Delta VFD-E Series User Manual Download

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Summary of Contents for VFD-E Series

Page 1: ...ital Valley 6 cha Gasan dong Geumcheon gu Seoul Korea 153 704 TEL 82 2 515 5303 FAX 82 2 515 5302 Delta Electronics Int l S Pte Ltd 4 Kaki Bukit Ave 1 05 05 Singapore 417939 TEL 65 6747 5155 FAX 65 67...

Page 2: ...rd version 1 23 Control Board version 2 23 PLEASE READ PRIOR TO INSTALLATION FOR SAFETY DANGER 1 AC input power must be disconnected before any wiring to the AC motor drive is made 2 A charge may stil...

Page 3: ...r metallic particles 3 Only use AC motor drives within specification Failure to comply may result in fire explosion or electric shock 4 To prevent personal injury please keep children and unqualified...

Page 4: ...t 2 14 2 4 Control Terminals 2 19 Chapter 3 Keypad and Start up 3 1 Keypad 3 1 3 2 Operation Method 3 2 3 3 Trial Run 3 3 Chapter 4 Parameters 4 1 Summary of Parameter Settings 4 2 4 2 Parameter Setti...

Page 5: ...5 14 Environmental Condition 5 9 5 15 Affecting Other Machines 5 10 Chapter 6 Fault Code Information and Maintenance 6 1 Fault Code Information 6 1 6 2 Maintenance and Inspections 6 7 Appendix A Speci...

Page 6: ...der Diagram D 7 D 4 PLC Devices D 20 D 5 Commands D 32 D 6 Fault Code D 67 Appendix E CANopen Function E 1 Overview E 2 E 2 CANopen Communication Interface Description E 21 Appendix F Suggestions and...

Page 7: ...regarding this publication Issue Edition 11 Control board v2 23 activation board v1 23 Issue date May 2016 Publication History CH01 01 Modify the description of the nameplate CH02 01 Modify the torque...

Page 8: ...with rapid changes in temperature It may cause condensation and frost 7 If the AC motor drive is used but did not use more than three months the temperature should not be higher than 30 C Storage long...

Page 9: ...L VFD007E23A 3 PH 20 0 2 40V 50 60H z 5 1A INPUT 3PH 0 24 0V 4 2A 1 6KVA 0 75kW 1H P 0 1 59 9Hz 01 23 02 2 3 Certifications Serial number Model name Input voltage current Output v oltage current Frequ...

Page 10: ...n does not correspond to your purchase order or if there are any problems please contact your distributor 1 1 4 Drive Frames and Appearances 0 25 2HP 0 2 1 5kW Frame A Input terminals R L1 S L2 T L3 K...

Page 11: ...over Output terminals U T1 V T2 W T3 7 5 15HP 5 5 11kW Frame C Input terminals R L1 S L2 T L3 Case body Keypad cover Control board cover Output terminals U T1 V T2 W T3 20 30HP 15 22kW Frame D Input t...

Page 12: ...o stop refer to P02 02 Switch to ON for setting frequency source to ACI P 02 00 2 ACI terminal ACI AVI2 switch Mounting port for extension card AVI2 ACI NPN PNP READY RUN FAULT ON 1 2 3 NOTE The LED R...

Page 13: ...inals R L1 S L2 T L3 Frame D near the input terminals R L1 S L2 T L3 under terminal R L1 Main power isolated from earth If the AC motor drive is supplied from an isolated power IT power the RFI jumper...

Page 14: ...mage the RFI jumper connected to ground shall be cut off if the AC motor drive is installed on an ungrounded power system or a high resistance grounded over 30 ohms power system or a corner grounded T...

Page 15: ...lightly to open it For Frame A it doesn t have cover and can be wired directly Remove UVW Terminal Cover For Frame B C and D it only needs to turn the cover lightly to open it For Frame A it doesn t h...

Page 16: ...e A Frame B Frame C 3 Detach the power cord from the fan 1 Press the left and right latches 2 Remove the fan 3 Detach the power cord from the fan 2 Remove the fan 1 Press the left and right latches 2...

Page 17: ...irst then press and hold in the latches on each side of the extension card and pull the extension card up to release On the other hand it can install the extension card into the AC motor drive with sc...

Page 18: ...ng Relative Humidity 90 no condensation allowed Atmosphere pressure 86 106 kPa Installation Site Altitude 1000m Vibration 10Hz f 57Hz Fix Amplitude 0 075mm 57Hz f 150Hz fix Acceleration 1G According t...

Page 19: ...Clearances Single drive Side by side installation Air flow 120mm 120mm 50mm 50mm 120mm 120mm 50mm 50mm Air Flow Frame B C and D Mounting Clearances Single drive Side by side installation Air flow 150...

Page 20: ...or drive will generate heat during operation Allow sufficient space around the unit for heat dissipation 5 The heat sink temperature may rise to 90 C when running The material on which the AC motor dr...

Page 21: ...4E11A C T 33 Natural Convection VFD007E11A 54 14 VFD002E11P 22 VFD004E11P 33 1 230V Model Total Power Dissipation W Flow rate CFM VFD002E21A C T 22 Natural Convection VFD004E21A C T 34 Natural Convect...

Page 22: ...VFD015E23P 87 3 480V Model Total Power Dissipation W Flow rate CFM VFD004E43A C T 30 Natural Convection VFD007E43A C T 51 Natural Convection VFD015E43A C T 84 14 VFD022E43A C 100 14 VFD037E43A C 155 1...

Page 23: ...ly the same power system and capacity can be connected in parallel 6 It is recommended to connect 5 AC motor drives in parallel no limit in horsepower but these 5 drives should be the same power syste...

Page 24: ...04E11A 11C 11T VFD004E21A 21C 21T VFD004E23A 23C 23T VFD004E43A 43C 43T VFD007E21A 21C 21T VFD007E23A 23C 23T VFD007E43A 43C 43T D H1 H W W1 S2 S1 D1 D2 Unit mm inch Frame W W1 H H1 D D1 D2 S1 S2 A1 7...

Page 25: ...Frame A VFD015E23A 23C 23T VFD015E43A 43C 43T D H1 H W W1 S2 S1 D1 D2 Unit mm inch Frame W W1 H H1 D D1 D2 S1 S2 A2 72 0 2 83 60 0 2 36 142 0 5 59 120 0 4 72 152 0 5 98 50 0 1 97 4 5 0 18 5 2 0 20 5 2...

Page 26: ...e A VFD002E11P 21P 23P VFD004E11P 21P 23P 43P VFD007E21P 23P 43P VFD015E23P 43P H H1 W W1 D D1 S1 Unit mm inch Frame W W1 H H1 D D1 S1 A3 72 0 2 83 56 0 2 20 155 0 6 10 143 0 5 63 111 5 4 39 9 5 0 37...

Page 27: ...21C VFD022E21A 21C VFD022E23A 23C VFD022E43A 43C VFD037E23A 23C VFD037E43A 43C D H S2 H1 W W1 D1 D2 S1 Unit mm inch Frame W W1 H H1 D D1 D2 S1 S2 B 100 0 3 94 89 0 3 50 174 0 6 86 162 0 6 38 152 0 5 9...

Page 28: ...55E43A 43C VFD075E23A 23C VFD075E43A 43C VFD110E23A 23C VFD110E43A 43C H H1 W1 W S1 S2 D D1 D2 Unit mm inch Frame W W1 H H1 D D1 D2 S1 S2 C 130 0 5 12 116 0 4 57 260 0 10 24 246 5 9 70 169 2 6 66 78 5...

Page 29: ...0E23A 23C VFD150E43A43C VFD185E43A 43C VFD220E43A 43C W1 W D2 D1 D H1 H S1 S2 Unit mm inch Frame W W1 H H1 D D1 D2 S1 S2 D 200 0 7 87 180 0 7 09 310 0 12 20 290 0 11 42 190 0 7 48 92 0 3 62 10 0 0 39...

Page 30: ...he AC motor drive and the motor nameplate for electrical data The Line Fuse Specification in Appendix B lists the recommended fuse part number for each VFD E Series part number These fuses or equivale...

Page 31: ...ersonal injury please ensure that the power is turned off and wait ten minutes for the capacitors to discharge to safe voltage levels before opening the AC motor drive 2 Only qualified personnel famil...

Page 32: ...ephone line to the RS 485 communication port or permanent damage may result The pins 1 2 are the power supply for the optional copy keypad only and should not be used for RS 485 communication Figure 1...

Page 33: ...on Wiring 2 4 Figure 2 for models of VFD E Series VFD002E23A VFD004E23A 43A VFD007E23A 43A VFD015E23A 43A VFD002E23C VFD004E23C 43C VFD007E23C 43C VFD015E23C 43C VFD002E23P VFD004E23P 43P VFD007E23P 4...

Page 34: ...Chapter 2 Installation Wiring 2 5 Figure 3 for models of VFD E Series VFD007E11A VFD015E21A VFD022E21A VFD007E11C VFD015E21C VFD022E21C 2...

Page 35: ...4 for models of VFD E Series VFD022E23A 43A VFD037E23A 43A VFD055E23A 43A VFD075E23A 43A VFD110E23A 43A VFD022E23C 43C VFD037E23C 43C VFD055E23C 43C VFD075E23C 43C VFD110E23C 43C VFD150E23A 23C VFD150...

Page 36: ...Chapter 2 Installation Wiring 2 7 Figure 5 for models of VFD E Series VFD002E11T 21T VFD004E11A 21T VFD007E21T 2...

Page 37: ...Chapter 2 Installation Wiring 2 8 Figure 6 for models of VFD E Series VFD002E23T VFD004E23T 43T VFD007E23T 43T VFD015E23T 43T 2...

Page 38: ...2 9 Figure 7 Wiring for NPN mode and PNP mode A NPN mode without external power Factory setting NPN PNP B NPN mode with external power Factory setting NPN PNP 24 Vdc C PNP mode without external power...

Page 39: ..._GND Ground 0V V 8 EV Power CAUTION 1 The wiring of main circuit and control circuit should be separated to prevent erroneous actions 2 Please use shield wire for the control wiring and not to expose...

Page 40: ...high leakage current or lower current readout accuracy To prevent this the motor cable should be less than 20m for 3 7kW models and below And the cable should be less than 50m for 5 5kW models and ab...

Page 41: ...ring 2 12 11 Multiple VFD E units can be installed in one location All the units should be grounded directly to a common ground terminal as shown in the figure below Ensure there are no ground loops E...

Page 42: ...n from AC line disturbances surges switching spikes short interruptions etc AC line reactor should be installed when the power supply capacity is 500kVA or more or advanced capacity is activated The w...

Page 43: ...nal Figure 2 For frame B VFD007E11A VFD015E21A VFD022E21A 23A 43A VFD037E23A 43A VFD007E11C VFD015E21C VFD022E21C 23C 43C VFD037E23C 43C For frame C VFD055E23A 43A VFD075E23A 43A VFD110E23A 43A VFD055...

Page 44: ...e malfunction when activating the protection function of AC motor drives Both ends of the MC should have an R C surge absorber Please make sure to fasten the screw of the main circuit terminals to pre...

Page 45: ...d motor suitable for inverter operation Terminals B1 B2 for connecting brake resistor BR B2 BR B1 B2 BR B1 BUE B1 Brake resistor optional Brake unit optional Refer to Appendix B for details Connect a...

Page 46: ...2 8 kgf cm 6 9 in lbf Stranded copper only 600V 75 or above Recommend round terminal spec UL recognized 6 8 Max 3 2 Min FOR M3 SCREW 6 4 Max WITH OR W O INSULATOR HEATSHRINK TUBE AFTER CRIMPING 5 2 Mi...

Page 47: ...d 12 1 Max 5 2 Min FOR M5 SCREW 13 7 Max WITH OR W O INSULATOR HEATSHRINK TUBE AFTER CRIMPING 11 0 Min Frame D Main circuit terminals R L1 S L2 T L3 U T1 V T2 W T3 B1 B2 Models Wire Min Wire Max Torqu...

Page 48: ...s and functions Terminal Symbol Terminal Function Factory Settings NPN mode ON Connect to DCM MI1 Forward Stop command ON Run in MI1 direction OFF Stop acc to Stop Method MI2 Reverse Stop command ON R...

Page 49: ...nction Output 1 Photocoupler Maximum 48VDC 50mA Refer to Pr 03 01 for programming MO1 DCM Mo1 MCM Max 48Vdc 50mA internal circuit MCM Multi function output common Common for Multi function Outputs 10V...

