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August 2007

4-1

WorkCentre 5687 Family

Repairs/Adjustments

4 Repairs/Adjustments

REPs 1 - Standby Power

REP 1.1 Power and Control Assembly ...........................................................................

4-7

REP 1.2 Wiring Harness Repairs ....................................................................................

4-11

REP 1.3 Molex SL Connectors .......................................................................................

4-12

REP 1.4 Male Hirose DF1B Connectors .........................................................................

4-14

REP 1.5 AMP EI Connectors ..........................................................................................

4-16

REP 1.6 Hirose DF11 Connectors ..................................................................................

4-19

REP 1.7 AMP CT Connectors .........................................................................................

4-19

REP 1.8 Door Interlock Switch........................................................................................

4-21

REP 1.9 LVPS and Base Module....................................................................................

4-22

REP 1.10 HVPS ..............................................................................................................

4-23

REP 1.11 Molex Mini-Fit Junior Connectors ...................................................................

4-25

REPs 2 - User Interface

REP 2.1 User Interface Assembly...................................................................................

4-27

REP 2.2 User Interface Touch Screen............................................................................

4-28

REP 2.3 User Interface PWB ..........................................................................................

4-29

REPs 3 - Machine Run Control

REP 3.1 IOT PWB...........................................................................................................

4-31

REP 3.2 Image Processing Module PWB’s ....................................................................

4-32

REP 3.3 Image Processing PWB Software Module........................................................

4-35

REPs 4 - Main Drives

REP 4.1A Main Drive Module (32-55 ppm) .....................................................................

4-37

REP 4.1B Main Drive Module (65-87 ppm) .....................................................................

4-42

REP 4.2A Main Drive PWB (32-55 ppm) ........................................................................

4-46

REP 4.2B Main Drive PWB (65-87 ppm) ........................................................................

4-47

REP 4.3A Main Drive Belt, Drive Gears and Idlers (32-55 ppm) ....................................

4-49

REP 4.3B Main Drive Belts, Drive Gears and Idlers (65-87 ppm)...................................

4-51

REP 4.4 Photoreceptor Drive Gear .................................................................................

4-53

REPs 5 - DADH

REP 5.1 Top Cover Assembly ........................................................................................

4-55

REP 5.2 Top Access Cover Assembly ............................................................................

4-56

REP 5.3 Feed Assembly .................................................................................................

4-57

REP 5.4 Input Tray Assembly .........................................................................................

4-58

REP 5.5 Baffle Assembly ................................................................................................

4-59

REP 5.6 Takeaway Roll Assembly..................................................................................

4-62

REP 5.7 Duplex Solenoid................................................................................................

4-63

REP 5.8 Takeaway and CVT Sensor ..............................................................................

4-65

REP 5.9 Length Detect Sensors .....................................................................................

4-66

REP 5.10 Registration Sensor ........................................................................................

4-67

REP 5.11 Exit Sensor .....................................................................................................

4-68

REP 5.12 DADH Counterbalance ...................................................................................

4-70

REP 5.13 Exit Roll Assembly ..........................................................................................

4-71

REP 5.14 Feed Roll Assembly ........................................................................................

4-72

REP 5.15 Duplex Gate, CVT Roll and CVT Motor, Drive Belt ........................................

4-74

REP 5.16 Document Width Sensor .................................................................................

4-76

REP 5.17 Input Tray Static Eliminator.............................................................................

4-77

REP 5.18 Exit Roll Idler...................................................................................................

4-78

REP 5.19 DADH Removal...............................................................................................

4-79

REP 5.20 Mylar Guide Strip ............................................................................................

4-80

REPs 6 - ROS

REP 6.1 ROS ..................................................................................................................

4-81

REPs 7 - Paper Supply

REP 7.1 Tray 1 and Tray 2 Removal ..............................................................................

4-83

REP 7.2 Tray 3 and Tray 4 Removal ..............................................................................

4-83

REP 7.3 Tray 3 and Tray 4 Elevator Motor .....................................................................

4-85

REP 7.4 Tray 3 and Tray 4 Elevator Cables ...................................................................

4-86

REP 7.5 Bypass Tray and Left Hand Door Assembly .....................................................

4-88

REP 7.6 Tray 1 and Tray 2 Paper Guides.......................................................................

4-89

REP 7.7 Tray 3 and Tray 4 Stack Height Sensor............................................................

4-90

REP 7.8 Tray 3 and Tray 4 Stack Limiter........................................................................

4-91

REP 7.9 Tray 3 and Tray 4 Home Switch .......................................................................

4-92

REP 7.10 HCF Control PWB...........................................................................................

4-93

REP 7.11 Tray 3 and Tray 4 Elevator Damper and Gears..............................................

4-94

REP 7.12 Tray 1 and Tray 2 Paper Size Cams...............................................................

4-96

REP 7.13 Tray 5 Empty Sensor ......................................................................................

4-97

REP 7.14 Tray 5 Stack Height Sensor ............................................................................

4-99

REP 7.15 Tray 5 Down Sensor .......................................................................................

4-100

REP 7.16 Tray 5 Elevator Motor Assembly.....................................................................

4-100

REP 7.17 Tray 5 Upper Limit Switch...............................................................................

4-102

REP 7.18 Tray 5 Down Limit Switch ...............................................................................

4-103

REP 7.19 Un-docking and Docking Tray 5......................................................................

4-104

REP 7.20 Tray 1 and Tray 2 Lift Gear Assembly ............................................................

4-106

REPs 8 - Paper Transport

REP 8.1 Tray 1 and Tray 2 Paper Feed Assembly .........................................................

4-107

REP 8.2 Tray 3 Paper Feed Assembly ...........................................................................

4-108

REP 8.3 Tray 4 Paper Feed Assembly ...........................................................................

4-109

REP 8.4 Registration Transport ......................................................................................

4-111

REP 8.5 Registration Clutch............................................................................................

4-114

REP 8.6 Registration Sensor and Wait Sensor (35-55ppm) ...........................................

4-115

REP 8.7 Duplex Transport ..............................................................................................

4-116

REP 8.8 Duplex Motor and Drive Belts ...........................................................................

4-117

REP 8.9 Bypass Tray Feed Solenoid..............................................................................

4-117

REP 8.10 Tray 3 and Tray 4 Transport Motor .................................................................

4-118

REP 8.11 Tray 3 and Tray 4 Transport Drive Gear.........................................................

4-119

REP 8.12 Tray 1 and Tray 2 Transport Drive Belt...........................................................

4-121

REP 8.13 Tray 3 Transport Assembly.............................................................................

4-121

REP 8.14 Tray 3 Feed Sensor Actuator..........................................................................

4-122

REP 8.15 Registration Sensor (65-87 ppm)....................................................................

4-123

REP 8.16 Tray 1 and Tray 2 Transport Rolls and Bearings ............................................

4-126

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Summary of Contents for WC5545F

Page 1: ...August 2007 Xerox WorkCentre 5687 Family WC5632 WC5687F Service Manual ...

Page 2: ...ll notify or provide to such customer any future change to this documentation Customer performed service of equipment or modules components or parts of such equipment may affect whether Xerox is responsible to fix machine defects under the warranty offered by Xerox with respect to such equipment You should consult the applicable warranty for its terms regarding customer or third party provided ser...

Page 3: ...ily Introduction Introduction About This Manual iii How To Use This Manual iii Mod Tag Identification iv Voltages Resistances and Tolerances iv Safety Information vii Health and Safety Incident reporting viii Translation of Warnings ix ...

Page 4: ...August 2007 ii WorkCentre 5687 Family Introduction ...

Page 5: ...l Procedures Information This section contains all other procedures product specifications and general information It also contains Tag MOD information The abbreviations used in this Manual are in GP 40 Glos sary of Terms Acronyms and Abbreviations Section 7 Wiring Data This section contains PWB locations PJ Locations and Wiring Diagrams Section 8 Accessories This section contains details of any a...

Page 6: ...rances All resistance measurement tolerances are plus or minus 10 unless otherwise stated in the procedure DC Signal Nomenclature Figure 1 shows the signal nomenclature used in this manual These with tag symbols are used to identify the components or configurations that are part of a machine change covered by this tag number These without tag symbols are used to identify the components or configur...

Page 7: ...NOTE The P J links to the connector location on the PWB in a circuit diagram NOTE The PWB links the connector to the pin layout on the PWB referenced in the Wir ing Diagram section 01D 3 3V Distribution RAP NOTE This links to a RAP Install new components as necessary Tray 1 2 feed sensor PL 7 30 Item 24 NOTE This links to the parts list If installation of the new component is simple the parts list...

Page 8: ...August 2007 vi WorkCentre 5687 Family Voltages Resistances and Tolerances Introduction Figure 2 Symbols used in circuit diagrams ...

Page 9: ...achine Lethal Voltage Symbol This symbol indicates potentially lethal voltages Take care when servicing the machine when the power cord is connected Ozone During normal operation this machine produces ozone gas The amount of ozone produced does not present a hazard to the operator However it is advisable that the machine be oper ated in a well ventilated area Toner Cartridge The product contains a...

Page 10: ...eport product incidents to Xerox Environment Health Safety within 24 hours of becoming aware of the event 2 The information to be provided at the time of reporting is contained in Appendix A Health and Safety Incident Report involving a Xerox product 3 The initial notification may be made by any of the methods that follow For incidents in North America and Developing Markets West Brazil Mexico Lat...

Page 11: ...sion c Implement all safety retrofits 3 Xerox EH S shall a Manage and report all incident investigation activities b Review and approve proposed product corrective actions and retrofits if necessary c Manage all communications and correspondence with government agencies d Define actions to correct confirmed incidents VI Appendices The Health and Safety Incident Report involving a Xerox Product For...

Page 12: ...de mantenimiento tal como están descritos El uso de controles o ajustes no especificados en este manual puede tener como resultado la exposición a radiación láser invisible Durante las operaciones de mantenimiento la radiación de láser invisible puede causar daños en los ojos si se mira directamente a ella WARNING Do not install a fuse of a different type or rating Installing the wrong type or rat...

Page 13: ... gli interventi che non richiedono elettricità L elettricità può causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Gerät ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verletzungs und Lebensgefahr Bei beweglichen Teilen besteht Verletzungsgefahr AVISO Apague la...

Page 14: ...ire mor telles Les pièces mobiles peuvent également présenter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricità L elettricità può causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Gerät ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfor...

Page 15: ...ifferent type or rating Installing the wrong type or rating of fuse can cause overheating and a risk of fire DANGER Ne pas installer de fusible de type ou de calibre différent Il existe un risque de surchauffe voire d incendie AVVERTENZA per evitare rischi di surriscaldamento o d incendio non installare un fus ibile di tipo o carica diversi da quelli esistenti VORSICHT Keine Sicherungen anderer Ar...

Page 16: ...he machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury DANGER Couper l alimentation électrique de la machine GP 14 Déconnecter le cor don d alimentation de la prise pendant les activités de dépannage ne nécessitant pas d alimentation électrique L électricité peut ent...

Page 17: ...e Processing PWB to Scanner Fault RAP 32 55 ppm WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury DANGER Couper l alimentation électrique de la machine GP 14 Déconnecter le cor don d alimentation de la prise pendant les act...

Page 18: ... muerte Las piezas móviles pueden causar lesiones 03 340 03 416 Image Processing PWB to Network Controller Fault RAP WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury DANGER Couper l alimentation électrique de la machine GP...

Page 19: ...el cable de alimentación de la toma de corriente mientras efectúa tareas que no necesitan energía eléctrica La electricidad puede causar lesiones e incluso la muerte Las piezas móviles pueden causar lesiones 03 365 IOT Bus Failure RAP WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electr...

Page 20: ...corriente mientras efectúa tareas que no necesitan energía eléctrica La electricidad puede causar lesiones e incluso la muerte Las piezas móviles pueden causar lesiones 03 397 Main Motor Not Controlled RAP WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or inju...

Page 21: ...idad puede causar lesiones e incluso la muerte Las piezas móviles pueden causar lesiones 03 419 03 420 Incompatible Software RAP WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury DANGER Couper l alimentation électrique de l...

Page 22: ...uerte Las piezas móviles pueden causar lesiones Chain 5 RAPs 05 300 DADH Open RAP WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury DANGER Couper l alimentation électrique de la machine GP 14 Déconnecter le cor don d alimen...

Page 23: ... lesiones 05 335 DADH Takeaway Sensor Failure RAP WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury DANGER Couper l alimentation électrique de la machine GP 14 Déconnecter le cor don d alimentation de la prise pendant les a...

Page 24: ...icity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury DANGER Couper l alimentation électrique de la machine GP 14 Déconnecter le cor don d alimentation de la prise pendant les activités de dépannage ne nécessitant pas d alimentation électrique L électricit...

Page 25: ...hen Teilen besteht Verletzungsgefahr AVISO Apague la máquina GP 14 Desconecte el cable de alimentación de la toma de corriente mientras efectúa tareas que no necesitan energía eléctrica La electricidad puede causar lesiones e incluso la muerte Las piezas móviles pueden causar lesiones 05K Document Size Sensor Failure RAP 45 75 ppm WARNING Switch off the electricity to the machine GP 14 Disconnect ...

Page 26: ...o è caldo VORSICHT Fixierbereich erst berühren wenn dieser abgekühlt ist AVISO No toque el fusor mientras está caliente 10 101B 10 102B 10 103B Lead Edge Late to Fuser Exit Switch RAP 65 75ppm WARNING Do not touch the fuser while it is hot DANGER Ne pas toucher au four pendant qu il est encore chaud AVVERTENZA Non toccare il fonditore quando è caldo VORSICHT Fixierbereich erst berühren wenn dieser...

Page 27: ...haud AVVERTENZA Non toccare il fonditore quando è caldo VORSICHT Fixierbereich erst berühren wenn dieser abgekühlt ist AVISO No toque el fusor mientras está caliente WARNING Take care when measuring AC mains line voltage Electricity can cause death or injury DANGER Prendre des précautions lors du relevé de la tension de la prise de courant alternatif L électricité peut entraîner des blessures grav...

Page 28: ...dora de baja capacidad Cuando no está acoplada a la máquina es inestable No le muestre al cliente como desa coplar el apilador grapadora de baja capacidad 11 043 110 11 350 110 Hole Punch Operation Failure RAP WARNING Take care not to topple the LCSS The LCSS is unstable when un docked from the machine Do not show the customer how to un dock the LCSS DANGER Attention à ne pas faire tomber la trieu...

Page 29: ...ando no está acoplada a la máquina es inestable No le muestre al cliente como desa coplar el apilador grapadora de baja capacidad 11 140 110 11 142 110 Sheet Late to Bin 1 RAP WARNING Take care not to topple the LCSS The LCSS is unstable when un docked from the machine Do not show the customer how to un dock the LCSS DANGER Attention à ne pas faire tomber la trieuse agrafeuse petite capacité Elle ...

Page 30: ...máquina es inestable No le muestre al cliente como desa coplar el apilador grapadora de baja capacidad 11C 110 2K LCSS Initialization Failure RAP WARNING Take care not to topple the LCSS The LCSS is unstable when un docked from the machine Do not show the customer how to un dock the LCSS DANGER Attention à ne pas faire tomber la trieuse agrafeuse petite capacité Elle n est pas stable lorsqu elle e...

Page 31: ... umstoßen Nach Trennung des Staplers vom Document Centre ist dieser sehr instabil AVISO Tenga cuidado de que no se caiga el apilador grapadora de baja capacidad Cuando no está acoplada a la máquina es inestable No le muestre al cliente como desa coplar el apilador grapadora de baja capacidad WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord Electricity can cause dea...

Page 32: ...show the customer how to un dock the LCSS DANGER Attention à ne pas faire tomber la trieuse agrafeuse petite capacité Elle n est pas stable lorsqu elle est détachée de la machine Ne pas montrer au client comment détacher la trieuse agrafeuse AVVERTENZA fare attenzione a non destabilizzare il modulo della pinzatrice impilatore da 2000 fogli Quando è sganciato dalla macchina il modulo è instabile no...

Page 33: ...épannage ne nécessitant pas d ali mentation électrique L électricité peut entraîner des blessures graves voire mortelles Les pièces mobiles peuvent également présenter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricità L elettricità può causare infortuni o morte e azionare parti della macchina che possono c...

Page 34: ...onare parti della macchina che possono causare lesioni personali VORSICHT Gerät ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verletzungs und Lebensgefahr Bei beweglichen Teilen besteht Verletzungsgefahr AVISO Apague la máquina GP 14 Desconecte el cable de alimentación de la toma de corriente mientras efectúa tare...

Page 35: ...y while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury DANGER Couper l alimentation électrique de la machine GP 14 Déconnecter le cor don d alimentation de la prise pendant les activités de dépannage ne nécessitant pas d alimentation électrique L électricité peut entraîner des blessures graves voire mor telles Les pièces mobiles pe...

Page 36: ...GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricità L elettricità può causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Gerät ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verletzungs und Lebensgefahr Bei bewegl...

Page 37: ...re mor telles Les pièces mobiles peuvent également présenter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricità L elettricità può causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Gerät ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erford...

Page 38: ...voire mor telles Les pièces mobiles peuvent également présenter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricità L elettricità può causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Gerät ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erf...

Page 39: ...voire mor telles Les pièces mobiles peuvent également présenter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricità L elettricità può causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Gerät ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erf...

Page 40: ...ves voire mor telles Les pièces mobiles peuvent également présenter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricità L elettricità può causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Gerät ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr...

Page 41: ...r des blessures graves voire mor telles Les pièces mobiles peuvent également présenter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricità L elettricità può causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Gerät ausschalten GP 14 Bei Wartungsarbeiten di...

Page 42: ...pas d alimentation électrique L électricité peut entraîner des blessures graves voire mor telles Les pièces mobiles peuvent également présenter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricità L elettricità può causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali...

Page 43: ... alimentation de la prise pendant les activités de dépannage ne nécessitant pas d alimentation électrique L électricité peut entraîner des blessures graves voire mor telles Les pièces mobiles peuvent également présenter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricità L elettricità può causare infortuni o...

Page 44: ...es activités de dépannage ne nécessitant pas d alimentation électrique L électricité peut entraîner des blessures graves voire mor telles Les pièces mobiles peuvent également présenter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricità L elettricità può causare infortuni o morte e azionare parti della macch...

Page 45: ...d alimentation électrique L électricité peut entraîner des blessures graves voire mor telles Les pièces mobiles peuvent également présenter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricità L elettricità può causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VOR...

Page 46: ...ctrique de la machine GP 14 Déconnecter le cor don d alimentation de la prise pendant les activités de dépannage ne nécessitant pas d alimentation électrique L électricité peut entraîner des blessures graves voire mor telles Les pièces mobiles peuvent également présenter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedo...

Page 47: ...mentation de la prise pendant les activités de dépannage ne nécessitant pas d alimentation électrique L électricité peut entraîner des blessures graves voire mor telles Les pièces mobiles peuvent également présenter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricità L elettricità può causare infortuni o mor...

Page 48: ...r anderer Leistung auf dem IOT PWB installieren Überhitzungs und Brandgefahr AVISO No instale un fusible de potencia o tipo distinto Un fusible de potencia o tipo distinto puede producir sobrecalentamiento y el riesgo de incendio Chain 16 RAPs 16A Network Controller RAP WARNING Do not remove the battery from the NC PWB Danger of explosion if the battery is installed incorrectly DANGER Ne pas retir...

Page 49: ...usschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verletzungs und Lebensgefahr Bei beweglichen Teilen besteht Verletzungsgefahr AVISO Apague la máquina GP 14 Desconecte el cable de alimentación de la toma de corriente mientras efectúa tareas que no necesitan energía eléctrica La electricidad puede causar lesiones e inc...

Page 50: ...graves voire mor telles Les pièces mobiles peuvent également présenter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricità L elettricità può causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Gerät ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzuf...

Page 51: ...iones de mantenimiento la radiación de láser invisible puede causar daños en los ojos si se mira directamente a ella 4 Repairs and Adjustments Chain 1 REPs REP 1 1 Power and Control Assembly WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts...

Page 52: ...th or injury Moving parts can cause injury DANGER Couper l alimentation électrique de la machine GP 14 Déconnecter le cor don d alimentation de la prise pendant les activités de dépannage ne nécessitant pas d alimentation électrique L électricité peut entraîner des blessures graves voire mor telles Les pièces mobiles peuvent également présenter un danger AVVERTENZA Spegnere la macchina GP 14 Scoll...

Page 53: ...ollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricità L elettricità può causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Gerät ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verletzungs und Lebensgefahr Bei beweglichen Te...

Page 54: ...ahr AVISO Apague la máquina GP 14 Desconecte el cable de alimentación de la toma de corriente mientras efectúa tareas que no necesitan energía eléctrica La electricidad puede causar lesiones e incluso la muerte Las piezas móviles pueden causar lesiones REP 2 2 User Interface Touch Screen WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply whil...

Page 55: ...sono causare lesioni personali VORSICHT Gerät ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verletzungs und Lebensgefahr Bei beweglichen Teilen besteht Verletzungsgefahr AVISO Apague la máquina GP 14 Desconecte el cable de alimentación de la toma de corriente mientras efectúa tareas que no necesitan energía eléctr...

Page 56: ... electricity Electricity can cause death or injury Moving parts can cause injury DANGER Couper l alimentation électrique de la machine GP 14 Déconnecter le cor don d alimentation de la prise pendant les activités de dépannage ne nécessitant pas d alimentation électrique L électricité peut entraîner des blessures graves voire mor telles Les pièces mobiles peuvent également présenter un danger AVVER...

Page 57: ... AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricità L elettricità può causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Gerät ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verlet...

Page 58: ... Déconnecter le cor don d alimentation de la prise pendant les activités de dépannage ne nécessitant pas d alimentation électrique L électricité peut entraîner des blessures graves voire mor telles Les pièces mobiles peuvent également présenter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricità L elettricit...

Page 59: ...a macchina che possono causare lesioni personali VORSICHT Gerät ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verletzungs und Lebensgefahr Bei beweglichen Teilen besteht Verletzungsgefahr AVISO Apague la máquina GP 14 Desconecte el cable de alimentación de la toma de corriente mientras efectúa tareas que no necesi...

Page 60: ...ENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricità L elettricità può causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Gerät ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verletzungs u...

Page 61: ... nécessitant pas d alimentation électrique L électricité peut entraîner des blessures graves voire mor telles Les pièces mobiles peuvent également présenter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricità L elettricità può causare infortuni o morte e azionare parti della macchina che possono causare lesi...

