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Contents

Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016

Contents

Important Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2.1

Safety during repair work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2.2

Liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

2.3

Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

2.4

Explanation of Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2.5

Glossary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

2.6

Operating Table Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

(secured) menu . . . . . . . . . . . . . . . . . . . . . . . 19

Test procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Safety information for the batteries (#1533137) . . . . . . . . . . . . . . . . . 24

Tools, measuring equipment and auxiliary tools . . . . . . . . . . . . . . . . . . 26

Preparing the Operating Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Open and close the lower column cover . . . . . . . . . . . . . . . . . . . . . . . . 30

Open and close the top column cover . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Disconnecting and reconnecting the internal power supply on the

operating table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Emergency adjustment for the lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Mechanical parts of the table top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

12.1

Table top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

12.2

Pad plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

12.3

Center box cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

12.4

Leg section gear box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

12.4.1

Operating table without side rail at the joint . . . . . . . . . . . . . . . . . . . . . . . . . . 42

12.4.2

Operating table with side rail at the joint. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

12.5

Back section gear box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

12.6

Energy chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

12.7

Linear guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

12.8

Toothed rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

12.9

Longitudinal travel toothed belt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

12.10

Retrofit kit for the side rail of the leg section joint . . . . . . . . . . . . . . . . . . . . . . . 54

Electrical parts of the table top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

13.1

Motor controller circuit board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

13.2

Communications controller circuit board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

13.3

Battery on the communications controller circuit board. . . . . . . . . . . . . . . . . . 60

13.4

Drive unit for leg section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Summary of Contents for TruSystem 7000

Page 1: ...TruSystem 7000 Operating Table Service Manual...

Page 2: ...format equipment and technology at any time Reprinting copying or translating this document in whole or in part is forbidden without the express written permission of TRUMPF Medizin Systeme GmbH Co KG...

Page 3: ...00 1841046 TruSystem 7000 V 1841050 Operating table TruSystem 7000 U 1604788 TruSystem 7000 MBW 1841048 TruSystem 7000 MBW V 1841082 Operating table TruSystem 7000 U MB 1604786 TruSystem 7000 dV 18410...

Page 4: ...Service Manual TruSystem 7000 Operating Table 1 764 986 10 2016...

Page 5: ...g and reconnecting the internal power supply on the operating table 33 11 Emergency adjustment for the lift 34 12 Mechanical parts of the table top 37 12 1 Table top 38 12 2 Pad plate 40 12 3 Center b...

Page 6: ...3 14 10 1 Telescopic spindle Variant 1 93 14 10 2 Telescopic spindle Variant 2 96 14 11 Toothed belt from the main drive 100 14 12 Toothed washer of the telescopic spindle 103 15 Electrical parts of t...

Page 7: ...ing overview 177 20 Table top cables 180 20 1 Ground wire_24 181 20 2 Cable W174 183 20 3 Cable W165 184 20 4 Cable W166 and W167 185 20 5 Cable W168 187 20 6 Cable W169 188 20 7 Cable W170 and W171 1...

Page 8: ...n the bars 265 24 3 Calibrate leg section motor 266 24 4 Calibrate back section motor 266 24 5 Calibrate longitudinal travel motor 267 24 6 Calibrate tilt Trendelenburg motor 267 24 7 Calibrate lift m...

Page 9: ...ing Table 1 764 986 10 2016 9 31 3 Table base 285 31 4 Components leg section for example 285 32 Troubleshooting 286 33 Functional overview of electrical components 291 34 Circuit diagram 295 35 Hydra...

Page 10: ...Contents 10 Service Manual TruSystem 7000 Operating Table 1 764 986 10 2016...

Page 11: ...f it is beyond the scope of the repair order After repairs return cables to their original installed positions and avoid any shearing or crushing After each repair recheck the electrical connections a...

Page 12: ...nformation 12 Service Manual TruSystem 7000 Operating Table 1 764 986 10 2016 Other countries Telephone 49 3671 586 41911 Fax 49 3671 586 41175 E mail Service wwo trumpfmedical com Internet www trumpf...

Page 13: ...le in danger or that can make the device a source of danger Store removed housing and other machine parts in a safe place while working Always store tools or removed parts in such a way that no one ca...

Page 14: ...ans or by personnel authorized trained and certified by Trumpf Medical the operating table is used properly in accordance with the instruction manual 2 3 Disposal The products must be recycled in an e...

Page 15: ...in death or serious injuries if the appropriate precautionary measures are not taken WARNING Risk of death Refers to a directly imminent danger that can result in death or serious injuries if the appr...

Page 16: ...able 1 764 986 10 2016 2 5 Glossary The following terms and abbreviations are used in these repair instructions Abbreviation Explanation Material number Trumpf Medical TRUMPF Medizin Systeme GmbH Co K...

Page 17: ...tem 7000 Operating Table 1 764 986 10 2016 17 2 6 Operating Table Overview Key 1 Column keypad 2 Remote control 3 Seat section 4 Back section 5 Motorized leg section joint with fixture L 6 Side rail f...

Page 18: ...tor socket head and foot end 13 Table base 14 Connector pin for equipotential bonding cable 15 Connector socket for power cable 16 wheel 17 Wheel for table base support directional travel drive mode 1...

Page 19: ...the arrow keys i16 i17 i47 and i48 The cursor flashes at the currently active position After it is entered confirm the password with the OK i31 key The System menu contains the following displays and...

Page 20: ...y of the individual keys on the remote control except for the CANCEL i30 key The key functions are not executed When the key is pressed the hexadecimal key code is shown on the display No key code is...

Page 21: ...ly active position After it is entered confirm the password with the OK i31 key 16 Acceleration sensor active The motion sensor can be switched off if frequent shaking in the area prevents standby mod...

Page 22: ...k To activate or deactivate normal state the messages press the OK i31 key 21 Touch sensors inactive Function is not active 22 Test touch sensors Touch screen fields are shown on the display When one...

Page 23: ...e carried out with the help of the maintenance protocol and take into consideration the spare or wearing parts list and the lubrication plan see page 284 Conduct a complete functional test after servi...

Page 24: ...7W2 D Sub socket Handling on in operating table The battery is connected using cable W134 1538234 for battery 1 and W172 1538235 for battery 2 The battery is directly connected or disconnected using t...

Page 25: ...ls 2 4 A The maximum charge voltage of 45 1 V may not be exceeded A rechargeable battery is full stops charging when the charging current falls below 100 mA for at least 1 minute The maximum discharge...

Page 26: ...hammer Special tools Mat no Torque wrench 2 Nm to 150 Nm T Hook wrench for removing the leg section and back section motor 1484981 Product name Mat no Multimeter Cable tester Electronic spirit level S...

Page 27: ...ts side 1553708 T Star wheel for placing the operating table on its side 1800121 T Spring balance bracket to set the toothed belt tension on the Trendelenburg and tilt motor 1814183 M6x60 retaining sc...

Page 28: ...ow viscosity gear grease 1483750 TURMOGREASE LI 802 EP special grease 1473385 TURMOPLEX L220 lubricant 4150047 PROFI TURBO GREASE spray 4150050 Kl berlectric KR 44 120 1557674 Castrol Hyspin DSP 32 Mi...

Page 29: ...e external power supply first remove the power cable plug from the insulated contact receptacle and then from the connection socket on the table base 7 Remove the pad from the table top so that it is...

Page 30: ...ng screw 4 on the Trendelenburg assembly 5 and place the column cover 6 on the retaining screw Close 1 Grasp the column cover remove the holding screw from the Trendelenburg assembly and guide the cov...