Page 50: ...short as possible 20m with proper grounding If the noise is inductive connecting the shield to terminal ACM can bring improvement If the analog input signals are affected by noise from the AC motor d...

Page 51: ...The position of the control terminals Terminals 2 Terminals 1 Frame Control Terminals Torque Wire A B C D Terminals 1 5 kgf cm 4 4 in lbf 12 24 AWG 3 3 0 2mm2 Terminals 2 2 kgf cm 1 7 in lbf 16 24 AW...

Page 52: ...pad KPE LE02 It should be stopped when fault occurs during running and refer to Fault Code Information and Maintenance for solution Please do NOT touch output terminals U V W when power is still appli...

Page 53: ...ethod can be set via communication control terminals and optional keypad KPE LE02 A Connect RS 485 communication port Use a VFD USB01 cable or an IFD8500 IFD6500 communication module to connect your c...

Page 54: ...or IFD8500 converter to connect to the PC Refer to the communication address 2000H and 2101H setting for details Operate from external signal Don t apply the mains voltage directly to above terminals...

Page 55: ...al digital keypad please operate by the following steps 1 Connect digital keypad to AC motor drive correctly 2 After applying the power verify that LED display shows F 0 0Hz 3 Set Pr 02 00 0 and Pr 02...

Page 56: ...rameters Group 1 Basic Parameters Group 2 Operation Method Parameters Group 3 Output Function Parameters Group 4 Input Function Parameters Group 5 Multi Step Speed Parameters Group 6 Protection Parame...

Page 57: ...l parameters are reset to factory settings 50Hz 230V 400V or 220V 380V depends on Pr 00 12 10 All parameters are reset to factory settings 60Hz 220V 440V 00 03 Start up Display Selection 0 Display the...

Page 58: ...ay AVI3 ACI2 level I 13 Display AVI4 ACI3 level i 14 Display PG speed in RPM G 15 Display motor number M 16 Display F Pr 00 05 00 05 User Defined Coefficient K 0 1 to 160 0 1 0 00 06 Power Board Softw...

Page 59: ...05 Minimum Output Frequency Fmin Motor 0 0 10 to 599 00 Hz 1 50 01 06 Minimum Output Voltage Vmin Motor 0 115V 230V series 0 1V to 255 0V 10 0 460V series 0 1V to 510 0V 20 0 01 07 Output Frequency U...

Page 60: ...imple Position 0 00 to 600 00 sec 0 00 01 22 Delay Time at 20Hz for Simple Position 0 00 to 600 00 sec 0 00 01 23 Delay Time at 30Hz for Simple Position 0 00 to 600 00 sec 0 00 01 24 Delay Time at 40H...

Page 61: ...Minimum Output Voltage Vmin Motor 2 115V 230V series 0 1V to 255 0V 10 0 460V series 0 1V to 510 0V 20 0 01 38 Maximum Voltage Frequency Fbase Motor 3 0 10 to 599 00 Hz 60 00 01 39 Maximum Output Vol...

Page 62: ...st Operation Command 0 Digital keypad 1 1 External terminals Keypad STOP RESET enabled 2 External terminals Keypad STOP RESET disabled 3 RS 485 RJ 45 USB communication Keypad STOP RESET enabled 4 RS 4...

Page 63: ...20mA 0 Decelerate to 0 Hz 1 1 Coast to stop and display AErr 2 Continue operation by last frequency command 02 07 Up Down Mode 0 by UP DOWN Key 0 1 Based on accel decel time 2 Constant speed Pr 02 08...

Page 64: ...9 00Hz 60 00 02 16 Display the Master Freq Command Source Read Only Bit0 1 by First Freq Source Pr 02 00 Bit1 1 by Second Freq Source Pr 02 09 Bit2 1 by Multi input function Bit3 1 by PLC Freq command...

Page 65: ...count value attained 12 Over Voltage Stall supervision 13 Over Current Stall supervision 14 IGBT overheat warning ON 85 OFF 80 15 Over Voltage supervision 16 PID supervision 17 Forward command 18 Rev...

Page 66: ...motor drive stops 3 Fan ON when preliminary heatsink temperature attained ON 60 Off 40 03 09 The Digital Output Used by PLC NOT for VFD E C models Read only Bit0 1 RLY used by PLC Bit1 1 MO1 used by...

Page 67: ...r 03 13 Display the Status of Multi function Output Terminals Read only Bit0 RLY Status Bit1 MO1 Status Bit2 MO2 RA2 Status Bit3 MO3 RA3 Status Bit4 MO4 RA4 Status Bit5 MO5 RA5 Status Bit6 MO6 RA6 Sta...

Page 68: ...rol Modes 0 2 wire FWD STOP REV STOP 0 1 2 wire FWD REV RUN STOP 2 3 wire operation 04 05 Multi function Input Terminal MI3 0 No function 1 1 Multi Step speed command 1 2 Multi Step speed command 2 04...

Page 69: ...n function 26 OOB Out of Balance Detection 27 Motor selection bit 0 28 Motor selection bit 1 04 09 Multi function Input Contact Selection 0 4095 0 04 10 Digital Terminal Input Debouncing Time 1 to 20...

Page 70: ...2 used by PLC Bit2 1 MI3 used by PLC Bit3 1 MI4 used by PLC Bit4 1 MI5 used by PLC Bit5 1 MI6 used by PLC Bit6 1 MI7 used by PLC Bit7 1 MI8 used by PLC Bit8 1 MI9 used by PLC Bit9 1 MI10 used by PLC B...

Page 71: ...stomer Bit5 MI6 Status Bit6 MI7 Status Bit7 MI8 Status Bit8 MI9 Status Bit9 MI10 Status Bit10 MI11 Status Bit11 MI12 Status 04 27 Internal External Multi function Input Terminals Selection 0 4095 0 04...

Page 72: ...5th Step Speed Frequency 0 00 to 599 00 Hz 0 00 05 05 6th Step Speed Frequency 0 00 to 599 00 Hz 0 00 05 06 7th Step Speed Frequency 0 00 to 599 00 Hz 0 00 05 07 8th Step Speed Frequency 0 00 to 599...

Page 73: ...Chapter 4 Parameters 4 18 Parameter Explanation Settings Factory Setting Customer 05 14 15th Step Speed Frequency 0 00 to 599 00 Hz 0 00...

Page 74: ...er the over torque is detected keep running until OL1 or OL occurs 2 Enabled during constant speed operation After the over torque is detected stop running 3 Enabled during accel After the over torque...

Page 75: ...Reserved 14 Phase Loss PHL 15 Reserved 16 Auto Acel Decel failure CFA 06 10 Third Most Recent Fault Record 17 SW Password protection codE 18 Power Board CPU WRITE failure cF1 0 19 Power Board CPU READ...

Page 76: ...and power board CP10 41 dEb fault 42 ACL Abnormal Communication Loop 66 U phase output phase loss oPHL1 67 V phase output phase loss oPHL2 68 W phase output phase loss oPHL3 06 13 Action for detected...

Page 77: ...g 0 Disable 1 Auto tuning R1 2 Auto tuning R1 no load test 0 07 05 Motor Line to line Resistance R1 Motor 0 0 65535 m 0 07 06 Motor Rated Slip Motor 0 0 00 to 20 00 Hz 3 00 07 07 Slip Compensation Lim...

Page 78: ...tor 1 30 FLA to 120 FLA FLA 07 19 Motor No Load Current Motor 1 0 FLA to 99 FLA 0 4 FLA 07 20 Torque Compensation Motor 1 0 0 to 10 0 0 0 07 21 Slip Compensation Used without PG Motor 1 0 00 to 10 00...

Page 79: ...Number Motor 3 2 to 10 4 07 32 Motor Rated Current Motor 3 30 FLA to 120 FLA FLA 07 33 Motor No Load Current Motor 3 0 FLA to 99 FLA 0 4 FLA 07 34 Torque Compensation Motor 3 0 0 to 10 0 0 0 07 35 Sli...

Page 80: ...search starts with the Last Frequency 2 Operation continues after momentary power loss speed search starts with the minimum frequency 08 05 Maximum Allowable Power Loss Time 0 1 to 20 0 sec 2 0 08 06...

Page 81: ...430 0V 380 0 460V series 740 0 to 860 0V 760 0 08 20 Compensation Coefficient for Motor Instability 0 0 5 0 0 0 08 21 OOB Sampling Time 0 1 to 120 0 sec 1 0 08 22 Number of OOB Sampling Times 00 to 3...

Page 82: ...nd keep operating 3 1 Warn and ramp to stop 2 Warn and coast to stop 3 No warning and keep operating 09 03 Time out Detection 0 1 120 0 seconds 0 0 Disable 0 0 09 04 Communication Protocol 0 7 N 2 Mod...

Page 83: ...CII 2 7 O 1 for ASCII 3 8 N 2 for RTU 4 8 E 1 for RTU 5 8 O 1 for RTU 6 8 N 1 Modbus RTU 7 8 E 2 Modbus RTU 8 8 O 2 Modbus RTU 9 7 N 1 Modbus ASCII 10 7 E 2 Modbus ASCII 11 7 O 2 Modbus ASCII 1 09 10...

Page 84: ...external terminal ACI 4 20mA AVI2 0 10VDC 3 Negative PID feedback from external terminal ACI 4 20mA AVI2 0 10VDC 0 10 02 Proportional Gain P 0 0 to 10 0 1 0 10 03 Integral Time I 0 00 to 100 0 sec 0...

Page 85: ...PID Offset Level 1 0 to 50 0 10 0 10 13 Detection Time of PID Offset 0 1 to 300 0 sec 5 0 10 14 Sleep Wake Up Detection Time 0 0 to 6550 sec 0 0 10 15 Sleep Frequency 0 00 to 599 00 Hz 0 00 10 16 Wak...

Page 86: ...on 9 Desired frequency 1 attained 0 10 Terminal count value attained 11 Preliminary count value attained 11 03 Multi function Output Terminal MO5 RA5 12 Over Voltage Stall supervision 0 13 Over Curren...

Page 87: ...9 External base block 0 10 Up Increment master frequency 11 Down Decrement master frequency 11 10 Multi function Input Terminal MI11 12 Counter Trigger Signal 0 13 Counter reset 14 E F External Fault...

Page 88: ...Chapter 4 Parameters 4 33 Parameter Explanation Settings Factory Setting Customer 25 Simple position function 26 OOB Out of Balance Detection 27 Motor selection bit 0 28 Motor selection bit 1...

Page 89: ...ltage 0 0 to 10 0V 0 0 12 03 Min AVI3 Scale Percentage 0 0 to 100 0 0 0 12 04 Max AVI3 Input Voltage 0 0 to 10 0V 10 0 12 05 Max AVI3 Scale Percentage 0 0 to 100 0 100 0 12 06 Min ACI2 Input Current 0...

Page 90: ...rcentage 0 0 to 100 0 100 0 12 20 AO1 Terminal Analog Signal Mode 0 AVO1 0 1 ACO1 analog current 0 0 to 20 0mA 2 ACO1 analog current 4 0 to 20 0mA 12 21 AO1 Analog Output Signal 0 Analog Frequency 0 1...

Page 91: ...as 0 00 200 00 0 00 12 28 AUI Bias Polarity 0 Positive bias 1 Negative bias 0 12 29 AUI Analog Gain 1 200 100 12 30 AUI Negative Bias Reverse Motion Enable Disable 0 No AUI Negative Bias Command 1 Neg...

Page 92: ...tional Gain P 0 0 to 10 0 1 0 13 04 Integral Gain I 0 00 to 100 00 sec 1 00 13 05 Speed Control Output Frequency Limit 0 00 to 100 00Hz 10 00 13 06 Speed Feedback Display Filter 0 to 9999 2ms 500 13 0...

Page 93: ...xecute DC brake before start up 08 00 08 01 Energy Saving Applications Purpose Functions Related Parameters Punching machines fans pumps and precision machinery Energy saving and less vibrations Energ...

Page 94: ...CLOSE REV DCM FWD STOP REV STOP VFD E MI1 OPEN STOP CLOSE RUN MI2 OPEN FWD CLOSE REV DCM RUN STOP FWD REV 3 wire VFD E MI3 OPEN STOP MI1 CLOSE RUN MI2 OPEN FWD CLOSE REV DCM STOP REV FWD RUN 02 01 04...

Page 95: ...Related Parameters Pumps fans and extruders To protect machines and to have continuous reliable operation The over torque detection level can be set Once OC stall OV stall and over torque occurs the o...

Page 96: ...plication Provide a signal for running status Signal available to stop braking brake release when the AC motor drive is running This signal will disappear when the AC motor drive is free running 03 00...

