p 109 Communicat...

Page 104: ...gs IP address ___ ___ ___ ___ Subnet mask ___ ___ ___ ___ Gateway Whether or not to use a gateway Used Not used IP address if used ___ ___ ___ ___ If not used set 0 0 0 0 Communications command port number to be used for communications commands ____ Default setting 23 Establishing a new network for the instrument and one computer Use a local network that is not connected externally The following s...

Page 105: ...et masks of the other instruments in the same network Default gateway IP address For network connection Sets the default network IP address if the computer to be used instrument for communications is in a different network from the network to which the instrument is connected If the computer is in the same network specify the same settings as for the default gateway IP address in the computer sett...

Page 106: ...pen the Setting screen SET Select 2 Set LAN IP ADDRESS to the edit mode Select EDIT Edit 3 Set the IP address Select Confirm CANCEL Cancel 4 Set SUBNET MASK to the edit mode Select EDIT Edit 5 Set the subnet mask Select Confirm CANCEL Cancel HIOKI BT5525A961 00 ...

Page 107: ...the edit mode Select EDIT Edit 7 Set the default gateway Select Confirm CANCEL Cancel 8 Set TCP PORT to the edit mode Select EDIT Edit 9 Set the communications command port Select Confirm CANCEL Cancel Communications Function HIOKI BT5525A961 00 ...

Page 108: ... COMMunicate LAN UPDate Updates the LAN settings p 166 Enhancing the speed of LAN communications The TCP IP communications used for LAN communications of the instrument helps process the large volumes of data to be sent more efficiently When small data such as a command that controls the instrument is sent data transmission does not take place until the data to be sent reaches a certain volume whi...

Page 109: ... to the instrument due to increased susceptibility to the effects of induced lightning Recommended cable 100BASE TX or 10BASE T compatible LAN cable Both straight and cross cables can be used Green LED Lit Linking Blinking Communicating Orange LED Off 10BASE T Lit 100BASE TX If the green indicator does not light up even when the LAN is connected the instrument or connected instruments may be damag...

Page 110: ...tion is completed the instrument is recognized For Windows 10 or Windows11 USB Serial Port COMx is displayed at the device manager port COM and LPT when the USB is properly recognized The COM number varies depending on the environment Even if an instrument with a different serial number is connected there may be a notification that a new device has been detected Connecting the USB cable Connect a ...

Page 111: ...tion do not send a command to the instrument until the measured value is received after the test starts The measured value may be sent in duplicate 1 Open the Setting screen SET Select 2 Set the interface to which data is automatically output by AUTO DATA OUT Select OFF Not sending automatically RS232C USB LAN 3 Select the data type Select TYPE1 Sends automatically in the format of type 1 TYPE2 Se...

Page 112: ...splays the command and response on the Measurement screen The command monitor function allows communications commands and query responses to be displayed on the screen 1 Open the Setting screen SET Select 2 Set CMD MONITOR to ON Select ON OFF EXIT Return to the Measurement screen The communications command that has been sent and received is displayed on the Measurement screen HIOKI BT5525A961 00 ...

Page 113: ... invalid character code is received the code is enclosed in and displayed as a hexadecimal character number For instance 0xFF is displayed as FF and 0x00 as 00 When only a hexadecimal character number is displayed check the communications conditions or lower the communications speed When an RS 232C error occurs the following is displayed Overrun error reception failure RS Overrun Error When a brea...

Page 114: ...am message Response message Command message Query message Message format Program message The program messages can be divided into command messages and query messages 1 Command message A command message is used to control the instrument for example when setting and resetting it Example Command to set the test voltage VOLTage 100 Header Space Data 2 Query message A query message is used to query ope...

Page 115: ... LAN IPADD Error SYST COMM LAN IPA Error The long form in uppercase letters is used for response messages from the instrument Header Program messages require a header 1 Command program header There are three types Command type Example Description Simple command type header VOLTage Header consisting of a word starting with an alphabetical character Compound command type header SYSTem COMMunicate LA...

Page 116: ...emicolons Example VOLTage 100 OPC Semicolon If one command contains an error when messages are written in sequence all subsequent messages up to the next terminator will be ignored 2 Header separator In a message consisting of a header and data the header is separated from the data using a space blank Example VOLTage 100 Space 3 Data separator In a message containing multiple data items a comma is...

Page 117: ...cimal numeric data Three formats are used for numeric data NR1 NR2 and NR3 The instrument recognizes the data of both signed and unsigned numerical values The data of unsigned numerical values are handled as positive numerical values Numerical values are rounded to a decimal place that can be accepted by the instrument NR1 integer data Example 12 23 34 NR2 decimal data Example 1 23 23 45 3 456 NR3...

Page 118: ...OMMunicate LAN SMASk 255 255 255 0 Compacted expression SYSTem COMMunicate LAN IPADdress 192 168 1 1 SMASk 255 255 255 0 The portion becomes the current path and can be omitted in the next command The current path is cleared in the following cases When the instrument is turned on When a command with a colon at the start of the command is sent When a message terminator is detected Messages of the s...

Page 119: ... 4 bit 5 bit 6 bit 7 bit 0 bit 1 bit 2 bit 3 bit 4 bit 5 bit 6 bit 7 2 3 4 1 5 Standard Event Status Register Status Byte Register AND output of EV and EN AND output of EV and EN Output data available 1 SYSTem ERRor The value 1 will be set when an error occurs 2 ESR When 1 is set for each bit the status is retained until the result is returned after the query is received When the ESR query is retu...