Page 62: ...d can cause injury when released DANGER Ne pas retirer le CAD alors qu il est en position basse Dans cette position les ressorts compensateurs sont compressés et peuvent entraîner des blessures s ils se relâchent AVVERTENZA non rimuovere l alimentatore automatico documenti quando è abbassato In questa posizione le molle del contrappeso sono compresse e possono causare lesioni al rilascio VORSICHT ...

Page 63: ...os que podrían producir lesiones REP 7 2 Tray 3 and Tray 4 Removal WARNING Take care during this procedure Sharp edges may be present that can cause injury DANGER Exécuter cette procédure avec précaution La présence de bords tranchants peut entraîner des blessures AVVERTENZA procedere con cautela durante questa procedura Possono essere pre senti oggetti con bordi taglienti pericolosi VORSICHT Bei ...

Page 64: ...an energía eléctrica La electricidad puede causar lesiones e incluso la muerte Las piezas móviles pueden causar lesiones WARNING Take care during this procedure Sharp edges may be present that can cause injury DANGER Exécuter cette procédure avec précaution La présence de bords tranchants peut entraîner des blessures AVVERTENZA procedere con cautela durante questa procedura Possono essere pre sent...

Page 65: ...reas que no necesitan energía eléctrica La electricidad puede causar lesiones e incluso la muerte Las piezas móviles pueden causar lesiones WARNING Take care during this procedure Sharp edges may be present that can cause injury DANGER Exécuter cette procédure avec précaution La présence de bords tranchants peut entraîner des blessures AVVERTENZA procedere con cautela durante questa procedura Poss...

Page 66: ...on électrique L électricité peut entraîner des blessures graves voire mor telles Les pièces mobiles peuvent également présenter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricità L elettricità può causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Gerät ...

Page 67: ...lla macchina che possono causare lesioni personali VORSICHT Gerät ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verletzungs und Lebensgefahr Bei beweglichen Teilen besteht Verletzungsgefahr AVISO Apague la máquina GP 14 Desconecte el cable de alimentación de la toma de corriente mientras efectúa tareas que no nece...

Page 68: ...ientras efectúa tareas que no necesitan energía eléctrica La electricidad puede causar lesiones e incluso la muerte Las piezas móviles pueden causar lesiones WARNING Take care during this procedure Sharp edges may be present that can cause injury DANGER Exécuter cette procédure avec précaution La présence de bords tranchants peut entraîner des blessures AVVERTENZA procedere con cautela durante que...

Page 69: ...n richiedono elettricità L elettricità può causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Gerät ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verletzungs und Lebensgefahr Bei beweglichen Teilen besteht Verletzungsgefahr AVISO Apague la máquina GP 14 Descone...

Page 70: ...SO Apague la máquina GP 14 Desconecte el cable de alimentación de la toma de corriente mientras efectúa tareas que no necesitan energía eléctrica La electricidad puede causar lesiones e incluso la muerte Las piezas móviles pueden causar lesiones WARNING Take care during this procedure Sharp edges may be present that can cause injury DANGER Exécuter cette procédure avec précaution La présence de bo...

Page 71: ...ectrique L électricité peut entraîner des blessures graves voire mor telles Les pièces mobiles peuvent également présenter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricità L elettricità può causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Gerät aussc...

Page 72: ...nare parti della macchina che possono causare lesioni personali VORSICHT Gerät ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verletzungs und Lebensgefahr Bei beweglichen Teilen besteht Verletzungsgefahr AVISO Apague la máquina GP 14 Desconecte el cable de alimentación de la toma de corriente mientras efectúa tarea...

Page 73: ...tan energía eléctrica La electricidad puede causar lesiones e incluso la muerte Las piezas móviles pueden causar lesiones WARNING Take care during this procedure Sharp edges may be present that can cause injury DANGER Exécuter cette procédure avec précaution La présence de bords tranchants peut entraîner des blessures AVVERTENZA procedere con cautela durante questa procedura Possono essere pre sen...

Page 74: ...al efectuar este procedimiento Puede haber bordes afilados que podrían producir lesiones REP 8 19 Bypass Tray Feed Head WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury DANGER Couper l alimentation électrique de la machine...

Page 75: ...nnage ne nécessitant pas d alimentation électrique L électricité peut entraîner des blessures graves voire mor telles Les pièces mobiles peuvent également présenter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricità L elettricità può causare infortuni o morte e azionare parti della macchina che possono caus...

Page 76: ...dono elettricità L elettricità può causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Gerät ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verletzungs und Lebensgefahr Bei beweglichen Teilen besteht Verletzungsgefahr AVISO Apague la máquina GP 14 Desconecte el c...

Page 77: ...e de alimentación de la toma de corriente mientras efectúa tareas que no necesitan energía eléctrica La electricidad puede causar lesiones e incluso la muerte Las piezas móviles pueden causar lesiones WARNING Take care during this procedure Sharp edges may be present that can cause injury DANGER Exécuter cette procédure avec précaution La présence de bords tranchants peut entraîner des blessures A...

Page 78: ... AVVERTENZA procedere con cautela durante questa procedura Possono essere pre senti oggetti con bordi taglienti pericolosi VORSICHT Bei diesem Vorgang vorsichtig vorgehen damit keine Verletzungen durch die scharfen Kanten entstehen AVISO Tenga cuidado al efectuar este procedimiento Puede haber bordes afilados que podrían producir lesiones REP 8 32 Duplex Sensor WARNING Switch off the electricity t...

Page 79: ...er cette procédure avec précaution La présence de bords tranchants peut entraîner des blessures AVVERTENZA procedere con cautela durante questa procedura Possono essere pre senti oggetti con bordi taglienti pericolosi VORSICHT Bei diesem Vorgang vorsichtig vorgehen damit keine Verletzungen durch die scharfen Kanten entstehen AVISO Tenga cuidado al efectuar este procedimiento Puede haber bordes afi...

Page 80: ... the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury DANGER Couper l alimentation électrique de la machine GP 14 Déconnecter le cor don d alimentation de la prise pendant les activités de dépannage ne nécessitant pas d alimentation électrique L...

Page 81: ... électricité peut entraîner des blessures graves voire mor telles Les pièces mobiles peuvent également présenter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricità L elettricità può causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Gerät ausschalten GP ...

Page 82: ...rsonali VORSICHT Gerät ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verletzungs und Lebensgefahr Bei beweglichen Teilen besteht Verletzungsgefahr AVISO Apague la máquina GP 14 Desconecte el cable de alimentación de la toma de corriente mientras efectúa tareas que no necesitan energía eléctrica La electricidad pue...

Page 83: ...ent également présenter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricità L elettricità può causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Gerät ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mi...

Page 84: ...P 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verletzungs und Lebensgefahr Bei beweglichen Teilen besteht Verletzungsgefahr AVISO Apague la máquina GP 14 Desconecte el cable de alimentación de la toma de corriente mientras efectúa tareas que no necesitan energía eléctrica La electricidad puede causar lesiones e incluso la muer...

Page 85: ...the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury DANGER Couper l alimentation électrique de la machine GP 14 Déconnecter le cor don d alimentation de la prise pendant les activités de dépannage ne nécessitant pas d alimentation électrique L électricité peut en...

Page 86: ...électricité peut entraîner des blessures graves voire mor telles Les pièces mobiles peuvent également présenter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricità L elettricità può causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Gerät ausschalten GP 1...

Page 87: ...death or injury Moving parts can cause injury DANGER Couper l alimentation électrique de la machine GP 14 Déconnecter le cor don d alimentation de la prise pendant les activités de dépannage ne nécessitant pas d alimentation électrique L électricité peut entraîner des blessures graves voire mor telles Les pièces mobiles peuvent également présenter un danger AVVERTENZA Spegnere la macchina GP 14 Sc...

Page 88: ... macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricità L elettricità può causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Gerät ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verletzungs und Lebensgefahr ...

Page 89: ...rventi che non richiedono elettricità L elettricità può causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Gerät ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verletzungs und Lebensgefahr Bei beweglichen Teilen besteht Verletzungsgefahr AVISO Apague la máquina ...

Page 90: ...rletzungsgefahr AVISO Apague la máquina GP 14 Desconecte el cable de alimentación de la toma de corriente mientras efectúa tareas que no necesitan energía eléctrica La electricidad puede causar lesiones e incluso la muerte Las piezas móviles pueden causar lesiones WARNING Take care during this procedure Sharp edges may be present that can cause injury DANGER Exécuter cette procédure avec précautio...

Page 91: ...res AVVERTENZA procedere con cautela durante questa procedura Possono essere pre senti oggetti con bordi taglienti pericolosi VORSICHT Bei diesem Vorgang vorsichtig vorgehen damit keine Verletzungen durch die scharfen Kanten entstehen AVISO Tenga cuidado al efectuar este procedimiento Puede haber bordes afilados que podrían producir lesiones REP 11 4 110 Paper Output Drive Belt and Paper Transport...

Page 92: ...hat do not need electricity Electricity can cause death or injury Moving parts can cause injury DANGER Couper l alimentation électrique de la machine GP 14 Déconnecter le cor don d alimentation de la prise pendant les activités de dépannage ne nécessitant pas d alimentation électrique L électricité peut entraîner des blessures graves voire mor telles Les pièces mobiles peuvent également présenter ...

Page 93: ...te questa procedura Possono essere pre senti oggetti con bordi taglienti pericolosi VORSICHT Bei diesem Vorgang vorsichtig vorgehen damit keine Verletzungen durch die scharfen Kanten entstehen AVISO Tenga cuidado al efectuar este procedimiento Puede haber bordes afilados que podrían producir lesiones REP 11 10 110 Ejector Assembly Sensors WARNING Switch off the electricity to the machine GP 14 Dis...

Page 94: ...áquina GP 14 Desconecte el cable de alimentación de la toma de corriente mientras efectúa tareas que no necesitan energía eléctrica La electricidad puede causar lesiones e incluso la muerte Las piezas móviles pueden causar lesiones WARNING Take care during this procedure Sharp edges may be present that can cause injury DANGER Exécuter cette procédure avec précaution La présence de bords tranchants...

Page 95: ...co dalla presa durante gli interventi che non richiedono elettricità L elettricità può causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Gerät ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verletzungs und Lebensgefahr Bei beweglichen Teilen besteht Verletzungs...

Page 96: ...zungs und Lebensgefahr Bei beweglichen Teilen besteht Verletzungsgefahr AVISO Apague la máquina GP 14 Desconecte el cable de alimentación de la toma de corriente mientras efectúa tareas que no necesitan energía eléctrica La electricidad puede causar lesiones e incluso la muerte Las piezas móviles pueden causar lesiones WARNING Take care during this procedure Sharp edges may be present that can cau...

Page 97: ... non richiedono elettricità L elettricità può causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Gerät ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verletzungs und Lebensgefahr Bei beweglichen Teilen besteht Verletzungsgefahr AVISO Apague la máquina GP 14 Desc...

Page 98: ... Apague la máquina GP 14 Desconecte el cable de alimentación de la toma de corriente mientras efectúa tareas que no necesitan energía eléctrica La electricidad puede causar lesiones e incluso la muerte Las piezas móviles pueden causar lesiones WARNING Take care during this procedure Sharp edges may be present that can cause injury DANGER Exécuter cette procédure avec précaution La présence de bord...

Page 99: ...se injury DANGER Exécuter cette procédure avec précaution La présence de bords tranchants peut entraîner des blessures AVVERTENZA procedere con cautela durante questa procedura Possono essere pre senti oggetti con bordi taglienti pericolosi VORSICHT Bei diesem Vorgang vorsichtig vorgehen damit keine Verletzungen durch die scharfen Kanten entstehen AVISO Tenga cuidado al efectuar este procedimiento...

Page 100: ...ca La electricidad puede causar lesiones e incluso la muerte Las piezas móviles pueden causar lesiones WARNING Take care during this procedure Sharp edges may be present that can cause injury DANGER Exécuter cette procédure avec précaution La présence de bords tranchants peut entraîner des blessures AVVERTENZA procedere con cautela durante questa procedura Possono essere pre senti oggetti con bord...

Page 101: ...rante questa procedura Possono essere pre senti oggetti con bordi taglienti pericolosi VORSICHT Bei diesem Vorgang vorsichtig vorgehen damit keine Verletzungen durch die scharfen Kanten entstehen AVISO Tenga cuidado al efectuar este procedimiento Puede haber bordes afilados que podrían producir lesiones WARNING Use safe handling procedures when removing the module GP 16 The module is heavy DANGER ...

Page 102: ...esteht Verletzungs und Lebensgefahr Bei beweglichen Teilen besteht Verletzungsgefahr AVISO Apague la máquina GP 14 Desconecte el cable de alimentación de la toma de corriente mientras efectúa tareas que no necesitan energía eléctrica La electricidad puede causar lesiones e incluso la muerte Las piezas móviles pueden causar lesiones REP 11 6 130 Compiler Carriage Elevator Motor Bracket and Bearing ...

Page 103: ...th or injury Moving parts can cause injury DANGER Couper l alimentation électrique de la machine GP 14 Déconnecter le cor don d alimentation de la prise pendant les activités de dépannage ne nécessitant pas d alimentation électrique L électricité peut entraîner des blessures graves voire mor telles Les pièces mobiles peuvent également présenter un danger AVVERTENZA Spegnere la macchina GP 14 Scoll...

Page 104: ...y to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury DANGER Couper l alimentation électrique de la machine GP 14 Déconnecter le cor don d alimentation de la prise pendant les activités de dépannage ne nécessitant pas d alimentation électrique L électricité pe...

Page 105: ...de la prise pendant les activités de dépannage ne nécessitant pas d alimentation électrique L électricité peut entraîner des blessures graves voire mor telles Les pièces mobiles peuvent également présenter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricità L elettricità può causare infortuni o morte e azion...

Page 106: ...gli interventi che non richiedono elettricità L elettricità può causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Gerät ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verletzungs und Lebensgefahr Bei beweglichen Teilen besteht Verletzungsgefahr AVISO Apague la ...

Page 107: ...te el cable de alimentación de la toma de corriente mientras efectúa tareas que no necesitan energía eléctrica La electricidad puede causar lesiones e incluso la muerte Las piezas móviles pueden causar lesiones REP 11 23 130 Compiler Sensor WARNING Take care during this procedure Sharp edges may be present that can cause injury DANGER Exécuter cette procédure avec précaution La présence de bords t...

Page 108: ...di taglienti pericolosi VORSICHT Bei diesem Vorgang vorsichtig vorgehen damit keine Verletzungen durch die scharfen Kanten entstehen AVISO Tenga cuidado al efectuar este procedimiento Puede haber bordes afilados que podrían producir lesiones WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity...

Page 109: ... l alimentation électrique de la machine GP 14 Déconnecter le cor don d alimentation de la prise pendant les activités de dépannage ne nécessitant pas d alimentation électrique L électricité peut entraîner des blessures graves voire mor telles Les pièces mobiles peuvent également présenter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interven...

Page 110: ...vo elettrico dalla presa durante gli interventi che non richiedono elettricità L elettricità può causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Gerät ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verletzungs und Lebensgefahr Bei beweglichen Teilen besteht V...

Page 111: ...e la máquina GP 14 Desconecte el cable de alimentación de la toma de corriente mientras efectúa tareas que no necesitan energía eléctrica La electricidad puede causar lesiones e incluso la muerte Las piezas móviles pueden causar lesiones REP 11 36 130 Bin 1 or Bin 2 Elevator Motor and Bearing WARNING Take care during this procedure Sharp edges may be present that can cause injury DANGER Exécuter c...

Page 112: ...urante questa procedura Possono essere pre senti oggetti con bordi taglienti pericolosi VORSICHT Bei diesem Vorgang vorsichtig vorgehen damit keine Verletzungen durch die scharfen Kanten entstehen AVISO Tenga cuidado al efectuar este procedimiento Puede haber bordes afilados que podrían producir lesiones WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus...

Page 113: ...edono elettricità L elettricità può causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Gerät ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verletzungs und Lebensgefahr Bei beweglichen Teilen besteht Verletzungsgefahr AVISO Apague la máquina GP 14 Desconecte el ...

Page 114: ... bordes afilados que podrían producir lesiones WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury DANGER Couper l alimentation électrique de la machine GP 14 Déconnecter le cor don d alimentation de la prise pendant les acti...

Page 115: ...i Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verletzungs und Lebensgefahr Bei beweglichen Teilen besteht Verletzungsgefahr AVISO Apague la máquina GP 14 Desconecte el cable de alimentación de la toma de corriente mientras efectúa tareas que no necesitan energía eléctrica La electricidad puede causar lesiones e incluso la muerte Las ...

Page 116: ...ante gli interventi che non richiedono elettricità L elettricità può causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Gerät ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verletzungs und Lebensgefahr Bei beweglichen Teilen besteht Verletzungsgefahr AVISO Apagu...

Page 117: ... Teilen besteht Verletzungsgefahr AVISO Apague la máquina GP 14 Desconecte el cable de alimentación de la toma de corriente mientras efectúa tareas que no necesitan energía eléctrica La electricidad puede causar lesiones e incluso la muerte Las piezas móviles pueden causar lesiones REP 11 14 170 BM Lower Diverter Solenoid WARNING Take care during this procedure Sharp edges may be present that can ...

Page 118: ... bords tranchants peut entraîner des blessures AVVERTENZA procedere con cautela durante questa procedura Possono essere pre senti oggetti con bordi taglienti pericolosi VORSICHT Bei diesem Vorgang vorsichtig vorgehen damit keine Verletzungen durch die scharfen Kanten entstehen AVISO Tenga cuidado al efectuar este procedimiento Puede haber bordes afilados que podrían producir lesiones WARNING Switc...

Page 119: ...achine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury DANGER Couper l alimentation électrique de la machine GP 14 Déconnecter le cor don d alimentation de la prise pendant les activités de dépannage ne nécessitant pas d alimentation électrique L électricité peut entraîn...

Page 120: ...n cause injury DANGER Couper l alimentation électrique de la machine GP 14 Déconnecter le cor don d alimentation de la prise pendant les activités de dépannage ne nécessitant pas d alimentation électrique L électricité peut entraîner des blessures graves voire mor telles Les pièces mobiles peuvent également présenter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dall...

Page 121: ...ités de dépannage ne nécessitant pas d alimentation électrique L électricité peut entraîner des blessures graves voire mor telles Les pièces mobiles peuvent également présenter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricità L elettricità può causare infortuni o morte e azionare parti della macchina che ...

Page 122: ...e e azionare parti della macchina che possono causare lesioni personali VORSICHT Gerät ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verletzungs und Lebensgefahr Bei beweglichen Teilen besteht Verletzungsgefahr AVISO Apague la máquina GP 14 Desconecte el cable de alimentación de la toma de corriente mientras efect...

Page 123: ...ectúa tareas que no necesitan energía eléctrica La electricidad puede causar lesiones e incluso la muerte Las piezas móviles pueden causar lesiones REP 11 33 170 CC Top Baffle Assembly WARNING Take care during this procedure Sharp edges may be present that can cause injury DANGER Exécuter cette procédure avec précaution La présence de bords tranchants peut entraîner des blessures AVVERTENZA proced...

Page 124: ... Verletzungen durch die scharfen Kanten entstehen AVISO Tenga cuidado al efectuar este procedimiento Puede haber bordes afilados que podrían producir lesiones WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury DANGER Couper ...

Page 125: ...chine GP 14 Déconnecter le cor don d alimentation de la prise pendant les activités de dépannage ne nécessitant pas d alimentation électrique L électricité peut entraîner des blessures graves voire mor telles Les pièces mobiles peuvent également présenter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricità L...

Page 126: ...ettrico dalla presa durante gli interventi che non richiedono elettricità L elettricità può causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Gerät ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verletzungs und Lebensgefahr Bei beweglichen Teilen besteht Verlet...

Page 127: ...en besteht Verletzungsgefahr AVISO Apague la máquina GP 14 Desconecte el cable de alimentación de la toma de corriente mientras efectúa tareas que no necesitan energía eléctrica La electricidad puede causar lesiones e incluso la muerte Las piezas móviles pueden causar lesiones REP 11 46 170 Bin 1 Offset Motor and Offset Sensor WARNING Take care during this procedure Sharp edges may be present that...

Page 128: ...La présence de bords tranchants peut entraîner des blessures AVVERTENZA procedere con cautela durante questa procedura Possono essere pre senti oggetti con bordi taglienti pericolosi VORSICHT Bei diesem Vorgang vorsichtig vorgehen damit keine Verletzungen durch die scharfen Kanten entstehen AVISO Tenga cuidado al efectuar este procedimiento Puede haber bordes afilados que podrían producir lesiones...

Page 129: ... to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury DANGER Couper l alimentation électrique de la machine GP 14 Déconnecter le cor don d alimentation de la prise pendant les activités de dépannage ne nécessitant pas d alimentation électrique L électricité peu...

Page 130: ...vités de dépannage ne nécessitant pas d alimentation électrique L électricité peut entraîner des blessures graves voire mor telles Les pièces mobiles peuvent également présenter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricità L elettricità può causare infortuni o morte e azionare parti della macchina che...

Page 131: ...usare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Gerät ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verletzungs und Lebensgefahr Bei beweglichen Teilen besteht Verletzungsgefahr AVISO Apague la máquina GP 14 Desconecte el cable de alimentación de la toma de co...

Page 132: ...îner des blessures graves voire mor telles Les pièces mobiles peuvent également présenter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricità L elettricità può causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Gerät ausschalten GP 14 Bei Wartungsarbeiten...

Page 133: ...nnecter le cor don d alimentation de la prise pendant les activités de dépannage ne nécessitant pas d alimentation électrique L électricité peut entraîner des blessures graves voire mor telles Les pièces mobiles peuvent également présenter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricità L elettricità può...

Page 134: ...supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury DANGER Couper l alimentation électrique de la machine GP 14 Déconnecter le cor don d alimentation de la prise pendant les activités de dépannage ne nécessitant pas d alimentation électrique L électricité peut entraîner des blessures graves voire mor telles Les pièces mobil...

Page 135: ...ssures graves voire mor telles Les pièces mobiles peuvent également présenter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricità L elettricità può causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Gerät ausschalten GP 14 Bei Wartungsarbeiten die keine S...

Page 136: ...zstecker ziehen Bei Kontakt mit der Netzspannung besteht Verletzungs und Lebensgefahr Bei beweglichen Teilen besteht Verletzungsgefahr AVISO Apague la máquina GP 14 Desconecte el cable de alimentación de la toma de corriente mientras efectúa tareas que no necesitan energía eléctrica La electricidad puede causar lesiones e incluso la muerte Las piezas móviles pueden causar lesiones REP 11 12 171 St...

