Xerox WC5545F, Service Manual

Page: 189 / 2320

August 2007
1-9
WorkCentre 5687 Family
SCP 5, SCP 6
Service Call Procedures
Lubrication
To lubricate the machine, refer to ADJ 4.1 Machine Lubrication.
How to Clean the Machine
• Perform ADJ 9.4 Xerographic’s Cleaning.
• Clean the takeaway roll idlers, PL 5.20 Item 3. Refer to ADJ 5.4 DADH Cleaning Proce-
dures.
• Clean the upper surfaces of the CVT glass and document glass. Refer to (32-55 ppm)
ADJ 14.1A or (65-87 ppm) ADJ 14.1B Optics cleaning procedures.
• Clean the DADH feed sensor and the area around the sensor, (45-87 ppm) PL 5.15 Item
2.
• Clean the tray 1 and tray 2 feed sensor and the area around the sensor, PL 8.25.
• Clean the tray 4 feed sensor and the area around the sensor, PL 8.31 Item 10.
• Clean the duplex sensor and the area around the sensor, (65-87 ppm) PL 8.20 Item 4.
• Clean the registration sensor and the surrounding area, (32-55 ppm) PL 8.15 Item 3, (65-
87 ppm) PL 8.17 Item 3.
• For special tools and consumables, refer to GP 8 Special Tools and Consumables.
• Go to SCP 6 Final Actions.
SCP 6 Final Actions
Use the Final Actions to verify the total operation of the system. Use the Final Actions to com-
plete the service call.
Procedure
Perform the steps that follow. If a fault is identified, go to SCP 4 Fault Analysis:
1. If necessary, restore NVM to the machine from the machine resident diskette. Go to GP 5
Portable Workstation and Tools.
2. If the machine has a network controller, perform GP 19 Network Clone Procedure.
NOTE: The clone file will need to be taken whenever the customer changes the network
controller setting or after the system software is changed.
3. Go to SCP 5 Subsystem Maintenance.
4. To clear all fault counters, go to GP 1.
5. Operate the machine in all modes. Make the copies and prints from all trays, use the
DADH and the document glass.
6. Make copies and / or prints from all trays and check the registration and copy quality. To
reset the registration, go to dC604 Registration Setup and for copy quality defects, go to
IQ1 Image Quality Entry RAP.
7. Make a proof copy or print of a customer document.
8. If some of the customers selections were changed, return the selections to the customer
settings.
9. Mark off the hardware options, software options or Tags installed on the Tag matrix cards,
dC111.
10. Save NVM changes to the machine resident diskette. Go to GP 5 Portable Workstation
and Tools.
11. If some changes were made to the configuration or options were added, print the configu-
ration report. Store the configuration report with the machine log book. Discard the previ-
ous version of the configuration report.
12. Remove and destroy all copies of test patterns.
13. Make sure the machine and service area are clean.
14. If necessary, provide the customer with training.
15. At the completion of the service call report the three billing counters in order, billing
counter C13, billing counter C1 and billing counter C2.
Developer Developer
drive gear /
pulley and the
main drive
gear The total sides of copies
and prints after the last
HFSI reset 2,500k impres-
sions (32-55 ppm) PL
9.17 Item 2 or
(65-87 ppm) PL
9.15 Item 2
Post Fuser Tri-roll shaft
assembly and
Post fuser exit
roll. The total sides of copies
and prints after the last
HFSI reset 1,200k impres-
sions PL 10.12 Item 8,
PL 10.12 Item 9.
Tray 5 feeds Tray 5 feed
rolls All sheets fed from tray 5
after last HFSI reset 1,000k feeds PL 8.45 Item 2
Inserter Inserter feed
rolls Total Inserter feeds 80k feeds PL 11.175
Table 2 High frequency service items
Item Component Description
The
recommended
life for new
component
installation
Parts list
reference