Page 120: ...tput queue Bit 3 Unused Bit 2 ERR Error bit It is set to 1 when there is error information It is cleared when error information is output with the SYSTem ERRor command However the bit is not cleared in the event of a hardware error Bit 1 Unused Bit 0 Unused Service Request Enable Register SRER When each bit of the Service Request Enable Register SRER is set to 1 the MSS bit is set to 1 if any corr...

Page 121: ...rmat When a command not supported by the instrument is received Bit 4 EXE Execution Error This bit is set to 1 when a received command cannot be executed for some reason The specified data value is outside of the set range When the specified data cannot be set Execution is prevented by another operation being performed Bit 3 DDE Device Dependent Error This bit is set to 1 when a device dependent e...

Page 122: ...tatus Byte Register STB Bit 6 Bit 5 Bit 4 SRQ MSS ESB MAV Standard Event Status Register SESR Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 PON URQ CME EXE DDE QYE RQC OPC AND AND AND AND AND OR AND PON URQ CME EXE DDE QYE RQC OPC Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Standard Event Status Enable Register SESER Queries and settings for registers Register Query Settings Status Byte Regi...

Page 123: ...specific functions see 11 9 Default Setting p 214 Restored Not restored Register When the instrument is turned on RST command CLS command Device specific functions measurement conditions etc Output queue Input buffer Status Byte Register 1 Event Register 2 Enable Register Current path 1 Clears bits other than the MAV bit 2 Excludes the PON bit bit 7 Communications Function HIOKI BT5525A961 00 ...

Page 124: ... Register SESR p 133 SRE Mask Setting the Service Request Enable Register SRER p 134 SRE Querying the Service Request Enable Register SRER STB Querying the Status Byte Register STB p 134 Error SYSTem ERRor Reading and clearing errors p 135 Measurement control STARt Starting the test p 135 STOP Ending the test p 135 STATe Querying the measurement status p 136 Measurement command MEASure VALid Respo...

Page 125: ...t limit CHARge TIME Charging time Setting the charging time p 143 CHARge TIME Querying the charging time CHARge CAPacity Capacitance value of the DUT Setting the capacitance value of the DUT p 144 CHARge CAPacity Querying the capacitance value of the DUT CHARge CAPacity AUTO ON OFF Setting the auto capacitance value of the DUT p 144 CHARge CAPacity AUTO Querying the auto capacitance value of the D...

Page 126: ...gment using the CV steady state voltage p 148 BDD CV V THReshold Querying the threshold value for the BDD judgment using the CV steady state voltage BDD CV I ON OFF Setting the BDD judgment using the CV steady state current p 148 BDD CV I Querying the BDD judgment using the CV steady state current BDD CV I THReshold Threshold value Setting the threshold value for the BDD judgment using the CV stea...

Page 127: ...mparator COMParator BEEPer Beep Setting the comparator beep p 153 COMParator BEEPer Querying the comparator beep COMParator BEEPer TONE Beep tone Setting the comparator beep tone p 154 COMParator BEEPer TONE Querying the comparator beep tone Saving and loading the measurement conditions SAV Panel number SYSTem PANel SAVE Panel number Saving measurement conditions panel saving p 154 SAV Panel numbe...

Page 128: ...etected power supply frequency p 158 SYSTem KLOCk ON OFF Setting the key lock state p 158 SYSTem KLOCk Querying the key lock state SYSTem KLOCk PASScode ON OFF Passcode Setting the key lock passcode p 159 SYSTem KLOCk PASScode Querying the key lock passcode IO MODE Querying the EXT I O NPN PNP switch status p 159 SYSTem FPGA Type Querying the FPGA version number p 159 SYSTem ADJusted DATE Querying...

Page 129: ...unicate LAN GATeway PREParation Querying the LAN default gateway to be enabled after confirmation of the LAN settings p 164 SYSTem COMMunicate LAN CONTrol Port number Setting the LAN port number p 165 SYSTem COMMunicate LAN CONTrol Querying the LAN port number SYSTem COMMunicate LAN CONTrol PREParation Querying the LAN port number to be enabled after confirmation of the LAN settings p 165 SYSTem C...

Page 130: ...equency 60 The power supply frequency is set to 60 Hz 2 2 3 3 4 4 5 5 1 1 Characters in these symbols indicate a parameter required for sending a command Characters in these brackets can be omitted Placing characters in these brackets indicates that one of the items in these brackets needs to be selected Items are separated with a vertical bar Numerical values in these brackets indicate a setting ...

Page 131: ... the communications settings Syntax Command RST Description Sets the instrument to the default settings The communications settings however are not changed When the command is executed during the test an execution error occurs See 11 9 Default Setting p 214 Example RST Executing a self test Syntax Query TST Response 4 bytes CRLF Result Result PASS FAIL Description Executes a self test for the inst...

Page 132: ...operation to complete and returning 1 Syntax Query OPC Response 1 byte CRLF 1 Description Waits for the current operation to complete and returns 1 The subsequent command is not executed until the current operation is completed Example OPC 1 The previous operation has been completed Waiting for the current operation to complete Syntax Command WAI Description Waits for the current operation to comp...

Page 133: ...t 0 PON URQ CME EXE DDE QYE RQC OPC Example ESE 1 When 1 is set for the OPC bit of the Standard Event Status Enable Register SESER 1 is set for the ESB bit of the Status Byte Register STB Querying the Standard Event Status Enable Register SESER Syntax Query ESE Response 1 to 3 bytes CRLF Mask Mask 0 to 255 Current mask value Description Queries the settings of the Standard Event Status Enable Regi...