Page 97: ...Overheat Warning for Heat Sink Applications Purpose Functions Related Parameters General application For safety When heat sink is overheated it will send a signal for external system or control wiring...

Page 98: ...of the AC motor drive correspond to the identity code Pr 00 01 displays the rated current of the AC motor drive By reading this parameter the user can check if the AC motor drive is correct 115V Serie...

Page 99: ...r 00 02 9 all parameters are reset to factory setting for 50Hz users and voltage will be different by Pr 00 12 setting When Pr 00 02 10 all parameters are reset to factory setting for 60Hz users Relat...

Page 100: ...r in kW of terminals U V and W to the motor P 8 Display the estimated value of torque in Nm as it relates to current t 9 Display the signal of AVI analog input terminal in V I 10 Display the signal of...

Page 101: ...ned unit U RPM 60X120 4 1800 disregard slip Therefore User Defined Coefficient K is 30 0 NOTE speed motor of Formula P f n 120 n speed RPM revolution per minute P pole number of motor f operation freq...

Page 102: ...ssword is set or password has been correctly entered in Pr 00 08 All parameters can then be changed including Pr 00 09 The first time you can set a password directly After successful setting of passwo...

Page 103: ...onveyor belt compressor and treadmill Vector control 1 To operate by the change of frequency and voltage without changing the mechanical characteristic of motor it can run by open loop method and also...

Page 104: ...out PG Motor 0 V F Output Frequency Analog Input Signal 0V 4mA 10V 20mA 01 00 Max Output Frequency 01 01 Maximum Voltage Frequency Fbase Motor 0 Unit Hz Settings 0 10 to 599 00Hz Factory Setting 60 00...

Page 105: ...f curve With this setting the V f ratio between Minimum Frequency and Mid Point frequency can be determined This parameter must be equal to or greater than Minimum Output Frequency Pr 01 05 and equal...

Page 106: ...ries 0 1 to 255 0V Factory Setting 10 0 460V series 0 1 to 510 0V Factory Setting 20 0 This parameter sets the Minimum Output Voltage of the AC motor drive If the setting is too large it may cause ove...

Page 107: ...Output Frequency Lower Limit 01 08 Output Frequency Lower Limit Unit Settings 0 0 to 100 0 Factory Setting 0 0 The Output Frequency Lower Limit value Pr 01 00 Pr 01 08 100 This setting will limit the...

Page 108: ...ger the protection Pr 06 01 Over Current Stall Prevention during Accel or Pr 06 00 Over Voltage Stall Prevention and make the actual acceleration deceleration time be larger than this setting If the s...

Page 109: ...the Acceleration Deceleration Time of the AC motor drive is the time between 0 Hz to Maximum Output Frequency Pr 01 00 Suppose the Maximum Output Frequency is 60 Hz Minimum Output Frequency Pr 01 05 i...

Page 110: ...13 Pr 01 14 Before using the JOG command the drive must be stopped first And during Jog operation other operation commands are not accepted except commands via the FORWARD REVERSE and STOP keys on th...

Page 111: ...Accel controlled by current linear Decel the drive will perform the linear deceleration by the setting of deceleration time When this parameter is set to 6 Linear Accel controlled by current auto Dece...

Page 112: ...Hz for Simple Position Unit second 01 24 Delay Time at 40Hz for Simple Position Unit second 01 25 Delay Time at 50Hz for Simple Position Unit second Settings 0 00 to 600 00 sec Factory Setting 0 00 Th...

Page 113: ...Example 2 Assume that motor speed is 1 5Hz the delay time at 10Hz is 10 sec Pr 01 21 10 and the deceleration time from 60Hz to 0Hz is 40 seconds The delay time at 1 5Hz is 1 5 sec and the deceleratio...

Page 114: ...oltage Vmax Motor 2 Unit V Settings 115V 230V series 0 1 to 255 0V Factory Setting 220 0 460V series 0 1 to 510 0V Factory Setting 440 0 01 34 Mid Point Frequency Fmid Motor 2 Unit Hz Settings 0 10 to...

Page 115: ...s 115V 230V series 0 1 to 255 0V Factory Setting 10 0 460V series 0 1 to 510 0V Factory Setting 20 0 The V f curve of motor 0 to motor 3 can be selected by setting the multi function input terminals M...

Page 116: ...nd Pr 02 00 will force setting to 2 This setting Pr 02 00 can t be changed till the 3rd switch is set to be OFF ON 1 2 3 When the AC motor drive is controlled by external terminal please refer to Pr 0...

Page 117: ...to stop 1 STOP coast to stop E F coast to stop 2 STOP ramp to stop E F ramp to stop 3 STOP coast to stop E F ramp to stop When the 2nd switch on the upper right corner is set to be ON as shown in the...

Page 118: ...me 1 Pr 01 12 Decel Time 2 Pr 04 05 Multi function Input Terminal MI3 Pr 04 06 Multi function Input Terminal MI4 Pr 04 07 Multi function Input Terminal MI5 and Pr 04 08 Multi function Input Terminal M...

Page 119: ...pation Current Wave Significant Minimal Significant Minimal Minimal Significant Minimal Significant From the table we see that the PWM carrier frequency has a significant influence on the electromagne...

Page 120: ...02 05 The source of Power On command and Running command modifies the operating control of the VFD Settings Factory Setting 1 0 Start running when Power is on 1 Don t run when Power is on 2 When the...

Page 121: ...computer while the DC bus is at LV and the operating command is still conductive trigger the motor drive can be restarted 1 When Pr 02 05 is set to 0 or 2 or 4 AC motor drive will run immediately 2 W...

Page 122: ...se press RESET key to clear it When setting 0 or 2 it will not display warning message AErr on the keypad optional in case of loss of ACI signal and execute the setting If it is set to 0 the motor wil...

Page 123: ...1 increase decrease the frequency by acceleration deceleration settings Pr 01 09 01 12 It is valid only when the AC motor drive is running OFF ON Frequency frequency command increase by accel time Tim...

Page 124: ...8 is set to 2 or 3 02 11 Keypad Frequency Command Unit Hz Settings 0 00 to 599 00Hz Factory Setting 60 00 This parameter can be used to set frequency command or read keypad frequency command Related p...

Page 125: ...eq Command 2 Refer to Pr02 15 to set up 02 15 Initial Frequency Set point for keypad RS485 USB Unit Hz Settings 0 00 599 00Hz Factory Setting 60 00 These parameters are used to determinate the frequen...

Page 126: ...mand 4 8 Jog Operation 10 Up Increment master frequency and 11 Down Decrement master frequency it displays 4 in Pr 02 16 Pr 04 05 Multi function Input Terminal MI3 Pr 04 06 Multi function Input Termin...

Page 127: ...mand Source by PLC Operation Command NOT for VFD E C models 32 Bit5 1 Operation Command Source by CANopen Communication Interface When it displays 8 it means that the operation command source is from...

Page 128: ...to prevent the AC motor drive from overheating and thus extends IGBT s life Example for 460V models Assume the carrier frequency to be 15kHz the ambient temperature is 35 degrees C with a single AC mo...

Page 129: ...ting method A 15 with mounting method B Setting 1 to prevent the AC motor drive from overheating and thus extends IGBT s life and also prevent carrier change and motor noise due to surrounding tempera...

Page 130: ...95 100 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Rated curr ent Carrier frequency kHz 02 19 Selection of Zero speed control mode Factory Setting 0 Settings 0 Enter standby mode when zero speed 1 Run DC bra...

Page 131: ...o Pr 06 03 Pr 06 05 5 Baseblock B B Indication Active when the output of the AC motor drive is shut off during baseblock Base block can be forced by Multi function input setting 09 6 Low Voltage Indic...

Page 132: ...d Active when the direction command is REV 19 Zero Speed Output Signal Active when the drive is standby or stop 20 Communication Warning FbE Cexx AoL2 AUE SAvE Active when there is a Communication War...

Page 133: ...14 detection range detection range DC brake time during stop Time waiting time for frequency run stop setting 2 master freq attained output signal setting 9 23 desired freq attained setting 03 zero sp...

Page 134: ...f counting the specified output terminal will be activated Pr 03 00 to Pr 03 01 set to 10 the count value will be reset after reaching the setting of Pr 03 05 Related parameters Pr 03 00 Multi functio...

Page 135: ...e AC motor drive or not when the desired value of counter is attained NOTE The digital keypad is optional When using without the keypad the FAULT LED will be ON when there is fault message or warning...

Page 136: ...ch digital output The value that Pr 03 09 displays is the result after converting 8 bit binary into decimal value For standard AC motor drive it only has 2 bit bit0 and bit1 When extension card is ins...

Page 137: ...l AO2 optional For Example If Pr 03 10 displays 1 it means that AFM is used by PLC 03 11 Brake Release Frequency Unit Hz Settings 0 00 to 20 0Hz Factory Setting 0 00 03 12 Brake Engage Frequency Unit...

Page 138: ...11 Brake release frequency 03 12 Brake engage frequency DC brake DC brake 08 01 DC brake time during start up 08 02 DC brake time during stopping Brake control MO1 21 Pr 03 00 03 01 Multi function Out...

Page 139: ...drive without extension card the multi function output terminals are falling edge triggered and Pr 03 13 will display 3 11 for no action 1 0 Weights Bit 0 Active 1 Off Relay 1 MO1 For Example If Pr 03...

Page 140: ...ntiometer optional 0 10V or 10V Example 1 Standard application This is the most used setting The user only needs to set Pr 02 00 to 04 The frequency command comes from keypad potentiometer 60Hz 0Hz 0V...

Page 141: ...opular voltage signals also include signals of 0 to 5V or any value under 10V Regarding the setting please refer to the following examples 60Hz 0Hz0V 5V 10V Pr 01 00 60Hz Max output Freq Potentiometer...

Page 142: ...nge In this example a negative bias is used to provide a noise margin Also a potentiometer frequency gain is used to allow the Maximum Output Frequency to be reached 60Hz 0Hz 0V 10V Pr 01 00 60Hz Max...

Page 143: ...s can only be changed by exchanging 2 wires to the motor 60Hz 0Hz 0V 10V Pr 01 00 60Hz Max output Freq Potentiometer Pr 04 00 100 Bias adjustment Pr 04 01 0 Positive bias Pr 04 02 100 Input gain Pr 04...

Page 144: ...10 0V Factory Setting 10 0 04 23 Maximum AVI2 Frequency percentage of Pr 1 00 Unit Settings 0 0 to 100 0 Factory Setting 100 0 There is an ACI AVI2 dip switch on the AC motor drive Switch to ACI for...

Page 145: ...eration Control Modes Factory Setting 0 Settings 0 2 wire FWD STOP REV STOP 1 2 wire FWD REV RUN STOP 2 3 wire Operation There are three different types of control modes 04 04 External Terminal 0 2 wi...

Page 146: ...no effect on operation 1 Multi Step Speed Command 1 These four inputs select the multi speed defined by Pr 05 00 to Pr 05 14 as shown in the diagram at the end of this table NOTE Pr 05 00 to Pr 05 14...

Page 147: ...bit decel inhibit actual operation frequency decel inhibit 7 Accel Decel Time Selection Command Used to select the one of 2 Accel Decel Times Pr 01 09 to Pr 01 12 8 Jog Operation Control Parameter val...

Page 148: ...detection Speed search starts with last frequency command 10 UP Increase Master Frequency Increase decrease the Master Frequency each time an input is received or continuously when the input stays act...

Page 149: ...mand 15 PID function disabled When an input ON with this setting is ON the PID function will be disabled 16 Output Shutoff Stop AC motor drive will stop output and the motor free run if one of these s...

Page 150: ...settings 18 19 and 20 are ON at the same time the priority should be setting 18 setting19 setting20 21 Forward Reverse This function has top priority to set the direction for running If Pr 02 04 0 22...

Page 151: ...tor drive is in PLC1 status 25 Simple position function This function should be used with Pr 01 20 Pr 01 25 for simple position Refer to Pr 01 25 for details 26 OOB Out of Balance Detection The OOB Ou...

Page 152: ...Jog Freq Multi speed via External Terminals Run Stop PU external terminals communication 3rd speed 3 MI3 to MI6 4th speed 4 MI3 to MI6 MI6 4 MI5 3 MI4 2 MI3 1 Master frequency OFF OFF OFF OFF 1st spe...

Page 153: ...nput For example if setting MI3 MI5 MI6 to be N C and MI1 MI2 MI4 to be N O The setting value Pr 04 09 should be bit5X25 bit4X24 bit2X22 1X25 1X24 1X22 32 16 4 52 as shown in the following 0 1 0 1 1 0...