Page 31: ...the first and attach it to the side rail 7 5 Unscrew the right top metal panel 4 without the column keypad from the frame 5 3 screws 6 Important when removing the metal panel the remaining panels may...

Page 32: ...0 2016 5 At the left and the right in the CLOSE opening push the slider plate toward OPEN Make sure the bellows frame connection is closed 6 Put on the pad 7 Switch on the operating table at the colum...

Page 33: ...ver see chapter 8 on page 30 4 Pull the power supply plug from battery 1 1 and battery 2 2 Reconnectthepower supply 1 Connect the power supply plugs to battery 1 and battery 2 see the circuit diagram...

Page 34: ...2 7 Safety note The operating table is extremely heavy take extra care not to strain your back when turning it on its side A second person is needed to turn the operating table on its side With the h...

Page 35: ...efully move the toothed belt 5 counterclockwise The table top moves upwards The table top has to be moved at least 15 cm upwards when the column is fixed at the lowest lifting position Only then are t...

Page 36: ...Emergency adjustment for the lift 36 Service Manual TruSystem 7000 Operating Table 1 764 986 10 2016 21 Remove the toothed wheel TEST Perform a function test...

Page 37: ...onents securely and make sure no one can trip or fall over them CAUTION Risk of material damage Do not let screws nuts or other parts fall into the operating table Immediately remove any parts that fe...

Page 38: ...remove the circuit board 7 from the center box 6 4 screws 7 Carefully push cables W164 W173 and sensor cable downward out of the center box Release the table top 4 from the column Remove 10 screws 5...

Page 39: ...board in the center box 3 screws 6 Insert and install the communications controller circuit board in the center box 4 screws Restore the original cable routing Connect all the plugs to the motor contr...

Page 40: ...es the left bar moves freely and can be moved independent of the right bar Even minimum differences between the right and left bar can prevent the table components from locking into the coupling point...

Page 41: ...e 1 from the seat section see chapter 12 2 on page 40 Important keep the back section pad plate attached so that the bar adjustment is retained 4 Remove the cover 2 from the center box 3 20 screws Ass...

Page 42: ...6 1 screw and pull the cable pass through 4 out of the coupling plate 6 7 Remove the cover foil 5 from the internal and external coupling plate 8 Disconnect the internal 6 or external 7 coupling plat...

Page 43: ...ection sockets on the motor are on top rotate the motor shaft until the feather key lines up with the slot in the gear box precisely insert the key into the slot of the motor shaft and then slide the...

Page 44: ...6 Remove the side rail 3 from the gear adapter 4 1 screw 7 Remove 2 screws from the gear adapter 4 and remove the gear adapter 4 with a slide hammer from the outer coupling plate 8 Remove the cover f...

Page 45: ...ll the sensor cable through the cable pass through 9 Carefully pull the sensor cable taut and mount the cover plate with the cable pass through onto the inner coupling plate 1 screw 10 Place the gear...

Page 46: ...the internal power supply close the column cover and turn on the operating table see chapter 10 on page 33 19 Put on the pad 20 Calibrate the leg section motor CAN test center See chapter 24 3 on page...

Page 47: ...1 screw 5 on the inside of the joint 9 Remove the side rail 6 from the back section bar 9 2 screws 10 Remove 3 pins 7 each from the inside and outside on the joint with the pin remover 11 Important t...

Page 48: ...east three application points evenly distributed across the diameter 10 Attach the back section drive unit to the seat section bar see chapter 13 6 on page 65 11 Establish the internal power supply cl...

Page 49: ...d cables W166 W167 2 from the center box 5 to the end of the energy chain on the inside of the bar 4 8 Remove the energy chain 6 chain connection from the center box 5 and the inside of the bar 4 2 sc...

Page 50: ...shield support Fasten ground wire_24 and cables W166 W167 from the center box to the end of the energy chain on the inside of the bar 11 Attach the cover to the center box see chapter 12 3 on page 41...

Page 51: ...ng tables are available through Trumpf Medical Technical Service Securely package the operating table and send it back to Technical Service 12 8 Toothed rack Repairs on the toothed rack are not perfor...

Page 52: ...ach the longitudinal travel motor to the center box 2 screws b Check the toothed belt tension with a belt tension meter The value must be 140 Hz 5 Hz Slide the motor if the value is different loosen t...

Page 53: ...center 5 Attach the cover to the center box see chapter 12 3 on page 41 6 Attach the pad plate to the seat section bars see chapter 12 2 on page 40 7 Establish the internal power supply close the col...

Page 54: ...end 7 Tap the 3 pins 8 out of the retrofit kit on the outer coupling plate 4 into the gear box The pins must project about 1 cm out of the coupling plate 8 Stick the self adhesive cover foil 9 from th...

Page 55: ...access by others CAUTION Risk of injury Always store tools and removed components securely and make sure no one can trip or fall over them CAUTION Risk of material damage Do not let screws nuts or ot...

Page 56: ...e the cable adapter for the ISM module 3 Lift the circuit board slightly and pull the cable adapter plug from the underside of the circuit board 7 Remove the spacer 3 from the circuit board Assembly 1...

Page 57: ...tilt sensor see the software description from the CAN test center Only necessary when installing a new motor controller circuit board 10 Configure the motor controller only necessary when installing a...

Page 58: ...ons controller circuit board 1 6 Remove the communications controller circuit board 1 from the center box 2 4 screws Assembly 1 Check the insulating foil 3 of the communications controller circuit boa...

Page 59: ...rcuit board Service Manual TruSystem 7000 Operating Table 1 764 986 10 2016 59 10 Adjust the system time via the WEB interface service interface TEST Perform recheck according to IEC 60601 1 perform f...

Page 60: ...1 out of the holder on the communication processor circuit board 2 Assembly Ensure the polarity is correct Insert the battery with the negative pole facing downward into the holder on the communicati...

Page 61: ...le W169 and the sensor cable plug from the leg section motor 3 7 Disconnect the wires of the sensor cable from the plug so that the cable can be pulled through the bar 8 Remove the cover 4 from the in...

Page 62: ...ecess on the bar cap and close the cap 4 screws Make sure that no cables are pinched 10 Attach the energy chain chain connection to the inside of the bar 2 screws 11 Attach the pad plate to the seat s...

Page 63: ...the new motor see the software description from the CAN test center 2 Make sure to re install the motor in its original position Align the lugs on the motor flange with the recesses on the gear box co...

Page 64: ...ervice Manual TruSystem 7000 Operating Table 1 764 986 10 2016 9 Update the software see the software description from the CAN test center TEST Perform recheck according to IEC 60601 1 perform functio...

Page 65: ...e screws on the bar cap 7 Be sure to note the cable routing Through the opening in the bar disconnect both plugs of cable W169 and the sensor cable plug from the back section motor 3 8 Unscrew the dri...

Page 66: ...N test center See chapter 24 4 on page 266 9 Align the bars see chapter 24 2 on page 265 10 Attach the pad plate to the seat section bars see chapter 12 2 on page 40 11 Attach the pad plate to the bac...

Page 67: ...e new motor see the software description from the CAN test center 2 Make sure to re install the motor in its original position Align the lugs on the motor flange with the recesses on the gear box conn...

Page 68: ...blish the internal power supply close the column cover and turn on the operating table see chapter 10 on page 33 10 Put on the pad 11 Update the software see the software description from the CAN test...

Page 69: ...dinal travel motor 1 6 Disconnect the plug of the sensor cable from the longitudinal travel motor 1 7 Unscrew the longitudinal travel motor 1 from the center box 2 of the table top 2 screws 3 and lift...

Page 70: ...nsion meter must be 140 Hz 5 Hz 5 Restore the original cable routing Connect the plug and shielded connection of cable W168 to the longitudinal travel motor see circuit diagram on page 295 6 Plug the...