Page 134: ...e SRE 4 When a system error occurs 1 is set for the MSS bit of the Status Byte Register STB Querying the Service Request Enable Register SRER Syntax Query SRE Response 1 to 3 bytes CRLF Mask Mask 0 to 255 Current mask value Description Queries the Service Request Enable Register SRER value Example SRE 4 1 has been set for the ERR bit of the Service Request Enable Register SRER Querying the Status ...

Page 135: ...l output is turned ON For details about the error see Before requesting repair p 195 Example SYSTem ERRor 388 Adjust data lost The adjustment data of the instrument is corrupted Measurement control Starting the test Syntax Command STARt Description Starts the test An execution error occurs if this command is executed when the test cannot be started For instance an execution error occurs while a te...

Page 136: ...fied as the logical sum of bit 1 2 and bit 2 4 if the measurement status and resistance value are set as a response description Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 128 64 32 16 8 4 2 1 Contact check result BDD result Current value A Voltage value V Result Resistance value Ω Measurement status Time stamp Example MEASure VALid 6 The response description is set so that the measurement sta...

Page 137: ...ter the test is completed the last measured value is returned The response description is specified by MEASure VALid Setting the response details of measured values In the default setting only the resistance value is returned See the figure below Example MEASure 123 4E 06 The resistance value is 123 4 MΩ Voltage value V 11 bytes Reference value The decimal place is fixed Judgment result 6 bytes Re...

Page 138: ...14 0000E 10 Under range The measured value is less than the lower limit of the current range s measurable range 7 0000E 07 Over range The measured value is more than the upper limit of the current range s measurable range 7 1 Measured value invalid not measured Testing ended before measurement completed 1 0000E 10 Normal 0 2 Low Not measured No value was measured 1 0000E 10 1 Over range value form...

Page 139: ...d in the memory and any measured values from samplings taking place after that are not saved By querying the number of measured values saved in the memory you can find out the number of measured values returned with the MEASure MEMory query Example MEASure COUNt 23 23 measured values are saved in the memory Querying the measured values saved in the memory Syntax Query MEASure MEMory CRLF Response ...

Page 140: ...oltage Test voltage 25 to 500 Returns the test voltage Description Queries the test voltage Example VOLTage 100 The test voltage setting is 100 V Setting the resistance range Syntax Command RANGe Resistance range Resistance range 2M 20M 200M 2000M Sets the resistance range Description Specifies the resistance range The 2000 MΩ range can be specified when the test voltage is 100 V or more If the 20...

Page 141: ...e measurement speed Syntax Command SPEed Sampling time Sampling time 1 to 100 Sets the sampling time Description Specifies the sampling time The sampling time is set in the range between 1 PLC and 100 PLCs 1 PLC is equivalent to one cycle of a power supply frequency At 50 Hz 1 PLC 1 50 20 ms At 60 Hz 1 PLC 1 60 16 7 ms When the sampling time is long the measured value is stable however the time un...

Page 142: ...delay time 1 to 100 Returns the measurement delay time Description Queries the measurement delay time Example MEASure DELay 5 The measurement delay time setting is 5 PLCs Setting the current limit value Syntax Command CHARGe LIMit Current limit value Current limit value 0 05E 03 to 50 00E 03 Sets the current limit value Description Specifies the current limit value When this command is executed th...

Page 143: ...ng the auto current limit Syntax Query CHARge LIMit AUTO Response 2 or 3 bytes CRLF ON OFF Description Queries the auto current limit setting Example CHARge LIMit AUTO ON The auto current limit is ON AUTO Setting the charging time Syntax Command CHARge TIME Charging time Charging time 0 001 to 10 000 Sets the charging time Description Specifies the charging time The charging time is used to calcul...

Page 144: ...UT Description Queries the capacitance value of the DUT Example CHARge CAPacity 99 0E 09 The capacitance value of the DUT is 99 nF Setting the auto capacitance value of the DUT Syntax Command CHARge CAPacity AUTO ON OFF Description Allows the capacitance value of the DUT to be set automatically ON The capacitance value of the DUT is measured and the capacitance value is automatically set at the st...

Page 145: ...k CAPacitance THReshold 20E 9 The judgment threshold value of the contact check is set to 20 nF Querying the judgment threshold value of the contact check Syntax Query CONTactcheck CAPacitance THReshold Response 9 bytes CRLF Threshold value Threshold value 0 1E 09 to 100 0E 9 Returns the threshold value Description Queries the judgment threshold value of the contact check Example CONTactcheck CAPa...

Page 146: ... the judgment result of the contact check NONE The contact check function is disabled or there is no judgment result not measured PASS The judgment result of the contact check is PASS When the capacitance value is more than 200 nF OVER PASS is returned as well FAIL The judgment result of the contact check is FAIL Example CONTactcheck RESult FAIL The judgment result of the contact check is FAIL BDD...

Page 147: ... Returns the threshold value Description Queries the threshold value Example BDD CC V THReshold 1 5 The threshold value for the BDD judgment using the CC charging voltage is 1 5 V Setting the BDD judgment using the CV steady state voltage Syntax Command BDD CV V ON OFF Description Sets the BDD judgment using the CV steady state voltage Example BDD CV V ON The BDD judgment is set to be performed us...