Page 154: ...l only confirm the command and change the status when the input terminals status is changed Thus the delay time from command input to execution is 2msec Pr 04 10 1 X 2ms Suppose that Pr 04 10 is set t...

Page 155: ...MI2 MI3 MI4 MI5 MI6 Weights Bit For example when Pr 04 24 is set to 52 decimal 110100 binary that indicates MI3 MI5 and MI6 are used by PLC 0 1 0 1 1 0 Weights Bit 0 OFF 1 ON MI1 MI2 MI3 MI4 MI5 MI6...

Page 156: ...ary into decimal value 1 0 Weights Bit 0 not used 1 used by PLC AVI ACI AVI2 1 3 2 AI1 optional AI2 optional 04 26 Display the Status of Multi function Input Terminal Settings Read Only Factory displa...

Page 157: ...X 25 bit 5 X 24 bit 3 X 22 0 1 0 1 1 1 0 0 0 0 Active 1 Off MI1 MI2 MI3 MI4 MI5 MI6 MI7 MI8 MI9 Weights Bit When extension card is installed the number of the multi function input terminals will incre...

Page 158: ...put For example if setting MI3 MI5 MI6 to be internal terminals and MI1 MI2 MI4 to be external terminals The setting value should be bit5X25 bit4X24 bit2X22 1X25 1X24 1X22 32 16 4 52 as shown in the f...

Page 159: ...l to be MI1 MI2 MI3 MI4 MI5 MI6 Weights Bit For example if setting MI3 MI5 and MI6 to be ON Pr 04 28 should be set to bit5X25 bit4X24 bit2X22 1X25 1X24 1X22 32 16 4 52 as shown in the following 0 1 0...

Page 160: ...105 1 2 3 4 5 0 MI1 MI2 MI3 MI4 MI5 MI6 Weights Bit 7 8 9 10 11 6 MI7 MI8 MI9 MI10 MI11 MI12 0 set internal terminal to be OFF 1 set internal terminal to be ON 04 29 ACI Filter Time Settings 0 9999 2...

Page 161: ...ds can be set within 0 0 599 00Hz during operation These parameters can be applied in small machinery food processing machinery washing equipment to control the operation procedure It can be used inst...

Page 162: ...9 10 11 12 13 14 15 Mul ti functi on terminals MI3 MI6 0 4 0 5 04 08 Frequency Master Speed JOG Freq 2nd speed 2 MI3 to MI6 1st speed to MI6 1 MI3 Jog Freq Multi speed via External Terminals Run Stop...

Page 163: ...time with high inertia loads If the deceleration time is critical for the application a brake resistor or brake unit should be used When the function of over voltage stall prevention is activated the...

Page 164: ...Accel Time 2 Pr 01 16 Auto acceleration deceleration refer to Accel Decel time setting Pr 03 00 Multi function Output Relay RA1 RB1 RC1 Pr 03 01 Multi function Output Terminal MO1 and Pr 06 03 Over T...

Page 165: ...parameter determines the operation mode of the drive after the over torque OL2 This parameter determines the operation mode of the drive after the over torque OL2 is detected via the following method...

Page 166: ...his function is used to protect the motor from overloading or overheating When the motor self cooled by fan operates in low frequency overload is seldom happened Refer to the following figure for the...

Page 167: ...in standard motor figure in Pr 06 06 X150 the AC motor drive will start to count time When accumulated time exceeds Pr 06 07 Electronic Thermal Characteristic setting the electronic thermal overload r...

Page 168: ...ltage ov 3 IGBT Overheat oH1 4 Reserved 5 Overload oL 6 Overload oL1 7 Motor Overload oL2 8 External Fault EF 9 Current exceeds 2 times rated current during accel ocA 10 Current exceeds 2 times rated...

Page 169: ...PtC1 35 PG feedback signal fault PGEr 36 39 Reserved 40 Communication time out fault of control board and power board CP10 41 dEb fault 42 ACL Abnormal Communication Loop 66 U phase output phase loss...

Page 170: ...utput Phase Loss Unit second Settings 0 0 120 0 seconds Factory Setting 0 1 Set Pr 06 13 06 16 can detect the driver output is disconnected or not Open this function may cause misjudgment due to load...

Page 171: ...t by the motor nameplate The factory setting be set to 40 X the rated current of the AC motor drive refer to Pr 00 01 Rated Current Display of the AC motor drive Example Suppose that the rated current...

Page 172: ...Pr 00 10 is set from vector mode to V f mode this parameter will be set to 0 00 Please using this function after load is added and acceleration with gradual increasing compensation That is add the out...

Page 173: ...f the motor Refer to the rated rpm and the number of poles on the nameplate of the motor and use the following equation to calculate the rated slip Rated Slip Hz Fbase Pr 01 01 base frequency rated rp...

Page 174: ...lications 07 10 Accumulative Motor Operation Time Min Settings 0 Factory Display Displays 0 1439 07 11 Accumulative Motor Operation Time Day Settings 0 Factory Display Displays 0 65535 Pr 07 10 and Pr...

Page 175: ...stor divider R1 internal circuit Refer to following calculation for protection level and warning level Protection level Pr 07 14 V 10 RPTC1 47K R1 RPTC1 47K Warning level Pr 07 16 V 10 RPTC2 47K R1 RP...

Page 176: ...ction is activated it will display on the digital keypad and the motor will stop to 0Hz by Pr 01 10 Pr 01 12 setting Setting Pr 07 17 to 1 When the motor PTC overheat protection is activated it will d...

Page 177: ...g FLA 07 26 Motor No load Current Motor 2 Unit A Settings 0 FLA to 90 FLA Factory Setting 0 4 FLA 07 27 Torque Compensation Motor 2 Settings 0 0 to 10 0 Factory Setting 0 0 07 28 Slip Compensation Use...

Page 178: ...m Settings 0 to 65535 m Factory Setting 0 07 37 Motor Rated Slip Motor 3 Unit Hz Settings 0 00 to 20 00Hz Factory Setting 3 00 07 38 Motor Pole Number Motor 3 Settings 2 to 10 Factory Setting 4 The m...

Page 179: ...fter a RUN command When the time has elapsed the AC motor drive will start accelerating from the Minimum Frequency Pr 01 05 The DC brake is invalid when Pr 08 01 is set to 0 08 02 DC Brake Time during...

Page 180: ...ommended to use this setting for those motor loads which have a large inertia and small resistance to save time by restarting without waiting the flywheel stops completely such as machinery equipment...

Page 181: ...ock Time for Speed Search BB Pr 04 05 Multi function Input Terminal MI3 Pr 04 06 Multi function Input Terminal MI4 Pr 04 07 Multi function Input Terminal MI5 and Pr 04 08 Multi function Input Terminal...

Page 182: ...zation time The larger setting is set and the faster it will reach the speed synchronization But too large setting may cause overload When Pr 08 04 is set to 1 When the speed searches downward the out...

Page 183: ...increased 08 15 Auto Restart After Fault Settings 0 to 10 Factory Setting 0 0 Disable Only after an over current OC or over voltage OV fault occurs the AC motor drive can be reset restarted automatica...

Page 184: ...red as much as possible to keep the load The output voltage is maximally lowered to 70 of the normal output voltage 08 18 Automatic Voltage Regulation AVR Factory Setting 0 Settings 0 AVR function ena...

Page 185: ...id for Frame A models VFD002E11A 21A 23A VFD004E11A 21A 23A 43A VFD007E21A 23A 43A and VFD022E23A 43A without brake chopper for which BUE brake unit must be used 08 20 Compensation Coefficient for Mot...

Page 186: ...C1 Example of DEB Operation Indication When DC BUS voltage drops lower than the DEB operation level DEB will start to operate and soft start relay will remain closed the motor drive will start the lin...

Page 187: ...t start relay at power side dEb operation MO Display Output Frequency MO 10 Lv operation Exception If the output frequency doesn t decrease to 0Hz yet and DC Bus voltage is lower than 150 300Vdc the m...

Page 188: ...parameter is used for starting and stopping a motor with high inertia A motor with high inertia will take a long time to stop completely By setting this parameter the user does not need to wait for t...

Page 189: ...Setting 0 Settings Bit0 1 cancel internal frequency command filter Bit1 1 set Pr00 05 to two decimal places Bit2 1 enable low voltage LvX fault recording function In order to let frequency command ge...

Page 190: ...0 bps This parameter is used to set the transmission speed between the RS485 master PLC PC etc and AC motor drive 09 02 Transmission Fault Treatment Factory Setting 3 Settings 0 Warn and keep operatin...

Page 191: ...protocol 8 E 1 5 Modbus RTU mode protocol 8 O 1 6 Modbus RTU mode protocol 8 N 1 7 Modbus RTU mode protocol 8 E 2 8 Modbus RTU mode protocol 8 O 2 9 Modbus ASCII mode protocol 7 N 1 10 Modbus ASCII mo...

Page 192: ...ame 7 O 1 Odd parity Start bit 0 1 2 3 4 5 6 Stop bit 10 bit character frame Even parity Start bit 0 1 2 3 4 5 6 Stop bit 7 bit character 10 bit character frame Stop bit 7 bit character 7 bit characte...

Page 193: ...me 8 N 1 Start bit 0 1 2 3 4 5 6 Even parity Stop bit 12 bit character frame 8 E 2 Start bit 0 1 2 3 4 5 6 Stop bit 12 bit character frame 8 O 2 Odd parity 7 7 7 8 bit character 8 bit character Stop b...

Page 194: ...ress Communication Address Valid communication addresses are in the range of 0 to 254 A communication address equal to 0 means broadcast to all AC drives AMD In this case the AMD will not reply any me...

Page 195: ...data address 2 Number of data Count by byte 0 1 4 0 Content of starting address 2102H 1 2 7 Number of data count by word 0 7 0 0 0 Content of address 2103H 0 2 0 LRC Check D 0 7 0 END CR LRC Check 7 L...

Page 196: ...ress 0 1 1 Function 0 Function 0 6 6 Data address 0 Data address 0 1 1 0 0 0 0 Data content 1 Data content 1 7 7 7 7 0 0 LRC Check 7 LRC Check 7 1 1 END CR END CR LF LF RTU mode Command message Respon...

Page 197: ...sage Response message STX STX Address 0 Address 0 1 1 Function 0 Function 0 8 8 Data address 0 Data address 0 0 0 0 0 0 0 Data content 1 Data content 1 7 7 7 7 0 0 LRC Check 7 LRC Check 7 0 0 END CR E...

Page 198: ...r of data count by word 0 Number of data count by word 0 0 0 0 0 2 2 Number of data count by byte 0 LRC Check E 4 8 The first data content 1 END CR 3 LF 8 8 The second data content 0 F A 0 LRC Check 9...

Page 199: ...1H 02H Number of data count by word 00H 02H CRC CHK Low 6FH CRC CHK High F7H CRC Cyclical Redundancy Check is calculated by the following steps Step 1 Load a 16 bit register called CRC register with F...

Page 200: ...f unsigned integer Unsigned int crc_chk unsigned char data unsigned char length int j unsigned int reg_crc 0xFFFF while length reg_crc data for j 0 j 8 j if reg_crc 0x01 LSB b0 1 reg_crc reg_crc 1 0xA...

Page 201: ...on STOP LED blinks When AC motor drive is standby 11B RUN LED is on STOP LED is off When AC motor drive runs Bit 2 1 JOG command Bit 3 4 00B FWD LED is on REV LED is off When AC motor drive runs forwa...

Page 202: ...motor drive does not receive the messages due to a communication fault thus the AC motor drive has no response The master device will eventually process a timeout condition The AC motor drive receives...

Page 203: ...The data address received in the command message is not available for the AC motor drive 03 Illegal data value The data value received in the command message is not available for the AC drive 04 Slave...

Page 204: ...able outportb PORT IER 0x01 interrupt as data in outportb PORT LCR inportb PORT LCR 0x80 the BRDL BRDH can be access as LCR b7 1 outportb PORT BRDL 12 set baudrate 9600 12 115200 9600 outportb PORT BR...

Page 205: ...11 Modbus ASCII mode protocol 7 O 2 09 10 Transmission Fault Treatment for USB Card Factory Setting 0 Settings 0 Warn and keep operating 1 Warn and RAMP to stop 2 Warn and COAST to stop 3 No warning...

Page 206: ...E The digital keypad is optional Please refer to Appendix B for details When using without this optional keypad the FAULT LED will be ON once there are fault messages or warning messages from the exte...