Page 71: ...rd 1 center box 2 6 Note the cable routing and attachment Remove the CAN distributor circuit board 1 from the center box 2 2 screws 3 Assembly 1 Restore the original cable routing and cable attachment...

Page 72: ...forth to access the screws on the bar cap 6 Disconnect the wires of all plugs on the CAN distributor circuit board 3 bar cover 2 7 Remove the CAN distributor circuit board 3 from the bar cover 2 2 scr...

Page 73: ...bar Service Manual TruSystem 7000 Operating Table 1 764 986 10 2016 73 8 Update the software see the software description from the CAN test center TEST Perform recheck according to IEC 60601 1 perform...

Page 74: ...Endolight interface circuit board 1 6 Remove the holder 2 with the Endolight interface circuit board 1 from the center box 3 2 screws 7 Remove the holder 2 from the Endolight interface circuit board...

Page 75: ...e segment by segment 4 sets of 2 screws 6 Remove the metal panel with the column keypad see chapter 14 2 on page 77 Assembly 1 Attach the metal panel with the column keypad to the frame see chapter 14...

Page 76: ...lish the power supply see chapter 8 on page 30 5 Establish the internal power supply close the column cover and turn on the operating table see chapter 10 on page 33 6 Put on the pad 2 CAUTION Risk of...

Page 77: ...1 5 Loosen the two screws on the deflector plate 1 of the column controller Push the deflector plate 1 up and remove it 6 Carefully remove the column keypad circuit board 2 from the column controller...

Page 78: ...he left and the right in the OPEN opening 2 push the slider plate 3 toward CLOSE 5 Release the bellows from the mounting plate 5 adhesive 6 Note the mounting position of the bellows Pull the bellows u...

Page 79: ...onnect the internal power supply see chapter 10 on page 33 3 Grasp the column cover remove the holding screw from the Trendelenburg assembly and guide the cover carefully downward 4 Open the column co...

Page 80: ...one another 2 screws from below 2 Install the frame on the drive assembly 2 screws each with washers 3 Attach the metal panel with the column keypad see chapter 14 2 on page 77 4 Slide the column cov...

Page 81: ...e chapter 14 4 on page 79 9 Remove the Trendelenburg assembly see chapter 15 7 on page 118 10 Remove the disk 1 from the toothed belt pulley 2 of the Trendelenburg assembly 3 1 screw 11 Loosen the 4 s...

Page 82: ...pulley 11 The bracket should not lie on the small toothed belt pulley 12 yet d Press the spring balance 13 into the bracket 10 until the bracket rests on both pulleys and the brace 14 in the middle is...

Page 83: ...tach the metal panel with the column keypad see chapter 14 2 on page 77 10 Slide the column cover up and close it see chapter 9 on page 31 11 Open the column cover at the bottom to establish the power...

Page 84: ...move the tilt right assembly see chapter 15 8 on page 122 9 Remove the disk 1 from the toothed belt pulley 2 of the tilt right assembly 3 1 screw 10 Loosen the 4 screws 4 on the motor mounting bracket...

Page 85: ...ley 11 The bracket should not lie on the small toothed belt pulley 12 yet d Press the spring balance 13 into the bracket 10 until the bracket rests on both pulleys and the brace 14 in the middle is sl...

Page 86: ...lumn keypad see chapter 14 2 on page 77 9 Slide the column cover up and close it see chapter 9 on page 31 10 Open the column cover at the bottom to establish the power supply see chapter 8 on page 30...

Page 87: ...f the tilt left assembly 3 1 screw 9 Loosen the 4 screws 4 on the motor mounting bracket 5 and slide the bracket 5 towards the spindle 6 a bit 10 Pay attention to the feather key Remove the loosened t...

Page 88: ...his from the spring balance The value must be between 10 N and 15 N If necessary adjust the toothed belt tension with the M5 9 clamping screw e Take the bracket from the drive f Tighten the 4 screws 4...

Page 89: ...2 2 on page 40 8 Slide the column cover up and close it see chapter 9 on page 31 9 Open the column cover at the bottom to establish the power supply see chapter 8 on page 30 10 Establish the internal...

Page 90: ...an 1 from the upper guide block 4 5 screws 5 Assembly 1 Place the main cardan on the upper guide block and install it 5 screws 2 Pull the main cardan with the guide block upward and attach to the moun...

Page 91: ...het brace 1 Caution when the screws 2 are loosened the pressure springs 4 behind the plate 3 push it out Remove the plate 3 with the two pressure springs 4 and the ratchet brace 1 4 screws 2 7 Foot en...

Page 92: ...lumn must be in the uppermost lifting position Using an Allen key through the opening in the metal plate check whether the ratchet moves easily Repeat the repair if the ratchet does not move easily 7...

Page 93: ...operating table 4 Switch off the operating table and disconnect the internal power supply see chapter 10 on page 33 Do not attempt to adjust the lifting position of the column 5 Secure the star wheel...

Page 94: ...erating table base from the bearing shell 7 Using your hand carefully pull the toothed belt 5 counterclockwise Pulling on the toothed belt 5 causes the spindle and the shell bearing to rotate out of t...

Page 95: ...see chapter 15 6 on page 115 The teeth of the pinion and of the toothed belt must interlock exactly Take note of the toothed belt tension 9 Attach the subfloor cover 4 screws 10 Safety note The opera...

Page 96: ...e 276 Disassembly 1 Prepare the operating table see chapter 7 on page 29 Note The lifting position cannot be adjusted if the spindle is defective 2 Move the additional lift upward so that the main car...

Page 97: ...and install it 5 screws b Pull the main cardan with the guide block upward and attach to the mounting plate 8 screws c Attach the table top see chapter 12 1 on page 38 10 Secure the star wheel 180012...

Page 98: ...n the table base 4 screws 17 Unscrew the lift motor assembly 12 from the column base 4 screws with washers Note that simply relaxing the toothed belt tension is not enough the toothed belt cannot be r...

Page 99: ...16 99 21 Remove the spindle holder from the column shaft 6 screws 16 If necessary manually move the column together until the screws can be accessed with the tool 22 Remove the spindle tube from the c...

Page 100: ...rating table is extremely heavy take extra care not to strain your back when turning it on its side A second person is needed to turn the operating table on its side With the help of another person la...

Page 101: ...le 4 with the toothed washer 6 and toothed belt 7 into the bearing shell 3 and mount it 6 screws 3 Check the rubber seal 2 and replace it if damaged Adjusting the spindle see chapter 24 1 on page 262...

Page 102: ...tra care not to strain your back while righting it A second person is needed to right the operating table Clear the floor in front of the operating table and clean it if necessary Right the operating...

Page 103: ...table is extremely heavy take extra care not to strain your back when turning it on its side A second person is needed to turn the operating table on its side With the help of another person lay the...

Page 104: ...e toothed washer on the spindle 2 Mount the groove ball bearing on the telescopic spindle 1 locking ring Important the locking ring must lock into the groove 3 Place the toothed belt around the toothe...

Page 105: ...5 Hz 10 Attach the subfloor cover 4 screws 11 Safety note The operating table is extremely heavy take extra care not to strain your back while righting it A second person is needed to right the operat...

Page 106: ...he power supply unit 1 screw with washer CAUTION Risk of personal injury due to conductive parts Use extreme caution and care when repairing electrical components Secure the work area from access by o...

Page 107: ...es to get caught under the battery When installing battery 1 press cable W159 against the column if necessary 2 only for battery 1 next to the power supply unit Mount the battery bracket to the power...