Page 148: ...d value 0 1 to 500 0 Returns the threshold value Description Queries the threshold value Example BDD CV V THReshold 5 5 The threshold value for the BDD judgment using the CV steady state voltage is 5 5 V Setting the BDD judgment using the CV steady state current Syntax Command BDD CV I ON OFF Description Sets the BDD judgment using the CV steady state current Example BDD CV I ON The BDD judgment i...

Page 149: ...he CV steady state current is 5 5 Querying the BDD count saved in the memory Syntax Query BDD COUNt CCV CVV CVI Response 2 bytes CRLF Number of measured values in the memory Number of measured values saved in the memory 0 to 99 Returns the BDD count saved in the memory Description Queries the BDD count saved in the memory If the optional BDD detection method is specified the command will return th...

Page 150: ...C V C V V 1 2 3 4 6 5 5 3 1 C C 7 V 0 0 0 1 9 9 9 9 9 9 9 9 9 C V I 0 0 1 9 9 9 9 9 9 9 Time stamp ms 10 bytes Detection timing and type 3 bytes V is detected during CC V is detected during CV I is detected during CV Voltage value V or current value 8 bytes Example BDD MEMory 16 640 CCV 1 21 33 280 CCV 1 89 Two BDD measured values are saved in the memory and the result is as follows Time stamp Det...

Page 151: ...Syntax Command COMParator DELay Comparator delay time Comparator delay time 0 0 001 to 999 999 Sets the comparator delay time Description Specifies the comparator delay time No comparator judgment is made during comparator delay 0 is specified to set the comparator delay time to auto AUTO Example COMParator DELay 10 The comparator delay time is set to 10 seconds Querying the comparator delay time ...

Page 152: ...parator lower limit 0 000E 06 to 9999E 06 OFF Returns the comparator lower limit value Description Queries the comparator upper lower limit values Example COMParator LIMit 5 000E 06 2 000E 06 The comparator upper limit value is 5 MΩ and the lower limit value is 2 MΩ Setting the comparator test mode Syntax Command COMParator MODE Test mode Test mode CONTinue PASSstop FAILstop Sets the comparator te...

Page 153: ... been enabled for comparator judgment results Example COMParator BDD ON BDD judgment is enabled Setting the comparator beep Syntax Command COMParator BEEPer Beep Beep OFF PASS FAIL END Sets the comparator beep Description Specifies the comparator beep OFF A comparator beep does not sound PASS A comparator beep sounds when the judgment result is PASS FAIL A comparator beep sounds when the judgment ...

Page 154: ...YSTem PANel SAVE Panel number Panel number 1 to 15 Specifies the panel number to which the measurement conditions are saved Description Saves the current measurement conditions to the specified panel number If a panel number to which measurement conditions have already been saved is specified the current measurement conditions are saved to that panel number Example SAV 1 The current measurement co...

Page 155: ...h the measurement conditions have not been saved is specified an execution error does not occur Example SYSTem PANel CLEar 1 The measurement conditions saved to panel number 1 are deleted Setting the panel name Syntax Command SYSTem PANel NAME Panel number Panel name Panel number 1 to 15 Specifies the panel number to which the measurement conditions are saved Panel name Up to 10 one byte character...

Page 156: ...s to be issued when key input is made Setting the LCD contrast Syntax Command DISPlay CONTrast Contrast A multiple of 5 within the contrast setting range of 0 to 100 Sets the LCD contrast Description Specifies the LCD contrast Example DISPlay CONTrast 60 The LCD contrast is set to 60 Querying the LCD contrast Syntax Query DISPlay CONTrast Response 3 bytes CRLF Contrast A multiple of 5 within the c...

Page 157: ...wer supply frequency Syntax Command SYSTem LFRequency Power supply frequency Power supply frequency AUTO 50 60 Sets the power supply frequency Description Specifies the power supply frequency AUTO The power supply frequency 50 Hz or 60 Hz is automatically detected at the time of startup 50 The power supply frequency is set to 50 Hz 60 The power supply frequency is set to 60 Hz Example SYSTem LFReq...

Page 158: ...ower supply frequency has failed at the startup 50 The power supply frequency has been detected as 50 Hz 60 The power supply frequency has been detected as 60 Hz Example SYSTem LFRequency AUTO 60 The power supply frequency has been detected as 60 Hz Setting the key lock state Syntax Command SYSTem KLOCk ON OFF Description Sets the key lock state Example SYSTem KLOCk ON The key is set to be locked ...

Page 159: ... 0 to 9 letters a through z and the underbar character _ The passcode is returned Description Queries the key lock passcode Example SYSTem KLOCk PASScode ON HIOKI The key lock passcode setting is enabled and the passcode is HIOKI Querying the EXT I O NPN PNP switch status Syntax Query IO MODE Response 3 bytes CRLF Switch status Switch status NPN PNP Returns the EXT I O NPN PNP switch status Descri...

Page 160: ... SYSTem CALibrated DATE Response 8 bytes CRLF Year Month Day Year 0 to 99 Returns the last 2 digits of the year Month 1 to 12 Returns the month Day 1 to 31 Returns the day Description Queries the final calibration date Example SYSTem CALibrated DATE 21 05 23 The calibration date is May 23 2021 Changing the settings to the default settings except for the communications settings Syntax Command SYSTe...