Page 207: ...ion Pr 10 00 sets the PID setpoint source target value PID control operates with the feedback signal as set by Pr 10 01 either 0 10V voltage or 4 20mA current B PID control loop S T S T 1 1 K d i p IM...

Page 208: ...s used in a constant pressure pump feedback application Set the application s constant pressure value bar to be the setpoint of PID control The pressure sensor will send the actual value as PID feedba...

Page 209: ...setpoint is controlled by the digital keypad 6 Pr 10 01 3 Negative PID feedback from external terminal ACI 4 20mA AVI2 0 10VDC 7 Pr 10 01 10 17 will be set as required 7 1 When there is no vibration i...

Page 210: ...lt Err setpoint SP feedback FB When the feedback will be increased by the increasing output frequency please use this setting When Pr 10 01 to 0 or 2 Positive feedback Fault Err feedback FB setpoint S...

Page 211: ...D Unit second Settings 0 00 to 1 00 sec Factory Setting 0 00 The differential controller is used to show the change of system fault and it is helpful to preview the change of fault So the differentia...

Page 212: ...t Digital filter Freq Command Motor Sensor 10 07 PID Output Frequency Limit Unit Settings 0 to 110 Factory Setting 100 This parameter defines the percentage of output frequency limit during the PID co...

Page 213: ...al Related parameters Pr 10 00 PID Set Point Selection Pr 10 01 Input Terminal for PID Feedback Pr 10 12 PID Offset Level and Pr 10 13 Detection Time of PID Offset NOTE The digital keypad is optional...

Page 214: ...6550 sec Factory Setting 0 0 If PID frequency is less than the sleep frequency when the drive starts running the drive will be in sleep mode immediately and won t limit by this parameter Related param...

Page 215: ...t frequency PID frequency H Pr 01 08 lower bound of frequency and sleep function is enabled output frequency H Pr 10 15 sleep frequency and time Pr 10 14 detection time frequency will be 0 in sleep mo...

Page 216: ...ime before adjustment after adjustment Example 3 How to suppress the oscillation of the wave with short cycle When the cycle of oscillation is short and almost equal Differential time setting it needs...

Page 217: ...d you can set the parameters If there is no extension card installation the parameters only can display and set Pr Group 0 Group 10 See Appendix B for details Please refer to Pr 03 01 function table f...

Page 218: ...PID Set Point PID enable 4 Positive PID feedback 5 Negative PID feedback 12 01 AI1 Analog Signal Mode Factory Setting 1 Settings 0 ACI2 analog current 0 0 20 0mA 1 AVI3 analog voltage 0 0 10 0V Beside...

Page 219: ...o 20 0mA Factory Setting 20 0 12 09 Max ACI2 Scale Percentage Unit Settings 0 0 to 100 0 Factory Setting 100 0 12 10 AI2 Function Selection Factory Setting 0 Settings 0 Disabled 1 Source of the 1st fr...

Page 220: ...Setting 0 0 12 14 Max AVI4 Input Voltage Unit V Settings 0 0 to 10 0V Factory Setting 10 0 12 15 Max AVI4 Scale Percentage Unit Settings 0 0 to 100 0 Factory Setting 100 0 12 16 Min ACI3 Input Current...

Page 221: ...y 0 10Vdc or analog current 4 20mA to correspond to the AC motor drive s output frequency or current 12 22 AO1 Analog Output Gain Unit Settings 1 to 200 Factory Setting 100 This parameter is used to s...

Page 222: ...mA Besides parameter setting the voltage current mode should be used with the switch AVI3 ACI2 AVI4 ACI3 AVO1 ACO1 AVO2 ACO2 12 24 AO2 Analog Output Signal Factory Setting 0 Settings 0 Analog Frequenc...

Page 223: ...ve Bias Command 1 Negative Bias REV Motion Enabled 2 Negative Bias REV Motion Disabled 12 31 AUI Analog Input Delay Unit 2ms Settings 0 to 9999 Factory Setting 50 In a noisy environment it is advantag...

Page 224: ...e output the encoder output is a group of pulse signal For the 2 phase output the encoder can output A and B pulse signals with 90o phase difference The encoder is defined by the timing of A and B pul...

Page 225: ...This parameter setting is the resolution of encoder With the higher resolution the speed control will be more precise 13 02 Motor Pole Number Motor 0 Unit 1 Settings 2 to 10 Factory Setting 4 The pol...

Page 226: ...When it is set to 0 0 the integral function is disabled 13 05 Speed Control Output Frequency Limit Unit Hz Settings 0 00 to 100 00Hz Factory Setting 10 00 This parameter is used to limit the max outpu...

Page 227: ...the Feedback Signal Fault Factory Setting 1 Settings 0 Warn and RAMP to stop 1 Warn and COAST to stop 2 Warn and keep operating AC motor drive action when the feedback signals analog PID feedback or...

Page 228: ...rameters 4 173 13 10 Source of the High speed Counter NOT for VFD E C models Factory Display 0 Read only Settings 0 PG card 1 PLC This parameter reads the high speed counter of the drive to use on PG...

Page 229: ...r PLC program NOT for VFD E C models 9 All parameters are reset to factory settings 50Hz 230V 400V or 220V 380V depends on Pr 00 12 10 All parameters are reset to factory settings 60Hz 220V 440V 00 03...

Page 230: ...7 Display output power P 8 Display the estimated value of torque as it relates to current t 9 Display AVI I V 10 Display ACI AVI2 i mA V 11 Display the temperature of IGBT h C 12 Display AVI3 ACI2 le...

Page 231: ...xplanation Settings Factory Setting Customer 01 09 Accel Time 1 0 1 to 600 0 0 01 to 600 0 sec 10 0 01 10 Decel Time 1 0 1 to 600 0 0 01 to 600 0 sec 10 0 01 11 Accel Time 2 0 1 to 600 0 0 01 to 600 0...

Page 232: ...2 External terminals Keypad STOP RESET disabled 3 RS 485 RJ 45 USB communication Keypad STOP RESET enabled 4 RS 485 RJ 45 USB communication Keypad STOP RESET disabled 5 CANopen communication Keypad S...

Page 233: ...Settings Factory Setting Customer 02 17 Display the Operation Command Source Read Only Bit0 1 by Digital Keypad Bit1 1 by RS485 communication Bit2 1 by External Terminal 2 3 wire mode Bit3 1 by Multi...

Page 234: ...Chapter 4 Parameters 4 179 Group 3 Output Function Parameters Parameter Explanation Settings Factory Setting Customer 03 09 Reserved 03 10 Reserved...

Page 235: ...8 Jog Operation 04 08 Multi function Input Terminal MI6 9 External base block 23 10 Up Increment master frequency 11 Down Decrement master frequency 12 Counter Trigger Signal 13 Counter reset 14 E F E...

Page 236: ...Chapter 4 Parameters 4 181 Parameter Explanation Settings Factory Setting Customer 27 Motor selection bit 0 28 Motor selection bit 1 04 24 Reserved 04 25 Reserved...

Page 237: ...arameters 4 182 Group 7 Motor Parameters Parameter Explanation Settings Factory Setting Customer 07 08 Torque Compensation Time Constant 0 01 10 00 Sec 0 30 07 10 Accumulative Motor Operation Time Min...

Page 238: ...CANopen SYNC Time out bit 3 CANopen SDO Time out bit 4 CANopen SDO buffer overflow bit 5 CANbus Off bit 6 Fault protocol of CANopen Read only 09 24 DS402 Protocol 0 Disable By Delta rule 1 Enable By D...

Page 239: ...lti function Input Terminal MI10 9 External base block 0 10 Up Increment master frequency 11 Down Decrement master frequency 11 10 Multi function Input Terminal MI11 12 Counter Trigger Signal 0 13 Cou...

Page 240: ...ation Settings Factory Setting Customer 26 OOB Out of Balance Detection 27 Motor selection bit 0 28 Motor selection bit 1 Group 13 PG function Parameters for Extension Card Parameter Explanation Setti...

Page 241: ...ompensation Reduce torque compensation Suitable torque compensation No No No No No Yes Yes Yes Yes Yes Maybe AC motor drive has malfunction or error due to noise Please contact DELTA Can acceleration...

Page 242: ...n spec Has over voltage occurred without load Maybe AC motor drive has malfunction or misoperation due to noise Please contact DELTA Yes Yes Yes Yes Yes Yes No No No No No When OV occurs check if the...

Page 243: ...if voltage is within specification Make necessary corrections such as change power supply system for requirement Check if there is heavy load with high start current in the same power system Check if...

Page 244: ...fan Check if cooling fan is jammed Remove obstruction Check if surrounding temperature is within specification Adjust surrounding temperature to specification Maybe AC motor drive has malfunction or m...

Page 245: ...t correctly and no noise is present AC motor drive has malfunction Please contact DELTA 5 8 Phase Loss PHL Phase loss No No Yes Yes Check wiring at R S and T terminals Correct wiring Check if the scre...

Page 246: ...setting Check if input FWD or REV command Check if the wiring of terminal FWD and between REV DCM is correct Yes Change switch or relay Set frequency or not Press UP to check if motor can run Correct...

Page 247: ...time is too long Yes If finished with executing PLC program Check if the PLC program is correct If the PLC program is executed Press UP DOWN key to see if speed has any change If there is any change...

Page 248: ...ease torque compensation Check if the torque compensation is suitable Thicken or shorten the wiring between the motor or AC motor drive Reduce load or increase the capacity of AC motor drive 5 12 The...

Page 249: ...turbing equipment no spread limit emission for disturbing equipment and no receive enhance immunity 5 14 Environmental Condition Since the AC motor drive is an electronic device you should comply with...

Page 250: ...al of the AC motor drive 3 If phase lead capacitors are used never on the AC motor drive output use serial reactors to prevent damage to the capacitors damage from high harmonics serial reactor phase...

Page 251: ...the AC motor drive output power 2 Check the wiring connections to U T1 V T2 W T3 for possible short circuits 3 Check the wiring connections between the AC motor drive and motor for possible short circ...

Page 252: ...drive detects excessive drive output current NOTE The AC motor drive can withstand up to 150 of the rated current for a maximum of 60 seconds 1 Check whether the motor is overloaded 2 Reduce torque c...

Page 253: ...wer model Over current during constant speed operation 1 Short circuit at motor output Check for possible poor insulation at the output line 2 Sudden increase in motor loading Check for possible motor...

Page 254: ...heck if the communication protocol address transmission speed etc are properly set 3 Use the correct checksum calculation 4 Please refer to group 9 in the chapter 5 for detail information Software pro...

Page 255: ...not set to 0 and unexpected power off occurs such as momentary power loss 1 Set Pr 08 24 to 0 2 Check if the input power is stable Abnormal Communication Loop 1 Check if the communication wiring is co...

Page 256: ...ng warning level Pr07 15 this overheating issue will be treated by following the setting at Pr07 17 A PtC2 warning message will also be displayed on the digital keypad Warning on abnormal PG PGEr If t...

Page 257: ...nd to ensure a long life It is recommended to have a qualified technician perform a check up of the AC motor drive regularly Daily Inspection Basic check up items to detect if there were any abnormali...

Page 258: ...l Maintenance Ambient environment Check Items Methods and Criterion Maintenance Period Daily Half Year One Year Check the ambient temperature humidity vibration and see if there are any dust gas oil o...

Page 259: ...f there are any loose screws Tighten the screws If any part is deformed or damaged Visual inspection If there is any color change by overheating Visual inspection If there is any dust or dirt Visual i...

Page 260: ...f main circuit Check Items Methods and Criterion Maintenance Period Daily Half Year One Year If there is any leakage of liquid change of color cracks or deformation Visual inspection Measure static ca...

Page 261: ...re are any loose screws Visual and aural inspection Tighten screw if necessary If the contact works correctly Visual inspection Printed circuit board and connector of main circuit Check Items Methods...

Page 262: ...l inspection and turn the fan with hand turn off the power before operation to see if it rotates smoothly If there is any loose screw Tighten the screw If there is any change of color due to overheati...

Page 263: ...2 V Frequency Tolerance 5 47 63 Hz Cooling Method Natural Cooling Fan Cooling Weight kg 1 2 1 2 1 2 Voltage Class 230V Class Model Number VFD XXXE 002 004 007 015 022 037 055 075 110 150 Max Applicabl...

Page 264: ...equency Setting Resolution 0 01Hz Output Frequency Resolution 0 01Hz Torque Characteristics Including the auto torque auto slip compensation starting torque can be 150 at 3 0Hz Overload Endurance 150...

Page 265: ...e frequency 1st 2nd frequency source selections 1st 2nd frequency source combination NPN PNP selection parameters for motor 0 to motor 3 DEB and OOB Out Of Balance Detection for washing machine Protec...