Page 108: ...TruSystem 7000 Operating Table 1 764 986 10 2016 5 Put on the pad 6 Update the software see the software description from the CAN test center TEST Perform recheck according to IEC 60601 1 perform fun...

Page 109: ...ply unit 5 Pull the ribbon cable plugs from the side of the power supply unit 6 Remove the battery bracket 5 from the power supply unit 1 screw with washer 7 Unscrew the power supply unit from the gui...

Page 110: ...crews on the top and tighten the two screws on the column base 7 Establish the internal power supply close the column cover and turn on the operating table see chapter 10 on page 33 8 Put on the pad 9...

Page 111: ...from the column base 1 screw 6 Be sure to note the cable routing Pull all plugs from the boards in the power supply socket 2 7 Loosen but do not remove the 3 screws 3 of the power supply socket 2 on t...

Page 112: ...tablish the internal power supply close the column cover and turn on the operating table see chapter 10 on page 33 7 Put on the pad 8 Update the software see the software description from the CAN test...

Page 113: ...ssembly 1 Remove any adhesive residue from the metal panel and degrease 2 Affix the column keypad on the metal panel in the recess provided 3 Insert the two column keypad connection cable plugs in the...

Page 114: ...ate 1 up and remove it 6 Pull the speaker plug from the column controller 7 Be sure to note the cable routing Unfasten the connection cable from the column controller to the speaker 8 Remove the speak...

Page 115: ...2 Secure the star wheel 1800121 on the left side rail8 of the seat section Release the brake on the operating table unlock the operating table 4 Switch off the operating table and disconnect the inter...

Page 116: ...necessary perform an emergency adjustment for the lift so that the parts in the column pot are accessible see chapter 11 on page 34 Then disconnect the power plug from battery 1 and battery 2 if the p...

Page 117: ...n the toothed belt a Check the toothed belt tension with a belt tension meter The value must be 140 Hz 5 Hz If necessary adjust the toothed belt tension with the tensioning screw hexagonal screw b Tig...

Page 118: ...r 27 on page 276 Disassembly 1 Prepare the operating table see chapter 7 on page 29 2 Switch off the operating table and disconnect the internal power supply see chapter 10 on page 33 TEST Perform rec...

Page 119: ...ee chapter 14 4 on page 79 9 Disconnect plug and shielded connection of cable W110 from the Trendelenburg motor 10 Be sure to note the cable routing Remove the cable attachment from the Trendelenburg...

Page 120: ...Trendelenburg assembly 3 screws with washers 6 Connect the column controller to the plug contact W164 on the Trendelenburg assembly and mount it on the tilt right assembly 1 screw with washer 7 Conne...

Page 121: ...on page 77 16 Slide the column cover up and close it see chapter 9 on page 31 17 Open the column cover at the bottom to establish the power supply see chapter 8 on page 30 18 Establish the internal po...

Page 122: ...umn cover remove the holding screw from the Trendelenburg assembly and guide the cover carefully downward 6 Open the column cover at the top and slide it down see chapter 9 on page 31 7 Remove the met...

Page 123: ...right assembly 1 screw with washer 6 Connect the plug and shielded connection of cable W109 to the tilt right motor see circuit diagram on page 295 7 Restore the original cable routing and cable atta...

Page 124: ...column cover up and close it see chapter 9 on page 31 17 Open the column cover at the bottom to establish the power supply see chapter 8 on page 30 18 Establish the internal power supply close the co...

Page 125: ...screw from the Trendelenburg assembly and guide the cover carefully downward 6 Open the column cover at the top and slide it down see chapter 9 on page 31 7 Separate the frame pieces 1 2 from one ano...

Page 126: ...5 Install the spiral cable holder of cables W164 and W104 to the tilt left assembly 2 screws each 6 Attach the speaker to the suspension plate from above 2 screws 7 Connect the plug and shielded conn...

Page 127: ...on bars see chapter 12 2 on page 40 16 Slide the column cover up and close it see chapter 9 on page 31 17 Open the column cover at the bottom to establish the power supply see chapter 8 on page 30 18...

Page 128: ...nnection ring see chapter 14 4 on page 79 9 Remove the Trendelenburg assembly see chapter 15 7 on page 118 10 Remove the toothed belt 1 and toothed belt pulley 2 from the Trendelenburg drive see chapt...

Page 129: ...h the metal panel with the column keypad see chapter 14 2 on page 77 12 Slide the column cover up and close it see chapter 9 on page 31 13 Open the column cover at the bottom to establish the power su...

Page 130: ...page 31 7 Remove the metal panel with the column keypad see chapter 14 2 on page 77 8 Remove the tilt right assembly see chapter 15 8 on page 122 9 Remove the toothed belt 1 and toothed belt pulley 2...

Page 131: ...p and close it see chapter 9 on page 31 11 Open the column cover at the bottom to establish the power supply see chapter 8 on page 30 12 Establish the internal power supply close the column cover and...

Page 132: ...op and slide it down see chapter 9 on page 31 7 Remove the tilt left assembly see chapter 15 9 on page 125 8 Remove the toothed belt 1 and toothed belt pulley 2 from the tilt drive see chapter 14 7 on...

Page 133: ...10 Open the column cover at the bottom to establish the power supply see chapter 8 on page 30 11 Establish the internal power supply close the column cover and turn on the operating table see chapter...

Page 134: ...m 7000 Operating Table 1 764 986 10 2016 15 13 Connector power supply relay board power supply socket The boards are contained in the power supply socket that requires a serial number If one of the bo...

Page 135: ...down see chapter 9 on page 31 6 Remove the metal panel with the column keypad see chapter 14 2 on page 77 7 Unscrew the column controller 1 from the tilt right assembly 2 1 screw with washer 8 Carefu...

Page 136: ...ach the metal panel with the column keypad see chapter 14 2 on page 77 7 Slide the column cover up and close it see chapter 9 on page 31 8 Open the column cover at the bottom to establish the power su...

Page 137: ...lon hammer the outer bearing 4 from the cardan 5 and the bearing plate 6 CAUTION Risk of material damage Handle the power sensor cardan with care The power sensor is a sensitive component and can easi...

Page 138: ...if needed 3 Attach the outer bearing to the cardan and the bearing plate 4 screws Use blow back proof nylon hammer if needed 4 Attach the mounting plate to the bearing blocks of the drive assembly 6...

Page 139: ...al number Follow chapter 27 on page 276 Disassembly 1 Prepare the operating table see chapter 7 on page 29 2 Switch off the operating table and disconnect the internal power supply see chapter 10 on p...

Page 140: ...9 on page 31 5 Establish the internal power supply close the column cover and turn on the operating table see chapter 10 on page 33 6 Put on the pad 7 Replace the sticker with the authorization code o...

Page 141: ...ough the opening in the mounting plate 5 Unscrew the holder 1 with the ISM module 2 from the mounting plate 3 2 screws 6 Adjust the position of the cable holder 4 a Remove the cable tie of the gray le...

Page 142: ...the internal power supply close the column cover and turn on the operating table see chapter 10 on page 33 17 Put on the pad 18 Replace the sticker with the authorization code on the table base a Rem...

Page 143: ...p or fall over them CAUTION Risk of material damage Do not let screws nuts or other parts fall into the operating table Immediately remove any parts that fell in Parts that have not been removed can d...

Page 144: ...fter placing the table on its side do not activate the hydraulics system with the column keypad to prevent air from seeping into the hydraulic hoses 7 Remove the spring ring 3 from the floor lock 4 an...

Page 145: ...ice Manual TruSystem 7000 Operating Table 1 764 986 10 2016 145 6 Switch on the operating table see chapter 10 on page 33 7 Lock operating table brake 8 Put on the pad TEST Perform function test and f...