Page 161: ...COMMunicate RS232C SPEed 19200 The RS 232C communications speed is set to 19200 bps Querying the RS 232C communications speed Syntax Query SYSTem COMMunicate RS232C SPEed Response 4 to 5 bytes CRLF Communications speed Communications speed 9600 19200 38400 57600 Returns the communications speed setting Description Queries the RS 232C communications speed Example SYSTem COMMunicate RS232C SPEed 192...

Page 162: ... 2 Number 3 Number 4 Number 1 Number 2 Number 3 Number 4 0 to 255 Returns the IP address using 4 numbers Description Queries the LAN IP address When 0 0 0 0 is returned the LAN is OFF Example SYSTem COMMunicate LAN IPADdress 192 168 1 100 The IP address has been set to 192 168 1 100 Querying the LAN IP address to be enabled after confirmation of the LAN settings Syntax Query SYSTem COMMunicate LAN...

Page 163: ...Number 1 Number 2 Number 3 Number 4 0 to 255 Returns the subnet mask using 4 numbers Description Queries the LAN subnet mask Example SYSTem COMMunicate LAN SMASk 255 255 255 0 The subnet mask has been set to 255 255 255 0 Querying the LAN subnet mask to be enabled after confirmation of the LAN settings Syntax Query SYSTem COMMunicate LAN SMASk PREParation Response 7 to 15 bytes CRLF Number 1 Numbe...

Page 164: ...umber 2 Number 3 Number 4 0 to 255 Returns the IP address of the default gateway using 4 numbers Description Queries the LAN default gateway When 0 0 0 0 is returned the gateway is OFF Example SYSTem COMMunicate LAN GATeway 192 168 0 200 The IP address of the default gateway has been set to 192 168 0 200 Querying the LAN default gateway to be enabled after confirmation of the LAN settings Syntax Q...

Page 165: ... port number that accepts communications commands via LAN communications Example SYSTem COMMunicate LAN CONTrol 23 The port number has been set to 23 Querying the LAN port number to be enabled after confirmation of the LAN settings Syntax Query SYSTem COMMunicate LAN CONTrol PREParation Response 1 to 5 bytes CRLF Port number Port number 1 to 65535 Returns the port number of the communications comm...

Page 166: ...0 0 SYSTem COMMunicate LAN CONTrol 23 SYSTem COMMunicate LAN UPDate Sets the LAN IP address to 192 168 1 100 subnet mask to 255 255 255 0 default gateway to OFF and port number to 23 Querying the MAC address Syntax Query SYSTem COMMunicate LAN MAC Response 19 bytes CRLF MAC address MAC address Returns the MAC address using a character string such as 00 01 67 00 00 00 Description Queries the MAC ad...

Page 167: ...e Resistance value L F A I L Judgment not possible U L F A I L If the set upper and lower limit values are greater than the display range s upper limit value and the measured value is Over F overflow If the set upper and lower limit values are less than the display range s lower limit value and the measured value is Under F underflow When the BDD count is at least 1 while the comparator function a...

Page 168: ...AIL 2 50038E 01 1 62918E 04 99 PASS STARt STOP 33 0 0 151E 06 UFAIL 2 50038E 01 1 65687E 04 99 PASS Querying the auto data output function Syntax Query SYSTem COMMunicate DATAout Response 8 to 12 bytes CRLF Interface Output type Interface OFF RS232C USB LAN Returns the interface setting to be used for automatic data output Output type TYPE1 TYPE2 Returns the data output format Description Queries ...

Page 169: ...unction Syntax Query SYSTem COMMunicate MONitor Response 2 or 3 bytes CRLF ON OFF Description Queries the command monitor function setting Example SYSTem COMMunicate MONitor ON The command monitor function is to be used Returning to the local state Syntax Command SYSTem LOCal Description Cancels the remote state via communications and returns to the local state The key operation is enabled Example...

Page 170: ...DATE 22 06 01 4 Checking the calibration date SYSTem CALibrated DATE 22 06 01 5 Checking the self test TST PASS 6 Checking the error SYSTem ERRor 0 No Error 1 Communications with the instrument is checked The manufacturer and model of the unit that sends a response are fixed The serial number consists of 9 digits and the first 4 digits represent the manufacturing year and month In this example 220...

Page 171: ...g STATe STATe 1 STATe 1 STATe 2 STATe 0 9 Acquire the measured values MEASure 201 3E 6 1 to 4 Set the test voltage measurement range and so on before starting a test The measurement conditions are set in the order in which commands are received Commands may be sent consecutively if they are within the input buffer capacity 1 KB 5 Check the measurement conditions Multiple commands can be sent all t...

Page 172: ...e using auto data output The following is an example of automatically outputting measurement data to the interface after measurement Description Sent to the BT5525 from the controller Example of the BT5525 response 1 Set to output data to the USB interface as TYPE2 SYSTem COMMunicate DATAout USB TYPE2 2 Sets the response details of measured values MEASure VALid 55 3 Start the test with the test ti...

Page 173: ...STATe 1 STATe 2 STATe 0 5 Query the contact check capacitance value CONTactcheck CAPacitance 1 2E 09 6 Query the contact check result CONTactcheck RESult PASS 1 Set the PASS judgment threshold value of the contact check to 500 pF The contact check threshold value can be set in the range between 0 1E 9 and 200E 9 100 pF to 200 nF 2 Enable the contact check function 3 Perform the test for 2 seconds ...