Page 266: ...6 1 4 VFD004E11T 1 0 75 VFD007E11A VFD007E11C VFD007E11P 0 51 80W 200 BR080W200 1 1 9 105 6 3 6 1 4 230V Series Applicable Motor HP kW Ac Drive Part No 125 Braking Torque 10 ED Max Brake Torque Full L...

Page 267: ...95 0 8 6 1 VFD015E43T 126 7 6 4 6 3 2 2 VFD022E43A VFD022E43C 1 49 300W250 BR300W250 3 2 84 4 9 6 8 5 3 7 VFD037E43A VFD037E43C 2 50 600W140 BR300W070 2 2 series 5 4 84 4 9 6 8 7 5 5 5 VFD055E43A VFD0...

Page 268: ...g to the table means no Delta product Please use the brake unit according to the Equivalent Resistor Value 5 For safety reasons install a thermal overload relay between brake unit and brake resistor T...

Page 269: ...and Weights for Brake Resistors Brake Resistors Model no Dimension mm L1 2 L2 2 W 0 5 H 0 5 BR080WXXX 140 125 40 20 BR1K0WXXX P1 BR1K1WXXX BR1K2WXXX BR1K5WXXX BR200W360 165 150 60 30 BR300WXXX 215 20...

Page 270: ...ltage 200 400VDC 400 800VDC Protection Heat Sink Overheat Temperature over 100 C 212o F Power Charge Display Blackout until bus P N voltage is below 50VDC Environment Installation Location Indoor no c...

Page 271: ...B 6 B 1 4 DIN Rail Installation...

Page 272: ...FD004E11A 20 20 VFD007E11A 30 30 VFD002E21A 10 10 VFD004E21A 15 15 VFD007E21A 20 20 VFD015E21A 30 30 VFD022E21A 50 50 VFD002E23A 6 6 VFD004E23A 6 10 VFD007E23A 10 15 VFD015E23A 20 25 VFD022E23A 30 35...

Page 273: ...1 887 3 522 3 145 N A N A 015 1 5 2 9 15 7 13 5 25 12 1 321 1 166 2 201 1 943 N A N A 022 2 2 3 15 24 22 5 38 4 0 704 0 763 1 174 1 271 N A N A 037 3 7 5 20 6 30 9 0 622 1 036 N A 055 5 5 7 5 26 39 0...

Page 274: ...t Application 1 Question When more than one AC motor drive is connected to the same mains power and one of them is ON during operation When applying power to one of the AC motor drive the charge curre...

Page 275: ...should be installed when the power supply capacity is 500kVA or more and exceeds 6 times the inverter capacity or the mains wiring distance 10m When the mains power capacity is too large line impedan...

Page 276: ...m A 1 42 4 50 4 Diagram B Note 600V Insulated unshielded Cable 1 The table above gives approximate wire size for the zero phase reactors but the selection is ultimately governed by the type and diamet...

Page 277: ...1 MI2 MI6 8 6 5 4 16 15 14 13 11 RC 01Terminal block Wiring connections VFD E I O block VFD E Programming Pr 02 00 set to 2 Pr 02 01 set to 1 external controls Pr 04 04 set to 1 setting Run Stop and F...

Page 278: ...ANopen models are not compatible with PU06 keypad 2 After completing copying parameters by using a PU06 keypad a KPC CC01 keypad or a PC software do not operating the motor drive right away Wait for 5...

Page 279: ...r displays if the input is invalid Communication Fault Please check the AC motor drive user manual Chapter 5 Group 9 Communication Parameter for more details B 5 3 Operation Flow Chart XX XX XX XXXXX...

Page 280: ...P 2 02 16 Display the Master Freq Command Source 02 17 Display the Operation Command Source GROUP 3 03 09 The Digital Output Used by PLC 03 10 The Analog Output Used by PLC 03 13 Display the Status of...

Page 281: ...sed to enter modify programming parameters Display Message Descriptions Displays the AC drive Master Frequency Displays the actual output frequency at terminals U T1 V T2 and W T3 User defined unit wh...

Page 282: ...pad Dimensions Dimensions are in millimeter inch 71 9 2 83 42 4 1 67 1 5 0 06 16 3 0 64 52 4 2 06 8 6 0 34 61 0 2 40 34 3 1 35 8 1 0 32 25 9 1 02 M3 0 5 2X B 6 3 Digital Keypad Installation Method1 In...

Page 283: ...etting Mode Setting parameters When operation source is digital keypad enter PLC2 mode enter PLC1 mode START GO START NOTE In the selection mode press to set the parameters Success to set parameter In...

Page 284: ...6 7 8 9 LED Display English alphabet A a B C c D d E e F LED Display English alphabet f G g H h I i J j K LED Display English alphabet k L l M m N n O o P LED Display English alphabet p Q q R r S s T...

Page 285: ...he extension card automatically and it can also use the parameter Group 11 for setting In case there is no extension card installation the parameters only have Group 0 Group 10 for setting Please refe...

Page 286: ...Based on the safety considerations please keep more than 15cm with other control motor and power cables and wiring independently please keep the vertical wiring if it is necessary for cable staggering...

Page 287: ...ors motor etc please install RC network or Varistor beside the coil Please install fuse the spec can t greater than contact limits in the loops for safety concern Please use isolated cable to prevent...

Page 288: ...H Non condensation Maximum Altitude Lower than 1000m Vibration 10Hz f 57Hz Fix Amplitude 0 075mm 57Hz f 150Hz Fix Acceleration 1G According to IEC 60068 2 6 Input Output EME D33A MI7 MI9 ON Operating...

Page 289: ...meter Group 12 for setting In case there is no extension card installation the parameters only have Group 0 Group 10 for setting Please refer to manual CH 5 for detail parameter settings Environment P...

Page 290: ...t the inductive load relay electromagnetic contactors motor etc please install RC network or Varistor beside the coil Please install fuse the spec can t greater than contact limits in the loops for sa...

Page 291: ...uction response time 5ms disconnection response time 15ms Dimensions Unit mm inch 11 8 0 46 15 6 0 61 52 0 2 05 49 5 1 95 32 5 1 28 45 0 1 77 EME D611B External Version Terminal Specification Input 6...

Page 292: ...B 27 Dimensions Unit mm inch 54 0 2 13 45 0 1 77 35 0 1 38 11 8 0 46 B 7 5 Communication Card CME USB01 USB TYPE B Dimensions Unit mm inch 52 0 2 05 45 0 1 77 49 5 1 95 32 5 1 28 12 6 0 50 16 4 0 64...

Page 293: ...B 28 B 7 6 Speed Feedback Card EME PG01 Terminal Screw torque of terminal 2kgf cm max Wire gauge 16 24 AWG Dimensions Unit mm inch 15 6 0 61 11 8 0 46 49 5 1 95 32 5 1 28 52 0 2 05 45 0 1 77...

Page 294: ...eviceNet network 3 Address selector 4 Baud rate selector 5 Three LED status indicators for monitor Unit mm inch B 8 1 2 Wiring and Settings Refer to following diagram for details MS NS SP BAUD ADD1 AD...

Page 295: ...5 port between VFD E and this communication module for power This communication module will perform the function once it is connected Refer to the following paragraph for LED indications B 8 1 5 LEDs...

Page 296: ...1 and PROFIBUS DP 3 Address Switches Setting the address of CME PD01 on PROFIBUS DP network 4 RS 485 Interface RJ45 Connecting to VFD E and supply power to CME PD01 5 PROFIBUS DP Interface DB9 9 PIN c...

Page 297: ...ted CME PD01 is powered whenever power is applied to VFD E B 8 2 5 PROFIBUS Address CME PD01 has two rotary switches for the user to select the PROFIBUS address The set value via 2 address switches AD...

Page 298: ...ransmission cable 2 wire twisted shielded cable Electrical isolation 500V DC Communication Message type Process Data Objects PDO Baud rate 10 Kbps 20 Kbps 50 Kbps 125 Kbps 250 Kbps 500 Kbps 800 Kbps 1...

Page 299: ...Rate Setting Rotary switch BR sets up the communication speed on CANopen network in hex Setup range 0 7 8 F are forbidden 0 1 2 3 4 5 6 7 8 9 A B C D E F BR Example If you need to set up the communic...

Page 300: ...d or exceeded the warning level too many fault frames Double Flash Red Fault control event A guard event or heartbeat event has occurred Red ON Bus off The CANopen controller is bus off SP LED LED Sta...

Page 301: ...f for 1s B 8 4 MKE HUB01 In order to improve the reliability for multiple communication wiring Delta has developed a special communication hub MKE HUB01 Please refer to the following diagram for opera...

Page 302: ...ELTA IABU products Application Dimension Specifications Power supply No external power is needed Power consumption 0 4W Isolated voltage 2 500VDC Baud rate 75 150 300 600 1 200 2 400 4 800 9 600 19 20...

Page 303: ...B 38 Note DO NOT connect IFD6500 to PC before extracting the driver file STEP 1 STEP 2 STEP 3 STEP 4 STEP 5 You should have a folder marked SiLabs under drive C...

Page 304: ...B 39 Driver Installation After connecting IFD6500 to PC please install driver by following steps...

Page 305: ...B 40 LED Display 1 Steady Green LED ON power is ON 2 Blinking orange LED data is transmitting...

Page 306: ...B 41 B 9 DIN Rail B 9 1 MKE DRA Unit mm inch SCREW M4 2X 20 22 Kgf cm...

Page 307: ...B 42 B 9 2 MKE DRB Unit mm inch B 9 3 MKE EP EMC earthing plate for Shielding Cable C CLAMP TWO HOLE STRAP 1 TWO HOLE STRAP 2 SCREW M4 2X 20 22 Kgf cm...

Page 308: ...use MIF filter to meet Category C1 Installation All electrical equipment including AC motor drives will generate high frequency low frequency noise and will interfere with peripheral equipment by rad...

Page 309: ...asily due to components conversion of AC motor drive and cable capacitance When the motor cable is very long especially for the 460V series surge voltages may reduce insulation quality To prevent this...

Page 310: ...les will increase and may cause leakage current It will activate the protection of over current increase leakage current or not insure the correction of current display The worst case is that AC motor...

Page 311: ...3P 43P VFD007E11A 11C VFD015E21A 21C VFD022E21A 21C VFD022E23A 23C VFD022E43A 43C VFD037E23A 23C VFD037E43A 43C Model MKE AFKM Frame C Applicable Model VFD055E43A 43C VFD075E43A 43C VFD110E43A 43C MKE...

Page 312: ...g 255 communication station so if the Transmission Speed is corresponding with Communication Protocol the control board can receive packet properly it can judge as keypad devices and communicate mutua...

Page 313: ...ly control the operation direction NOT for activate the drive FWD forward REV reverse 2 Refer to the LED descriptions for more details ENTER Key Press ENTER and go to the next level If it is the last...

Page 314: ...ndby status Steady OFF drive doesn t execute STOP command Operation Direction LED 1 Green light is on the drive is running forward 2 Red light is on the drive is running backward 3 Twinkling light the...

Page 315: ...ress Press once Press again Press again AUTO JOG 14 35 36 F 60 00Hz H 0 00Hz A 0 00 AUTO JOG 14 35 36 F 60 00Hz H 0 00Hz A 0 00 AUTO JOG 14 35 36 F 60 00Hz H 0 00Hz A 0 00 AUTO JOG 14 35 36 H 0 00Hz A...

Page 316: ...Max output freq 50 00 600 00 ADD Copy Parameter Menu 1 Pr Setup 2 Copy Pr 3 Keypad Lock 4 sets of parameters duplication Keypad V1 02 contained previous versions it does not support self editing file...

Page 317: ...Keypad Lock When the keypad locked the main screen does not display lock status if you press any button it will pop up a dialog box and showing Press ESC 3 sec to Unlock key Press any key Fault Record...

Page 318: ...put KPC CC01 keypad to other drive randomly it needs to pay attention to their own failure record will not lose due to replace KPC CC01 keypad Display Setup 1 Contrast Adjustment 2 Back Light Time Not...

Page 319: ...Up Down keys to make a choice then press the ENTER key to do the display language setting VFD E menu contents 1 Pr Setup only can support English display Failure message only can support English disp...

Page 320: ...pear after completing then press MENU back to Main Page Other display When fault occur the menu will display ocA Oc at accel Fault CE01 Comm Error 1 Warning 1 Press ENTER and start RESET If still no r...