Page 137: ... may be present that can cause injury DANGER Exécuter cette procédure avec précaution La présence de bords tranchants peut entraîner des blessures AVVERTENZA procedere con cautela durante questa procedura Possono essere pre senti oggetti con bordi taglienti pericolosi VORSICHT Bei diesem Vorgang vorsichtig vorgehen damit keine Verletzungen durch die scharfen Kanten entstehen AVISO Tenga cuidado al...

Page 138: ...ch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury DANGER Couper l alimentation électrique de la machine GP 14 Déconnecter le cor don d alimentation de la prise pendant les activités de dépannage ne nécessitant pas d alimentation élect...

Page 139: ...der Netzspannung besteht Verletzungs und Lebensgefahr Bei beweglichen Teilen besteht Verletzungsgefahr AVISO Apague la máquina GP 14 Desconecte el cable de alimentación de la toma de corriente mientras efectúa tareas que no necesitan energía eléctrica La electricidad puede causar lesiones e incluso la muerte Las piezas móviles pueden causar lesiones WARNING Take care during this procedure Sharp ed...

Page 140: ...sare lesioni personali VORSICHT Gerät ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verletzungs und Lebensgefahr Bei beweglichen Teilen besteht Verletzungsgefahr AVISO Apague la máquina GP 14 Desconecte el cable de alimentación de la toma de corriente mientras efectúa tareas que no necesitan energía eléctrica La e...

Page 141: ...s móviles pueden causar lesiones REP 11 28 171 BM Stapler Bracket Assembly WARNING Take care during this procedure Sharp edges may be present that can cause injury DANGER Exécuter cette procédure avec précaution La présence de bords tranchants peut entraîner des blessures AVVERTENZA procedere con cautela durante questa procedura Possono essere pre senti oggetti con bordi taglienti pericolosi VORSI...

Page 142: ...ctuar este procedimiento Puede haber bordes afilados que podrían producir lesiones WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury DANGER Couper l alimentation électrique de la machine GP 14 Déconnecter le cor don d alim...

Page 143: ...t les activités de dépannage ne nécessitant pas d alimentation électrique L électricité peut entraîner des blessures graves voire mor telles Les pièces mobiles peuvent également présenter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricità L elettricità può causare infortuni o morte e azionare parti della ma...

Page 144: ...tà può causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Gerät ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verletzungs und Lebensgefahr Bei beweglichen Teilen besteht Verletzungsgefahr AVISO Apague la máquina GP 14 Desconecte el cable de alimentación de la t...

Page 145: ...cesitan energía eléctrica La electricidad puede causar lesiones e incluso la muerte Las piezas móviles pueden causar lesiones REP 11 41 171 HVF PPI Guide Roll WARNING Take care during this procedure Sharp edges may be present that can cause injury DANGER Exécuter cette procédure avec précaution La présence de bords tranchants peut entraîner des blessures AVVERTENZA procedere con cautela durante qu...

Page 146: ...ne Verletzungen durch die scharfen Kanten entstehen AVISO Tenga cuidado al efectuar este procedimiento Puede haber bordes afilados que podrían producir lesiones WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury DANGER Coup...

Page 147: ... GP 14 Déconnecter le cor don d alimentation de la prise pendant les activités de dépannage ne nécessitant pas d alimentation électrique L électricité peut entraîner des blessures graves voire mor telles Les pièces mobiles peuvent également présenter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricità L elet...

Page 148: ... gli interventi che non richiedono elettricità L elettricità può causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Gerät ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verletzungs und Lebensgefahr Bei beweglichen Teilen besteht Verletzungsgefahr AVISO Apague la...

Page 149: ...cte el cable de alimentación de la toma de corriente mientras efectúa tareas que no necesitan energía eléctrica La electricidad puede causar lesiones e incluso la muerte Las piezas móviles pueden causar lesiones REP 11 54 171 Pusher Upper and Lower Sensors WARNING Take care during this procedure Sharp edges may be present that can cause injury DANGER Exécuter cette procédure avec précaution La pré...

Page 150: ...glienti pericolosi VORSICHT Bei diesem Vorgang vorsichtig vorgehen damit keine Verletzungen durch die scharfen Kanten entstehen AVISO Tenga cuidado al efectuar este procedimiento Puede haber bordes afilados que podrían producir lesiones WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Elec...

Page 151: ...s that do not need electricity Electricity can cause death or injury Moving parts can cause injury DANGER Couper l alimentation électrique de la machine GP 14 Déconnecter le cor don d alimentation de la prise pendant les activités de dépannage ne nécessitant pas d alimentation électrique L électricité peut entraîner des blessures graves voire mor telles Les pièces mobiles peuvent également présent...

Page 152: ... el cable de alimentación de la toma de corriente mientras efectúa tareas que no necesitan energía eléctrica La electricidad puede causar lesiones e incluso la muerte Las piezas móviles pueden causar lesiones WARNING Take care during this procedure Sharp edges may be present that can cause injury DANGER Exécuter cette procédure avec précaution La présence de bords tranchants peut entraîner des ble...

Page 153: ...possono causare lesioni personali VORSICHT Gerät ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verletzungs und Lebensgefahr Bei beweglichen Teilen besteht Verletzungsgefahr AVISO Apague la máquina GP 14 Desconecte el cable de alimentación de la toma de corriente mientras efectúa tareas que no necesitan energía elé...

Page 154: ...s móviles pueden causar lesiones REP 11 69 171 Crease Roll Drive Assembly WARNING Take care during this procedure Sharp edges may be present that can cause injury DANGER Exécuter cette procédure avec précaution La présence de bords tranchants peut entraîner des blessures AVVERTENZA procedere con cautela durante questa procedura Possono essere pre senti oggetti con bordi taglienti pericolosi VORSIC...

Page 155: ...ento Puede haber bordes afilados que podrían producir lesiones WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury DANGER Couper l alimentation électrique de la machine GP 14 Déconnecter le cor don d alimentation de la prise ...

Page 156: ...on de la prise pendant les activités de dépannage ne nécessitant pas d alimentation électrique L électricité peut entraîner des blessures graves voire mor telles Les pièces mobiles peuvent également présenter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricità L elettricità può causare infortuni o morte e az...

Page 157: ...o elettrico dalla presa durante gli interventi che non richiedono elettricità L elettricità può causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Gerät ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verletzungs und Lebensgefahr Bei beweglichen Teilen besteht Ve...

Page 158: ... Desconecte el cable de alimentación de la toma de corriente mientras efectúa tareas que no necesitan energía eléctrica La electricidad puede causar lesiones e incluso la muerte Las piezas móviles pueden causar lesiones REP 11 82 171 PPI Undocking WARNING Take care during this procedure Sharp edges may be present that can cause injury DANGER Exécuter cette procédure avec précaution La présence de ...

Page 159: ...aglienti pericolosi VORSICHT Bei diesem Vorgang vorsichtig vorgehen damit keine Verletzungen durch die scharfen Kanten entstehen AVISO Tenga cuidado al efectuar este procedimiento Puede haber bordes afilados que podrían producir lesiones WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Ele...

Page 160: ...jury DANGER Couper l alimentation électrique de la machine GP 14 Déconnecter le cor don d alimentation de la prise pendant les activités de dépannage ne nécessitant pas d alimentation électrique L électricité peut entraîner des blessures graves voire mor telles Les pièces mobiles peuvent également présenter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa du...

Page 161: ...ttrico dalla presa durante gli interventi che non richiedono elettricità L elettricità può causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Gerät ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verletzungs und Lebensgefahr Bei beweglichen Teilen besteht Verletz...

Page 162: ...teht Verletzungsgefahr AVISO Apague la máquina GP 14 Desconecte el cable de alimentación de la toma de corriente mientras efectúa tareas que no necesitan energía eléctrica La electricidad puede causar lesiones e incluso la muerte Las piezas móviles pueden causar lesiones REP 11 95 171 PPI Pickup and Reverse Roller Assemblies WARNING Take care during this procedure Sharp edges may be present that c...

Page 163: ...Sharp edges may be present that can cause injury DANGER Exécuter cette procédure avec précaution La présence de bords tranchants peut entraîner des blessures AVVERTENZA procedere con cautela durante questa procedura Possono essere pre senti oggetti con bordi taglienti pericolosi VORSICHT Bei diesem Vorgang vorsichtig vorgehen damit keine Verletzungen durch die scharfen Kanten entstehen AVISO Tenga...

Page 164: ...il cavo elettrico L elettricità può causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Gerät ausschalten GP 14 Netzstecker ziehen Bei Kontakt mit der Netzspan nung besteht Verletzungs und Lebensgefahr Bei beweglichen Teilen besteht Verlet zungsgefahr AVISO Apague la máquina GP 14 Desconecte el cable de alimentación La electricidad puede causar ...

Page 165: ...ine GP 14 Déconnecter le cor don d alimentation L électricité peut entraîner des blessures graves voire mortelles Les pièces mobiles peuvent également présenter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico L elettricità può causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Gerät ausschalten GP 14 Netzstecker zie...

Page 166: ... précaution La présence de bords tranchants peut entraîner des blessures AVVERTENZA procedere con cautela durante questa procedura Possono essere pre senti oggetti con bordi taglienti pericolosi VORSICHT Bei diesem Vorgang vorsichtig vorgehen damit keine Verletzungen durch die scharfen Kanten entstehen AVISO Tenga cuidado al efectuar este procedimiento Puede haber bordes afilados que podrían produ...

Page 167: ...orte e azionare parti della macchina che possono causare lesioni personali VORSICHT Gerät ausschalten GP 14 Netzstecker ziehen Bei Kontakt mit der Netzspan nung besteht Verletzungs und Lebensgefahr Bei beweglichen Teilen besteht Verlet zungsgefahr AVISO Apague la máquina GP 14 Desconecte el cable de alimentación La electricidad puede causar lesiones e incluso la muerte Las piezas móviles pueden ca...

Page 168: ...ricité peut entraîner des blessures graves voire mor telles Les pièces mobiles peuvent également présenter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricità L elettricità può causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Gerät ausschalten GP 14 Bei...

Page 169: ...ie keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verletzungs und Lebensgefahr Bei beweglichen Teilen besteht Verletzungsgefahr AVISO Apague la máquina GP 14 Desconecte el cable de alimentación de la toma de corriente mientras efectúa tareas que no necesitan energía eléctrica La electricidad puede causar lesiones e incluso la muerte Las piezas móviles puede...

Page 170: ...75 ppm WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury DANGER Couper l alimentation électrique de la machine GP 14 Déconnecter le cor don d alimentation de la prise pendant les activités de dépannage ne nécessitant pas d ...

Page 171: ... L électricité peut entraîner des blessures graves voire mor telles Les pièces mobiles peuvent également présenter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricità L elettricità può causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Gerät ausschalten G...

Page 172: ...usschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verletzungs und Lebensgefahr Bei beweglichen Teilen besteht Verletzungsgefahr AVISO Apague la máquina GP 14 Desconecte el cable de alimentación de la toma de corriente mientras efectúa tareas que no necesitan energía eléctrica La electricidad puede causar lesiones e inc...

Page 173: ...Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richiedono elettricità L elettricità può causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali VORSICHT Gerät ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verletzungs und Le...

Page 174: ... cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury DANGER Couper l alimentation électrique de la machine GP 14 Déconnecter le cor don d alimentation de la prise pendant les activités de dépannage ne nécessitant pas d alimentation électrique L électricité peut entraîner des blessures graves voire mor...

Page 175: ...électrique de la machine GP 14 Déconnecter le cor don d alimentation de la prise pendant les activités de dépannage ne nécessitant pas d alimentation électrique L électricité peut entraîner des blessures graves voire mor telles Les pièces mobiles peuvent également présenter un danger AVVERTENZA Spegnere la macchina GP 14 Scollegare il cavo elettrico dalla presa durante gli interventi che non richi...

Page 176: ...a muerte Las piezas móviles pueden causar lesiones WARNING Take care during this procedure Sharp edges may be present that can cause injury DANGER Exécuter cette procédure avec précaution La présence de bords tranchants peut entraîner des blessures AVVERTENZA procedere con cautela durante questa procedura Possono essere pre senti oggetti con bordi taglienti pericolosi VORSICHT Bei diesem Vorgang v...

Page 177: ...VISO Tenga cuidado al efectuar este procedimiento Puede haber bordes afilados que podrían producir lesiones Chain 14A ADJs ADJ 14 1A Optics Cleaning Procedure 32 55 ppm WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury DANG...

Page 178: ...g agents PL 26 10 Item 10 DANGER Porter des gants de protection lors de l utilisation de solvants et de produits de nettoyage PL 26 10 Item 10 AVVERTENZA utilizzare guanti protettivi durante l impiego di solventi e soluzioni per pulizia PL 26 10 Item 10 VORSICHT Beim Einsatz von Lösungs und Reinigungsmitteln Handschuhe tragen PL 26 10 Item 10 AVISO Póngase guantes de protección cuando utilice diso...

Page 179: ...i VORSICHT Gerät ausschalten GP 14 Bei Wartungsarbeiten die keine Stromzufuhr erfordern Netzstecker ziehen Bei Kontakt mit der Netzspannung besteht Verletzungs und Lebensgefahr Bei beweglichen Teilen besteht Verletzungsgefahr AVISO Apague la máquina GP 14 Desconecte el cable de alimentación de la toma de corriente mientras efectúa tareas que no necesitan energía eléctrica La electricidad puede cau...

Page 180: ...n hallway and exit routes DANGER États Unis et Canada Si cette machine est installée dans un couloir ou une voie de sortie 1 12 m 44 pouces d espace supplémentaire à l espace normal doit être disponible devant la machine conformément aux normes de sécurité d incendie AVVERTENZA N A VORSICHT N A AVISO Estados Unidos y Canadá No instale esta máquina en un corredor o ruta de sal ida que no tenga 1 12...

Page 181: ...ervice Call Procedures 1 Service Call Procedures SCP 1 Initial Actions 1 3 SCP 2 First Call Actions 1 4 SCP 3 Normal Call Actions 1 4 SCP 4 Fault Analysis 1 5 SCP 5 Subsystem Maintenance 1 8 SCP 6 Final Actions 1 9 SCP 7 Machine Features 1 10 ...

Page 182: ...August 2007 1 2 WorkCentre 5687 Family Service Call Procedures ...

Page 183: ...r lead is connected to the wall outlet and to the machine b The documents are not loaded in the DADH or on the document glass c The paper is loaded correctly d All paper trays are closed e All covers are closed or installed f If a telephone line cable is installed make sure that the cable is connected between the line socket and the wall jack g If a telephone line cable is installed make sure that...

Page 184: ... customer information in the service logbook 10 If the machine has a Tray 5 installed check the top edge registration ADJ 7 4 SCP 3 Normal Call Actions Use the Normal Call Actions to find the reason for the service call Initial Actions Switch off the machine then switch on the machine GP 14 If the machine cannot be switched off go to 03 374 Power Off Failure RAP Procedure NOTE If an error message ...

Page 185: ...ated but there is no information go to the 02 309 UI Control Panel Button or Touch Screen RAP Messages Fault Codes and Status Codes If the machine has the problems that follow go to the 19 401 19 402 19 403 Out of Memory Resources RAP A message that there is not enough memory to complete the job The machine does not print a complex job The customer reports that the print speed is slow If a status ...

Page 186: ...f the machine has a fault in the HCSS BM but with no fault code perform the procedures that follow as appropriate OF12 Output Device Undocked RAP 11A 170 Offline Stapling RAP 11B 170 HCSS BM Initialization Failure RAP 11C 170 HCSS BM Power Distribution RAP 11D 170 HCSS BM to Machine Communication Interface RAP 11E 170 HCSS BM Bin 2 Failure RAP 11F 170 Booklet Quality RAP 11G 170 Copy Damage in the...

Page 187: ...Go to the OF13 Convenience Stapler RAP If the customer has lost the System Administration password Go to dC001 Reset Auditron Master PIN NOTE The System Administration password and the Auditron password are the same item Image quality fault Go to the IQ1 Image Quality Entry RAP Machine noise Go to the OF1 Audible Noise RAP Machine odour Go to the OF6 Ozone and Air Systems RAP If the UI displays sy...

Page 188: ...cartridge 5k staples PL 26 10 Item 11 HVF staple cartridge 5k staples PL 26 10 HCSS BM staple cartridge 5k staples PL 26 10 Item 11 BM staple cartridge 2k staples PL 26 10 Item 24 Developer assembly 32 38 ppm 45 55 ppm 65 87 ppm 1000k prints 2500k prints 5000k prints PL 9 17 Item 2 PL 9 17 Item 2 PL 9 15 Item 2 Table 2 High frequency service items Item Component Description The recommended life fo...

Page 189: ... all modes Make the copies and prints from all trays use the DADH and the document glass 6 Make copies and or prints from all trays and check the registration and copy quality To reset the registration go to dC604 Registration Setup and for copy quality defects go to IQ1 Image Quality Entry RAP 7 Make a proof copy or print of a customer document 8 If some of the customers selections were changed r...

Page 190: ... Server Fax kit 2 hole punch kit 3 hole punch kit 4 hole punch kit Swedish 4 hole punch kit USB print kit Internet Fax kit Embedded Fax kit Network accounting kit Scan to file and scan to E mail Scan to E mail colour scanning enablement kit Scan to PC desktop SE standard Scan to PC desktop SE professional Centreware kits FreeFlow SMART send 2 0 FreeFlow SMART send 2 0 Professional Nationalization ...

Page 191: ...orkCentre 5687 Family SCP 7 Service Call Procedures Figure 1 WC5632 with stand document cover and OCT Figure 2 WC5645 with DADH NC and OCT Figure 3 WC5645 with DADH NC and 1K LCSS Figure 4 WC5655 with DADH NC and 2K LCSS ...

Page 192: ...rkCentre 5687 Family SCP 7 Service Call Procedures Figure 5 WC5645 with DADH NC and HCSS BM Figure 6 WC5665 WC5675 with HCF DADH NC and 3K HCSS Figure 7 WC5675 with DADH NC and HVF Figure 8 WC5687 with DADH NC and HVF BM ...

Page 193: ...Device PWB Fault RAP 2 97 03 415 Tray 5 Module Not Detected Confirmed RAP 2 99 03 417 Incompatible Fax Software RAP 2 101 03 419 03 420 Incompatible Software RAP 2 101 03 423 424 433 434 821 822 831 832 Print Command Late RAP 2 102 03 480 IOT 24V Supply Failure RAP 2 102 03 700 03 780 03 785 03 790 Power On Power Off Event Fault RAP 2 103 03 720 ODIO Timeout Error RAP 2 103 03 770 IOT PWB Software...

Page 194: ...AP 2 251 09C Photoreceptor Fan RAP 2 252 Chain 10 Fusing and Copy Print transportation 10 101 10 102 10 103 Lead Edge Late to Fuser Exit Switch Entry RAP 2 253 10 101A 10 102A 10 103A Lead Edge Late to Fuser Exit Switch RAP 32 55 ppm 2 253 10 101B 10 102B 10 103B Lead Edge Late to Fuser Exit Switch RAP 65 87 ppm 2 257 10 107 10 108 10 109 10 110 Trail Edge Late from Fuser Exit Switch RAP 2 261 10 ...

Page 195: ...d Unstapled Sets RAP 2 442 11G 130 HCSS Poor Stacking RAP 2 442 Chain 11 170 HCSS BM 11 005 170 11 006 170 11 310 170 11 311 170 Compiler Carriage Front Tamper Move Failure RAP 2 443 11 007 170 11 008 170 11 312 170 11 313 170 Compiler Carriage Rear Tamper Move Failure RAP 2 445 11 024 170 11 025 170 Compiler Carriage Paddle Position Failure RAP 2 447 11 030 170 11 336 170 Bin 1 Movement Failure R...

Page 196: ...1 HVF BM Poor Stacking RAP 2 655 11H 171 Pause to Unload PTU RAP 2 655 11J 171 Inserter Paper Sensing and 5V Supply RAP 2 656 11K 171 HVF Initialization Failure RAP 2 661 11L 171 Tri Folder Not Detected RAP 2 662 11M 171 Curl Suppressor Position RAP 2 662 11N 171 Chad Bin Present and Bin Full RAP 2 664 11P 171 Buffer Clamp RAP 2 666 Chain 12 Offset Catch Tray 12 301 Offset Catch Tray Failure RAP 2...

Page 197: ...Low RAP 2 727 22 452 Test Pattern Average Grey Level Too High RAP 2 728 22 760 IQA Factor Set to Maximum RAP 2 728 22 761 IQA Factor Set to Minimum RAP 2 729 22 774 CPSR File Cabinet Enable Failure RAP 2 729 22 776 CPSR File Cabinet Disabled Failure RAP 2 730 22 819 22 831 to 22 837 Time Out Error RAP 2 730 OF Other Faults OF1 Audible Noise RAP 2 731 OF2 UI Touch Screen Failure RAP 2 737 OF3 Dead ...

Page 198: ...August 2007 2 6 WorkCentre 5687 Family Status Indicator RAPs ...

Page 199: ...ween pins 3 and 4 If necessary check and repair the wiring between the main drive mod ule and the xerographic CRUM REP 1 2 Go to Flag 1 12V is available at P J17 pin 5 Y N Install a new LVPS and base module PL 1 10 Item 3 Go to Flag 1 12V is available at P J17 pin 6 Y N Check the switch S01 300 and associated wiring Refer to GP 13 How to Check a Switch P J17 LVPS and base module REP 1 2 Wiring Har...

Page 200: ...August 2007 2 8 WorkCentre 5687 Family 01 300 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 201: ...305 left door interlock Press Start open and close the left hand door Figure 1 The display changes Y N Go to Flag 1 Check the left hand door interlock S01 305 Refer to GP 13 How to Check a Switch P J7 on the IOT PWB 01D 3 3V Distribution RAP 01B 0V Distribution RAP Install new components as necessary Left hand door interlock PL 7 30 Item 3 Check that the left hand door closes correctly If not chec...

Page 202: ...August 2007 2 10 WorkCentre 5687 Family 01 305 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 203: ...ing wiring harness repairs When making a continuity check on a harness disconnect the harness at both ends to ensure that other wiring does not cause continuity readings to be incorrect Ensure that any in line connectors are installed correctly When making a check between connectors and ground preferably use the main frame ground connection Figure 1 Alternatively use any unpainted metal part of th...