Page 174: ... 1 to 5 are set the comparator judgment result is PASS if the measurement result is in the range of the upper lower limit values between 10 MΩ and 20 MΩ When these conditions are satisfied a beep sounds and the test ends If the result is not within the upper lower limit value range the judgment is FAIL The test continues and ends after 10 seconds 2 Set the comparator lower limit value to 10 MΩ and...

Page 175: ...form the test for 10 seconds TIMer 10 STARt 12 Query the number of BDD measured values saved in the memory BDD COUNt 3 13 Query the BDD measured values saved in the memory BDD MEMory CRLF 237 130 CVI 60 9 237 131 CVI 54 9 249 600 CVV 0 92 1 4 7 Enable the BDD function at each measurement CC constant current charging is performed until the test voltage is reached after measurement starts and a volt...

Page 176: ...ues VOLTage COMParator LIMit 100 30 00E 06 25 00E 06 Multiple measurement conditions can be saved in the instrument and loaded The areas of the instrument for storing the measurement conditions are called panels and up to 15 panels panel 1 to panel 15 can be used for storage For the save items see 11 9 Default Setting p 214 In this example the test voltage of 500 V the comparator upper limit OFF s...

Page 177: ...ol PREParation 523 9 Confirms the LAN settings LAN restart SYSTem COMMunicate LAN UPDate 10 Checking the IP address SYSTem COMMunicate LAN IPADdress 172 16 1 100 11 Checking the subnet mask SYSTem COMMunicate LAN SMASk 255 255 255 0 12 Checking the default gateway SYSTem COMMunicate LAN GATeway 172 16 1 1 13 Checking the port number SYSTem COMMunicate LAN CONTrol 523 Set the LAN using a communicat...

Page 178: ... ERRor 0 No Error You can check for any error in command processing by referring to the EXE bit and CME bit of the Standard Event Status Register 1 Clear the Event Status Register first 2 to 3 This example sets the test voltage and verifies that the query responses are of the set voltage 4 Since the commands are processed properly the value of the Standard Event Status Register is also 0 5 The err...

Page 179: ...6 Class A Power supply Rated supply voltage 100 V AC to 240 V Assuming voltage fluctuation of 10 Rated power supply frequency 50 Hz 60 Hz Anticipated transient overvoltage 2500 V Maximum rated power 100 VA Continuous operating time No defined Continuous short circuit is not acceptable Interfaces Standard equipment USB LAN RS 232C Dimensions Approx 215W 80H 306 5D mm 8 46 W 3 15 H 12 07 D excluding...

Page 180: ...999 MΩ 0 V to 4 V 20 MΩ 0 00 MΩ to 99 99 MΩ 0 V to 4 V 200 MΩ 0 0 MΩ to 999 9 MΩ 0 V to 4 V 2000 MΩ 100 V V 500 V 0 MΩ to 9999 MΩ 0 V to 4 V Total resistance range Over F 4 V Under F 0 V Resistance measurement Resistance range composition 2 MΩ 20 MΩ 200 MΩ 2000 MΩ With auto hold settings Set voltage Resistance range Display range Resolution 25 V V 100 V 2 MΩ 0 050 MΩ to 9 999 MΩ 0 001 MΩ 20 MΩ 1 8...

Page 181: ...asurement accuracy Setting range Resistance Range Accuracy guarantee range Basic specifications 25 V V 100 V 2 MΩ 0 050 MΩ to 2 000 MΩ 1 5 rdg 2 dgt 2 001 MΩ to 9 999 MΩ 15 rdg 20 MΩ 1 80 MΩ to 20 00 MΩ 1 5 rdg 2 dgt 20 01 MΩ to 99 99 MΩ 5 rdg 200 MΩ 18 0 MΩ to 200 0 MΩ 2 5 rdg 200 1 MΩ to 999 9 MΩ 5 rdg 100 V V 500 V 2 MΩ 0 200 MΩ to 2 000 MΩ 1 5 rdg 2 dgt 2 001 MΩ to 9 999 MΩ 10 rdg 20 MΩ 1 00 M...

Page 182: ... mA to 50 0 mA 0 1 mA Output accuracy Within a range of 20 of setting plus 10 μA in either direction Functional specifications MANUAL Limits current to the set value AUTO Current limit values are set automatically based on the desired DUT charging time and the DUT s capacitance Current limit values are not covered by the accuracy guarantee Constraints Current is limited to the following setting va...

Page 183: ... the UPPER_FAIL and LOWER_FAIL signals are output The final test result is retained See 3 6 Judging the Measured Value Comparator Function p 44 5 Panel function Settings Use the MENU key on the main unit to make settings Save and delete Enabled Number of panels Up to 15 panels can be saved or loaded See 6 1 Saving Measurement Conditions Panel Save Function p 78 and 6 2 Loading Measurement Conditio...

Page 184: ... when a PASS judgment is made FAIL A beep sounds when a FAIL judgment is made END A beep sounds when a test ends OFF A beep does not sound See 3 8 Notifying the Judgment Result and Test Completion with a Beep p 47 11 Key operation sound Operations ON OFF setting can be switched See 5 4 Setting Whether to Turn ON or OFF the Key Operation Sound p 67 12 Interlock function Operations Output is shut do...

Page 185: ... the MENU key on the main unit to set ON OFF See 8 6 Communications Command Display Command Monitor Function p 112 17 Automatic data output function Operations Select from the following OFF Data is not output TYPE1 The measured value and judgment result are output TYPE2 The measured value exponent display 000 0E 06 is displayed Interface The operations are based on the interface settings See 8 5 A...

