Xerox WC5545F, Service Manual

Page: 624 / 2320

August 2007
2-432
WorkCentre 5687 Family
11-430-130
Status Indicator RAPs
11-430-130 Kicker Failed to Complete Cycle RAP
11-430-130 The kicker failed to complete a cycle, either to extend or retract.
Initial Actions
Check the following:
• If the kicker fingers are jammed against the left side of bin 1 or bin 2, perform the follow-
ing:
For Bin 1:
1. Enter dC330, code 11-031 bin 1 elevator motor up. Fully raise bin 1.
2. Remove the bin 1 thumbscrew, PL 11.52 Item 12.
3. Pull the bin 1 tray assembly, PL 11.52 Item 10 away from the machine until the kicker
fingers are released.
4. Re-install the bin 1 tray assembly then the thumbscrew.
5. Enter code 11-032 bin 1 elevator motor down. Lower bin 1 approximately 100mm (4
inches).
For Bin 2:
1. Enter dC330, code 11-037 bin 2 elevator motor up. Fully raise bin 2.
2. Remove the bin 2 thumbscrew, PL 11.54 Item 15.
3. Pull the bin 2 tray assembly, PL 11.54 Item 10 away from the machine until the kicker
fingers are released.
4. Re-install the bin 2 tray assembly then the thumbscrew.
5. Enter code 11-038 bin 2 elevator motor down. Lower bin 2 approximately 100mm (4
inches).
• The kicker fingers, PL 11.49 Item 19, for damage, paper debris or other obstructions that
would prevent operation.
• The kicker frame, PL 11.49 Item 14, for damage or other obstructions that would prevent
operation.
• If there is a high level of static on the sheets or the stack. Check that the following static
eliminators are grounded and in good condition:
– Static eliminator, PL 11.32 Item 5.
– Static eliminator (part of eject housing), PL 11.47 Item 10.
• If the output sheets are curled, go to IQ5 Print Damage RAP.
• If the output stacking is poor, go to the 11G-130 HCSS Poor Stacking RAP.
• Kicker failures can be caused by large sheets being stacked over small sheets, Advise
the customer to clear the bins before following a small sheet job with a large sheet job.
Procedure
Enter dC330, code 11-313. Figure 1, pull down, then release the kicker fingers to actuate the
compiler carriage 90% full sensor, Q11-313. The display changes.
Y
N
Go to Flag 1. Check the sensor.
Refer to:
• GP 11 How to Check a Sensor.
• P/J407, Carriage PWB.
• 11C-130 HCSS Power Distribution RAP.
Install new components as necessary:
• Carriage PWB, PL 11.46 Item 5.
• Compiler carriage 90% full sensor, PL 11.49 Item 5.
Enter dC330, code 11-314. Figure 1, pull down, then release the kicker fingers, to actuate the
compiler carriage bin height sensor, Q11-314. The display changes.
Y
N
Go to Flag 2. Check the sensor.
Refer to:
• GP 11 How to Check a Sensor.
• P/J407, Carriage PWB.
• 11C-130 HCSS Power Distribution RAP.
Install new components as necessary:
• Carriage PWB, PL 11.46 Item 5.
• Compiler carriage bin height sensor, PL 11.49 Item 5.
Enter dC330, code 11-430, to energise the kicker solenoid SOL 11-430, Figure 1. The sole-
noid energises.
Y
N
Go to Flag 3. Check the solenoid.
Refer to:
• GP 12 How to Check a Solenoid or Clutch.
• P/J402, Carriage PWB.
• 11C-130 HCSS Power Distribution RAP.
Install new components as necessary:
• Carriage PWB, PL 11.46 Item 5.
• Kicker solenoid, PL 11.49 Item 4.
Go to the 11-120-130, 11-122-130 Compiler Carriage Jam RAP, and check the compiler sensor
Q11-120.
If the fault still occurs or is intermittent, install a new kicker assembly, PL 11.49 Item 15.
A
A