Xerox WC5545F, Service Manual

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August 2007
2-2
WorkCentre 5687 Family
Status Indicator RAPs
07-373 Tray 5 Elevator Lift Failure RAP ......................................................................... 2-166
07-374 Tray 5 Elevator Lower Failure RAP .................................................................... 2-169
07A Tray 1 and Tray 2 Empty RAP................................................................................. 2-172
07B Tray 3 and Tray 4 False Low Paper Level RAP ...................................................... 2-173
07C Bypass Tray RAP .................................................................................................... 2-175
07D Tray 1 and 2 Wrong Size Paper RAP ...................................................................... 2-176
07E Tray 3 or Tray 4 Out of Paper RAP ......................................................................... 2-180
07F Tray Out of Service RAP.......................................................................................... 2-182
07G Tray 5 Empty RAP................................................................................................... 2-183
Chain 8 - Paper Transport
08-100 Wait Sensor Jam Entry RAP............................................................................... 2-185
08-100A Wait Sensor Jam RAP (32-55 ppm) ................................................................. 2-185
08-100B Wait Sensor Jam RAP (65-87 ppm) ................................................................. 2-188
08-101 Tray 1 Misfeed RAP............................................................................................ 2-190
08-102 Tray 2 Misfeed RAP............................................................................................ 2-192
08-103, 08-113 Tray 3 Misfeed RAP............................................................................... 2-194
08-104, 08-114 Tray 4 Misfeed RAP............................................................................... 2-196
08-106 Late to Tray 1 Feed Sensor RAP ........................................................................ 2-198
08-107 Tray 3 Paper Feed Jam RAP .............................................................................. 2-200
08-108 Tray 3 or Tray 4 Paper Feed Jam RAP .............................................................. 2-202
08-115, 08-117 Tray 5 Misfeed RAP............................................................................... 2-204
08-115A, 08-117A Tray 5 Misfeed RAP (32-55 ppm) ..................................................... 2-204
08-115B, 08-117B Tray 5 Misfeed RAP (65-87 ppm) ..................................................... 2-208
08-150, 08-151 Registration Jam Entry RAP .................................................................. 2-212
08-150A, 08-151A Registration Jam RAP (32-55 ppm) .................................................. 2-212
08-150B, 08-151B Registration Jam RAP (65-87 ppm) .................................................. 2-214
08-155, 08-156 Bypass Tray Registration Jam Entry RAP ............................................. 2-216
08-155A, 08-156A Bypass Tray Registration Jam RAP (32-55 ppm) ............................. 2-217
08-155B, 08-156B Bypass Tray Registration Jam RAP (65-87 ppm) ............................. 2-219
08-160, 08-161 Duplex Paper Path Jam Entry RAP ....................................................... 2-222
08-160A, 08-161A Duplex Paper Path Jam RAP (32-55 ppm) ....................................... 2-222
08-160B, 08-161B Duplex Paper Path Jam RAP (65-87 ppm) ....................................... 2-225
08-171 Unexpected Time Out RAP................................................................................. 2-228
08-174 Missing Pre-release Sheet RAP ......................................................................... 2-229
08-181 Unexpected Time Out in Simplex Inverted Mode RAP ....................................... 2-229
08-182 Unexpected Time Out in Duplex Mode RAP....................................................... 2-230
08-190 Post Jam Clearance Initialization RAP ............................................................... 2-230
Chain 9 - Xerographics
09-060 HVPS Fault RAP ................................................................................................. 2-231
09-310, 09-390 Low Toner Sensor Failure RAP ............................................................. 2-235
09-341, 09-342 Scorotron Cleaning Failure RAP............................................................ 2-237
09-345, 09-346 Transfer / Detack Cleaning Failure RAP................................................ 2-238
09-350 Erase Lamp Failure RAP .................................................................................... 2-240
09-360, 09-361, 09-362, 09-363 Toner Concentration Sensor Failure RAP ................... 2-241
09-365 Relative Humidity Sensor Failure RAP ............................................................... 2-244
09-370 Developer Temperature Sensor Failure RAP ..................................................... 2-246
09-375 Ambient Temperature Sensor Failure RAP ........................................................ 2-247
09-380 Waste Toner Door Switch Failure RAP............................................................... 2-248
09-399 Incompatible Xerographic Module RAP .............................................................. 2-249
09A Photoreceptor Motor RAP........................................................................................ 2-250
09B Waste Toner Full Sensor RAP................................................................................. 2-251
09C Photoreceptor Fan RAP........................................................................................... 2-252
Chain 10 - Fusing and Copy/Print transportation
10-101, 10-102, 10-103 Lead Edge Late to Fuser Exit Switch Entry RAP...................... 2-253
10-101A, 10-102A, 10-103A Lead Edge Late to Fuser Exit Switch RAP (32-55 ppm) ... 2-253
10-101B, 10-102B, 10-103B Lead Edge Late to Fuser Exit Switch RAP (65- 87 ppm) .. 2-257
10-107, 10-108, 10-109, 10-110 Trail Edge Late from Fuser Exit Switch RAP............... 2-261
10-120, 10-121, 10-126 IOT Exit Sensor RAP ................................................................ 2-264
10-132, 10-133, 10-134 Lead Edge Late to Inverter Sensor RAP (65-87 ppm).............. 2-268
10-135, 10-136, 10-137, 10-138 Trail edge Late from Inverter Sensor RAP .................. 2-270
10-315, 10-320, 10-321, 10-323, 10-340, 10-350, 10-360, 10-380
Fuser Over Temperature RAP ........................................................................................