Page 186: ...ssion method 100BASE TX Full duplex Protocol TCP IP Connector RJ 45 Communications description Configuring settings and acquiring measured values using communications commands Settings IP address subnet mask default gateway Communications command port number 1 to 65535 Default setting IP address 192 168 1 1 Subnet mask 255 255 0 0 Default gateway 0 0 0 0 None Communications command port 23 Delimit...

Page 187: ...ons Connector used D sub 37 pin female 4 40 locking screw Input Photocoupler isolated no voltage contact input current sink source output compatible Input ON voltage Residual voltage 1 V or less Input OFF voltage OPEN interrupting current 100 µA or less Input ON current 3 mA Channel Maximum applied voltage 30 V Output Photocoupler isolated open drain output non polar Maximum load voltage 30 V Resi...

Page 188: ...Comparator judgment Level 12 LOWER FAIL OUT Comparator judgment Level 13 BDD OUT BDD result Level 14 15 16 17 18 19 20 STOP IN Measurement end Edge 21 22 LOAD0 IN Panel number selection Level 23 LOAD2 IN Panel number selection Level 24 25 26 27 ISO_COM Isolated power supply common 28 TEST OUT From measurement start to discharge end Level 29 C_CHECK_FAIL OUT Contact check judgment Level 30 PASS OUT...

Page 189: ...ons Contrast adjustment Adjustment range 0 to 100 Resolution 5 Backlight Setting range 0 OFF 0 can be set only using a communications command 1 Dark 2 Standard 3 Bright Lifetime 100000 hours Indicator Display TEST PASS U FAIL L FAIL Specifications HIOKI BT5525A961 00 ...

Page 190: ...e between input terminal and ground 500 V anticipated transient overvoltage 50 V L2131 Clip Type Lead Operating environment Indoor use pollution degree 2 altitude up to 2000 m 6562 ft Operating temperature and humidity range 0 C to 40 C 32 F to 104 F 80 RH or less non condensing Storage temperature and humidity range 10 C to 50 C 14 F to 122 F 80 RH or less non condensing Standards EN 61010 Type A...

Page 191: ... and ground 500 V anticipated transient overvoltage 50 V L2133 Unterminated Lead Operating environment Indoor use pollution degree 2 altitude up to 2000 m 6562 ft Operating temperature and humidity range 0 C to 40 C 32 F to 104 F 80 RH or less non condensing Storage temperature and humidity range 10 C to 50 C 14 F to 122 F 80 RH or less non condensing Length Overall length Approx 5050 mm 198 82 Ca...

Page 192: ...4 oz Product warranty duration None not eligible Measurable frequency range DC to 100 kHz Terminal and cable connection φ 3 5 mono plug tip Coaxial center conductor Banana plug red φ 3 5 mono plug base Coaxial shielded cable Banana plug black L9637 RS 232C Cable Operating environment Indoor use pollution degree 2 altitude up to 2000 m 6562 ft Operating temperature and humidity range 0 C to 40 C 32...

Page 193: ...ally delivered and then pack that in an additional box Failure to do so could cause damage during shipment Calibration The calibration period varies with the conditions and environment of use It is recommended to determine a calibration period based on those factors and to have the instrument regularly calibrated by Hioki Please contact your Hioki distributor to have your instrument periodically c...

Page 194: ...Requires replacement of the printed circuit boards on which such parts are mounted LCD backlight About 10 years If the LCD backlight is used 24 hours a day for 365 days Fan motor About 8 years If the fan motor is used 24 hours a day for 365 days Cleaning CAUTION Periodically clean the vents to avoid blockage When the vents get clogged the internal cooling effect of the instrument is hampered and t...

Page 195: ...n limits the current flowing through the DUT Check the resistance value of the load and set an appropriate current limit value Example When the current limit value is set to 0 5 mA the set voltage to 500 V and the resistance load to 400 kΩ the voltage only goes up to 200 V p 64 The measured value is not stable The power supply frequency setting is not correct Change the power supply frequency to a...

Page 196: ... EXT I O The connector is off The pin number is not correct The ISO_COM terminal wiring is not correct The NPN PNP setting is not correct Perform contact or open collector control Not controlled by voltage Supply power to the EXT I O connector No power needs to be supplied to the instrument p 83 Use the EXT I O test function to check the input and output signals p 95 Others Symptom Cause and solut...

Page 197: ... DDE 360 RS 232C communications error A break signal was detected during RS 232C communications 360 Communication error ERR DDE 361 RS 232C parity error A parity error occurs during RS 232C communications Check that the controller data length is 8 bits with no parity Implement a noise countermeasure such as attaching a ferrite core to the RS 232C line 361 Rs232c Parity error ERR DDE 362 RS 232C fr...

Page 198: ...test If you encounter an error the instrument needs to be repaired ON output 99 384 Overvolt error ERR DDE Not cleared 385 Fan error instrument error A fan error occurred The fan is always monitored Repair is necessary ON output 99 385 Fan failed ERR DDE Not cleared 387 Corrupted backup data instrument error Damaged data is detected during a backup data check during the startup Repair is necessary...

Page 199: ...license Copyright c 2001 2004 Swedish Institute of Computer Science All rights reserved Redistribution and use in source and binary forms with or without modification are permitted provided that the following conditions are met 1 Redistributions of source code must retain the above copyright notice this list of conditions and the following disclaimer 2 Redistributions in binary form must reproduce...

Page 200: ...200 License Information HIOKI BT5525A961 00 ...