Page 146: ...n keypad points up and set it on the star wheel Do not place the operating table on its side with the column keypad pointing down In this case air would get into the hydraulic hoses when the hydraulic...

Page 147: ...to right the operating table Clear the floor in front of the operating table and clean it if necessary Right the operating table with the help of a second person 4 Remove the multifunction tool 5 Remo...

Page 148: ...caution and care when repairing electrical components Secure the work area from access by others CAUTION Risk of injury Always store tools and removed components securely and make sure no one can trip...

Page 149: ...a T under the table base 2 6 Safety note The operating table is extremely heavy take extra care not to strain your back when turning it on its side A second person is needed to turn the operating tabl...

Page 150: ...the cable routing Unfasten the supply lines drive motor cable 10 and hydraulic hose from the drive unit up to the assembly 12 Disconnect the plug of the drive motor M_FA from the control module 7 see...

Page 151: ...on the table base 4 screws 8 Safety note The operating table is extremely heavy take extra care not to strain your back while righting it A second person is needed to right the operating table Clear...

Page 152: ...to turn the operating table on its side With the help of another person lay the operating table over onto the multifunction tool side with the column keypad points down and set it on the star wheel A...

Page 153: ...to right the operating table Clear the floor in front of the operating table and clean it if necessary Right the operating table with the help of a second person 5 Remove the multifunction tool 6 Rem...

Page 154: ...the line power socket the two connectors on the W150 cable to L and N and the ground wire_25 in the middle to ground PE 3 Note the original mounting position of the line power socket Lift the cover o...

Page 155: ...le base Pull out the fuse chamber 2 open it and remove the fuse 3 4 Check each fuse and replace if necessary Assembly 1 Lift the cover of the line power socket on the table base Pull out the fuse cham...

Page 156: ...y heavy take extra care not to strain your back when turning it on its side A second person is needed to turn the operating table on its side With the help of another person lay the operating table ov...

Page 157: ...t the cover above the control module 4 screws 5 Affix the EMERGENCY RELEASE label externally on the table base over the button 6 Safety note The operating table is extremely heavy take extra care not...

Page 158: ...nect couplings are clean and that when CAUTION Risk of physical injury Do not loosen any hydraulic connections while the system is under pressurized Unlock the operating table and depressurize the hyd...

Page 159: ...compensate for unevenness in the floor Note the head and foot arrangement of the locking cylinder in the table base The head end floor locks lift 25 have two wrench flats and the foot end floor lock...

Page 160: ...to the system as they could cause damage within the system Also make sure that no chips such as rust particles from the oil refill container fall into the system 1 Move the assembly to the mounting po...

Page 161: ...Provide a suitable aid for example a crate or carton near the table base so the assembly can be placed on it The cables are not long enough for the assembly to be placed on the floor Remove the cente...

Page 162: ...Check all connections on the jack unit to be sure they are secure Carefully insert the cover with the assembly into the table base and mount it 4 screws with washers 11 Safety note The operating tabl...

Page 163: ...de A second person is needed to turn the operating table on its side With the help of another person lay the operating table over onto the multifunction tool side with the column keypad points up and...

Page 164: ...base 5 Restore the original cable routing Check all connections on the assembly to be sure they are secure Carefully insert the cover with the assembly into the table base and mount it 4 screws with w...

Page 165: ...Coil on the pump assembly Service Manual TruSystem 7000 Operating Table 1 764 986 10 2016 165 13 Put on the pad TEST Perform recheck according to IEC 60601 1 perform function test and final check...

Page 166: ...on page 33 6 Slide the multifunction tool 1 mounted as a T under the table base 2 7 Safety note The operating table is extremely heavy take extra care not to strain your back when turning it on its si...

Page 167: ...out of the table base 12 Attention Firmly grasp the locking cylinder while unscrewing the screws Remove the locking cylinder 8 from the table base 2 6 screws with washers and nuts Assembly The locking...

Page 168: ...power supply 7 Slide the wheel onto the floor lock up to the stop 8 Secure the spring ring in the groove of the floor lock 9 Safety note The operating table is extremely heavy take extra care not to s...

Page 169: ...power supply see chapter 10 on page 33 6 Slide the multifunction tool 1 mounted as a T under the table base 2 7 Safety note The operating table is extremely heavy take extra care not to strain your ba...

Page 170: ...hose from the wheel up to the assembly and then carefully pull the hose out of the table base 12 Attention Firmly grasp the locking cylinder while unscrewing the screws Remove the locking cylinder 8 f...

Page 171: ...nd the foot end floor lock lift 35 has one wrench flat Insert the locking cylinder into the table base and mount 6 screws with washers and nuts b Restore the original cable routing Route the hydraulic...

Page 172: ...ct the hydraulic hose to the assembly quick connectors see chapter 23 on page 260 and hydraulic diagram on page 299 9 Check the oil level on the assembly and refill if necessary see chapter 18 3 on pa...

Page 173: ...ing on the locking cylinder Service Manual TruSystem 7000 Operating Table 1 764 986 10 2016 173 20 Lock operating table brake 21 Put on the pad TEST Perform recheck according to IEC 60601 1 perform fu...

Page 174: ...ble is extremely heavy take extra care not to strain your back when turning it on its side A second person is needed to turn the operating table on its side With the help of another person lay the ope...

Page 175: ...12 Remove the cover 5 from the assembly 4 4 screws 13 Remove the spacer plate 6 from the assembly 4 2 screws 14 Using a flat screwdriver alternating at each corner carefully lift the coil 7 in the ma...

Page 176: ...routing Check all connections on the jack unit to be sure they are secure Carefully insert the cover with the assembly into the table base and mount it 4 screws with washers 11 Mount the cover above...

Page 177: ...rcuit board center box to the longitudinal travel motor Chapter 20 5 page 187 1666183 W169 Cable from the circuit board in the bar to the leg or back section motor Chapter 20 6 page 188 1666222 W170 1...

Page 178: ...r 21 5 page 209 1538234 W134 Cable from the power supply socket power board PB1 from battery 1 Chapter 21 6 page 213 1678739 W172 Cable from the power supply socket power board PB1 from battery 2 Chap...

Page 179: ...2 4 page 240 1663075 W154 Cable from the fuse holder to the button Chapter 22 5 page 242 1663076 W155 Cable from the coupling point plug connection in the table base to the fuse holder and the button...

Page 180: ...or fall over them CAUTION Risk of material damage Do not let screws nuts or other parts fall into the operating table Immediately remove any parts that fell in Parts that have not been removed can da...

Page 181: ...Attach a wire pull to the end of ground wire_24 9 Lay the energy chain straight and carefully pull ground wire_24 out of the energy chain 10 Remove ground wire_24 from the wire pull Assembly 1 Attach...

Page 182: ...rating Table 1 764 986 10 2016 10 Establish the internal power supply close the column cover and turn on the operating table see chapter 10 on page 33 11 Put on the pad TEST Perform recheck according...

Page 183: ...roller circuit board 3 and communications controller circuit board 2 in the center box 4 Assembly Restore the original cable routing Insert the plug on cable W174 into the socket on the motor controll...

Page 184: ...or circuit board 3 center box 7 Unplug cable W165 1 from of the motor controller circuit board 2 and remove the cable Assembly 1 Insert the plug of cable W165 into the socket on the motor controller c...

Page 185: ...with 2 washers 8 Remove the energy chain chain connection 4 from the center box 2 screws 9 Lay the energy chain straight and carefully pull the cables out of the energy chain 10 Remove the energy cha...

Page 186: ...taut Pull the excess end of the cable out of the energy chain according to the cable routing 10 Attach the energy chain chain connection to the center box 2 screws 11 Lay cable W166 W167 in the cente...