Page 204: ...ansport REP 8 7 then check the corotron shield ground return Figure 2 Corotron shield ground Figure 3 Check the connection of the Faston connector and the tightness of the screw at the rear of the machine frame If necessary disconnect the terminals clean the contact faces and re assemble to improve continuity Figure 3 Corotron shield ground return Corotron shield ground return wire violet to machi...

Page 205: ... latched position check for continuity of less than 1M ohms between the ends of the three duplex roll shafts the steel frame of the duplex path and the main frame ground con nection Also check for continuity of less than 10 ohms between the steel frame of the duplex path and the ends of the three duplex roll shaft To improve continuity remove the duplex transport REP 8 7 Figure 5 Paper path ground...

Page 206: ...lex path ground contact spring Figure 7 registration ground check points Check for continuity of less than 2k ohms between the ends of the pre registration drive roll shaft the registration roll shaft and the grounding screw To improve continuity remove the registration transport REP 8 4 Figure 7 Registration ground check points Duplex paper path ground contact spring Ground wire terminal Registra...

Page 207: ... between the ground contact spring and the lift plate Figure 10 Check for continuity of less than 1 ohm between the bypass paper guide and the main frame ground con nection when the left hand door is closed To improve continuity disconnect the ground terminals clean the spring contact faces and re assemble to improve conti nuity Also check and clean if necessary the part of the machine frame where...

Page 208: ...tween the tray 3 take away roll shaft the tray 3 transport roll shaft and the main frame ground connection If necessary perform the following 1 Open the tray Rotate the shafts Close the tray and repeat the measurements 2 To improve continuity remove tray 3 REP 7 2 Figure 13 check the tray 3 ground contact spring 3 If necessary remove and clean the spring shafts and bearings REP 8 31 then re assemb...

Page 209: ...7 WorkCentre 5687 Family 01A Status Indicator RAPs Figure 12 HCF transport drive gear Figure 13 Tray 3 ground contact spring Tray 3 and 4 transport drive gear Tray 3 and 4 transport motor Tray 3 ground contact spring ...

Page 210: ...ng to improve continuity Also clean the contact area on the metal side wall Figure 14 Tray 3 grounding spring Figure 15 tray 4 grounding spring Open tray 4 check for continuity of less than 1 ohm between the tray 4 metal side wall and the main frame ground connection To improve continuity remove clean and re assemble the grounding spring to improve continuity Also clean the contact area on the met...

Page 211: ...ontinuity for the tray 3 and 4 transport roll shaft perform the following Remove clean and re install the tray 3 and 4 transport roll shaft ground contact spring Figure 11 If necessary re form the spring to make good contact with the end of the shaft Remove and clean the tray 3 and 4 transport drive gear Clean the gear on the tray 3 and 4 transport motor REP 8 11 Figure 16 Paper transport rolls Fi...

Page 212: ...5 ground connections Check the ground connection on the frame the elevator motor and on the base of the paper tray Ensure that the in line connec tors are connected Figure 18 Tray 5 ground connections Ground connection Ground connection under the paper tray In line ground connector ...

Page 213: ... suspect 0V supply Check the wiring GP 7 ROS PL 6 10 Item 4 Flag 1 P J18 P J120 Bypass tray width sensor PL 7 30 Item 1 and bypass tray empty sensor PL 7 30 Item 7 Flag 5 IOT PWB P J10 Flag 4 IOT PWB P J27 Paper path module components 32 55 ppm IOT exit sensor PL 10 11 Item 13 duplex sensor PL 8 22 Item 4 wait sensor PL 8 15 Item 3 registration sensor PL 8 15 Item 3 Paper path module components 65...

Page 214: ...August 2007 2 22 WorkCentre 5687 Family 01B Status Indicator RAPs Figure 1 3 3V Return ...

Page 215: ...August 2007 2 23 WorkCentre 5687 Family 01B Status Indicator RAPs Figure 2 3 3V Return ...

Page 216: ...L 12 10 PL 11 26 PL 11 92 PL 11 124 PL 11 130 Flag 21 PJ151 P J11 Flag 15 P J27 Image processing PWB 32 55 ppm PL 3 20 Item 3 Flag 23 P J137 P J106 Flag 22 P J25 P J131 65 87 ppm PL 3 10 Item 3 Flag 23 P J137 P J106 Flag 22 P J25 P J131 Riser PWB 32 55 ppm PL 3 15 Item 3 Flag 24 P J155 P J138 Flag 22 P J131 P J25 65 87 ppm PL 3 11 Item 6 Flag 24 P J155 P J138 Flag 22 P J131 P J25 Embedded Fax PWB ...

Page 217: ...August 2007 2 25 WorkCentre 5687 Family 01B Status Indicator RAPs Figure 3 5V Return ...

Page 218: ...August 2007 2 26 WorkCentre 5687 Family 01B Status Indicator RAPs Figure 4 5V Return ...

Page 219: ...32 55 ppm PL 3 15 Item 3 Flag 30 P J138 P J155 Flag 27 P J25 P J131 65 87 ppm PL 3 11 Item 6 Flag 30 P J138 P J155 Flag 27 P J25 P J131 Embedded Fax PWB PL 20 10 Item 4 Flag 30 P J138 32 55 ppm riser PWB P J155 P J157 65 87 ppm riser PWB P J155 P J157 Flag 27 P J131 P J25 Firewire PWB 32 55 ppm PL 3 15 Item 6 or 65 87 ppm PL 3 11 Item 7 Flag 30 P J138 32 55 ppm riser PWB P J155 P J156 65 87 ppm ri...

Page 220: ...August 2007 2 28 WorkCentre 5687 Family 01B Status Indicator RAPs Figure 5 12V Return ...

Page 221: ... Item 5 Flag 36 PJ55 P J14 Flag 32 P J27 IOT PWB PL 1 10 Item 2 Flag 32 P J27 DADH PWB PL 5 10 Item 5 Flag 38 P J132 PJ152 P J188 Flag 37 P J25 P J131 Power distribution PWB 32 55 ppm PL 3 20 Item 5 or 65 87 ppm PL 3 10 Item 5 Flag 37 P J25 P J131 Scanner PWB 32 55 ppm PL 14 25 Item 4 Flag 39 P J135 P J455 Flag 37 P J25 P J131 65 87 ppm PL 14 16 Item 8 Flag 39 P J135 P J450 Flag 37 P J25 P J131 Ma...

Page 222: ...August 2007 2 30 WorkCentre 5687 Family 01B Status Indicator RAPs Figure 6 24V Return ...

Page 223: ...August 2007 2 31 WorkCentre 5687 Family 01B Status Indicator RAPs Figure 7 24V Return ...

Page 224: ...August 2007 2 32 WorkCentre 5687 Family 01B Status Indicator RAPs Figure 8 24V Return ...

Page 225: ... is within the electrical power requirements GP 22 Y N Go to Flag 3 Check for the AC voltage at PJ24 on the LVPS Figure 2 The AC voltage is present Y N Switch off the machine GP 14 Remove the power cord from PJ21 Figure 1 Measure the resistance between ACL and ACN at PJ21 on the LVPS Figure 1 The resistance reading is less than 500K Ohms Y N Remove the fuser module On the fuser module at PJ100 mea...

Page 226: ...amily 01C Status Indicator RAPs Figure 2 Supply to the fuser module Figure 3 Fuser module Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Pin 9 Pin 10 P J100 PJ24 Pin 5 Pin 6 Pin 4 Pin 3 Pin 10 Pin 9 Pin 8 Pin 7 Pin 2 Pin 1 CRUM P J 100 ...

Page 227: ...August 2007 2 35 WorkCentre 5687 Family 01C Status Indicator RAPs Figure 4 AC circuit diagram ...

Page 228: ...ration sensor PL 8 15 Item 3 Paper path module components 65 87 ppm IOT exit sensor PL 10 11 Item 13 duplex sensor PL 8 20 Item 4 wait sensor PL 8 15 Item 3 registration sensor PL 8 17 Item 3 Flag 7 P J5 Flag 5 P J27 Power distribution PWB 32 55 ppm PL 3 20 Item 5 or 65 87 ppm PL 3 10 Item 5 Flag 9 P J25 P J131 Image processing PWB 33 55 ppm PL 3 20 Item 3 Flag 10 P J137 P J106 Flag 9 P J25 P J131...

Page 229: ...August 2007 2 37 WorkCentre 5687 Family 01D Status Indicator RAPs Figure 1 3 3V distribution circuit diagram ...

Page 230: ...August 2007 2 38 WorkCentre 5687 Family 01D Status Indicator RAPs Figure 2 3 3V distribution circuit diagram ...

Page 231: ... Flag 3 P J149 P J8 Flag 1 P J27 Fuser CRUM part of the fuser module PL 10 10 Item 1 Flag 5 P J146 PJ141 Flag 3 P J149 P J8 Flag 1 P J27 Tray 1 and 2 control PWB PL 7 10 Item 2 Flag 6 P J9 Flag 1 P J27 HCF control PWB PL 7 20 Item 2 Flag 7 P J394 P J272 Flag 6 P J9 P J270 Flag 1 P J27 Output device PL 12 10 PL 11 92 PL 11 124 PL 11 26 PL 11 130 Flag 8 P J11 Flag 1 P J27 Inverter motor driver PWB P...

Page 232: ...August 2007 2 40 WorkCentre 5687 Family 01E Status Indicator RAPs Figure 1 5V distribution circuit diagram ...

Page 233: ...August 2007 2 41 WorkCentre 5687 Family 01E Status Indicator RAPs Figure 2 5V distribution circuit diagram ...

Page 234: ...Flag 1 P J131 P J25 Scanner PWB 32 55 ppm PL 14 25 Item 4 Flag 3 P J455 P J135 Flag 1 P J131 P J25 65 87 ppm PL 14 16 Item 8 Flag 3 P J455 P J135 Flag 1 P J131 P J25 Riser PWB 32 55 ppm PL 3 15 Item 3 Flag 4 P J155 P J138 Flag 1 P J131 P J25 65 87 ppm PL 3 11 Item 6 Flag 4 P J155 P J138 Flag 1 P J131 P J25 Embedded FAX PWB PL 20 10 Item 4 Flag 4 32 55 ppm P J157 P J155 P J138 Flag 4 65 87 ppm P J1...

Page 235: ...August 2007 2 43 WorkCentre 5687 Family 01F Status Indicator RAPs Figure 1 12V distribution circuit diagram ...

Page 236: ...August 2007 2 44 WorkCentre 5687 Family 01F Status Indicator RAPs Figure 2 12V distribution circuit diagram ...

Page 237: ...er PWB 32 55 ppm PL 8 22 Item 9 65 87 ppm PL 8 20 Item 9 Refer to the 01G Fused Distribution Check Flag 6 P J4 Flag 5 P J27 Toner dispense module 32 55 ppm PL 9 17 Item 1 65 87 ppm PL 9 15 Item 1 Refer to the 01G Fused Distribution Check Flag 7 P J6 Flag 5 P J27 Feed solenoid PL 7 30 Item 4 Refer to the 01G Fused Distribution Check Flag 8 P J10 Flag 5 P J27 Output device PL 12 10 PL 11 92 PL 11 12...

Page 238: ... circuit or harnesses Check each one for evidence of overheating or short circuits GP 7 3 Refer to 01H Short Circuits and Overloads RAP 4 Monitor the 24V test point as the circuit or harnesses are individually reconnected as fol lows a Switch on the machine GP 14 b Monitor the voltage at the appropriate test point On the power distribution PWB Figure 2 Flag 2 P J132 Flag 4 P J135 On the IOT PWB Fi...

Page 239: ...August 2007 2 47 WorkCentre 5687 Family 01G Status Indicator RAPs Figure 2 24V distribution circuit diagram ...

Page 240: ...August 2007 2 48 WorkCentre 5687 Family 01G Status Indicator RAPs Figure 3 24V distribution circuit diagram ...

Page 241: ...August 2007 2 49 WorkCentre 5687 Family 01G Status Indicator RAPs Figure 4 24V distribution circuit diagram ...

Page 242: ...August 2007 2 50 WorkCentre 5687 Family 01G Status Indicator RAPs Figure 5 24V distribution circuit diagram ...

Page 243: ...d control assembly to the left NOTE Refer to Figure 3 for the low voltage distribution This is an overview of all the low volt age harnesses within the machine NOTE Refer to GP 7 at every harness check and if necessary perform REP 1 2 To check the output voltages of the LVPS disconnect the following Figure 2 PJ16 PJ17 PJ18 PJ19 and PJ25 Figure 1 All the PJ connectors on the IOT PWB except PJ26 Fla...

Page 244: ... check the har ness Flag 20 from PJ10 on the IOT PWB to the bypass tray PL 7 30 WD 6 5 Disconnect PJ11 Flag 21 Figure 3 If the LEDs CR12 and CR13 are on check the har ness Flag 21 from PJ11 on the IOT PWB to the output devices WD 3 6 Disconnect PJ7 Flag 19 Figure 3 If the LEDs CR12 and CR13 are on check the har ness Flag 19 from PJ7 to the components that follow a Developer temperature sensor 32 3...

Page 245: ...Connect the black lead to PJ27 pin 9 or pin 10 and the red lead to the bottom of the F1 fuse on the IOT PWB If the output is shorted the measurement will be less than 1 ohm a Disconnect PJ3 on the IOT PWB The value is below 1 Ohm Check from PJ3 Flag 13 to the main drive PWB WD 4 b Disconnect PJ4 on the IOT PWB The value is below 1 Ohm Check from PJ4 Flag 16 to the inverter motor PL 10 11 Item 11 a...

Page 246: ...August 2007 2 54 WorkCentre 5687 Family 01H Status Indicator RAPs Figure 3 Low voltage distribution ...

Page 247: ...on Y N Go to Flag 3 3 3VSB is available at P J27 between pin 6 and pin 14 on the IOT PWB Y N Disconnect P J27 3 3VSB is available at the disconnected end of the harness P J27 between pins 6 and 14 Y N Go to 01C AC Power RAP Check the harness and connector P J27 if necessary repair the harness connector or install a new LVPS and base module PL 1 10 Item 3 Check the pin to pin connections of P J27 I...

Page 248: ...August 2007 2 56 WorkCentre 5687 Family 01J Status Indicator RAPs Figure 2 Power ON circuit and dependencies ...

Page 249: ... the wake signal The wake signal is passed through the image processing PWB to the IOT This causes the IOT to generate the PS ON signal to the LVPS to power on the machine An incoming Fax job The Fax PWB will generate a power management event signal that is passed through the riser PWB and image processing PWB to the IOT This causes the IOT to generate the PS ON signal to the LVPS to power on the ...

Page 250: ...w power mode to sleep mode values to 1 minute Disconnect the input Fax lines to prevent a power management event Disconnect the network controller from the network to prevent a power management event Leave the machine untouched and observe the user interface After one minute the power save LED illuminates then after a further minute the power save LED flashes Y N Install a new IOT PWB PL 1 10 Item...

Page 251: ...ller firewire harness and connectors The har ness and connectors are good Y N Install a new network controller firewire harness PL 16 10 Item 12 Perform the following 1 Remove and re seat the Firewire PWB and riser PWB REP 3 2 2 Refer to Reading or Setting the Power Save Duration Times Set both the standby mode to low power mode and the low power mode to sleep mode values to 1 minute 3 Disconnect ...

Page 252: ...a new LVPS and base module PL 1 10 Item 3 Check the wiring and connectors between P J25 and P J131 Repair the wiring REP 1 2 as necessary Install a new power distribution PWB 32 55 ppm PL 3 20 Item 5 or 65 87 ppm PL 3 10 Item 5 Check the wiring and connectors between P J133 and P J130 Repair the wiring REP 1 2 as necessary Install a new user interface assembly 32 55 ppm PL 2 15 Item 1 or 65 87 ppm...

Page 253: ...August 2007 2 61 WorkCentre 5687 Family 01K Status Indicator RAPs Figure 1 Component location Power save LED ...

Page 254: ...August 2007 2 62 WorkCentre 5687 Family 01K Status Indicator RAPs Figure 2 Circuit diagram ...

Page 255: ...and CR15 on the IOT PWB OF7 IOT PWB Diagnostics RAP Enter dC305 UI test Perform the Communications Self Test Check the harness connections between the user interface PL 2 10 Item 3 and the image processing PWB PL 3 10 Item 11 Install new components as necessary User interface PWB 32 55 ppm PL 2 15 Item 7 or 65 87 ppm PL 2 10 Item 6 User interface touch screen 32 55 ppm PL 2 15 Item 6 or 65 87 ppm ...

Page 256: ...oad the UI software Use the Customer Administration Tool CAT GP 5 Install new components as necessary User interface PWB 32 55 ppm PL 2 15 Item 7 or 65 87 ppm PL 2 10 Item 6 02 705 02 707 02 709 02 712 02 715 UI Failure RAP 02 705 The UI audio tones failed to operate 02 707 Indicate a fault with a button on the UI control panel 02 709 Indicate a fault with the touch screen on the UI 02 712 UI LCD ...

Page 257: ...the next action Switch off the machine then switch on the machine GP 14 If the on off switch fails to operate go to the 03 374 Power Off Failure RAP Check the fault history file for other 03 xxx fault codes If the 03 xxx fault codes occur ran domly the cause may be due to electrical noise Go to OF10 intermittent Failure RAP Procedure 1 Switch off the machine GP 14 Ensure all the connectors on the ...

Page 258: ...August 2007 2 66 WorkCentre 5687 Family 03 300 306 461 482 805 870 Status Indicator RAPs Figure 1 Circuit diagram ...

Page 259: ... be due to electrical noise Go to OF10 intermittent Failure RAP Procedure 1 Ensure all the connectors on the PWBs that follow are correctly and securely seated Image processing PWB 32 55 ppm PL 3 20 Item 3 or 65 87 ppm PL 3 10 Item 3 Power distribution PWB 32 55 ppm PL 3 20 Item 5 or 65 87 ppm PL 3 10 Item 5 UI PWB 32 55 ppm PL 2 15 Item 7 or 65 87 ppm PL 2 10 Item 6 2 Go to Flag 1 Flag 2 and Flag...

Page 260: ...August 2007 2 68 WorkCentre 5687 Family 03 310 Status Indicator RAPs Figure 1 Circuit diagram ...

Page 261: ...12 or 65 87 ppm PL 3 10 Item 12 Image processing PWB 32 55 ppm PL 3 20 Item 3 or 65 87 ppm PL 3 10 Item 3 03 320 03 322 to 03 324 Image Processing PWB to DADH Error RAP 03 320 The image processing PWB to the DADH communications have failed 03 322 The DADH has detected a read write error 03 323 The DADH has detected a software error 03 324 The DADH has detected a boot check sum error Initial Action...

Page 262: ...August 2007 2 70 WorkCentre 5687 Family 03 320 03 322 to 03 324 Status Indicator RAPs Figure 1 Circuit diagram ...

Page 263: ...orrect RAP to use go to the 03 330 03 462 Image Processing PWB to Scanner Faults Entry RAP Switch off the machine then switch on the machine GP 14 Check the fault history file for other 03 xxx fault codes If the 03 xxx fault codes occur ran domly the cause may be due to electrical noise Go to OF10 intermittent Failure RAP Procedure 1 Ensure all the connectors on the PWBs that follow are correctly ...

Page 264: ...August 2007 2 72 WorkCentre 5687 Family 03 330A 03 462A Status Indicator RAPs Figure 1 Circuit diagram ...

Page 265: ...August 2007 2 73 WorkCentre 5687 Family 03 330A 03 462A Status Indicator RAPs Figure 2 Circuit diagram ...

Page 266: ... correctly and securely seated Image processing PWB PL 3 10 Item 3 Power distribution PWB PL 3 10 Item 5 Scanner PWB PL 14 16 Item 8 Scan carriage assembly PL 14 15 Item 1 NOTE To gain access to the scanner PWB and scan carriage assembly remove the doc ument glass PL 14 10 Item 5 and the scanner PWB cover PL 14 16 Item 9 2 Go to Flag 1 Flag 2 and Flag 3 Check the harnesses GP 7 Repair or install n...

Page 267: ...August 2007 2 75 WorkCentre 5687 Family 03 330B 03 462B Status Indicator RAPs Figure 2 Circuit diagram ...

Page 268: ...o dC132 select Embedded FAX NVM initialization and per form the routine Reformat Install new embedded FAX PWB PL 20 10 Item 4 03 338 FAX Communication Error RAP 03 338 No response detected to commands from the image processing PWB to the embedded Fax PWB Procedure WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that ...

Page 269: ...at Port 1 or Port 2 2 65 87 ppm Only Ensure that the connectors that follow are securely connected P J101 and P J156 on the riser PWB PL 3 11 Item 6 P J101 on the image processing PWB PL 3 10 Item 3 P J156 on the FireWire PWB PL 3 11 Item 7 Port 1 or Port 2 on the FireWire PWB PL 3 11 Item 7 The FireWire connections on the network controller PWB PL 16 10 Item 1 at Port 1 or Port 2 3 Go to Flag 1 C...

Page 270: ...August 2007 2 78 WorkCentre 5687 Family 03 340 03 416 Status Indicator RAPs Figure 1 Circuit diagram ...

Page 271: ...rts can cause injury Switch off the machine then switch on the machine GP 14 Check the fault history file for other 03 xxx fault codes If the 03 xxx fault codes occur ran domly the cause may be due to electrical noise Go to OF10 intermittent Failure RAP Procedure 1 Switch off the machine GP 14 Ensure P J9 and P J271 are correctly and securely con nected 2 Go to Flag 1 Check the harness Repair as n...

Page 272: ...03 xxx fault codes occur ran domly the cause may be due to electrical noise Go to OF10 intermittent Failure RAP Procedure 1 Ensure the P Js on the tray 1 and 2 control PWB PL 7 10 Item 2 and the HCF PWB PL 7 20 Item 2 are correctly and securely connected 2 Go to Flag 1 Check the harness Repair as necessary GP 7 3 Go to Flag 1 Check the power supply lines Refer to 01G 24V Distribution RAP 05E 5V Di...

Page 273: ...the Power and Control Module and P J11 on the IOT PWB 1K LCSS Only P J3 on the 1K LCSS P J151 on the Power and Control Module and P J11 on the IOT PWB 2K LCSS Only P J301 on the 2K LCSS PWB P J151 on the Power and Control Module and P J11 on the IOT PWB 2 Go to Flag 1 and Flag 2 Check the harnesses Repair as necessary GP 7 3 Perform the OF7 IOT PWB Diagnostics RAP 4 OCT Only If the problem persist...

Page 274: ...s cable PL 11 157 Power supply module PL 11 157 Item 1 10 If the correct output device is not detected go to Flag 3 Check that the voltages on the device ID lines are correct according to the table in Figure 1 Install new components as necessary Perform OF7 IOT PWB Diagnostics RAP before a new IOT PWB is installed PL 1 10 Item 2 1K LCSS PWB PL 11 124 Item 1 2K LCSS PWB PL 11 26 Item 1 HCSS PWB PL ...