Page 201: ... electric charge in the DUT can be discharged at a high speed D The voltage monitor also operates even when a test is not being performed and the voltage between the measurement terminals can be monitored constantly A BDD circuit is also included E A contact check circuit is installed which can improve the quality for an insulation resistance test F Measurement current and BDD circuits are include...

Page 202: ...resistance Ω Output voltage V Output voltage depends on the set current limit value For a DUT that receives a measured current over the preset current limit value the voltage does not go up to the set output voltage Example If the test voltage is applied to a DUT with 1 MΩ after the current limit value is preset to 200 µA and test voltage to 500 V the output voltage is calculated as follows Due to...

Page 203: ...ws Output voltage rising time s Capacitance value F test voltage V current limit value A Example When a voltage is applied to a 0 1 µF capacitor at a test voltage of 500 V and current limit value of 2 mA the time required for the voltage to rise to 500 V after the test starts is calculated as follows and is approximately 25 ms 0 1 µF 500 V 2 mA IMPORTANT Depending on the DUT s capacitance componen...

Page 204: ...ments The measured values are acquired with the capacitor charged The test time is 100 seconds at most Sampling time 1 PLC Voltage Capacitance 25 V 50 V 100 V 250 V 500 V 0 001 µF 0 134 0 067 0 202 0 134 0 010 0 01 µF 0 202 0 135 0 270 0 135 0 067 0 1 µF 0 741 0 337 0 404 0 202 0 253 IMPORTANT The variation may be different depending on the capacitor type Cables used LOW side L2132 Unterminated Le...

Page 205: ...e is placed near a noise source The measurement cable is placed in parallel with the power supply line of a noise source A power supply is shared with a noise source Instrument RS 232C LAN USB EXT I O Controller PC PLC Motor Welding machine Inverter Power supply line L N PE Fig Conductive noise transmission Precautions for measurement cable wiring Pay attention to the following to mitigate the inf...

Page 206: ...urement signal DC Integral period Noise caused by a commercial power supply Separating the power supply line It is recommended to prepare a separate power supply for power systems welding machines etc See Fig Conductive noise countermeasure Insert a common mode filter EMI choke into the noise transmission path Select a common mode filter with high impedance if possible Multiple filters can increas...

Page 207: ...age applied Charge Electrode short circuit Discharge Time Charging current Current Fig 2 Dielectric absorption R0 is the insulation resistance Actually high resistance R1 R2 and Rn are connected in series with C1 C2 and Cn and it is difficult to measure R0 only In general it is assumed that it takes a few hours to a few days for the measured value to stabilize Therefore the resistance value measur...

Page 208: ...OW terminal side test lead shielded cable construction Vinyl sheath Polyethylene insulator Conductive vinyl 1 Conductor Conductive vinyl 2 Vinyl Insulator Braided conductor for the guard wire Braided conductor for the shielding wire Item Thickness Approx Diameter Approx Conductor 0 54 mm Conductive vinyl 1 0 23 mm 1 00 mm Polyethylene insulator 0 85 mm 2 70 mm Conductive vinyl 2 0 22 mm 3 15 mm Br...

Page 209: ...or for the shielded cable Insulator Braided conductor for the shielding wire 3 Remove the insulator using a knife etc Braided conductor for the guard wire Insulator X 10 4 mm recommended value 4 Fold back the braided conductor for the guard wire Secure 6 mm or more for Y to prevent short circuit Adjust the length by cutting the braided conductor for the guard wire Y Black conductive vinyl Take car...

Page 210: ...c Black conductive vinyl Insulator 7 Remove the conductive vinyl to the base Conductor 8 Place and shrink a heat shrinkable tube over the guard wire Heat shrinkable tube 9 Place and shrink a heat shrinkable tube over the shielded cable Heat shrinkable tube Complete HIOKI BT5525A961 00 ...

Page 211: ...kmount fittings are reattached after removal from the instrument reuse the screws that were initially used If fittings are attached with other screws the instrument may be damaged causing a risk of bodily injury If you lose or damage the screws contact your authorized Hioki distributor or reseller Rackmount fitting reference drawing Rackmount fitting EIA 2 C2 32 5 32 74 40 SPCC t2 3 2 3 79 44 5 2 ...

Page 212: ...facing up and remove the 8 screws from the support feet and sides 2 Remove the support feet from the instrument Rackmount fitting EIA or JIS Spacer 3 Attach the spacers to both sides of the instrument and secure the rackmount fitting using specified screws Keep the extra 4 screws IMPORTANT When installing the instrument on a rack use a reinforcement stand etc Do not block the vent on the right sid...

Page 213: ...213 External View 11 8 External View Unit mm 80 2 14 1 306 5 2 11 37 12 6 215 2 241 5 0 5 39 1 180 0 5 25 0 5 32 0 5 24 1 32 5 1 14 Appendix HIOKI BT5525A961 00 ...

Page 214: ... 0 V BDD CV V OFF BDD CV V threshold value 1 0 V BDD CV I OFF BDD CV I threshold value 1 0 BDD stop function OFF BDD judgment OFF Current limit MANUAL 2 mA Charging time 0 010 s Electrostatic capacitance value of the DUT MANUAL 0 1 nF Comparator Upper limit value OFF Lower limit value OFF Panel PANEL Panel 1 to 15 No panel save System SYS Beep for key input ON Key lock OFF Key lock passcode OFF LC...

Page 215: ...www hioki com HIOKI BT5525A961 00 ...

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