Page 187: ...center box up to the longitudinal travel motor 2 7 Disconnect the leads of cable W168 1 from the plug of the CAN distributor circuit board 3 center box 4 Assembly 1 Attach the leads of cable W168 to...

Page 188: ...onnect the leads of cable W169 3 from the plug of the CAN distributor circuit board 4 bar cap 7 Through the opening in the bar disconnect the plug of cable W169 3 and the shielded connection from the...

Page 189: ...e the cable routing and attachment Remove CAN distributor circuit board 4 in the center box 2 screws to free cable W171 underneath 8 Unplug cable W170 5 W171 3 from the motor controller circuit board...

Page 190: ...and cable attachment Attach the CAN distributor circuit board in the center box 2 screws 7 Attach the cover on the remote control socket 8 Attach the cover to the center box see chapter 12 3 on page...

Page 191: ...ith the pin remover 9 Important there is a sliding disk 7 between the coupling plate 3 and the gear box 6 Do not lose the sliding disk Remove the outer coupling plate 3 screws 10 Remove the cable cove...

Page 192: ...to the seat section bars see chapter 12 2 on page 40 15 Establish the internal power supply close the column cover and turn on the operating table see chapter 10 on page 33 16 Put on the pad 20 8 2 Op...

Page 193: ...ove any adhesive residue from the coupling plate and degrease 2 Insert the sensor into the outer coupling plate and secure it with the threaded pin The sensor must be lock flush against the coupling p...

Page 194: ...ox adapter 14 Fasten the side rail to the gear box adapter 1 screw 15 Mount the drive unit of the leg section see chapter 13 4 on page 61 16 Attach the cover to the center box see chapter 12 3 on page...

Page 195: ...from the sensor 3 to the longitudinal travel motor 2 7 Remove the cover over the OR sensor from the center box foot end 4 screws 8 Remove the sensor cable 1 Assembly 1 Lay the sensor in the cut out in...

Page 196: ...Disconnect the shielded connection from the remote control socket 1 and remove the counter nut 2 7 Unplug cable W193 3 from the Endolight interface circuit board 4 8 Disconnect the leads of cable W19...

Page 197: ...on page 295 6 Attach the cover on the remote control socket 7 Attach the cover to the center box see chapter 12 3 on page 41 8 Attach the pad plate to the seat section bars see chapter 12 2 on page 40...

Page 198: ...W190 1 W191 2 from the motor controller circuit board 3 and the Endolight interface circuit board 4 Assembly 1 Restore the original cable routing Route cable W190 W191 in the center box Ensure that c...

Page 199: ...can trip or fall over them CAUTION Risk of material damage Do not let screws nuts or other parts fall into the operating table Immediately remove any parts that fell in Parts that have not been remov...

Page 200: ...ndelenburg assembly and guide the cover carefully downward 5 Open the column cover at the top and slide it down see chapter 9 on page 31 6 Remove the metal panel with the column keypad see chapter 14...

Page 201: ...ble hold down clamp 12 of the spiral cable_back Carefully guide the cable hold down clamp 12 along the oblong holes on the guide column 13 and unhinge it 14 Remove the spiral cable holder 14 of cable...

Page 202: ...f cable W104 to the column base 1 screw with 2 washers 8 Restore the original cable routing Note the shield support Refasten cable W104 to the table base 9 Set the cable deflector onto the two screws...

Page 203: ...in the power supply socket 1 7 Unplug the other end of cable W159 3 from the coupling point 4 in the table base The opening is at the side of the table base between the lift motor 5 and battery 2 6 8...

Page 204: ...ble clamp must rest correctly on the battery and attach it tighten the 2 screws 5 Install the power supply unit see chapter 15 2 on page 109 6 Insert battery 1 see chapter 15 1 on page 106 7 Establish...

Page 205: ...d ST2 in the power supply socket 6 5 Unplug the other end of cable W160 5 from the coupling point 7 in the table base The opening is at the side of the table base between the lift motor 8 and battery...

Page 206: ...crews on the column base and slide it flush against the power supply unit Mount the cable deflector to the power supply unit 2 screws on the top and tighten the two screws on the column base 6 Establi...

Page 207: ...board ST2 in the power supply socket 6 5 Unplug the other end of cable W161 5 from the coupling point 7 in the table base The opening is at the side of the table base between the lift motor 8 and bat...

Page 208: ...Set the cable deflector onto the two screws on the column base and slide it flush against the power supply unit Mount the cable deflector to the power supply unit 2 screws on the top and tighten the...

Page 209: ...holding screw from the Trendelenburg assembly and guide the cover carefully downward 6 Open the column cover at the top and slide it down see chapter 9 on page 31 7 Remove the metal panel with the col...

Page 210: ...screws 13 Unscrew the column controller 9 from the tilt right assembly 10 1 screw with washer carefully disconnect it from the plug contact W164 on the Trendelenburg assembly 11 and place on non condu...

Page 211: ...9 from the column base 1 screw 19 Remove cable W164 Assembly 1 Attach the upper spiral cable holder of cable W164 to the tilt left assembly 2 screws 2 Attach the lower spiral cable holder next to the...

Page 212: ...plate 10 Attach the frame connection ring see chapter 14 4 on page 79 11 Attach the bellows see chapter 14 3 on page 78 12 Attach the table top see chapter 12 1 on page 38 13 Attach the cover to the c...

Page 213: ...the column base and remove it 4 Pull both plugs of cable W134 5 from the power board PB1 6 on the power supply unit 5 Note the cable routing and attachment Unfasten cable W134 5 from battery 1 7 up to...

Page 214: ...ower supply unit 2 screws on the top and tighten the two screws on the column base 5 Establish the internal power supply close the column cover and turn on the operating table see chapter 10 on page 3...

Page 215: ...ide the cable deflector out of the screws 3 on the column base and remove it 4 Remove the cover 5 over the coupling point on the side of table base 2 screws 5 Unplug the cable W172 6 from the coupling...

Page 216: ...the coupling point on the table base 2 screws 5 Note the shield support Refasten cable W172 from battery 2 up to the power supply unit and from battery 2 to the coupling point 6 Set the cable deflecto...

Page 217: ...ction of both cables W173 and W104 from the suspension plate 1 screw with 2 washers 10 Be sure to note the cable routing Pull cable W173 1 down out of the mounting plate and remove it Assembly 1 Resto...

Page 218: ...Cable W173 218 Service Manual TruSystem 7000 Operating Table 1 764 986 10 2016 10 Put on the pad TEST Perform recheck according to IEC 60601 1 perform function test and final check...

Page 219: ...cover 5 on the lift motor 6 unscrew the 2 screws and carefully pull out the protective cover 5 Unplug cable W107 7 from the connector board ST2 in the power supply socket 8 6 Disconnect the plug and...

Page 220: ...column base and slide it flush against the power supply unit Mount the cable deflector to the power supply unit 2 screws on the top and tighten the two screws on the column base 7 Establish the intern...

Page 221: ...column controller 1 from the tilt right assembly 2 1 screw with washer carefully disconnect it from the plug contact W164 on the Trendelenburg assembly 3 and place on non conductive material of the c...

Page 222: ...rt 6 Attach the metal panel with the column keypad see chapter 14 2 on page 77 7 Mount the bellows on the frame see chapter 9 on page 31 8 Slide the column cover up and close it see chapter 9 on page...

Page 223: ...column controller 1 from the tilt right assembly 2 1 screw with washer carefully disconnect it from the plug contact W164 on the Trendelenburg assembly 3 and place on non conductive material of the co...