Page 275: ...August 2007 2 83 WorkCentre 5687 Family 03 360 03 408 to 03 410 03 418 Status Indicator RAPs Figure 1 Circuit diagram ...

Page 276: ...August 2007 2 84 WorkCentre 5687 Family 03 360 03 408 to 03 410 03 418 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 277: ... fault codes If the 03 xxx fault codes occur ran domly the cause may be due to electrical noise Go to OF10 intermittent Failure RAP Procedure 1 Ensure P J433 and P J426 on the HCSS PWB PL 11 92 Item 5 and P J559 and P J553 on the BM PWB PL 11 86 Item 10 are correctly and securely seated NOTE P559 connects into the right hand side of J559 P433 connects into the left hand side of J433 2 Go to Flag 1...

Page 278: ...10 Item 2 are correctly seated 2 Check that there is continuity between the upper and lower registration guide Ensure that the screw that secures the upper and lower registration guides is tight Figure 1 3 Check that there is continuity between the halo guide and the registration guide Raise and lower the short paper path assembly PL 10 15 several times to ensure that the con tinuity is consistent...

Page 279: ...g tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury Check the condition of P J501 on the sleeved harness from the tray 5 module paying attention to the condition of the pins Check that P J501 is correctly and securely connected at the rear of the machine Procedure 1 Go to Flag 1 and check the wiring Repair the wiring as necessary GP 7 2 As neces...

Page 280: ...August 2007 2 88 WorkCentre 5687 Family 03 366 Status Indicator RAPs Figure 1 Circuit diagram ...

Page 281: ... assembly 32 55 ppm PL 4 15 Item 6 or 65 87 ppm PL 4 10 Item 6 are correctly and securely connected 2 Perform OF7 IOT PWB Diagnostics RAP 3 Switch off the machine GP 14 Go to Flag 1 Disconnect P J8 on the IOT PWB Switch on the machine GP 14 Make a copy Check the fault history for new occurrences of 03 371 and 03 372 faults If new occurrences are not listed install a new IOT PWB PL 1 10 Item 2 4 Go...

Page 282: ...August 2007 2 90 WorkCentre 5687 Family 03 371 03 372 Status Indicator RAPs Figure 1 Circuit diagram ...

Page 283: ...stall a new on off switch PL 1 10 Item 8 NOTE The LVPS is software controlled When the voltage on PJ26 is low the LVPS should be on When the voltage on PJ26 pin 7 is high the LVPS should be off Go to Flag 3 Measure the voltage at P J26 pin 7 on the IOT PWB Operate the on off switch Select power down then confirm from the UI The voltage changes from low to high within 30 seconds Y N Install new com...

Page 284: ...August 2007 2 92 WorkCentre 5687 Family 03 374 Status Indicator RAPs Figure 1 Circuit diagram ...

Page 285: ...nsure all the P Js on the IOT PWB PL 1 10 Item 2 are correctly and securely con nected 2 03 395 Only This fault can be caused by a poor ground on the duplex tray or a paper path problem Check the active fault list for an 08 XXX or 09 XXX Go to the indicated RAP 3 03 395 Only This fault can also be caused by a paper guide in a paper tray being set to the wrong paper size Check the paper guide setti...

Page 286: ...10 Item 2 LVPS and base module PL 1 10 Item 3 Main drive motor and PWB 32 55 ppm PL 4 15 Item 6 or 65 87 ppm PL 4 10 Item 6 The fault is still present Y N Perform SCP 6 Final Actions Go to Flag 1 and Flag 2 Check the wiring GP 7 The wiring is good Y N Repair the wiring GP 7 Go to Flag 1 Check the voltages at P J16 pins 1 and 2 on the LVPS The voltages are cor rect Y N As necessary refer to 01B 0V ...

Page 287: ...August 2007 2 95 WorkCentre 5687 Family 03 397 Status Indicator RAPs Figure 1 Circuit diagram ...

Page 288: ...m the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury Switch off the machine then switch on the machine GP 14 Perform the following Check that the embedded FAX PWB has been installed PL 20 10 Item 4 Check that the Compact Flash is inserted correctly Go to 20G Embedded Fax Checkout Install a new embedded Fax PWB...

Page 289: ... enabled to scan or print The machine is enabled Y N Install new components as necessary Install a new foreign interface PWB 32 55 ppm PL 3 15 Item 4 or 65 87 ppm PL 3 11 Item 3 Image processing PWB 32 55 ppm PL 3 20 Item 3 or 65 87 ppm PL 3 10 Item 3 The enable circuits are working correctly Currently signals used for billing e g machine func tion premium tray etc cannot be adequately measured wi...

Page 290: ...August 2007 2 98 WorkCentre 5687 Family 03 412 Status Indicator RAPs Figure 1 Circuit diagram ...

Page 291: ...ure Switch off the machine GP 14 Go to Flag 1 Check that there is continuity between P J12 pins 3 and 4 There is continuity Y N Perform the following Check the wiring between P J12 and P J501 Repair the wiring as necessary GP 7 Check the wiring between P J501and P J512 on the Tray 5 control PWB Repair the wiring as necessary GP 7 Check the condition of P J501 paying attention to the condition of t...

Page 292: ...August 2007 2 100 WorkCentre 5687 Family 03 415 Status Indicator RAPs Figure 1 Circuit diagram ...

Page 293: ...he IOT DADH or user interface software version supplied at power on is not compati ble with the image processing software 03 420 The tray 5 module software version supplied at power on is not compatible with the image processing software Procedure WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need elect...

Page 294: ...31 The IOT detected print command late with respect to page sync in duplex 1 mode 03 832 The IOT detected print command late with respect to page sync in duplex 2 mode Procedure These codes record events in the fault history file but do not prevent the machine operating normally These faults will also result in a blank sheet being delivered to the output tray Delete the job and switch off the mach...

Page 295: ...ine then switch on the machine They can therefore be used as an aid to identifying the root cause of faults 03 720 ODIO Timeout Error RAP 03 720 The image processing software has not detected on ODIO On Demand Image Over write completion response within 45 minutes This indicates that a memory module may be hung up or may have crashed while overwriting an image Initial Actions WARNING Switch off th...

Page 296: ...s Procedure 1 Check with the customer that the AC mains line input power supply is not experiencing interruptions 2 Check with the customer that the machine does not share a power supply with any other equipment Sharing a power supply may cause the safety over current device to switch off the electricity to the machine This would cause a 03 777 fault If possible ensure the machine is connected to ...

Page 297: ...bution PWB 32 55 ppm PL 3 20 Item 5 or 65 87 ppm PL 3 10 Item 5 Figure 1 Circuit diagram 03B Mark Service Unavailable RAP Before performing this RAP any relevant status code RAP must have been performed Initial Actions WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause ...

Page 298: ...August 2007 2 106 WorkCentre 5687 Family 03A 03B Status Indicator RAPs ...

Page 299: ...oes not turn go to the 04A Main Drive Motor Checkout Check all the wiring and connections between the IOT PWB and the main drive module for damage and loose connections 04A Photoreceptor Motor Checkout Go to Flag 3 and Flag 4 Check the wiring GP 7 Refer to P J3 IOT PWB P J148 Main Drive PWB P J151 Main Drive PWB Install new components as necessary Main drive motor and PWB assembly 32 38 ppm PL 4 1...

Page 300: ...August 2007 2 108 WorkCentre 5687 Family 04A Status Indicator RAPs Figure 2 Circuit diagram ...

Page 301: ...B cover PL 14 25 Item 1 NOTE 65 87 ppm To get access to the bulkhead connector remove the user interface assembly PL 2 10 Item 1 To get access to the DADH closed switch remove the top cover PL 14 10 Item 3 from the scanner module To get access to the scanner PWB remove the docu ment glass PL 14 10 Item 5 and the scanner PWB cover PL 14 16 Item 9 Enter dC330 code 05 300 to check the DADH closed swi...

Page 302: ...cess cover assembly PL 5 20 Item 17 Procedure WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury Enter dC330 code 05 305 to check the DADH top cover interlock switch S05 305 Activate S05 305 The display changes Y N Go to Fla...

Page 303: ...August 2007 2 111 WorkCentre 5687 Family 05 305 Status Indicator RAPs Figure 1 Component location Figure 2 Circuit diagram Actuator DADH top cover interlock switch S05 305 ...

Page 304: ...ry RAP 05 330 The DADH feed sensor does not detect the lead edge of the document within the cor rect time after the feed motor runs 05 331 The DADH feed sensor does not detect the trail edge of the document within the cor rect time Procedure WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity...

Page 305: ...op cover interlock switch closed Enter dC330 code 05 330 to check the DADH feed sensor Q05 330 Activate Q05 330 The display changes Y N Go to Flag 1 Check Q05 330 References GP 11 How to Check a Sensor P J184 DADH PWB 01D 3 3V Distribution RAP The 3 3V return in the 01B 0V Distribution RAP Install new components as necessary DADH feed sensor PL 5 15 Item 2 DADH PWB PL 5 10 Item 5 Enter dC330 code ...

Page 306: ...Ps Figure 1 Component location Figure 2 Component location Feed roll assembly DADH feed sensor Q05 330 Feed motor MOT05 020 Feed clutch CL05 025 P J201 Top cover interlock switch Feed solenoid CVT motor MOT 05 030 Clip Feed yoke shaft Feed yoke and spring Feed gates Feed gates ...

Page 307: ... that the feed gates are locked in the down position Clean the DADH feed sensor and the area around the sensor PL 5 15 Item 2 Procedure WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury Open the DADH top cover Remove the DA...

Page 308: ... feed sensor Q05 330 is installed correctly If necessary install a new feed roll assembly PL 5 15 Item 1 Ensure the feed motor drive belt and CVT motor drive belt are tensioned correctly ADJ 5 1 When large documents are fed A3 or 11x17 inch check the items that follow Check that the CVT motor rotates freely refer to 05D DADH Motor Failure RAP Check the CVT drive belt refer to ADJ 5 1 DADH Drive Be...

Page 309: ...August 2007 2 117 WorkCentre 5687 Family 05 330B 05 331B Status Indicator RAPs Figure 2 Component location Figure 3 Circuit diagram Clip Feed yoke shaft Feed yoke and spring Feed gates Feed gates ...

Page 310: ...er dC330 code 05 020 to run the DADH feed motor MOT05 020 MOT05 020 runs Y N Go to the 05D DADH Motor Failure RAP The takeaway roll rotates Y N Perform the steps follow Check the feed motor drive belt PL 5 35 Item 5 ADJ 5 1 Feed Motor Drive Belt Adjustment Check the takeaway roll and pulley PL 5 35 Item 6 and PL 5 35 Item 15 refer to GP 7 Perform the steps that follow Check that the DADH feed sens...

Page 311: ...ator RAPs Figure 1 Component location Figure 2 Circuit diagram DADH takeaway sensor Q05 335 Takeaway roll Takeaway roll idlers Feed motor tension spring Feed motor drive belt P J191 Feed motor MOT05 020 Top cover interlock switch Feed roll assembly Feed assembly ...

Page 312: ...0 Item 1 Hold the top cover interlock switch closed Enter dC330 code 05 030 to check the DADH CVT motor MOT05 030 MOT05 030 runs Y N Go to the 05D DADH Motor Failure RAP The CVT roll rotates Y N Perform the steps that follow Check the CVT motor drive belt PL 5 25 Item 11 Check the CVT motor tension spring Make sure that the CVT motor drive belt ten sion is correct ADJ 5 1 Check the CVT roll pulley...

Page 313: ...ly 05 340 Status Indicator RAPs Figure 2 Component location Figure 3 Circuit diagram DADH registration sensor Q05 340 CVT motor MOT05 030 CVT roll CVT motor tension spring CVT motor drive belt Top cover interlock switch Feed motor MOT05 020 ...

Page 314: ...heck the CVT motor tension spring Check the CVT motor drive belt tension ADJ 5 1 Check the CVT roll pulley refer to GP 7 If necessary install a new DADH CVT roll PL 5 25 Item 5 NOTE The exit roll idlers remain lowered for 30 seconds Enter dC330 code 05 050 to energize the DADH duplex solenoid SOL05 050 to lower the exit roll idlers Figure 3 The exit roll idlers lower Y N Perform the steps that fol...

Page 315: ...cess cover assembly PL 5 20 Item 17 Baffle assembly PL 5 30 Item 5 For 05 346 faults Make sure that the exit rolls are clean and rotate freely refer to ADJ 5 4 Make sure that the exit roll idlers are clean and rotate freely refer to ADJ 5 4 Make sure the tension springs on the exit roll shaft are in the correct position refer to REP 5 5 Check the exit roll static eliminator and ground harness PL 5...

Page 316: ...on Figure 3 Component location CVT motor MOT05 030 Duplex solenoid SOL05 050 CVT roll CVT motor tension spring CVT roll pulley and drive belt Top cover interlock switch Feed Rolls Feed clutch Feed motor MOT05 020 Exit roll Feed motor tension spring Feed motor drive belt Exit roll pulley Exit roll idlers ...

Page 317: ...em 15 Enter dC330 code 05 350 to check the DADH CVT sensor Q05 350 Figure 1 Activate Q05 350 The display changes Y N Go to Flag 1 Check Q05 350 References GP 11 How to Check a Sensor P J186 and P J191 DADH PWB 01D 3 3V Distribution RAP 01B 0V Distribution RAP refer to the 3 3V return Install new components as necessary DADH CVT sensor PL 5 20 Item 12 DADH PWB PL 5 10 Item 5 Remove the DADH rear co...

Page 318: ...d rolls until the first document is fed into the output tray The feed rolls held the second document Y N Go to the 05E DADH Feed Clutch Failure RAP The fault is caused if the DADH feed motor runs too slowly in reverse refer to the 05D DADH Motor Failure RAP If the fault continues go to Final Actions Final Actions Perform the steps that follow Install new components as necessary Check that the CVT ...

Page 319: ...August 2007 2 127 WorkCentre 5687 Family 05 350 05 352 Status Indicator RAPs Figure 2 Component location Figure 3 Circuit diagram Exit roll idlers ...

Page 320: ...cument is not present in the input tray during the startup procedure The sensor detects a document when a document is not present in the input tray after a jam The sensor does not detect a document when a document is present in the input tray Procedure WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need ...

Page 321: ...the 05K DADH Document Size Sensor Failure RAP 45 87ppm 05D DADH Motor Failure RAP Procedure WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury Go to the correct procedure DADH Feed Motor Failure DADH CVT Motor Failure NOTE T...

Page 322: ...August 2007 2 130 WorkCentre 5687 Family 05D Status Indicator RAPs Figure 1 Component location Figure 2 Circuit diagram Feed motor MOT05 020 CVT motor MOT05 030 ...

Page 323: ...everse and eject the original documents into the DADH input tray Procedure Go to Flag 1 Check the DADH feed clutch CL05 025 Figure 1 References GP 12 How to Check a Solenoid or Clutch P J183 DADH PWB and P J202 01G 24V Distribution RAP 01B 0V Distribution RAP refer to the 24V return Install new components as necessary DADH feed clutch PL 5 15 Item 9 DADH PWB PL 5 10 Item 5 DADH feed assembly PL 5 ...

Page 324: ...0 Item 3 for damage Make sure the idlers are clean and rotate freely refer to ADJ 5 4 5 Raise the DADH Lower the baffle assembly Figure 1 Remove any pieces of paper Check the duplex gate PL 5 25 Item 12 for damage Make sure the duplex gate moves freely Check the CVT roll PL 5 25 Item 5 for damage If necessary clean the CVT roll ADJ 5 4 Check the pre scan idlers PL 5 25 Item 6 and post scan idlers ...

Page 325: ...ect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury Enter dC330 code 05 310 to check the DADH document present sensor Q05 310 Figure 1 The display changes Y N Go to Flag 1 Check Q05 310 References GP 11 How to Check a Sensor P J184 DADH PWB 01D 3 3V Distribution RAP 01B 0V Distribution R...

Page 326: ...lectricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury Enter dC330 code 05 310 to check the DADH document present sensor Q05 310 Figure 1 The display changes Y N Go to Flag 1 Check Q05 310 References GP 11 How to Check a Sensor P J184 DADH PWB 01E 5V D...

Page 327: ... RAP 01B 0V Distribution RAP refer to the 3 3V return Install new components as necessary DADH length sensor 2 PL 5 35 Item 8 DADH PWB PL 5 10 Item 5 Open the DADH top cover Enter dC330 code 05 330 to check the DADH feed sensor Q05 330 Activate Q05 330 The display changes Y N Go to Flag 3 Check Q05 330 References GP 11 How to Check a Sensor P J184 DADH PWB 01D 3 3V Distribution RAP 01B 0V Distribu...

Page 328: ...5J Status Indicator RAPs Figure 1 Component location Figure 2 Component location DADH length sensor 1 Q05 315 DADH length sensor 2 Q05 320 DADH feed sensor Q05 330 DADH registration sensor Q05 340 DADH width guides DADH width sensor Q05 325 Arm ...

Page 329: ...August 2007 2 137 WorkCentre 5687 Family 05J Status Indicator RAPs Figure 3 Circuit diagram ...

Page 330: ...tribution RAP 01B 0V Distribution RAP refer to the 3 3V return Install new components as necessary DADH length sensor 2 PL 5 35 Item 8 DADH PWB PL 5 10 Item 5 Open the DADH top cover Enter dC330 code 05 330 to check the DADH feed sensor Q05 330 Activate Q05 330 The display changes Y N Go to Flag 3 Check Q05 330 References GP 11 How to Check a Sensor P J184 DADH PWB 01D 3 3V Distribution RAP 01B 0V...

Page 331: ...5K Status Indicator RAPs Figure 1 Component location Figure 2 Component location DADH length sensor 1 Q05 315 DADH length sensor 2 Q05 320 DADH feed sensor Q05 330 DADH registration sensor Q05 340 DADH width guides DADH width sensor Q05 325 Arm ...

Page 332: ...August 2007 2 140 WorkCentre 5687 Family 05K Status Indicator RAPs Figure 3 Circuit diagram ...

Page 333: ...l able at P J2 pin 1 on the IOT PWB Y N Disconnect P J2 Go to Flag 3 0V is available at P J2 pin 6 on the IOT PWB Y N Perform OF7 IOT PWB Diagnostics RAP before a new IOT PWB is installed PL 1 10 Item 2 NOTE The ROS must be removed from the machine REP 6 1 to disconnect P J120 and P J121 The ROS PWB where P J120 and P J121 are connected may not be marked with the correct PJ numbers P J120 can be i...

Page 334: ...August 2007 2 142 WorkCentre 5687 Family 06 020 Status Indicator RAPs Figure 1 Component location Figure 2 Circuit diagram P J2 harness P J18 harness ROS P J120 P J121 ...

Page 335: ... Failure RAP NOTE The ROS must be removed from the machine REP 6 1 to disconnect P J122 and P J121 The ROS PWB where P J122 and P J121 are connected may not be marked with the correct PJ numbers P J122 can be identified as a four way power har ness P J121 can be identified as a seven way signal harness Check the wiring at Flag 1 Flag 2 and Flag 3 The wiring is good Y N Repair the wiring or install...

Page 336: ...August 2007 2 144 WorkCentre 5687 Family 06 340 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 337: ...350 Status Indicator RAPs 06 350 ROS Laser Not Under Control RAP 06 350 The IOT monitor has not received a reset command from the IOT ROS controller for more than 5 seconds during print Procedure Perform the 03 395 396 852 853 IOT PWB Faults RAP ...

Page 338: ...August 2007 2 146 WorkCentre 5687 Family 06 350 Status Indicator RAPs ...

Page 339: ...nges Y N Go to Flag 1 Check S07 301 Refer to GP 13 How to Check a Switch Tray 1 home H 5V Check at the switch terminal on the PWB Figure 2 01E 5V Distribution RAP 01B 0V Distribution RAP Install new components as necessary Tray 1 and 2 control PWB PL 7 10 Item 2 Perform the following Check the paper size leaf spring are mounted correctly PL 7 10 Item 3 Check the actuator cam on the paper tray Figu...

Page 340: ...August 2007 2 148 WorkCentre 5687 Family 07 301 Status Indicator RAPs Figure 2 Tray 1 home switch test point Figure 3 Tray 1 circuit diagram Check the voltage at the switch terminal Tray 1 home switch ...

Page 341: ... changes Y N Go to Flag 1 Check S07 302 Refer to GP 13 How to Check a Switch Tray 1 home H 5V Check at the switch terminal on the PWB Figure 2 01E 5V Distribution RAP 01B 0V Distribution RAP Install new components as necessary Tray 1 and 2 control PWB PL 7 10 Item 2 Perform the following Check the paper size leaf spring are mounted correctly PL 7 10 Item 3 Check the actuator on the paper tray Figu...

Page 342: ...August 2007 2 150 WorkCentre 5687 Family 07 302 Status Indicator RAPs Figure 2 Home switch test point Figure 3 Tray 2 circuit diagram Check the voltage at the switch terminal Tray 2 home switch ...

Page 343: ...itch S07 303 Press Start Open and fully close the tray The display changes Y N Go to Flag 1 Check S07 303 Refer to GP 13 How to Check a Switch P J392 HCF control PWB 01E 5V Distribution RAP 01B 0V Distribution RAP Install new components as necessary Tray 3 home switch PL 7 20 Item 4 HCF control PWB PL 7 20 Item 2 Check the switch holder PL 7 20 Item 3 If the problem continues install new component...

Page 344: ...uator Figure 1 Procedure Enter dC330 code 07 304 tray 4 home switch S07 304 Press Start Open and fully close the tray The display changes Y N Go to Flag 1 Check S07 304 Refer to GP 13 How to Check a Switch P J392 HCF control PWB 01B 0V Distribution RAP Install new components as necessary Tray 4 home switch PL 7 20 Item 4 HCF control PWB PL 7 20 Item 2 Check the switch holder PL 7 20 Item 3 If the ...

Page 345: ...August 2007 2 153 WorkCentre 5687 Family 07 304 Status Indicator RAPs Figure 1 Component location Figure 2 Circuit diagram Tray 4 home switch S07 304 Switch actuator ...

Page 346: ...itch S07 306 Press Start Open and fully close the door The display changes Y N Go to Flag 1 Check S07 306 Refer to GP 13 How to Check a Switch 01E 5V Distribution RAP P J507 Tray 5 control PWB 01B 0V Distribution RAP Install new components as necessary Tray 5 door switch PL 7 60 Item 6 Tray 5 control PWB PL 7 68 Item 8 If the problem continues install new components as necessary Tray 5 door switch...

