Rockwell Automation Allen-Bradley Kinetix 6000, User Manual

Page: 192 / 268

Publication 2094-UM001A-EN-P — September 2006
192 Interconnect Diagrams
Wiring Examples This appendix provides wiring examples to assist you in wiring the
Kinetix 6000 system. The notes below apply to the wiring examples
on the pages that follow.
Note Information
1 For power wiring specifications, refer to Power Wiring Requirements on page 80.
2 For input fuse and circuit breaker sizes, refer to Circuit Breaker/Fuse Specifications on page 177.
3 Place ac (EMC) line filters as close to the drive as possible and do not route very dirty wires in wireway. If routing in wireway is unavoidable, use
shielded cable with shields grounded to the drive chassis and filter case. For ac line filter specifications, refer to AC Line Filter Specifications on
page 183.
4 Terminal block is required to make connections.
5 2094-BC xx -M xx (460V) IAM requires step down transformer for single-phase control power input. Source 2094-AC xx -M xx (230V) IAM control
power from the three-phase input power (line-to-line). Supplying 230V control power from any other source requires an isolation transformer. If
used, do not ground either leg of the isolation transformer output.
6 LIM models 2094-AL xx S and -BL xx S can supply a maximum of eight axes. LIM models 2094-XL75S-C x can supply a maximum of sixteen axes. For
common bus systems with more than sixteen axes, multiple LIMs (or control power transformers) are required.
7 LIM models 2094-AL xx S, -BL xx S, and -XL75S-C x are capable of connecting to two IAMs, providing each IAM has its own line filter and the
maximum current specification is not exceeded.
8 Contactor coil (M1) needs integrated surge suppressors for ac coil operation. Refer to Contactor Ratings on page 179.
9 Drive Enable input must be opened when main power is removed, or a drive fault will occur. A delay of at least 1.0 second must be observed
before attempting to enable the drive after main power is restored.
10 Cable shield clamp must be used in order to meet CE requirements. No external connection to ground is required.
11 Default configuration for jumper is for grounded power at user site. Ungrounded sites must jumper the bleeder resistor to prevent high
electrostatic buildup. Refer to Determining Your Type of Input Power on page 71 for more information.
12 Leave jumper between PR2 and PR3 as shown to utilize the internal pre-charge resistor. Remove jumper when external pre-charge/circuit is
required. For more information, refer to the 8720MC Regenerative Power Supply Installation Manual, publication 8720MC-RM001.
13
ATTENTION
Implementation of safety circuits and risk assessment is the responsibility of the machine
builder. Please reference international standards EN 1050 and EN 954 estimation and safety
performance categories. For more information refer to Understanding the Machinery Directive,
publication SHB-900.
14
ATTENTION
Wiring the contactor enable relay is required. To avoid personal injury or damage to the drive,
wire the contactor enable relay into your safety control string. Refer to Contactor Enable Relay
on page 63, for more information. The recommended minimum wire size for wiring the safety
circuit to the contactor enable connector is 1.5 mm
2
(16 AWG).
15 The Kinetix 6000 axis module referenced is either an individual axis module (2094- x M xx ) or the same axis module that resides within an
integrated axis module (2094- x C xx -M xx ).
16 For motor cable specifications, refer to the Kinetix Motion Control Selection Guide, publication GMC-SG001.
17 Wire colors are for flying lead cable (2090-XXNF xx -S xx ) and may vary from the premolded connector cable (2090-UXNFB xx -S xx ).
18 Y-Series feedback cables have a drain wire that must be folded back under the low-profile connector clamp.
19 Only the MPG-B xxx encoder uses the +5V dc supply. MPL-B3 xx , -B4 xx , -B45 xx , -B5 xx , -B6 xx , -B8 xx , -B9 xx , encoders use the +9V dc supply.
20 MPL-A3 xx , -A4 xx , -A45 xx , and MPG-A xxx encoders use the +5V dc supply. Only the MPL-A5 xx encoder uses the +9V dc supply.
21 MPL-A15 xx , -A2 xx , MPF-A3 xx, -A4 xx, -A45 xx, and MPS-A xxx encoders use the +5V dc supply. MPL-B15 xx , -B2 xx , MPF -A5 xx, -B xxx, and
MPS-B xxx encoders use +9V dc.
22 Brake wires on MPF-A/B5 xx motors are labeled plus (+) and minus (-). All other MP-Series motor brake wires are labeled F and G.
23 Refer to 1336 Active Shunt Input Fuse Specifications for input fuse specifications. Current requirements are for master only shunt applications.
For master/slave applications, you must multiply the current requirement by the number of shunt units.
24 Refer to 1336 Active Shunt Fault Relay Specifications for fault relay specifications. This normally closed contact (TTL compatible) is closed when
115V ac is applied and opens when a shunt fault or loss of power occurs.