Xerox WC5545F, Service Manual

Page: 985 / 2320

August 2007
2-793
WorkCentre 5687 Family
OF12
Status Indicator RAPs
Isolating Damaged Components Connected to the Carriage PWB
1. Switch off the machine GP 14.
2. Disconnect the following connectors:
• PJ402 Carriage PWB
• PJ403 Carriage PWB
• PJ404 Carriage PWB
• PJ406 Carriage PWB, refer to REP 11.4-170 and remove the harness support to
give improved access to PJ406.
• PJ408 Carriage PWB
• PJ413 Carriage PWB
• PJ414 Carriage PWB
3. Switch on the machine GP 14 and wait until it is fully initialized:
• If the message “Ensure output device is docked” is not displayed, continue at step 4.
• If the message “Ensure output device is docked” is displayed, Install a new carriage
PWB, PL 11.72 Item 5, ensure the PJs, listed in step 2 are disconnected, continue at
step 4.
4. Refer to Table 2. Perform the following actions for each component.
a. Use a service meter to measure the resistance of the component and harness at the
specified PJ and pins. If the resistance is out of specification, check the harness and
and connectors for damage, short circuits or poor connections. If necessary repair
the wiring and connectors. If the resistance is out of specification and the wiring is
good, Install a new component.
NOTE: Where two or more components share the same connector to the PWB, per-
form the resistance check on all of the components before connecting the PJ to the
PWB.
b. Connect the component to the carriage PWB, Making sure the connection is good.
Enter the dC330 code for the component, then press start to energize the compo-
nent. Verify that the component is energized. Press stop.
c. If the message “Ensure output device is docked” returns when the component is
energized, or if the component does not energize, install a new component.
5. If the output device is a booklet maker, reconnect PJ433 on the booklet maker PWB after
the fault on the compiler carriage is corrected.
HCSS and HCSS
booklet maker Bin 1 offset motor
MOT11-034 PJ416 10 (wht / brn) to 12
(brn) and 11 (wht /
orn) to 13 (orn) 5.0 to 7.2 ohms 11-034 Bin 1 offset motor will run and bin 1 will
offset Wiring diagram 22 PL 11.78 Item 6
HCSS Compiler carriage ele-
vator motor MOT11-
014 PJ415 3 (red) to 7 (blu) and
4(red) to 8 (blu) 2.3 to 4.7 ohms 11-014 (up)
11-016 (down) Compiler carriage elevator motor will
run and the compiler carriage will raise /
lower Wiring diagram 22 PL 11.44 Item 8
HCSS Bin 2 elevator motor
MOT11-036 PJ431 3 (red) to 7 (blu) and
4 (red) to 8 (blu) 2.3 to 4.7 ohms 11-037 (up)
11-038 (down) Bin 2 elevator motor will run and bin 2
will raise / lower Wiring diagram 25 PL 11.54 Item 11
HCSS Bin 2 offset motor
MOT11-040 PJ418 10 (wht / brn) to 12
(brn) and 11 (wht /
orn) to 13 (orn) 5.0 to 7.2 ohms 11-040 Bin 2 offset motor will run and bin 2 will
offset Wiring diagram 22 PL 11.54 Item 6
HCSS booklet
maker BM diverter solenoid
SOL11-074 PJ418 10 (orn) to 12 (blu) 36 to 45 ohms 11-074 To energize the lower diverter gate sole-
noid Wiring diagram 22 PL 11.68 Item 5
Table 1 Component tests for the HCSS PWB
Configuration Component Connector Pin numbers Resistance Control code Description Wiring Information PL reference
Table 2 Component tests for the carriage PWB
Component Connector Pin numbers Resistance Control code Description Wiring Information PL reference
Ejector motor MOT11-020 PJ406 1 (blu) to 4 (orn) 20 to 100 ohms 11-023 The ejector motor will run and drive the eject
housing open and closed Wiring diagram 26 PL 11.73 Item 2
Paddle roll motor MOT11-024 PJ406 2 (grn) to 3 (orn) 20 to 100 ohms 11-025 The eject housing will open, the paddle roll
motor will run and the paddles will rotate Wiring diagram 26 PL 11.73 Item 8
Transport motor 2 MOT11-001 PJ403 1 (red) to 2 (yel) and
3 (blu) to 4 (orn) 1.6 to 2.8 ohms 11-001 Transport motor 2 will run and the compiler
feed rolls will rotate Wiring diagram 26 PL 11.74 Item 18
Compiler carriage eject roll
motor MOT11-010 PJ408 1 (red) to 2 (yel) and
3 (blu) to 4 (orn) 1.6 to 2.8 ohms 11-010 The compiler carriage eject roll motor will run
and the eject roll will rotate Wiring diagram 27 PL 11.75 Item 1
Front tamper motor MOT11-
003 PJ404 1 (red) to 2 (yel) and
3 (blu) to 4 (orn) 3.0 to 5.0 ohms 11-005 move out
11-003 move home
The front tamper motor will run and move the
front tamper Wiring diagram 26 PL 11.72 Item 10