Page 347: ...August 2007 2 155 WorkCentre 5687 Family 07 306 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 348: ...ution RAP 01B 0V Distribution RAP Install new components as necessary Tray 1 stack height sensor PL 8 26 Item 7 Tray 1 and 2 control PWB PL 7 10 Item 2 CAUTION To prevent damage to the elevator and paper feed mechanism the paper tray must be pulled out before MOT07 010 is run in diagnostics Enter dC330 code 07 010 tray 1 feed elevator motor MOT07 010 Pull out tray 1 Press Start The motor runs Y N ...

Page 349: ...August 2007 2 157 WorkCentre 5687 Family 07 353 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 350: ...ution RAP 01B 0V Distribution RAP Install new components as necessary Tray 2 stack height sensor PL 8 26 Item 8 Tray 1 and 2 control PWB PL 7 10 Item 2 CAUTION To prevent damage to the elevator and paper feed mechanism the paper tray must be pulled out before MOT07 020 is run in diagnostics Enter dC330 code 07 020 tray 1 feed elevator motor MOT07 020 Pull out tray 1 Press Start The motor runs Y N ...

Page 351: ...August 2007 2 159 WorkCentre 5687 Family 07 354 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 352: ...to Check a Sensor P J392 HCF control PWB 01E 5V Distribution RAP 01B 0V Distribution RAP Install new components as necessary Tray 3 stack height sensor PL 8 30 Item 21 HCF control PWB PL 7 20 Item 2 Go to P J396 pin 1 on the HCF control PWB Flag 4 Manually activate the tray 3 stack limit switch S07 393 on the paper feed assembly The voltage changes Y N Go to Flag 3 Check S07 393 Refer to GP 13 How...

Page 353: ...5 Status Indicator RAPs Figure 1 Component location Figure 2 Circuit diagram Tray 3 elevator MOT07 030 Tray 3 home switch S07 303 HCF control PWB Tray 3 feed assembly Tray 3 feed sensor Q08 103 Stack limit switch S07 393 Stack height sensor Q07 383 ...

Page 354: ...to Check a Sensor P J392 HCF control PWB 01E 5V Distribution RAP 01B 0V Distribution RAP Install new components as necessary Tray 4 stack height sensor PL 8 31 Item 13 HCF control PWB PL 7 20 Item 2 Go to P J398 pin 6 on the HCF control PWB Flag 4 Manually activate the tray 4 stack limit switch S07 394 on the paper feed assembly The voltage changes Y N Go to Flag 3 Check S07 394 Refer to GP 13 How...

Page 355: ...y 07 360 Status Indicator RAPs Figure 1 Component location Figure 2 Tray 4 Circuit diagram Tray 4 elevator motor MOT07 040 Tray 4 feed assembly Tray 4 home switch S07 304 HCF control PWB Stack height sensor Q07 384 Stack limit switch S07 394 ...

Page 356: ...ss Start Undock and dock tray 5 refer to REP 7 19 The display changes Y N Go to Flag 1 Check S07 372 Refer to GP 13 How to Check a Switch P J507 Tray 5 control PWB 01E 5V Distribution RAP 01B 0V Distribution RAP Install new components as necessary Tray 5 docking switch PL 7 64 Item 1 Tray 5 control PWB PL 7 68 Item 8 Perform the following Check the docking latch on tray 5 is latched onto the machi...

Page 357: ...August 2007 2 165 WorkCentre 5687 Family 07 372 Status Indicator RAPs Figure 2 Component location Figure 3 Tray 1 circuit diagram Docking latch Rail assembly ...

Page 358: ... PL 8 45 Item 7 Tray 5 control PWB PL 7 68 Item 8 Go to PJ504 pin 4 on the Tray 5 control PWB Flag 3 Manually activate the tray upper limit switch S07 412 on the paper feed assembly The voltage changes Y N Go to Flag 3 Check S07 412 Refer to GP 13 How to Check a Switch P J504 Tray 5 control PWB 01G 24V Distribution RAP 01B 0V Distribution RAP Install new components as necessary Tray 5 stack upper ...

Page 359: ... Figure 1 Component location Figure 2 Component location Tray 5 elevator MOT07 373 Tray 5 control PWB Tray 5 elevator motor encoder Q07 406 Stack height sensor Q07 402 Tray upper limit switch S07 412 Tray upper limit switch actuator S07 412 Door interlock switch S07 306 ...

Page 360: ...August 2007 2 168 WorkCentre 5687 Family 07 373 Status Indicator RAPs Figure 3 Circuit diagram ...

Page 361: ...y 5 stack down sensor PL 7 68 Item 9 Tray 5 control PWB PL 7 68 Item 8 Go to PJ504 pin 6 on the Tray 5 control PWB Flag 3 Manually activate the tray 5 down limit switch S07 415 on the paper tray Figure 2 The voltage changes Y N Go to Flag 3 Check S07 415 Refer to GP 13 How to Check a Switch P J504 Tray 5 control PWB 01G 24V Distribution RAP 01B 0V Distribution RAP Install new components as necessa...

Page 362: ...mponent location Figure 2 Component location Tray 5 elevator motor MOT07 373 Tray 5 control PWB Tray 5 elevator motor encoder sensor Q07 406 Stack down sensor Q07 405 Tray down limit switch S07 415 Located in the paper tray press the plate under the paper tray to actuate the switch ...

Page 363: ...August 2007 2 171 WorkCentre 5687 Family 07 374 Status Indicator RAPs Figure 3 Circuit diagram ...

Page 364: ...ally actuate the tray empty sensor The display changes Y N Tray 1 Go to Flag 1 Check S07 331 Tray 2 Go to Flag 2 Check Q07 332 Refer to GP 11 How to Check a Sensor Tray 1 P J274 Tray 1 and 2 control PWB Tray 2 P J275 Tray 1 and 2 control PWB 01E 5 V Distribution RAP 01B 0V Distribution RAP Install new components as necessary Tray 1 empty sensor Figure 1 PL 8 26 Item 8 Tray 2 empty sensor Figure 1 ...

Page 365: ...y down Close the tray The tray moves up Y N Go to 07 355 Tray 3 Elevator Lift Up Failure RAP Go to 07 360 Tray 4 Elevator Lift Up Failure RAP Pull out the tray and load a ream of paper or 500 sheets Wait for 30 seconds before closing the tray The message tray is low on paper has changed Y N Tray 3 Go to Flag 1 Check low paper sensor Q07 343 Tray 4 Go to Flag 2 Check low paper sensor Q07 344 Refer ...

Page 366: ...August 2007 2 174 WorkCentre 5687 Family 07B Status Indicator RAPs Figure 1 Component location Figure 2 Circuit Diagram Tray 3 low paper sensor Tray 4 low paper sensor HCF control PWB P J 390 ...

Page 367: ... 0V to 3V Y N Go to Flag 1 Check Q07 350 Refer to The width sensor is a potentiometer The arm on the potentiometer is attached to the bypass tray side guide This gives a variable voltage to indicate the paper width set ting P J10 IOT PWB 01D 3 3 V Distribution RAP 01B 0V Distribution RAP Install new components as necessary Bypass tray width sensor part of input tray assembly PL 7 30 Item 1 Perform...

Page 368: ...ray Tray 1 Go to Table 1 Compare the paper size in the tray to the size switches actuated Tray 2 Go to Table 2 Compare the paper size in the tray to the size switches actuated Enter dC330 and relevant component control code as shown in the table Press Start Manually activate the paper size switch The display changes Y N Tray 1 Go to Flag 1 Tray 2 Go to Flag 2 Check the relevant size switch Refer t...

Page 369: ... Indicator RAPs Figure 1 Component location Figure 2 Tray 1 size switch test points Tray actuator ribbon Paper size leaf spring Tray 1 and 2 control PWB Size switch 4 test point Size switch 3 test point Size switch 2 test point Size switch 1 test point ...

Page 370: ...tch 3 S07 313 Size switch 2 S07 312 Size switch 1 S07 311 A4 LEF 5V 5V 0V 5V A4 SEF 0V 5V 0V 5V A5 LEF 0V 0V 0V 5V A3 SEF 5V 0V 5V 5V 216 x 315 mm SEF 0V 5V 5V 0V 216 x 330 mm SEF 0V 0V 5V 0V 8 5 x 11 LEF 0V 5V 0V 0V 8 5 x 11 SEF 0V 0V 5V 5V 8 5 x 5 5 LEF 0V 5V 5V 5V 11 x 17 SEF 5V 0V 5V 0V 8 5 x 14 SEF 5V 5V 0V 0V 8 5 x 12 4 SEF 0V 5V 5V 0V 8 5 x 13 SEF 0V 0V 5V 0V ...

Page 371: ... paper size table Paper Size switch 4 S07 324 Size switch 3 S07 323 Size switch 2 S07 322 Size switch 1 S07 321 A4 LEF 5V 5V 0V 5V A4 SEF 0V 5V 0V 5V A5 LEF 0V 0V 0V 5V A3 SEF 5V 0V 5V 5V 216 x 315 mm SEF 0V 5V 5V 0V 216 x 330 mm SEF 0V 0V 5V 0V 8 5 x 11 LEF 0V 5V 0V 0V 8 5 x 11 SEF 0V 0V 5V 5V 8 5 x 5 5 LEF 0V 5V 5V 5V 11 x 17 SEF 5V 0V 5V 0V 8 5 x 14 SEF 5V 5V 0V 0V 8 5 x 12 4 SEF 0V 5V 5V 0V 8 ...

Page 372: ...itor the tray empty sensor Tray 3 empty sensor Q07 333 Enter dC330 code 07 333 Press Start Tray 4 empty sensor Q07 334 Enter dC330 code 07 334 Press Start Manually actuate the tray empty sensor The display changes Y N Tray 3 Go to Flag 1 Check Q07 333 Tray 4 Go to Flag 2 Check Q07 334 Refer to GP 11 How to Check a Sensor Tray 3 P J399 HCF control PWB Tray 4 P J391 HCF control PWB 01E 5V Distributi...

Page 373: ...August 2007 2 181 WorkCentre 5687 Family 07E Status Indicator RAPs Figure 1 Component location Figure 2 Circuit diagram Tray 3 empty sensor Q07 333 Tray 4 empty sensor Q07 334 ...

Page 374: ...al Actions Switch off the machine then switch on the machine GP 14 Check that the tray elevator cables and mechanisms are located correctly Check that the tray is pushed fully home Check for obstructions behind the tray Check the feed heads Procedure If tray 3 or tray 4 are out of service Go to 07E Tray 3 or Tray 4 Out of Paper RAP If tray 1 or tray 2 are out of service Check the following and ins...

Page 375: ...art Manually actuate the tray empty sensor The display changes Y N Go to Flag 1 Check Q07 401 Refer to GP 11 How to Check a Sensor P J505 Tray 5 control PWB 01E 5V Distribution RAP 01B 0V Distribution RAP Install new components as necessary Tray 5 empty sensor PL 8 45 Item 6 Tray 5 control PWB PL 7 68 Item 8 The fault may be intermittent Perform the steps that follow Check the wiring harness for d...

Page 376: ...August 2007 2 184 WorkCentre 5687 Family 07G Status Indicator RAPs Figure 2 Circuit diagram ...

Page 377: ...ly Check that the interlock cover has not come loose PL 7 30 Item 23 Bias the cover to the right and tighten the two screws Make sure the correct paper size is displayed for the size of paper in the tray Procedure NOTE The front door interlock must be cheated when checking 24V components Enter dC330 code 08 100 wait sensor Q08 100 Press Start Manually actuate the wait sensor The display changes Y ...

Page 378: ...rol PWB PL 7 10 Item 2 The transport rolls rotate Y N Check the drive belt and gears GP 7 PL 8 25 Item 2 PL 8 25 Item 3 Check the following The bearing shaft and rolls on the transport roll assembly GP 7 32 55 ppm PL 8 25 Item 8 The idler rolls in the left hand door GP 7 PL 7 30 Item 2 The transport drive belt 32 55 ppm PL 8 25 Item 2 The transport rolls for wear PL 8 25 Item 8 Install new compone...

Page 379: ...August 2007 2 187 WorkCentre 5687 Family 08 100A Status Indicator RAPs Figure 2 Circuit diagram ...

Page 380: ... new components as necessary Wait sensor PL 7 30 Item 24 Perform OF7 IOT PWB Diagnostics RAP before a new IOT PWB is installed PL 1 10 Item 2 Enter dC330 code 08 101 tray 1 feed sensor Q08 101 Press Start Open left hand door and manually actuate the sensor The display changes Y N Go to Flag 2 Check Q08 101 Refer to GP 11 How to Check a Sensor P J276 Tray 1 and 2 control PWB 01E 5V Distribution RAP...

Page 381: ...st 2007 2 189 WorkCentre 5687 Family 08 100B Status Indicator RAPs Figure 1 Component location Figure 2 Circuit diagram Wait sensor Q08 100 Tray 1 feed sensor Q08 101 Tray 1 and 2 transport motor MOT08 025 ...

Page 382: ... and manually actuate the sensor The display changes Y N Go to Flag 1 Check Q08 101 Refer to GP 11 How to Check a Sensor P J276 Tray 1 and 2 control PWB 01E 5V Distribution RAP 01B 0V Distribution RAP Install new components as necessary Tray 1 feed sensor PL 7 30 Item 25 Tray 1 and 2 control PWB PL 7 10 Item 2 Enter dC330 code 08 025 tray 1 and 2 transport motor MOT08 025 Press Start The motor run...

Page 383: ...007 2 191 WorkCentre 5687 Family 08 101 Status Indicator RAPs Figure 1 Component location Figure 2 Circuit diagram Tray 1 feed sensor Q08 101 Tray 1 and 2 transport motor MOT08 025 Tray 1 and 2 transport rolls ...

Page 384: ...eck a Sensor P J276 Tray 1 and 2 control PWB 01E 5V Distribution RAP 01B 0V Distribution RAP Install new components as necessary Tray 2 feed sensor PL 7 30 Item 24 Tray 1 and 2 control PWB PL 7 10 Item 2 Enter dC330 code 08 025 tray 1 and 2 transport motor MOT08 025 Press Start The motor runs Y N Go to Flag 2 Check MOT08 025 Refer to GP 10 How to Check a Motor P J273 Tray 1 and 2 control PWB 01G 2...

Page 385: ...ugust 2007 2 193 WorkCentre 5687 Family 08 102 Status Indicator RAPs Figure 1 Component location Figure 2 Circuit diagram Tray 1 and 2 transport motor MOT08 025 Tray 2 feed sensor Q08 102 Transport rolls ...

Page 386: ...ol PWB PL 7 20 Item 2 The transport rolls rotate Y N Check the gears and drive belt GP 7 PL 8 30 Item 8 PL 8 30 Item 9 CAUTION To prevent damage to the feed mechanism the paper tray must be pulled out before MOT 08 030 is run in diagnostics Enter dC330 code 08 030 tray 3 feed motor MOT08 030 Pull out the tray Press Start The motor runs Y N Go to Flag 3 Check MOT08 030 Refer to GP 10 How to Check a...

Page 387: ...orkCentre 5687 Family 08 103 08 113 Status Indicator RAPs Figure 1 Component location Figure 2 Circuit diagram Tray 3 feed sensor Q08 103 Tray 3 and 4 transport motor MOT08 045 Tray 3 feed motor MOT08 030 HCF control PWB ...

Page 388: ... The transport rolls rotate Y N Check the drive belt and gears GP 7 PL 8 30 Item 9 PL 8 30 Item 8 CAUTION To prevent damage to the feed mechanism the paper tray must be pulled out before MOT 08 040 is run in diagnostics Enter dC330 code 08 040 tray 4 feed motor MOT08 040 Pull out the tray Press Start The motor runs Y N Go to Flag 3 Check MOT08 040 Refer to GP 10 How to Check a motor P J391 HCF con...

Page 389: ...orkCentre 5687 Family 08 104 08 114 Status Indicator RAPs Figure 1 Component location Figure 2 Circuit diagram Tray 3 and 4 transport motor MOT08 045 Tray 4 feed sensor Q08 104 Tray 4 feed motor MOT08 040 HCF control PWB ...

Page 390: ...cessary Tray 1 feed sensor PL 7 30 Item 24 Tray 1 and 2 control PWB PL 7 10 Item 2 Enter dC330 code 08 102 tray 2 feed sensor Q08 102 Press Start Manually actuate the sen sor Figure 2 The display changes Y N Go to Flag 2 Check Q08 102 Refer to GP 11 How to Check a Sensor P J276 Tray 1 and 2 control PWB 01E 5V Distribution RAP 01B 0V Distribution RAP Install new components as necessary Tray 2 feed ...

Page 391: ...kCentre 5687 Family 08 106 Status Indicator RAPs Figure 1 Component location Figure 2 Circuit diagram Tray 1 feed sensor Q08 101 Tray 1 and 2 Transport motor MOT08 025 Tray 1 and 2 transport rolls Tray 2 feed sensor Q08 102 ...

Page 392: ...to GP 11 How to Check a Sensor P J392 HCF control PWB 01E 5V Distribution RAP 01B 0V Distribution RAP Install new components as necessary Tray 4 feed sensor PL 8 31 Item 10 HCF control PWB PL 7 20 Item 2 Enter dC330 code 08 045 tray 3 and 4 transport motor MOT08 045 Press Start The motor runs Y N Go to Flag 2 Check MOT08 045 Refer to GP 10 How to Check a Motor P J398 HCF control PWB 01G 24V Distri...

Page 393: ...August 2007 2 201 WorkCentre 5687 Family 08 107 Status Indicator RAPs Figure 2 Component location Figure 3 Circuit diagram Tray 3 paper path rolls Tray 4 paper path rolls Drive belt Drives coupling ...

Page 394: ... 1 and 2 control PWB 01E 5V Distribution RAP 01B 0V Distribution RAP Install new components as necessary Tray 2 feed sensor PL 7 30 Item 24 Tray 1 and 2 control PWB PL 7 10 Item 2 Enter dC330 code 08 045 tray 3 and 4 transport motor MOT08 045 Press Start The motor runs Y N Go to Flag 2 Check MOT08 045 Refer to GP 10 How to Check a Motor P J398 HCF control PWB 01G 24V Distribution RAP 01B 0V Distri...

Page 395: ...August 2007 2 203 WorkCentre 5687 Family 08 108 Status Indicator RAPs Figure 1 Component location Figure 2 Circuit diagram Tray 2 feed sensor Q08 102 Tray 3 and 4 transport motor MOT08 045 ...

Page 396: ...ure 2 Check that the paper tray is set to the correct paper size Check that tray 5 is set to the correct paper configuration Enter dC131 NVM chain 8 at location 08 313 Tray 5 Configuration Procedure NOTE The front door interlock must be cheated when checking 24V components Enter dC330 code 08 105 tray 5 feed sensor Q08 105 Figure 1 Press Start Manually actuate the sensor The display changes Y N Go...

Page 397: ...components as necessary Drive belt PL 8 40 Item 7 One way pulley clutch PL 8 45 Item 13 Take away roller PL 8 45 Item 14 Enter dC330 code 08 110 T5 wait point sensor Q08 110 Press Start NOTE For trays 1 to 5 the input code 08 100 wait sensor is used to check the operation of the wait sensor In addition tray 5 uses the input code 08 110 T5 wait point sensor to check the paper present signal from th...

Page 398: ...ily 08 115A 08 117A Status Indicator RAPs Figure 1 Component location Figure 2 Component location Tray 5 transport motor MOT08 046 Tray 5 feed sensor Q08 105 Tray 5 feed motor MOT08 117 Tray 5 control PWB Wait sensor Q08 100 Left hand door ...

Page 399: ...August 2007 2 207 WorkCentre 5687 Family 08 115A 08 117A Status Indicator RAPs Figure 3 Circuit diagram ...

Page 400: ... necessary Tray 5 feed motor PL 8 40 Item 3 Tray 5 control PWB PL 7 68 Item 8 The feed shaft rotates Y N Check the drive gears between the motor and the feed shaft Install new components as necessary Motor drive gear PL 8 40 Item 5 Gear PL 8 45 Item 18 The feed roll rotates Y N Check the coupling between the feed roll and the clutch Install new components as nec essary One way gear PL 8 45 Item 4 ...

Page 401: ... a Sensor P J16 IOT PWB 01E 5V Distribution RAP 01B 0V Distribution RAP Install new components as necessary Wait sensor PL 7 30 Item 24 Perform OF7 IOT PWB Diagnostics RAP before a new IOT PWB is installed PL 1 10 Item 2 Go to Flag 5 Manually actuate the wait sensor Check for a signal change on the IOT PWB at P J12 pin 10 and on the Tray 5 control PWB at P J512 pin 5 Check the wiring between the I...

Page 402: ...August 2007 2 210 WorkCentre 5687 Family 08 115B 08 117B Status Indicator RAPs Figure 2 Component location Wait sensor Q08 100 Left hand door ...

Page 403: ...August 2007 2 211 WorkCentre 5687 Family 08 115B 08 117B Status Indicator RAPs Figure 3 Circuit diagram ...

Page 404: ...r actuator Figure 1 Check that the left hand door is latched correctly Check that the interlock cover has not come loose PL 7 30 Item 23 Push the cover to the right and tighten the screws Check that the short paper path assembly latches without excessive force PL 10 25 Item 1 Go to REP 10 1 In Replacement Step 5 check the latch mechanism If the fault code is 08 151 and two sheets of paper are jamm...

Page 405: ...a Solenoid or Clutch P J5 IOT PWB P J17 LVPS Fuse PL 1 10 Item 9 GP 7 01G 24V Distribution RAP 01B 0V Distribution RAP Install new components as necessary Registration clutch 32 55 ppm PL 8 15 Item 7 Perform OF7 IOT PWB Diagnostics RAP before a new IOT PWB is installed PL 1 10 Item 2 Perform the following Check the registration transport rolls and registration rolls 32 55 ppm PL 8 15 Item 1 GP 7 C...

Page 406: ...he latch mechanism If the fault code is 08 151 and two sheets of paper are jammed at the registration rolls Go to OF8 Multifeed RAP If the fault code 08 151 occurs from the bypass tray Go to the 07C Bypass Tray RAP If the power and control assembly has been moved prior to a 08 150 Check that PJ148 is pushed fully home on the Main Drives PWB Check the transport drive belt Ensure that all connectors...