Page 224: ...rt 6 Attach the metal panel with the column keypad see chapter 14 2 on page 77 7 Mount the bellows on the frame see chapter 9 on page 31 8 Slide the column cover up and close it see chapter 9 on page...

Page 225: ...mn controller 1 from the tilt right assembly 2 1 screw with washer carefully disconnect it from the plug contact W164 on the Trendelenburg assembly 3 and place on non conductive material of the column...

Page 226: ...port 6 Attach the metal panel with the column keypad see chapter 14 2 on page 77 7 Mount the bellows on the frame see chapter 9 on page 31 8 Slide the column cover up and close it see chapter 9 on pag...

Page 227: ...e column base Guide the cable deflector out of the screws 3 on the column base and remove it 4 Pull the plug of the reset switch 5 from the power board PB1 6 on the power supply unit 5 Remove a piece...

Page 228: ...olumn base and slide it flush against the power supply unit Mount the cable deflector to the power supply unit 2 screws on the top and tighten the two screws on the column base 5 Check and clean the e...

Page 229: ...ystem 7000 Operating Table 1 764 986 10 2016 229 21 14 Power sensor on the Trendelenburg drive The power sensor is permanently attached to the cardan and is not replaced separately In the event of a d...

Page 230: ...e the operating table see chapter 7 on page 29 2 Switch off the operating table and disconnect the internal power supply see chapter 10 on page 33 3 Detach the bellows from the cover carefully guide i...

Page 231: ...binet by 180 and then plug in the plug from below in the socket of the motor controller circuit board 4 Secure the cable adapter 1 with a cable tie 5 on the ISM module 2 6 Mount the bellows on the fra...

Page 232: ...one can trip or fall over them CAUTION Risk of material damage Do not let screws nuts or other parts fall into the operating table Immediately remove any parts that fell in Parts that have not been r...

Page 233: ...over onto the multifunction tool side with the column keypad points down and set it on the star wheel After placing the table on its side do not activate the hydraulics system to prevent air from seep...

Page 234: ...table base 2 screws 6 Restore the original cable routing Check all connections on the assembly to be sure they are secure Carefully insert the cover with the assembly into the table base and mount it...

Page 235: ...Cable W150 Service Manual TruSystem 7000 Operating Table 1 764 986 10 2016 235 13 Put on the pad TEST Perform recheck according to IEC 60601 1 perform function test and final check...

Page 236: ...ver onto the multifunction tool side with the column keypad points down and set it on the star wheel After placing the table on its side do not activate the hydraulics system to prevent air from seepi...

Page 237: ...4 Attach the cover over the coupling point on the table base 2 screws 5 Restore the original cable routing Check all connections on the assembly to be sure they are secure Carefully insert the cover...

Page 238: ...another person lay the operating table over onto the multifunction tool side with the column keypad points down and set it on the star wheel After placing the table on its side do not activate the hy...

Page 239: ...the coupling point 5 Attach the cover over the coupling point on the table base 2 screws 6 Restore the original cable routing Check all connections on the assembly to be sure they are secure Carefully...

Page 240: ...mely heavy take extra care not to strain your back when turning it on its side A second person is needed to turn the operating table on its side With the help of another person lay the operating table...

Page 241: ...button see circuit diagram on page 295 4 Refasten cable W153 from the button up to the control module 5 Mount the cover above the control module 4 screws 6 Safety note The operating table is extremel...

Page 242: ...mely heavy take extra care not to strain your back when turning it on its side A second person is needed to turn the operating table on its side With the help of another person lay the operating table...

Page 243: ...t diagram on page 295 4 Refasten cable W154 from the button up to the fuse holder 5 Mount the cover above the control module 4 screws 6 Safety note The operating table is extremely heavy take extra ca...

Page 244: ...ver onto the multifunction tool side with the column keypad points down and set it on the star wheel After placing the table on its side do not activate the hydraulics system to prevent air from seepi...

Page 245: ...5 from the coupling point up to the button fuse holder 5 Attach the cover over the coupling point on the table base 2 screws 6 Restore the original cable routing Check all connections on the assembly...

Page 246: ...Cable W155 246 Service Manual TruSystem 7000 Operating Table 1 764 986 10 2016 13 Put on the pad TEST Perform recheck according to IEC 60601 1 perform function test and final check...

Page 247: ...mely heavy take extra care not to strain your back when turning it on its side A second person is needed to turn the operating table on its side With the help of another person lay the operating table...

Page 248: ...filter 1A see circuit diagram on page 295 4 Refasten cable W177 from the filter up to the control module 5 Mount the cover above the control module 4 screws 6 Safety note The operating table is extre...

Page 249: ...e help of another person lay the operating table over onto the multifunction tool side with the column keypad points down and set it on the star wheel After placing the table on its side do not activa...

Page 250: ...e assembly up to the control module 5 Restore the original cable routing Check all connections on the assembly to be sure they are secure Carefully insert the cover with the assembly into the table ba...

Page 251: ...another person lay the operating table over onto the multifunction tool side with the column keypad points down and set it on the star wheel After placing the table on its side do not activate the hyd...

Page 252: ...5 Restore the original cable routing Check all connections on the assembly to be sure they are secure Carefully insert the cover with the assembly into the table base and mount it 4 screws with washe...

Page 253: ...emely heavy take extra care not to strain your back when turning it on its side A second person is needed to turn the operating table on its side With the help of another person lay the operating tabl...

Page 254: ...ssembly 1 Restore the original cable routing Route cable W175 in the table base 2 Plug cable W175 into the socket on the control module see circuit diagram on page 295 3 Plug the other end of cable W1...

Page 255: ...able with the help of a second person 8 Remove the multifunction tool 9 Remove the toothed wheel 10 Establish the internal power supply close the column cover and turn on the operating table see chapt...

Page 256: ...another person lay the operating table over onto the multifunction tool side with the column keypad points down and set it on the star wheel After placing the table on its side do not activate the hy...

Page 257: ...with washers 3 Mount the cover above the control module 4 screws 4 Safety note The operating table is extremely heavy take extra care not to strain your back while righting it A second person is neede...

Page 258: ...extremely heavy take extra care not to strain your back when turning it on its side A second person is needed to turn the operating table on its side With the help of another person lay the operating...

Page 259: ...l module 4 screws 4 Safety note The operating table is extremely heavy take extra care not to strain your back while righting it A second person is needed to right the operating table Clear the floor...

Page 260: ...rs 1 are used to open the couplings on the assembly The clamp 2 can be stretched too far in this process and the coupling may not lock in properly afterward Therefore circlip pliers with a check screw...

Page 261: ...Quick connect coupling on the assembly Service Manual TruSystem 7000 Operating Table 1 764 986 10 2016 261 5 Screw the loosened coupling back on with a torque of 5 2 Nm 6 Bleed the hydraulic system...

Page 262: ...tion The spindle may be adjusted only when it is removed 1 Remove the 4 screws 2 at the top of the spindle tube 1 remove the spindle tube 1 and set it aside CAUTION Risk of material damage The spindle...

Page 263: ...se until the upper end of the telescopic spindle 9 touches the spindle tube 1 from the inside Make sure that guide pin 10 positioned in the center of the telescopic spindle goes into the spindle tube...

Page 264: ...6 Rotate the spindle tube counterclockwise 2 back to the mark 8 NOTE When the telescopic spindle is installed the spindles must be moved apart as described as far as the color marking Do not twist the...

Page 265: ...usted using an adjustment gauge Adjustment with other tools or by eyeballing it is insufficient Aligning the bars 1 Lightly fasten the pad plate to the seat section bars All screws must be loose 2 Mov...