Page 321: ...he change of load capacity The following table lists the factors you need to consider depending on your requirements Item Related Specification Speed and torque characteristics Time ratings Overload c...

Page 322: ...motor drive Acceleration time 60 seconds The starting capacity _ _ _ _ _ 5 1 1 cos 1 1 1 kVA drive motor AC of capacity the k n n P k n n N k s C s s T s T Acceleration time 60 seconds The starting ca...

Page 323: ..._ _ A drive motor AC of current rated the I k M Symbol explanation M P Motor shaft output for load kW Motor efficiency normally approx 0 85 cos Motor power factor normally approx 0 75 M V Motor rated...

Page 324: ...as for elevators mixers tooling machines etc use an AC Motor Drive of higher capacity or increase the capacities for both the motor and the AC Motor Drive 4 When a fault occurs on the drive a protecti...

Page 325: ...r 2 Avoid running motor at low speed for a long time Under this condition the motor temperature may rise above the motor rating due to limited airflow produced by the motor s fan Consider external for...

Page 326: ...e rated current is higher than that of a standard motor Please check before operation and choose the capacity of the AC motor drive carefully With long motor cable between AC motor drive and motor ava...

Page 327: ...drive Motor 180 155 140 100 80 55 38 0320 60 120 60 seconds Base freq 60Hz V F for 220V 60Hz 180 155 100 55 38 0320 60 120 torque Frequency Hz Frequency Hz 60 seconds 60 seconds torque Base freq 60Hz...

Page 328: ...s WPLSoft also provides various Chinese English comment editing and other special functions e g register editing settings the data readout the file saving and contacts monitor and set etc Following is...

Page 329: ...to VFD E 2 Connection Please connect RJ 45 of AC motor drive to computer via RS485 to RS232 converter RS485 3 Run the program The PLC status will always be PLC2 even if the AC motor drive is switched...

Page 330: ...RA RB RC will be used At this moment parameter 03 00 setting will be invalid Because the terminal has been used by PLC NOTE The PLC corresponding input points for MI1 to MI6 are X0 to X5 When extensio...

Page 331: ...WPLSoft editing software http www delta com tw product em download download_main asp act 3 pid 1 cid 1 tpid 3 D 2 4 Program Writing After completing installation the WPLSoft program will be installed...

Page 332: ...w file has been used only the File F Communications C View V Options O and Help H columns will appear on the function toolbar After running WPLSoft for the second time the last file edited will open a...

Page 333: ...left part of the screen opens new file Ctrl N You can also use File F New file N Ctrl N The Device settings window will appear after clicking You can now enter the project title and filename and selec...

Page 334: ...in accordance with the desired communications method Press Confirm after completing settings and begin program editing There are two program editing methods you can choose whether to perform editing i...

Page 335: ...D 8 In ladder diagram mode you can perform program editing using the buttons on the function icon row Basic Operation...

Page 336: ...ar after a new file has been established 2 Use the mouse to click on the always open switch icon or press the function key F1 3 After the name of the input device and the comment dialog box have appea...

Page 337: ...h as 0 and input comments such as output coil can be selected press the Confirm button when finished 5 Click on application command icon or press function key F6 Click on All application commands in t...

Page 338: ...ompiling the number of steps will appear on the left side of the busbar D 2 5 Program Download Please do following steps for program download Step 1 Press button for compiler after inputting program i...

Page 339: ...ore program upload download 3 PLC will be stopped when program upload download 4 When using WPR please note The times of value changes will be within 106 If exceeding this range EEPROM may be damaged...

Page 340: ...display the first 3 digits The LED at the bottom right corner and the single decimal point between the middle and the right most numbers will light to indicate 100 times of the display value For examp...

Page 341: ...nter and etc The kinds and amounts of PLC internal equipment will be different with brands Although internal equipment has the name of traditional electric control circuit such as relay coil and conta...

Page 342: ...ch auxiliary relay has the corresponding basic unit It can be driven by the contact of input relay output relay or other internal equipment Its contacts can be used unlimitedly Internal auxiliary rela...

Page 343: ...Y M T C Serial normally close ANI X Y M T C Parallel normally open OR X Y M T C Parallel normally closed ORI X Y M T C Rising edge trigger switch LDP X Y M T C Falling edge trigger switch LDF X Y M T...

Page 344: ...mand Equipment Block in parallel ORB none Multiple output MPS MRD MPP none Output command of coil drive OUT Y M S Basic command Application command Application command Please refer to basic command an...

Page 345: ...ices The continuous number will be produced automatically and the same input point can be used repeatedly The drawing is shown as follows X0 X1 X2 X3 X4 X5 Y0 X11 X12 X13 X6 X7 X10 C0 C1 00000 00000 R...

Page 346: ...Block LD command LD command The structures of command LDP and LDF are similar to the command LD The difference is that command LDP and LDF will act in the rising edge or falling edge when contact is O...

Page 347: ...e command MPS is the start of divergent point The divergent point means the connection place between horizontal line and vertical line We should determine to have contact memory command or not accordi...

Page 348: ...se it is the last item of the horizontal line it means the status of this horizontal line is ending You can recognize this command by the symbol Basically that is all right to use the above method to...

Page 349: ...ally open contact X1 On stop normally contact X2 Off and Y1 On coil Y1 will be active and latching are valid at the same time if X2 On coil Y1 will be active due to latched contact Therefore it calls...

Page 350: ...Y1 is the input of Y2 and Y2 is also the input of Y1 Example 5 Interlock control X1 X3 Y1 Y1 X2 X4 Y2 Y2 Y1 Y2 X1 X3 X2 X4 Y1 Y2 The figure above is the circuit of interlock control Y1 and Y2 will ac...

Page 351: ...tact is close due to the coil Y1 is OFF Then it will scan Y1 and the coil Y1 will be ON and output 1 In the next scan period to scan normally close contact Y1 Y1 normally close contact will be open du...

Page 352: ...and of X0 will make coil M0 to have a single pulse of T a scan time Y1 will be ON during this scan time In the next scan time coil M0 will be OFF normally close M0 and normally close Y1 are all closed...

Page 353: ...se refer to timing chart above Example 11 Output delay circuit In the following example the circuit is made up of two timers No matter input X0 is ON or OFF output Y4 will be delay T5 T5 TMR Y4 T6 X0...

Page 354: ...output AO 1 Relay bit mode X External Input Relay X0 X17 16 points octal number system Total is 32 points Correspond to external input point Y External Output Relay Y0 Y17 16 points octal number syst...

Page 355: ...ill be On C Present value of counter C0 C7 8 bit counter 8 points When timer attains the contact of timer will be On D Data register For latched D0 D9 10 points Total is 75 points It can be memory are...

Page 356: ...ft The Function of Output Contact Y The mission of output contact Y is to drive the load that connects to output contact Y by sending On Off signal There are two kinds of output contact one is relay a...

Page 357: ...hexadecimal Byte It is made up of continuous 2 nibbles i e 8 bits b7 b0 It can used to represent 00 FF of hexadecimal system Word It is made up of continuous 2 bytes i e 16 bits b15 b0 It can used to...

Page 358: ...nt X Y M will be bit byte word or double word For example K2Y10 K4M100 K1 means a 4 bit data and K2 K4 can be 8 12 and 16 bit data separately Constant H In PLC it is usually have H before constant to...

Page 359: ...can period Functions When pulse input signal of counter is from Off to On the present value of counter equals to settings and output coil is On Settings are decimal system and data register D can also...

Page 360: ...s K 2 147 483 648 K2 147 483 647 2 The settings can be positive negative numbers by using constant K or data register D special data register D1000 D1044 is not included If using data register D the s...

Page 361: ...act a It will get negative pulse in the RUN moment Pulse width scan period R M1004 M1005 Fault indication of the AC motor drives R M1006 ON STOP OFF RUN R M1007 The operation direction of AC motor dri...

Page 362: ...f the AC motor drive 0 FWD 1 REV R W M1027 Trigger motor drive reset R W M1028 Enable ON disable OFF high speed counter function R W M1029 Clear the value of high speed counter R W M1030 Decide to cou...

Page 363: ...015 Keypad Status Bit0 MODE Bit1 STOP Bit2 RUN Bit5 UP Bit6 DOWN Bit7 ENTER R D1016 D1017 D1018 Current integral value R D1019 Enforce setting I integral value of PID R W D1020 Output frequency 0 00 5...

Page 364: ...Extension card AI1 analog input 0 10V or 0 20mA correspond to 0 4095 R D1032 Extension card AI2 analog input 0 10V or 0 20mA correspond to 0 4095 R D1033 D1035 D1036 Motor Drive fault code R D1037 D1...

Page 365: ...Supported Devices H1 Read coil status Y M T C H2 Read input status X Y M T C H3 Read one data T C D H5 Force changing one coil status Y M T C H6 Write in one data T C D HF Force changing multiple coil...

Page 366: ...X Y M T C 10 ANB Series connects the circuit block 4 ORB Parallel connects the circuit block 4 MPS Save the operation result 4 MRD Read the operation result the pointer not moving 4 MPP Read the resul...

Page 367: ...tion starts X Y M T C LDF Falling edge detection operation starts X Y M T C ANDP Rising edge detection series connection X Y M T C ANDF Falling edge detection series connection X Y M T C ORP Rising ed...

Page 368: ...nd code Operation X0 X1 Y1 LD X0 Load contact A of X0 AND X1 Connect to contact A of X1 in series OUT Y1 Drive Y1 coil Mnemonic Function LDI Load B contact Operand X0 X17 Y0 Y17 M0 M159 T0 15 C0 C7 D0...

Page 369: ...X0 X1 Y1 LDI X1 Load contact B of X1 AND X0 Connect to contact A of X0 in series OUT Y1 Drive Y1 coil Mnemonic Function ANI Series connection B contact Operand X0 X17 Y0 Y17 M0 M159 T0 15 C0 C7 D0 D2...

Page 370: ...0 X1 Y1 LD X0 Load contact A of X0 OR X1 Connect to contact A of X1 in parallel OUT Y1 Drive Y1 coil Mnemonic Function ORI Parallel connection B contact Operand X0 X17 Y0 Y17 M0 M159 T0 15 C0 C7 D0 D2...

Page 371: ...OR X3 Connect to contact A of X3 in parallel ANB Connect circuit block in series OUT Y1 Drive Y1 coil Mnemonic Function ORB Parallel connection Multiple circuits Operand None Explanations To perform...

Page 372: ...operation result doesn t move Mnemonic Function MPP Reads the current result of the internal PLC operations Operand None Explanations Reading content of the operation result to the accumulative regist...

Page 373: ...ction OUT Output coil Operand X0 X17 Y0 Y17 M0 M159 T0 15 C0 C7 D0 D29 Explanations Output the logic calculation result before the OUT command to specific device Motion of coil contact Operation resul...

Page 374: ...0 ANI Y0 Connect to contact B of Y0 in series SET Y1 Y1 latch ON Mnemonic Function RST Clear the contacts or the registers Operand X0 X17 Y0 Y17 M0 M159 T0 15 C0 C7 D0 D29 Explanations When the RST co...

Page 375: ...A of X0 T5 timer TMR T5 K1000 Setting is K1000 Mnemonic Function CNT 16 bit counter Operand C K C0 C7 K0 K32 767 C D C0 C7 D0 D29 Explanations 1 When the CNT command is executed from OFF ON which mea...

Page 376: ...nt condition Subroutine timer The counting value is back to zero Both coil and contact are turned OFF Counter The coil is OFF and the counting value and the contact stay at their present condition Coi...

Page 377: ...1 OUT Y0 Drive Y0 coil LD X2 Load A contact of X2 MC N1 Enable N1 common series connection contact LD X3 Load A contact of X3 OUT Y1 Drive Y1 coil MCR N1 Disable N1 common series connection contact MC...

Page 378: ...LDP X0 Start X0 rising edge detection AND X1 Series connection A contact of X1 OUT Y1 Drive Y1 coil Mnemonic Function LDF Falling edge detection operation Operand X0 X17 Y0 Y17 M0 M159 T0 15 C0 C7 D0...

Page 379: ...monic Function ANDF Falling edge series connection Operand X0 X17 Y0 Y17 M0 M159 T0 15 C0 C7 D0 D29 Explanations ANDF command is used in the series connection of the contacts falling edge detection Pr...

Page 380: ...t s falling edge detection Program Example Ladder diagram Command code Operation X0 X1 Y1 LD X0 Load A contact of X0 ORF X1 X1 falling edge detection in parallel connection OUT Y1 Drive Y1 coil Mnemon...