Page 407: ...a Solenoid or Clutch P J5 IOT PWB P J17 LVPS Fuse PL 1 10 Item 9 GP 7 01G 24V Distribution RAP 01B 0V Distribution RAP Install new components as necessary Registration clutch 65 87 ppm PL 8 17 Item 7 Perform OF7 IOT PWB Diagnostics RAP before a new IOT PWB is installed PL 1 10 Item 2 Perform the following Check the registration transport rolls and registration rolls 65 87 ppm PL 8 17 Item 1 GP 7 C...

Page 408: ... after start of feed from the bypass tray 08 156 The IOT detects that a sheet fed from the bypass has arrived to early at the registration sensor Procedure Identify the speed of the machine refer to SCP 7 Machine features Perform one of the steps that follow If the speed of the machine is 32 55 ppm go to 08 155A 08 156A Bypass Tray Registra tion Jam RAP 32 55 ppm If the speed of the machine is 65 ...

Page 409: ...stration sensor The display changes Y N Go to Flag 1 Check Q08 150 Refer to GP 11 How to Check a Sensor P J5 IOT PWB 01D 3 3V Distribution RAP 01B 0V Distribution RAP Install new components as necessary Registration sensor PL 8 15 Item 3 Perform OF7 IOT PWB Diagnostics RAP before a new IOT PWB is installed PL 1 10 Item 2 Enter dC330 code 04 010 main drive motor code 08 070 registration clutch CL08...

Page 410: ...1 Component location Figure 2 Component location Feed solenoid SOL08 050 Feed roll Feed roll drive gear Upper guide and idler rolls Bypass tray Registration sensor Q08 150 Registration clutch CL08 070 Registration nip rolls Wait sensor Q08 100 Left hand door Registration transport rolls ...

Page 411: ...short paper path assembly latches without excessive force PL 10 25 Item 1 Go to REP 10 1 In Replacement Step 5 check the latch mechanism If 08 155 is displayed check the bypass tray empty actuator 07C Bypass Tray RAP Procedure NOTE The front door interlock must be cheated when checking 24V components Enter dC330 code 08 150 registration sensor Q08 150 Press Start Figure 2 Activate the reg istratio...

Page 412: ...2 Perform the following Check the registration transport rolls and registration nip rolls Figure 2 PL 8 17 Item 1 If the fault still occurs check the drives plate on the registration clutch for damage and contamination Refer to the replacement procedure in REP 8 5 Check the idler roll and upper guide on the feed head Figure 1 Clean the feed roll and retard pad using a cloth dampened with water If ...

Page 413: ...ily 08 155B 08 156B Status Indicator RAPs Figure 2 Component location Figure 3 Circuit diagram Registration sensor Q08 150 Registration clutch CL08 070 Registration nip rolls Wait sensor Q08 100 Left hand door Registration transport rolls ...

Page 414: ... correct RAP is used To identify the correct RAP to use go to the 08 160 08 161 Duplex Paper Path Jam Entry RAP Check the condition of the paper in all trays Refer to IQ1 and GP 20 Check for paper in the inverter and duplex transport Check for obstructions in the paper path If skew occurs when A5 paper is duplexed Check for contact between the drive rolls and the nip rolls 32 55 ppm PL 8 22 Item 1...

Page 415: ...e sole noid energizes Y N Go to Flag 4 Check SOL10 050 Refer to GP 12 How to Check a Solenoid or Clutch P J5 IOT PWB P J17 LVPS Fuse PL 1 10 Item 9 GP 7 01G 24V Distribution RAP 01B 0V Distribution RAP Install new components as necessary Inverter Nip Solenoid PL 10 11 Item 6 Perform OF7 IOT PWB Diagnostics RAP before a new IOT PWB is installed PL 1 10 Item 2 Enter dC330 code 10 045 inverter path s...

Page 416: ...7 Family 08 160A 08 161A Status Indicator RAPs Figure 1 Component location Figure 2 Circuit diagram Duplex sensor Q08 160 Duplex motor MOT08 060 Inverter motor MOT10 030 Inverter nip solenoid SOL10 050 Inverter path solenoid SOL10 045 ...

Page 417: ...uplexed Check for contact between the drive rolls and the nip rolls 65 87 ppm PL 8 20 Item 14 Procedure WARNING Take care during this procedure Motors will become hot during normal operation NOTE The front door interlock must be cheated when checking 24V components Enter dC330 code 08 160 duplex sensor Q08 160 Press Start Activate the sensor Figure 1 The display changes Y N Go to Flag 1 Check Q08 ...

Page 418: ...e sole noid energizes Y N Go to Flag 4 Check SOL10 050 Refer to GP 12 How to Check a Solenoid or Clutch P J5 IOT PWB P J17 LVPS Fuse PL 1 10 Item 9 GP 7 01G 24V Distribution RAP 01B 0V Distribution RAP Install new components as necessary Inverter Nip Solenoid PL 10 11 Item 6 Perform OF7 IOT PWB Diagnostics RAP before a new IOT PWB is installed PL 1 10 Item 2 Enter dC330 code 10 045 inverter path s...

Page 419: ...7 Family 08 160B 08 161B Status Indicator RAPs Figure 1 Component location Figure 2 Circuit diagram Duplex sensor Q08 160 Duplex motor MOT08 060 Inverter motor MOT10 030 Inverter nip solenoid SOL10 050 Inverter path solenoid SOL10 045 ...

Page 420: ... check for the active messages Refer to OF4 Status Codes and Message RAP for the jam clearance procedure Check the condition of the paper in all trays Refer to IQ1 and GP 20 Check for obstructions in the paper path Make sure that all covers and paper guides are closed and latch correctly Check for paper in the output device Procedure If the initial actions did not resolve the problem Switch off th...

Page 421: ... fault code is displayed then go to the appropriate RAP 08 181 Unexpected Time Out in Simplex Inverted Mode RAP 08 181 The IOT detected an unexpected time out for a known simplex inverted sheet of paper Initial Actions Enter the machine status mode and check for the active messages Refer to OF4 Status Codes and Message RAP for the jam clearance procedure Check the condition of the paper in all tra...

Page 422: ...AP 08 190 Post Jam Clearance Initialization RAP 08 190 A stray sheet has been detected in either the IOT or finisher device during the post jam clearance initialization routine Initial Action Enter the machine status mode and check for the active messages Refer to OF4 Status Codes and Message RAP for the jam clearance procedure Check for paper in the machine paper path at all the sensor locations ...

Page 423: ...ted fuse on the IOT PWB is good Refer to OF7 IOT PWB Diagnostics RAP for the location of the F1 surface mounted fuse The surface mounted fuse is good Y N Perform the procedures that follow 01G 24V Distribution RAP and refer to the 01G Fused Distribution Check 01H Short Circuit and Overload RAP Enter dC330 Select component code 09 060 HVPS fault and press save Press start A high signal indicates a ...

Page 424: ...em 5 Add component code 09 066 developer bias Press start Time out after 3 seconds The dis play for code 09 060 is low Y N Go to Flag 3 Check the developer bias harness for short circuit to ground GP 7 The developer harness and connectors are good Y N Install a new developer bias harness 32 55 ppm PL 9 17 Item 6 65 87 ppm PL 9 15 Item 6 Install a new HVPS PL 1 10 Item 5 Complete SCP 6 Final Action...

Page 425: ...on connector Detack corotron connector Charge Grid connector The two terminals identified as G are the same output Charge scorotron connector P J55 Developer bias connector Registration and transfer chute bias connector The two termi nals identified as CB are the same output Bias contact Halo guide Registration guide Registration chute bias connection ...

Page 426: ...August 2007 2 234 WorkCentre 5687 Family 09 060 Status Indicator RAPs Figure 4 Component location Figure 5 Circuit diagram Developer bias connection ...

Page 427: ... 15 Item 1 Developer assembly 32 55 ppm PL 9 17 Item 2 65 87 ppm PL 9 15 Item 2 Perform OF7 IOT PWB Diagnostics RAP before a new IOT PWB is installed PL 1 10 Item 2 Figure 1 and Figure 2 Check the toner dispense drive gears If necessary install a new toner dispense module 32 55 ppm PL 9 17 Item 1 65 87 ppm PL 9 15 Item 1 Enter dC330 code 09 040 toner dispense motor and add the code 09 310 low tone...

Page 428: ...Family 09 310 09 390 Status Indicator RAPs Figure 2 Component Location Figure 3 Circuit diagram Low toner sensor Q09 310 Toner cartridge motor MOT 09 045 Toner cartridge drive gears In line connector PJ75 Toner dispense motor MOT 09 040 ...

Page 429: ...ostics RAP before a new IOT PWB is installed PL 1 10 Item 2 Enter dC330 code 09 070 scorotron cleaner home sensor Figure 2 Press Start Enter dC330 code 09 071 or 09 072 scorotron motor Actuate the sensor by entering the appropriate code The display changes Y N Go to Flag 1 Check Q09 070 Refer to GP 13 How to Check a Switch NOTE The scorotron cleaner home sensor is a magnetic reed switch P J64 IOT ...

Page 430: ... Press Start Enter dC330 code 09 075 transfer detack cleaner motor Press Start When the motor reaches the end of its travel the stall sensor will go high low The motor runs and the stall sensor goes high low Y N Go to Flag 2 Check MOT09 043 Refer to GP 10 How to Check a motor P J65 IOT PWB 01G 24V Distribution RAP 01B 0V Distribution RAP Install new components as necessary Transfer detack motor 45...

Page 431: ...rotron shield part of PL 10 25 Item 1 Ensure that P J65 on the IOT PWB is connected correctly Check for toner contamination on the front end of the short paper path With the corotron removed clean the contaminated area Remove and clean the transfer detack cleaner home sensor Figure 1 Component location Figure 2 Circuit diagram Transfer detack cleaner home sensor Q09 070 Drive shaft Transfer detack...

Page 432: ...o 01G 24V Distribution RAP Go to Flag 3 13V is available at P J5 pin 14 Y N NOTE To gain access to the erase lamp wiring remove the main drive module 32 55 ppm PL 4 15 Item 1 65 87 ppm PL 4 10 Item 1 Check the wiring GP 7 from the in line fuse to P J41 pin 2 The wiring is good Y N Repair the wiring Perform the steps that follow Check that the connector PJ41 is located correctly in the IOT frame Fi...

Page 433: ...9 115 sensor failure lockout flag Check that it is set to 0 If set at 1 the toner dispense motor will not run If 09 361 fault enter dC131 location 09 001 TC lockout low Check that it is set to 0 If set at 1 the toner dispense motor will not run Check that when the xerographic module latch is in the locked position the devel oper module is correctly installed REP 9 2 If 09 362 fault enter dC131 loc...

Page 434: ...P Go to 01B 0V Distribution RAP Install new components as necessary Toner dispense module 35 45 ppm PL 9 17 Item 1 65 87 ppm PL 9 15 Item 1 Check the toner dispense drive gears Figure 1 The gears rotate Y N Install a new toner dispense module 32 55 ppm PL 9 17 Item 1 65 87 ppm PL 9 15 Item 1 Add the code 09 310 low toner sensor Energize the components in the following order 04 010 main drive motor...

Page 435: ...6 pin 8 on the IOT PWB NOTE The toner concentration cannot be adjusted and maintained by making high area coverage prints 4 Run the routine until the monitored voltage is greater than 0 9 volts 5 Check the image quality TC increase adjustment Perform the following 1 Enter dC330 code 04 010 main drive motor 09 040 toner dispense motor 09 045 toner cartridge motor 2 Start the routine The start will ...

Page 436: ...N Check the wiring between P J7 on the IOT PWB and P J46 GP 7 Repair wiring as necessary REP 1 2 Install a new relative humidity sensor ambient temperature sensor 32 38 ppm PL 9 22 Item 4 45 87 ppm PL 9 20 Item 4 If the fault continues perform OF7 IOT PWB Diagnostics RAP before a new IOT PWB is installed PL 1 10 Item 2 If possible check the relative humidity of the external environment using a hyg...

Page 437: ...icated in column 4 Table 1 the sensor is good Figure 1 Component location Figure 2 Circuit diagram Table 1 Relative humidity values External environment Average relative humidity Cold machine relative humidity Warm machine relative humidity Wet 80 80 40 to 50 Ambient 50 50 15 to 30 Dry 10 10 1 to 7 Relative humidity sensor Q09 365 ambient tempera ture sensor Q09 375 P J46 ...

Page 438: ...o the 01E 5V Distribution RAP Go to Flag 1 Check for 5V at P J47 pin 3 5V is present Y N NOTE To gain access to the wiring remove the main drive module 32 55 ppm PL 4 15 Item 1 65 87 ppm PL 4 10 Item 1 and the left hand cover PL 8 10 Item 3 Check the wiring between P J7 on the IOT PWB and P J47 Repair the wiring as necessary REP 1 2 Install a new temperature sensor 32 38 ppm PL 9 22 Item 5 45 87 p...

Page 439: ...eck for 5V at P J7 pin 3 on the IOT PWB 5V is present Y N Go to the 01E 5V Distribution RAP Go to Flag 1 Disconnect P J46 Check for 5V at P J46 pin 1 5V is present Y N Check the wiring between P J7 on the IOT PWB and P J46 GP 7 Repair the wiring as necessary Install a new relative humidity sensor ambient temperature sensor 32 38 ppm PL 9 22 Item 4 45 87 ppm PL 9 20 Item 4 If the fault persists per...

Page 440: ...aste toner door The display changes Y N Go to Flag 1 Check S09 380 Refer to GP 13 How to Check a Switch P J7 IOT PWB 01D 3 3V Distribution RAP 01B 0V Distribution RAP Install new components as necessary Waste toner door switch 32 55 ppm PL 4 15 Item 8 65 87 ppm PL 4 10 Item 8 Perform OF7 IOT PWB Diagnostics RAP before a new IOT PWB is installed PL 1 10 Item 2 Main drive module 32 55 ppm PL 4 15 It...

Page 441: ...e plan 32 38 ppm PL 9 22 Item 2 45 87 ppm PL 9 20 Item 2 Procedure To check the chosen service plan Enter Tools Mode 1 Press the Access A button XE has a KEY ICON and enter the password i e 1111 2 Select Go To Tools 3 Select More 4 Select Consumable Management 5 Select Service Plan 6 The greyed out icon will indicate the chosen service plan Refer to Table 1 NOTE All new machines are configured to ...

Page 442: ... as indi cated by Yes in Table 2 e g a xerographic module configured as NASG S will function in the following machine market regions NASG N NASG S and DMO W Xerographic modules configured to world wide are for all markets The system will not accept a xerographic module that does not match the OpCo ID market region of the system If there is a mismatch between the system configuration and the OpCo I...

Page 443: ...ion around the waste toner full sensor Figure 1 Procedure Use thick black card to manually actuate the sensor Enter dC330 code 09 350 waste toner full sensor Q09 350 Pass the black card between the sensor transmitter and receiver The dis play changes Y N Go to Flag 1 Check Q09 350 Refer to GP 11 How to Check a Sensor Figure 1 P J7 IOT PWB 01E 5V Distribution RAP 01B 0V Distribution RAP Install new...

Page 444: ...ing Y N Go to Flag 1 Check the photoreceptor fan motor Refer to GP 10 How to Check a Motor Check the following 15V at PJ 42 15V at P J17 Continuity between PJ 42 and P J17 If necessary repair the harness REP 1 2 Install new components as necessary Photoreceptor fan PL 9 25 Item 6 LVPS and base module PL 1 10 Item 3 Ensure that the fan is installed correctly If the fan in installed correctly air wi...

Page 445: ...correct time after the registration clutch was energized for a duplex sheet side 2 WARNING Do not touch the fuser while it is hot Initial Actions Make sure that the correct RAP is used To identify the correct RAP to use go to 10 101 10 102 10 103 Lead Edge Late to Fuser Exit Switch Entry RAP Check the condition of the paper in all trays Refer to IQ1 and GP 20 Check for obstructions in the registra...

Page 446: ...tion RAP Install new components as necessary Registration clutch 32 55 ppm PL 8 15 Item 7 Perform OF7 IOT PWB Diagnostics RAP before a new IOT PWB is installed PL 1 10 Item 2 Enter dC330 code 08 150 registration sensor Q08 150 Press Start Manually actuate the sen sor Figure 2 The display changes Y N Go to Flag 4 Check Q08 150 Refer to GP 11 How to Check a Sensor Figure 2 P J5 IOT PWB 01D 3 3V Dist...

Page 447: ...kCentre 5687 Family 10 101A 10 102A 10 103A Status Indicator RAPs Figure 1 Component location Figure 2 Component location Fuser exit switch S10 100 Registration sensor Q08 150 Registration clutch CL08 070 Registration rolls ...

Page 448: ...t 2007 2 256 WorkCentre 5687 Family 10 101A 10 102A 10 103A Status Indicator RAPs Figure 3 Component location Figure 4 Circuit diagram Vacuum transport fan MOT10 065 Transport rolls Transfer detack corotron ...

Page 449: ...at all of the HT connectors are pushed fully home on the HVPS Procedure NOTE The door interlock switch must be cheated when checking 24V components Enter dC330 code 10 100 fuser exit switch S10 100 Press Start Manually actuate the switch with a piece of paper Figure 1 The display changes Y N Go to Flag 1 Check S10 100 Refer to GP 13 How to Check a Switch Figure 1 P J35 IOT PWB 01D 3 3V Distributio...

Page 450: ...embly on the short paper path assembly PL 10 25 Item 1 Check the detack corotron and the connection to the HVPS Refer to 09 060 HVPS Fault RAP The drive gear on the fuser module 65 87 ppm PL 10 10 Item 1 The fuser drive gear on the main drives module 65 87 ppm PL 4 12 Item 10 Fuser web motor and the fuser web 10A Fuser Web Motor RAP If the fault still occurs check the drives plate on the registrat...

Page 451: ...1B 10 102B 10 103B Status Indicator RAPs Figure 2 Component location Figure 3 Component location Registration sensor Q08 150 Registration clutch CL08 070 Registration nip rolls Vacuum transport fan MOT10 065 Transport rolls Transfer detack corotron ...

Page 452: ...August 2007 2 260 WorkCentre 5687 Family 10 101B 10 102B 10 103B Status Indicator RAPs Figure 4 Circuit diagram ...

Page 453: ...door interlock switch must be cheated when checking 24V components Enter dC330 code 10 100 fuser exit switch S10 100 Press Start Manually actuate the switch with a piece of paper The display changes Y N Go to Flag 1 Check S10 100 Refer to GP 13 How to Check a Switch 32 55 ppm Figure 2 65 87 Figure 1 P J35 IOT PWB 01D 3 3V Distribution RAP 01B 0V Distribution RAP Install new components as necessary...

Page 454: ... between the fuser and the inverter assembly This can cause severe ripple on the trail edge of A3 11x17 inch sheet and paper jams Upper baffle 32 55 ppm PL 10 12 Item 23 65 87 ppm PL 10 12 Item 22 Baffle guide PL 10 13 Item 3 Figure 1 Component location 67 87 ppm Figure 2 Component location 32 55 ppm Upper baffle Fuser exit switch S10 100 Inverter path solenoid SOL10 045 Inverter path solenoid SOL...

Page 455: ...August 2007 2 263 WorkCentre 5687 Family 10 107 10 108 10 109 10 110 Status Indicator RAPs Figure 3 Circuit diagram ...

Page 456: ...11H 110 Copy Damage in the 2K LCSS RAP 11G 170 Copy Damage in the HCSS BM RAP For 10 126 faults If the paper jam is at the entrance to the output device and the output device fails to initialize after the front door is closed Go to the relevant output device ini tialization RAP 11B 120 1K LCSS Initialization Failure RAP 11C 110 2K LCSS Initialization Failure RAP 11B 170 HCSS BM Initialization Fail...

Page 457: ...PL 10 11 Item 11 Inverter motor driver PWB PL 10 11 Item 22 Perform OF7 IOT PWB Diagnostics RAP before a new IOT PWB is installed PL 1 10 Item 2 Install a new inverter motor driver PWB PL 10 11 Item 22 Check the following components refer to GP 7 Idler roll PL 10 12 Item 15 Upper baffle 32 55 ppm PL 10 12 Item 23 65 87 ppm PL 10 12 Item 22 Double exit nip roll PL 10 11 Item 8 Exit shaft assembly P...

Page 458: ...10 126 Status Indicator RAPs Figure 2 Component location 65 87 ppm Figure 3 Component location Fuser exit switch S10 100 IOT exit sensor Q10 120 Inverter path solenoid SOL10 045 Inverter nip solenoid SOL10 050 5 Upper gravity fingers 4 Lower gravity fingers ...

Page 459: ...August 2007 2 267 WorkCentre 5687 Family 10 120 10 121 10 126 Status Indicator RAPs Figure 4 Circuit diagram ...

Page 460: ...rlock switch must be cheated when checking 24V components Enter dC330 code 10 100 fuser exit switch S10 100 Press Start Manually actuate the switch with a piece of paper The display changes Y N Go to Flag 1 Check S10 100 Refer to GP 13 How to Check a Switch Figure 1 P J35 IOT PWB 01D 3 3V Distribution RAP 01B 0V Distribution RAP Install new components as necessary Fuser exit switch PL 10 10 Item 1...

Page 461: ...7 Family 10 132 10 133 10 134 Status Indicator RAPs Figure 1 Component location Figure 2 Component location Figure 3 Circuit diagram Upper baffle Fuser exit switch S10 100 Inverter nip split solenoid SOL10 055 Inverter sensor Q10 105 ...

Page 462: ...24V components Enter dC330 code 10 105 inverter sensor Q10 105 Press Start Manually actuate the sensor The display changes Y N Go to Flag 1 Check Q10 120 Refer to GP 11 How to Check a Sensor Figure 3 P J61 IOT PWB 01E 5V Distribution RAP 01B 0V Distribution RAP Install new components as necessary Inverter sensor PL 10 12 Item 19 Perform OF7 IOT PWB Diagnostics RAP before a new IOT PWB is installed...

Page 463: ...01B 0V Distribution RAP Install new components as necessary Inverter motor PL 10 11 Item 11 Inverter motor driver PWB PL 10 11 Item 22 Perform OF7 IOT PWB Diagnostics RAP before a new IOT PWB is installed PL 1 10 Item 2 Install a new inverter motor driver PWB PL 10 11 Item 22 Check the following components refer to GP 7 Idler roll PL 10 12 Item 15 Upper baffle 65 87ppm PL 10 12 Item 22 32 55ppm PL...

Page 464: ...e 5687 Family 10 135 10 136 10 137 10 138 Status Indicator RAPs Figure 2 Component location Figure 3 Inverter assembly 5 Upper gravity fingers 4 Lower gravity fingers Inverter nip split solenoid SOL10 055 Inverter sensor Q10 105 ...

Page 465: ...August 2007 2 273 WorkCentre 5687 Family 10 135 10 136 10 137 10 138 Status Indicator RAPs Figure 4 Circuit diagram ...