2-274
10-322, 10-324, 10-325, 10-330, 10-370 Fuser Under Temperature RAP ..................... 2-278
10-399 Fuser Authorization Failure RAP......................................................................... 2-282
10A Fuser Web Motor RAP............................................................................................. 2-282
Chain 11-110 - 2K LCSS
11-005-110, 11-006-110, 11-310-110, 11-311-110 Front Tamper Move Failure RAP.... 2-285
11-007-110, 11-008-110, 11-312-110, 11-313-110, 11-319-110
Rear Tamper Move Failure RAP .....................................................................................
2-287
11-024-110, 11-025-110 Paddle Roll Failure RAP.......................................................... 2-290
11-030-110, 11-334-110, 11-335-110, 11-336-110 Bin 1 Movement Failure RAP ......... 2-292
11-043-110, 11-350-110 Hole Punch Operation Failure RAP......................................... 2-296
11-050-110, 11-360-110 Staple Head Operation Failure RAP........................................ 2-299
11-053-110, 11-370-110 Staple Head Unit Movement Failure RAP ............................... 2-302
11-100-110 2K LCSS Paper Entry RAP.......................................................................... 2-305
11-110-110 Sheet Late to Hole Punch RAP.................................................................... 2-306
11-130-110, 11-132-110 Paper Exiting to Bin 0 RAP...................................................... 2-308
11-140-110, 11-142-110 Sheet Late to Bin 1 RAP.......................................................... 2-311
11-300-110, 11-302-110, 11-303-110 Interlocks RAP .................................................... 2-314
11-320-110, 11-322-110 Ejector Movement Failure RAP ............................................... 2-316
11-364-110 Stapling Failure RAP.................................................................................... 2-319
11A-110 Offline Stapling Fault RAP ................................................................................ 2-322
11B-110 Bin 1 Overload RAP.......................................................................................... 2-326
11C-110 2K LCSS Initialization Failure RAP................................................................... 2-327
11D-110 2K LCSS Power Distribution RAP .................................................................... 2-328
11E-110 2K LCSS to Machine Communications Interface RAP ..................................... 2-331
11F-110 2K LCSS PWB DIP Switch Settings RAP ......................................................... 2-331
11G-110 2K LCSS PWB Damage RAP .......................................................................... 2-332
11H-110 Copy Damage in the 2K LCSS RAP................................................................. 2-333
11J-110 Mis-Registration in Stapled Sets and Non-Stapled Sets RAP........................... 2-334
11K-110 2K LCSS Poor Stacking RAP ........................................................................... 2-334
Chain 11-120 - 1K LCSS
11-005-120, 11-006-120, 11-310-120, 11-311-120 Front Tamper Move Failure RAP.... 2-335
11-007-120, 11-008-120, 11-312-120, 11-313-120, 11-319-120
Rear Tamper Move Failure RAP .....................................................................................
2-337
11-024-120, 11-025-120 Paddle Roll Failure RAP.......................................................... 2-340
11-030-120, 11-334-120, 11-335-120, 11-336-120 Bin 1 Movement Failure RAP ......... 2-342
11-050-120, 11-360-120 Staple Head Operation Failure RAP........................................ 2-346
11-100-120 1K LCSS Paper Entry RAP.......................................................................... 2-348