Page 266: ...the Set values button for Position offset 6 Reset restart the drive 7 Check the end positions of the leg section 8 Disconnect the operating table 24 4 Calibrate back section motor The motor level posi...

Page 267: ...lose the connection to the operating table 8 Attach the energy chain chain connection to the center box 2 screws 24 6 Calibrate tilt Trendelenburg motor The motor level position is set using the CAN t...

Page 268: ...above 3 Open top column covers and guide downward 4 Place the gauge 1729967 1 on the lowest guide block 2 and slowly move the column downward until the suspension plate 3 is at the upper end of the g...

Page 269: ...4 986 10 2016 269 25 Control units Repairs on the control units are not performed on site by the customer The unit is replaced completely Replacement units are available from Technical Service Package...

Page 270: ...olumn keypad for longer than 2 seconds Operation using the function keys Operation using the function keys with time delay No operation not until the operating table is turned on using the ON key Cont...

Page 271: ...e reached Single tone Confirmation of operating procedure e g Key lock canceled Level position reached Double tone Processes at table s base movement locking unlocking Periodic single tone During move...

Page 272: ...ed in the text file Lights red BATTERY STATUS EXTERNAL POWER SUPPLY FUNCTION TEST Operating table cannot be switched off Communication with the power supply unit is disrupted The operating table must...

Page 273: ...Manual TruSystem 7000 Operating Table 1 764 986 10 2016 273 FUNCTION TEST LEVEL POSITION Not all components of the operating table system have moved to the level position Leveling faulty Lights red Fl...

Page 274: ...shes red Warning tone every 120 seconds The battery capacity is critical and the electrical functions are limited The display of the remote control also shows a message 10 Flashes red Constant warning...

Page 275: ...n movement of the tilt and Trendelenburg position is possible This serves to protect the mechanisms Usually both ellipses are superimposed precisely on each other This prevents any restriction in the...

Page 276: ...attery 40 7 V 4 8 Ah 1533137 5 Power supply unit stand V2 TSSM 1784822 Guide kit TS7500 1562543 Guide complete TS7000 1822312 Outer guide VA TS 1582304 6 Drive TS7500 additional lift V 1649893 7 Trend...

Page 277: ...pindle is located at the front on the guide column between the lift motor and power supply unit Item Material description Mat no 1 TS7500 TP SE drive 1555148 2 TS7500 LV tilt SE drive 1555231 3 LP Com...

Page 278: ...ues to be handled correctly Important assemblies can contain multiple components that require a serial number In this case all the serial numbers must be entered into the Service Report form For examp...

Page 279: ...Manual TruSystem 7000 Operating Table 1 764 986 10 2016 279 28 Fuse overview Mat no Product name Capacit y Characteris tics Type 1428460 F1 10 A Slow blow 5x20 1428460 F2 10 A Slow blow 5x20 0455653 F...

Page 280: ...orce Therefore we have specified the torque needed for the connection points Trumpf Medical has determined the following torque values based on the guideline VDI 2230 for stainless steel screws as per...

Page 281: ...formation system is available from the Service Center After completing maintenance work fax or email a copy of the completed maintenance log to Technical Service 30 1 Maintenance log content This sect...

Page 282: ...manager 7 Check of all column cables for any mechanical tension and damage 8 Verification of all conductive and zero voltage parts of the operating table for electrical safety 9 Verification of the fu...

Page 283: ...l spare and wear parts are to be replaced as part of the regular maintenance work and if otherwise necessary With proper use care and maintenance of the operating table the following parts are declare...

Page 284: ...roller bearings TURMOGREASE LI 802 EP special grease 1473385 With brush Initial lubrication with grease gun 1259074 with pointed nozzle approx 3 4 strokes 2 years 5 Telescopic spindle Pre lubricated b...

Page 285: ...acement incl spur gear axle with sealing ring TURMOPLEX L220 4150047 With brush Initial lubrication only 5 Toothed rack longitudinal travel TURMOPLEX L220 4150047 With brush 2 years No Lubrication poi...

Page 286: ...he motor controller circuit board Check cable position and connections and establish connections as needed Connector socket is defective Connect the remote control to another connection socket and tes...

Page 287: ...le functions The cables are not connected correctly to the power supply unit Check cable position and connections and establish connections as needed Power supply unit is defective Check the power sup...

Page 288: ...udinal travel can be blocked Check the OR sensor through the CAN test center If the longitudinal travel motor can operate through the CAN test center the OR sensor is defective Replace OR sensor No mo...

Page 289: ...easure power consumption through the CAN test center Increased power consumption especially with the DOWN function indicates a defect in the spindle or telescope Check the spindle or toothed belt for...

Page 290: ...than 28 V Fuse is defective Check and replace the line power input fuse Power supply unit is defective Check the power supply unit charging voltage Replace power supply unit Table components The tabl...

Page 291: ...with the motor controller Longitudinal travel motor Provides longitudinal movement of the operating table top Brushless DC motor with CAN bus interface Includes absolute value measurement system for...

Page 292: ...and right sides Additional lift height of column Brushless DC motor with CAN bus interface Integrated tripod functionality additional lift virtual motor Includes absolute value measurement system for...

Page 293: ...ical lifting motion of the operating table column secures the spindle from independent movement Brushless DC motor with CAN bus interface Reset switch Resets the operating table system to a defined in...

Page 294: ...Button 5th wheel As a limit switch indicates whether the 5th wheel is extended Fuse holder Fuse for emergency release voltage Pump unit Contains the pump motor the oil container the valve block and t...

Page 295: ...le power input CP in running gear PSU 1 0110 1663123 W160 Cable power PSU CP in running gear 1 0120 1663128 W161 Cable logic PSU CP in running gear 1 0130 1538234 W134 Cable battery 1a PSU MC CPM 1 01...

Page 296: ...P1 Y73 P2 Y71 2 0350 1700852 W158 Cable Y72 Y74 Y75 1 0360 1648447 Sensor plug 820R replacement 3 0370 1642436 W175 Cable drive unit switch 1 0380 1726741 W193 Cable FB socket IR 2 0390 1726732 W190...

Page 297: ...Circuit Diagram Service Manual TruSystem 7000 Operating Table 1 764 986 10 2016 297...

Page 298: ...Circuit Diagram 298 Service Manual TruSystem 7000 Operating Table 1 764 986 10 2016...

Page 299: ...0 2016 299 35 Hydraulics Diagram Item Product name Position Quantity 1 Locking cylinder Lift 25 Head end left 1 2 Locking cylinder Lift 25 Head end right 1 3 Locking cylinder Lift 35 Foot end left 1 4...

Page 300: ...Hydraulics Diagram 300 Service Manual TruSystem 7000 Operating Table 1 764 986 10 2016...

Page 301: ...berfl chen Surfaces ISO 1302 Oberfl chen Surfaces ISO 1302 Kanten Edges ISO 13715 Kanten Edges ISO 13715 Ersatz f r Replacement for Ersatz f r Replacement for Benennung Denomination Benennung Denomina...

Page 302: ...Hydraulic Jack Unit 302 Service Manual TruSystem 7000 Operating Table 1 764 986 10 2016...

Page 303: ...for the product range in electronic form on the online information system Only personnel authorized by TRUMPF have electronic access to the online information system This includes TRUMPF Technical Ser...

Page 304: ...Service Information 304 Service Manual TruSystem 7000 Operating Table 1 764 986 10 2016...

Page 305: ......

Page 306: ...mbH Co KG Carl Zeiss Stra e 7 9 07318 Saalfeld Germany www trumpfmedical com Phone 49 3671 586 41911 Fax 49 3671 586 41175 E mail Service wwo trumpfmedical com Service Manual TruSystem 7000 Operating...

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