Page 381: ...he length is the time for scan one time Program Example Ladder diagram Command code Operation X0 M0 PLF M0 Y0 SET Timing Diagram a scan time X0 M0 Y0 LD X0 Load A contact of X0 PLF M0 M0 falling edge...

Page 382: ...21 SUB Perform the subtraction of BIN data 7 22 MUL Perform the multiplication of BIN data 7 23 DIV Perform the division of BIN data 7 24 INC Perform the addition of 1 3 25 DEC Perform the subtraction...

Page 383: ...mpared algebraically and the two values are signed binary values When b15 1 in 16 bit instruction the comparison will regard the value as negative binary values Program Example 1 Designate device Y0 a...

Page 384: ...5 When S1 S2 the instruction performs comparison by using S1 as the lower upper bound 6 The two comparison values are compared algebraically and the two values are signed binary values When b15 1 in 1...

Page 385: ...unchanged Program Example MOV instruction has to be adopted in the moving of 16 bit data 1 When X0 Off the content in D10 will remain unchanged If X0 On the value K10 will be moved to D10 data regist...

Page 386: ...e source devices only the devices that fall within the valid range will be used Program Example 1 When X10 On the contents in registers D0 D3 will be moved to the 4 registers D20 D23 X10 D20 K4 D0 D1...

Page 387: ...for algebraic addition e g 3 9 6 4 Flag changes in binary addition 16 bit command A If the operation result 0 zero flag M1020 On B If the operation result 32 768 borrow flag M1021 On C If the operatio...

Page 388: ...ormat and stores the result in D 2 The highest bit is symbolic bit 0 and 1 which is suitable for algebraic subtraction 3 Flag changes in binary subtraction In 16 bit instruction A If the operation res...

Page 389: ...6 bit and 32 bit operations 16 bit command S1 D b15 b0 X b15 b0 S2 b31 b16b15 b0 D 1 b15 is a symbol bit b15 is a symbol bit b31 is a symbol bit b15 of D 1 Symbol bit 0 refers to a positive value Symb...

Page 390: ...consecutive devices 2 This instruction divides S1 and S2 in BIN format and stores the result in D Be careful with the positive negative signs of S1 S2 and D when doing 16 bit and 32 bit operations 16...

Page 391: ...s 32 768 Program Example When X0 goes from Off to On the content in D0 pluses 1 automatically X0 INCP D0 API Mnemonic Operands Function 25 DEC P D Decrement Type OP Bit Devices Word devices Program St...

Page 392: ...designated by D to the right for n bits 2 This instruction adopts pulse execution instructions RORP Program Example When X0 goes from Off to On the 16 bits 4 bits as a group in D10 will rotate to the...

Page 393: ...tent designated by D to the left for n bits 2 This instruction adopts pulse execution instructions ROLP Program Example When X0 goes from Off to On the 16 bits 4 bits as a group in D10 will rotate to...

Page 394: ...235 will be ON when the count number target value If you want to clear C235 please set M1029 ON 3 Please use rising edge falling edge command such as LDP LDF for the contact condition Please notice th...

Page 395: ...et to A B phase mode When M101 ON it is set to Pulse counting direction mode When M102 ON it is set to Pulse internal flag M1030 mode 2 M1030 is used to set to count up OFF and count down ON 3 If M0 g...

Page 396: ...HSCS M11 M10 M3 M2 M1 M0 M102 M101 M1000 M1030 M102 Y1 M1018 M1018 M1028 M1029 D1025 D0 D1 MOV MOV D1026 API Mnemonic Operands Function 139 RPR P S1 S2 Read the AC motor drive s parameters Type OP Bit...

Page 397: ...from H2101 and write to D0 2 When M0 ON it will write the data in D10 to the MODBUS address H2001 of the VFD E 3 When M1 ON it will write the data in H2 to the MODBUS address H2000 of the VFD E i e s...

Page 398: ...ve directly including Pr 10 00 PID set point selection Pr 10 02 Proportional gain P Pr 10 03 Integral time I and Pr 10 04 Derivative control D Program Example 1 Assume that when M0 ON S1 is set to 0 P...

Page 399: ...mple 1 M1025 RUN ON STOP Off the AC motor drive M1026 operation direction of the AC motor drive FWD OFF REV ON M1015 frequency is reached 2 When M10 ON setting frequency command of the AC motor drive...

Page 400: ...command Make sure if WPL version is too old and download the latest version from Delta website PLor 30 In executing PLC program it will show PLor fault when it found there is abnormal code inside the...

Page 401: ...may be revised without prior notice Please consult our distributors or download the most updated version at http www delta com tw industrialautomation Delta CANopen supports functions Support CAN2 0A...

Page 402: ...ns cover application layer and communication profile CiA DS301 as well as a framework for programmable devices CiA 302 recommendations for cables and connectors CiA 303 1 and SI units and prefix repre...

Page 403: ...ition 8 1 plug PIN Signal Description 1 CAN_H CAN_H bus line dominant high 2 CAN_L CAN_L bus line dominant low 3 CAN_GND Ground 0V V 4 SG 485 communication 5 SG 485 communication 6 GND Ground 7 CAN_GN...

Page 404: ...s NMT 0000 0 SYNC 0001 0x80 0x1005 0x1006 0x1007 TIME STAMP 0010 0x100 0x1012 0x1013 Point to point messages Emergency 0001 1 127 0x81 0xFF 0x1014 0x1015 TPDO1 0011 1 127 0x181 0x1FF 0x1800 RPDO1 0100...

Page 405: ...nt NMT follows a Master Slave structure for executing NMT service Only one NMT master is in a network and other nodes are regarded as slaves All CANopen nodes have a present NMT state and NMT master c...

Page 406: ...tically 16 Enter reset communication state automatically A NMT B Node Guard C SDO D Emergency E PDO F Boot up Initializing Pre Operational Operational Stopped PDO SDO SYNC Time Stamp EMERG Boot up NMT...

Page 407: ...n the system and OD contains all parameters describing the device and its network behavior The access path of OD is the index and sub index each object has a unique index in OD and has sub index if ne...

Page 408: ...tion parameter index 1400h for the 1st RxPDO or 1800h for the 1st TxPDO and all transmission types are listed in the following table Type Number PDO Cyclic Acyclic Synchronous Asynchronous RTR only 0...

Page 409: ...00 0x1600 R W R W R W R W R W 1 0 0 0 U8 U32 U32 U32 U32 0x6040 0 Control word 0 R W U16 PDO1 Map 0x60400010 2 Bytes 0x60400010 0x2211 Slave returns message to Master PDO1 CAN H CAN L Master Slave PDO...

Page 410: ...2310H 1 0007H Overload 2 2310H 1 0008H External Fault 9000H 5 0009H Over current during acceleration 2310H 1 000AH Over current during deceleration 2310H 1 000BH Over current during constant speed ope...

Page 411: ...rnal EEPROM can not be programmed 5530H 5 0020H Internal EEPROM can not be read 5530H 5 0021H Analog signal fault FF00H 7 0023H Motor overheat protection 7120H 5 0024H PG signal fault 7300H 7 0029H Co...

Page 412: ...015 0 Inhibit time EMCY 0 RW U16 100us It is set to be multiple of 10 0x1016 0 Number 0x1 RO U8 1 Consumer heartbeat time 0x0 RW U32 1ms Heartbeat time can be used when Guarding time is invalid 0x1017...

Page 413: ...ID used by PDO 0x00000180 Node ID RW U32 2 Transmission Type 5 RW U8 00 Acyclic Synchrouous 01 240 Cyclic Synchrouous 253 Remote function 255 Asynchronous 3 Inhibit time 0 RW U16 100us It is set to b...

Page 414: ...E 14 Index Sub Definition Factory Setting R W Size Unit NOTE 0x1A01 0 Number 0 RW U8 1 1 Mapped Object 0 RW U32 2 2 Mapped Object 0 RW U32 3 3 Mapped Object 0 RW U32 4 4 Mapped Object 0 RW U32...

Page 415: ...Bit4 5 00B No function 01B Forward Command 10B Reverse Command 11B Direction Change Command Bit6 7 00B 1st step accel decal 01B 2nd step accel decel Bit8 15 Reserved 2 vl target velocity 0 RW U16 Hz 3...

Page 416: ...it 5 7 Reserved Bit 8 1 Main frequency source from the communication interface Bit 9 1 Main frequency source from the analog signal input Bit 10 1 Operation command from the communication interface Bi...

Page 417: ...E 17 A Input Voltage EXXX X 0 RO U16 B IGBT Temperature 0 RO U16 C User Definition Low word 0 RO U16 D User Definition High word 0 RO U16...

Page 418: ...Bit14 15 0x6042 0 vl target velocity 0 RW S16 rpm Yes 0x6043 0 vl velocity demand 0 RO S16 rpm Yes 0x604F 0 vl ramp function time 10000 RW U32 1ms Yes If Pr 01 19 is set to 0 1 the unit must be 100ms...

Page 419: ...External card Bit 8 MI9 External card Bit 9 Bit 10 Bit 11 Bit 12 Bit 13 Bit 14 Bit 15 2h 40h Reserved 0x00 R U16 41h MO Control 0x00 RW U16 Bit 0 RY Bit 1 MO1 Bit 2 RY2 MO2 External card Bit 3 RY3 MO3...

Page 420: ...ark 63h VR 0x00 R U16 0 00 100 00 64h AI1 AUI1 0x00 R U16 0 00 100 00 65h AI2 0x00 R U16 0 00 100 00 66h A0h Reserved 0x00 R U16 A1h AFM1 0x00 RW U16 0 00 100 00 A2h AO1 0x00 RW U16 0 00 100 00 A3h AO...

Page 421: ...s 1 127 via Pr 09 20 settings 4 CANopen baud rate setting set Pr 09 21 for CANopen baud rate items 1M 500K 250K 125K and 50K 5 CANopen control decoding setting set Pr 09 24 to 1 and select DS402 speci...

Page 422: ...1500 120 4 50Hz and pole settings is on 5 04 1st motor 5 16 2nd motor Motor speed formula p 120 f n rpm 120 frequency pole n rotation speed rpm rounds minute p motor s pole number Pole f rotation freq...

Page 423: ...XXXX111 0XXXX110 0XXX1111 0XXX0110 0XXX1111 0XXXXX0X 0XXXX01X or 0XXXXX0X QStop 0 Quick Stop Active X00X0111 0XXX1111 QStop 1 0XXXX01X QStop 0 Fault Reaction Active X0XX1111 Fault X0XX1000 0XXXXX0X or...

Page 424: ...tandard 1 Operation source setting set Pr 02 01 to 5 and select CANopen communication mode 2 Frequency source setting set Pr 02 00 to 5 and select via CANopen settings 3 CANopen station setting set CA...

Page 425: ...stor capacity transistor and cooling fan relay etc These components can t be used permanently They have limited life even under normal operation Preventive maintenance is required to operate this AC m...

Page 426: ...ith standard specification If there are any dangerous objects Visual inspection Voltage Check Items Methods and Criterion Maintenance Period Daily Half Year One Year Check if the voltage of main circu...

Page 427: ...e is color change or deformation due to overheat Visual inspection If the insulator of wiring is damaged or color change Visual inspection If there is any damage Visual inspection DC capacity of main...

Page 428: ...tems Methods and Criterion Maintenance Period Daily Half Year One Year If there are any loose screws and connectors Tighten the screws and press the connectors firmly in place If there is any peculiar...

Page 429: ...lf Year One Year If there is any obstruction in the heat sink air intake or air outlet Visual inspection The lifetime of components Check Items Methods and Criterion Replace Period 5 years 8 years 10...

Page 430: ...so on Please be aware of the possible damages that greasy oil may cause to your drive 1 Electronic components that silt up with greasy oil may cause the drive to burn out or even explode 2 Most greasy...

Page 431: ...ber that accumulates or adheres to the fans will lead to poor ventilation and cause overheating problems 2 Plant environments in the textile industry have higher degrees of humidity that may cause the...

Page 432: ...any fluids flow into the drives Please be aware of the damages that erosion may cause to your drive 1 Erosion of internal components may cause the drive to malfunction and possibility to explode Solu...

Page 433: ...f the possible damage that industrial dust may cause to your drives 1 Dust accumulating on electronic components may cause overheating problem and shorten the service life of the drive 2 Conductive du...

Page 434: ...oor wiring may cause to your drives 1 Screws are not fully fastened Occurrence of sparks as impedance increases 2 If a customer has opened the drive and modified the internal circuit board the interna...

Page 435: ...f terminals and not following specifications Please be aware of the possible damages that faults on multi function input output terminals may cause to your drives 1 Input output circuit may burns out...

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