Page 466: ...erature changes between the standby and run This is a normal function of the machine and should not effect the customer operation Check that the fuser temperature NVM settings in dC131 are set to default Refer to NVM location 10 028 though to 10 061 and location 08 282 through to 08 295 Ensure that the values are set to the default level If the values are not at default then 10 320 10 321 10 340 a...

Page 467: ...87 Family 10 315 10 320 10 321 10 323 10 340 10 350 10 Status Indicator RAPs Figure 2 Component location Figure 3 Component location 32 38 ppm Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Pin 9 Pin 10 P J100 LVPS IOT PWB HVPS PJ24 ...

Page 468: ...August 2007 2 276 WorkCentre 5687 Family 10 315 10 320 10 321 10 323 10 340 10 350 10 360 Status Indicator RAPs Figure 4 Component location 45 87 ppm HVPS PJ24 IOT PWB ...

Page 469: ...August 2007 2 277 WorkCentre 5687 Family 10 315 10 320 10 321 10 323 10 340 10 350 10 Status Indicator RAPs Figure 5 Circuit diagram ...

Page 470: ...cedure Switch off the machine GP 14 Remove the fuser module and check the continuity between pin 1 and pin 2 and between pin 3 and pin 4 on the fuser module connector Figure 1 There is continuity Y N Install a new fuser module 32 55 ppm PL 10 8 Item 1 or 65 87 ppm PL 10 10 Item 1 Install the fuser module and disconnect PJ24 32 38 ppm Figure 3 45 87 ppm Figure 4 Go to Flag 2 and check for continuit...

Page 471: ... 10 330 10 370 Status Indicator RAPs Figure 1 Component location Figure 2 Component location Pin 5 Pin 6 Pin 4 Pin 3 Pin 10 Pin 9 Pin 8 Pin 7 Pin 2 Pin 1 CRUM Fuser drive gear Web drive P J 100 Pin 2 Pin 3 Pin 1 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Pin 9 Pin 10 P J 100 ...

Page 472: ...2007 2 280 WorkCentre 5687 Family 10 322 10 324 10 325 10 330 10 370 Status Indicator RAPs Figure 3 Component location 32 38 ppm Figure 4 Component location 45 87 ppm LVPS IOT PWB HVPS P J24 HVPS PJ24 IOT PWB ...

Page 473: ...August 2007 2 281 WorkCentre 5687 Family 10 322 10 324 10 325 10 330 10 370 Status Indicator RAPs Figure 5 Circuit diagram ...

Page 474: ...ust be cheated when checking 24V components The web motor does not run continuously It is pulsed on for multiples of 0 9 seconds duration The pulsing of the motor is felt or heard during the print mode Enter dC330 code 10 010 fuser web motor MOT10 010 The movement is very slow approxi mately 0 1 rev per minute The motor runs Y N Go to Flag 1 Check MOT10 010 Refer to Figure 1 GP 10 How to Check a M...

Page 475: ...10A Status Indicator RAPs Figure 1 Component location Figure 2 Component location Fuser web motor assembly MOT10 010 Fuser drawer connector P J100 Drive coupling for the web assembly Fuser module Fuser drawer connector P J100 Fuser drive gear ...

Page 476: ...August 2007 2 284 WorkCentre 5687 Family 10A Status Indicator RAPs Figure 3 Circuit diagram ...

Page 477: ... following Check the paper for defects that could degrade the tamping operation e g curl paper condition buckling or paper type Refer to IQ1 Image Quality Entry RAP Check the operation of the paddle roll refer to 11 024 110 11 025 110 Paddle Roll Failure RAP Check the operation of the bin 1 upper level sensor refer to 11 030 110 11 334 110 11 335 110 11 336 110 Bin 1 Movement Failure RAP Refer to ...

Page 478: ...August 2007 2 286 WorkCentre 5687 Family 11 005 110 11 006 110 11 310 110 11 311 110 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 479: ...per condition buckling or paper type Refer to IQ1 Image Quality Entry RAP Check the operation of the paddle roll refer to 11 024 110 11 025 110 Paddle Roll Failure RAP Check the operation of the bin 1 upper level sensor refer to 11 030 110 11 334 110 11 335 110 11 336 110 Bin 1 Movement Failure RAP Refer to the 11J 110 Mis Registration in Stapled Sets and Non Stapled Sets RAP Check the 2K LCSS PWB...

Page 480: ...e 5687 Family 11 007 110 11 008 110 11 312 110 11 313 110 11 Status Indicator RAPs Figure 1 Component Location Rear tamper motor MOT11 004 located at the front Rear tamper away home sensor Q11 319 Rear tamper home sensor Q11 311 ...

Page 481: ...August 2007 2 289 WorkCentre 5687 Family 11 007 110 11 008 110 11 312 110 11 313 110 11 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 482: ...0 Paddle Wheel Shaft Assembly If any of the paddles are out of alignment to other paddles install a new paddle wheel shaft assembly PL 11 8 Item 4 2K LCSS PWB DIP switch settings refer to 11F 110 2K LCSS PWB DIP Switch Settings RAP Procedure NOTE All 2K LCSS interlocks must be made to supply 24V to the motors NOTE In diagnostics actuating any 2K LCSS sensor or switch can change the displayed state...

Page 483: ...August 2007 2 291 WorkCentre 5687 Family 11 024 110 11 025 110 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 484: ... bin 1 upper level sensor Perform the relevant check If paper is overflowing the tray when it is at the lower limit check the tray 90 full sensor If paper cannot be fed to bin 1 when it is at the highest position check the bin 1 paper sensor low and bin 1 paper sensor high Check the front and rear bin 1 drive belts If necessary install new components PL 11 10 Item 1 Procedure NOTE All 2K LCSS inte...

Page 485: ... Enter dC330 code 11 331 actuate the bin 1 90 full sensor Q11 331 The display changes Y N Go to Flag 7 and check Q11 331 Refer to 11G 110 2K LCSS PWB Damage RAP GP 11 How to Check a Sensor P J316 2K LCSS PWB 11D 110 2K LCSS Power Distribution RAP Repair or install new components as necessary Bin 1 90 full sensor Q11 331 PL 11 10 Item 5 2K LCSS PWB PL 11 26 Item 1 As final actions check the followi...

Page 486: ...110 11 335 110 11 336 110 Status Indicator RAPs Figure 2 Component location Figure 3 Circuit diagram Bin 1 elevator motor MOT11 030 Bin 1 motor encoder sensor Q11 336 Bin 1 90 full sensor Q11 331 Bin 1 upper limit switch S11 334 Bin 1 lower limit switch S11 335 ...

Page 487: ...August 2007 2 295 WorkCentre 5687 Family 11 030 110 11 334 110 11 335 110 11 336 110 Status Indicator RAPs Figure 4 Circuit diagram ...

Page 488: ...WB 11D 110 2K LCSS Power Distribution RAP Repair or install new components as necessary Punch head present sensor PL 11 6 Item 1 2K LCSS PWB PL 11 26 Item 1 Enter dC330 code 11 350 actuate the punch head home sensor Q11 350 Figure 1 The dis play changes Y N Go to Flag 1 and check Q11 350 Refer to 11G 110 2K LCSS PWB Damage RAP GP 11 How to Check a Sensor P J307 2K LCSS PWB 11D 110 2K LCSS Power Di...

Page 489: ...687 Family 11 043 110 11 350 110 Status Indicator RAPs Figure 1 Component location Figure 2 Component location Punch head home sensor Q11 350 Hole punch motor MOT11 042 Punch head present sensor Q11 351 Chad bin level sensor Q11 348 ...

Page 490: ...August 2007 2 298 WorkCentre 5687 Family 11 043 110 11 350 110 Status Indicator RAPs Figure 3 Circuit diagram ...

Page 491: ...tates the switch cam in a counterclockwise direction actuating the safety gate switch Procedure NOTE After repairing the fault using this RAP switch off the machine then switch on the machine GP 14 to enable operation of the staple head NOTE All 2K LCSS interlocks must be made to supply 24V to the motors NOTE In diagnostics actuating any 2K LCSS sensor or switch can change the displayed state on t...

Page 492: ...11 050 110 11 360 110 Status Indicator RAPs Figure 1 Component location Staple head including MOT11 050 and staple head 1 home sensor Q11 360 SU1 safety gate switch S11 365 Safety gate switch connector Switch cam Spring Switch support bracket ...

Page 493: ...August 2007 2 301 WorkCentre 5687 Family 11 050 110 11 360 110 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 494: ... change the displayed state on the UI Make sure that the correct sensor or switch is tested Enter dC330 code 11 021 to move the ejector assembly fully to the right Enter code 11 055 The stapling unit cycles back and forth along the track Y N Go to Flag 3 and check MOT11 053 Refer to 11G 110 2K LCSS PWB Damage RAP GP 10 How to Check a Motor Figure 1 P J308 2K LCSS PWB 11D 110 2K LCSS Power Distribu...

Page 495: ...August 2007 2 303 WorkCentre 5687 Family 11 053 110 11 370 110 Status Indicator RAPs Figure 1 Component location SU1 motor MOT11 053 SU1 home sensor Q11 370 SU1 front index sensor Q11 371 ...

Page 496: ...August 2007 2 304 WorkCentre 5687 Family 11 053 110 11 370 110 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 497: ...e paper to jam Paper jam in the machine to 2K LCSS paper path ADJ 11 2 110 Machine to 2K LCSS Alignment IOT exit path and feed rolls Feeding performance from a paper tray loaded with a new ream of paper Procedure NOTE In diagnostics actuating any 2K LCSS sensor or switch can change the displayed state on the UI Make sure that the correct sensor or switch is tested Lower the paper entry guide assem...

Page 498: ...at the entrance to the 2K LCSS Check that there is no obstruction that would prevent a sheet from arriving in position for punching refer to the 11H 110 Copy Damage in the 2K LCSS RAP The punch sensor Q11 110 for chad debris Figure 1 Procedure NOTE In diagnostics actuating any 2K LCSS sensor or switch can change the displayed state on the UI Make sure that the correct sensor or switch is tested Fi...

Page 499: ...August 2007 2 307 WorkCentre 5687 Family 11 110 110 Status Indicator RAPs Figure 1 Component location Figure 2 Circuit diagram Punch sensor Q11 110 ...

Page 500: ...RAP and the 11J 110 Mis Registration in Stapled Sets and Non Stapled Sets RAP NOTE Paper is diverted to bin 0 when the diverter gate solenoid is energized Paper is fed to bin 1 when the diverter gate solenoid is de energized Procedure NOTE All 2K LCSS interlocks must be made to supply 24V to the motors NOTE In diagnostics actuating any 2K LCSS sensor or switch can change the displayed state on the...

Page 501: ... 11 130 110 11 132 110 Status Indicator RAPs 2K LCSS PWB PL 11 26 Item 1 Perform SCP 6 Final Actions Figure 1 Component location Top exit sensor Q11 130 Diverter gate solenoid S11 002 Transport motor 2 MOT11 001 Transport motor 1 MOT 11 000 B ...

Page 502: ...August 2007 2 310 WorkCentre 5687 Family 11 130 110 11 132 110 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 503: ...sport rolls and idler pulleys are free to rotate The diverter gate and linkage for free movement A paper jam in the path to bin 1 to the compiler and for poor stacking on bin 1 Ensure that the 2K LCSS is fully latched to the machine refer to REP 11 13 110 Torn paper fragments from a previous jam clearance action Refer to the 11H 110 Copy Damage in the 2K LCSS RAP and the 11J 110 Mis Registration i...

Page 504: ...nstall new components as necessary Transport motor 1 PL 11 14 Item 2 2K LCSS PWB PL 11 26 Item 1 If the fault is still present perform 11 007 110 11 008 110 11 312 110 11 313 110 11 319 110 Rear Tamper Move Failure RAP NOTE A software problem can cause the machine to incorrectly display the fault code 11 142 110 Figure 1 Component location Transport motor 2 MOT11 001 Diverter gate solenoid S11 002...

Page 505: ...August 2007 2 313 WorkCentre 5687 Family 11 140 110 11 142 110 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 506: ...0 as fol lows Check the interlock actuator on the machine is not damaged or missing NOTE The wiring harness passes underneath the docking interlock switch housing If this harness is not correctly positioned the switch can be mis located giving intermittent docking interlock problems Enter dC330 code 11 300 Actuate the switch if the display does not change refer to GP 13 How to Check a Switch Figur...

Page 507: ...August 2007 2 315 WorkCentre 5687 Family 11 300 110 11 302 110 11 303 110 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 508: ...2K LCSS PWB Damage RAP GP 11 How to Check a Sensor Figure 1 P J304 2K LCSS PWB 11D 110 2K LCSS Power Distribution RAP Repair or install new components as necessary Ejector home sensor Q11 320 PL 11 18 Item 3 2K LCSS PWB PL 11 26 Item 1 Enter dC330 code 11 023 to check the movement of the ejector The ejector motor runs Y N Go to Flag 3 Check the ejector motor MOT11 020 Refer to 11G 110 2K LCSS PWB ...

Page 509: ...07 2 317 WorkCentre 5687 Family 11 320 110 11 322 110 Status Indicator RAPs Figure 1 Component location Ejector home sensor Q11 320 Ejector out sensor Q11 322 Ejector motor MOT11 020 Ejector motor encoder sensor ...

Page 510: ...August 2007 2 318 WorkCentre 5687 Family 11 320 110 11 322 110 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 511: ...orrect sensor or switch is tested Figure 1 Enter dC330 code 11 361 actuate the SH 1 paper sensor Q11 361 The display changes Y N Go to Flag 1 and check Q11 361 Refer to 11G 110 2K LCSS PWB Damage RAP GP 11 How to Check a Sensor P J308 2K LCSS PWB 11D 110 2K LCSS Power Distribution RAP Repair or install new components as necessary SH 1 paper sensor PL 11 20 Item 4 2K LCSS PWB PL 11 26 Item 1 NOTE I...

Page 512: ...August 2007 2 320 WorkCentre 5687 Family 11 364 110 Status Indicator RAPs Figure 2 Staple cartridge open Figure 3 Staple cartridge closed Forming plate open Primed staples Forming plate fully closed ...

Page 513: ...August 2007 2 321 WorkCentre 5687 Family 11 364 110 Status Indicator RAPs Figure 4 Circuit diagram ...

Page 514: ...otor drives in reverse to lower the safety gate until the safety gate interlock switch is made This process is a safety feature The stapler is then cycled once to staple the set Procedure WARNING Take care not to topple the LCSS The LCSS is unstable when un docked from the machine Do not show the customer how to un dock the LCSS NOTE In diagnostics actuating any 2K LCSS sensor or switch can change...

Page 515: ... changes Y N Go to Flag 1 and check S11 365 Refer to 11G 110 2K LCSS PWB Damage RAP GP 13 How to Check a Switch Figure 2 P J311 2K LCSS PWB 11D 110 2K LCSS Power Distribution RAP Repair or install new components as necessary Safety gate interlock switch PL 11 8 Item 1 2K LCSS PWB PL 11 26 Item 1 Enter dC330 code 11 026 to run the paddle motor in reverse The switch cam is rotated counter clockwise ...

Page 516: ...tus Indicator RAPs Figure 2 Component location Offline staple PWB SU 1 safety gate switch S11 365 Offline staple switch S11 373 Offline staple LED Switch cam Spring Safety gate switch connector Staple head Switch support bracket SH1 paper sen sor Q11 361 ...

Page 517: ...August 2007 2 325 WorkCentre 5687 Family 11A 110 Status Indicator RAPs Figure 3 Circuit diagram ...

Page 518: ...h can change the displayed state on the UI Make sure that the correct sensor or switch is tested Enter dC330 code 11 331 actuate the bin 1 90 full sensor Q11 331 The display changes Y N Go to Flag 1 and check Q11 331 Refer to 11G 110 2K LCSS PWB Damage RAP GP 11 How to Check a sensor Figure 1 P J316 2K LCSS PWB 11D 110 2K LCSS Power Generation RAP Repair or install new components as necessary Bin ...

Page 519: ...Item 1 Check the 2K LCSS PWB DIP switch settings refer to 11F 110 2K LCSS PWB DIP Switch Set tings RAP Remove the 2K LCSS covers REP 11 1 110 so that the units can be viewed Cheat the front door interlock switch and the top cover interlock switch Check that LED 2 is illuminated this shows that all interlocks are made If the LED fails to illuminate go to 11 300 110 11 302 110 11 303 110 Interlocks ...

Page 520: ...the 2K LCSS PWB Refer to GP 7 24 V is available at PJ315 pin 5 on the 2K LCSS PWB Y N Go to the 11 300 110 11 302 110 11 303 110 Interlocks RAP WARNING Do not install a fuse of a different type or rating Installing the wrong type or rating of fuse can cause overheating and a risk of fire Perform the following Switch off the machine GP 14 Go to Flag 3 disconnect all the 24V harnesses to components ...

Page 521: ...August 2007 2 329 WorkCentre 5687 Family 11D 110 Status Indicator RAPs Figure 1 Component location Power Supply Module ...

Page 522: ...August 2007 2 330 WorkCentre 5687 Family 11D 110 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 523: ... 410 03 418 IOT to Output Device Error Rap 11F 110 2K LCSS PWB DIP Switch Settings RAP To show the correct settings for the DIP switches on the 2K LCSS PWB WARNING Take care not to topple the LCSS The LCSS is unstable when un docked from the machine Do not show the customer how to un dock the LCSS Procedure Problems that can result from incorrect DIP switch settings are False jam clearance instruc...

Page 524: ...e machine GP 14 Disconnect the power cord Electricity can cause death or injury Moving parts can cause injury Remove the 2K LCSS PWB and inspect the components shown in Figure 1 for damage The damage to the component may be in the form of a crack a small crater or a burnt patch Refer to Table 1 to locate the component causing the damage to the 2K LCSS PWB Figure 1 2K LCSS PWB components Table 1 2K...

Page 525: ...has full movement Ensure that the hole punches park at the fully open position If they protrude even slightly a jam will occur in the narrow paper path of the hole punch Ensure that the jam clearance guide PL 11 24 Item 6 closes and latches correctly Check that the magnet at the rear is located and functions correctly Check the clip at the front is positioned correctly Figure 1 Ensure that all idl...

Page 526: ...sitioned by hand they are not bonded to the shaft Ensure that the tampers operate correctly i e are not stalling or losing position during the job Inspect the tampers for damage if necessary install new parts PL 11 16 Inspect the bin 1 entry nips for roll damage The idlers should be held against the rubber driving rolls and they should be free to rotate within their support springs If necessary in...

Page 527: ... e g curl paper condition buckling or paper type Refer to the IQ1 Image Quality Entry RAP Check the operation of the paddle roll refer to 11 024 120 11 025 120 Paddle Roll Failure RAP Check the operation of the bin 1 upper level sensor refer to 11 030 120 11 334 120 11 335 120 11 336 120 Bin 1 Movement Failure RAP Refer to the 11J 120 Mis Registration in Stapled Sets and Non Stapled Sets RAP Check...

Page 528: ...August 2007 2 336 WorkCentre 5687 Family 11 005 120 11 006 120 11 310 120 11 311 120 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 529: ...e operation of the paddle roll refer to 11 024 120 11 025 120 Paddle Roll Failure RAP Check the operation of the bin 1 upper level sensor refer to 11 030 120 11 334 120 11 335 120 11 336 120 Bin 1 Movement Failure RAP Refer to the 11J 120 Mis Registration in Stapled Sets and Non Stapled Sets RAP Check the 1K LCSS PWB DIP switch settings refer to 11E 120 1K LCSS PWB DIP Switch Settings RAP Procedur...

Page 530: ...e 5687 Family 11 007 120 11 008 120 11 312 120 11 313 120 11 Status Indicator RAPs Figure 1 Component Location Rear tamper motor MOT11 004 located at the front Rear tamper away home sensor Q11 319 Rear tamper home sensor Q11 311 ...

Page 531: ...August 2007 2 339 WorkCentre 5687 Family 11 007 120 11 008 120 11 312 120 11 313 120 11 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 532: ...to other paddles install a new paddle wheel shaft assembly PL 11 104 Item 4 1K LCSS PWB DIP switch settings refer to 11E 120 1K LCSS PWB DIP Switch Settings RAP Procedure NOTE All 1K LCSS interlocks must be made to supply 24V to the motors NOTE In diagnostics actuating any 1K LCSS sensor or switch can change the displayed state on the UI Make sure that the correct sensor or switch is tested Enter ...

Page 533: ...August 2007 2 341 WorkCentre 5687 Family 11 024 120 11 025 120 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 534: ...the bin 1 upper level sensor Perform the relevant check If paper is overflowing the tray when it is at the lower limit check the tray 90 full sensor If paper cannot be fed to bin 1 when it is at the highest position check the bin 1 paper sensor low and bin 1 paper sensor high Check the front and rear bin 1 drive belts If necessary install new components PL 11 106 Item 1 Procedure NOTE All 1K LCSS ...

Page 535: ... LCSS PWB PL 11 124 Item 1 Enter dC330 code 11 331 bin 1 90 full sensor Q11 331 Actuate Q11 331 The display changes Y N Go to Flag 6 Check Q11 331 Refer to 11F 120 1K LCSS PWB Damage RAP GP 11 How to Check a Sensor P J2 1K LCSS PWB 11C 120 1K LCSS Power Distribution RAP Repair or install new components as necessary Bin 1 90 full sensor Q11 331 PL 11 106 Item 5 1K LCSS PWB PL 11 124 Item 1 As final...

Page 536: ... 11 336 120 Status Indicator RAPs Figure 2 Component location Figure 3 Circuit diagram Bin 1 elevator motor MOT11 030 Bin 1 motor encoder sensor Q11 336 Bin 1 90 full sensor Q11 331 Bin 1 upper limit switch S11 334 Bin 1 lower limit switch S11 335 Bin 1 elevator motor damper ...

Page 537: ...August 2007 2 345 WorkCentre 5687 Family 11 030 120 11 334 120 11 335 120 11 336 120 Status Indicator RAPs Figure 4 Circuit diagram ...

Page 538: ...P 14 to enable operation of the staple head NOTE All 1K LCSS interlocks must be made to supply 24V to the motors NOTE In diagnostics actuating any 1K LCSS sensor or switch can change the displayed state on the UI Make sure that the correct sensor or switch is tested Enter dC330 code 11 050 staple head motor 1 to cycle the staple head once The staple head operates as expected Y N Go to Flag 1 and F...

Page 539: ...August 2007 2 347 WorkCentre 5687 Family 11 050 120 11 360 120 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 540: ...h IOT exit path and feed rolls Feeding performance from a paper tray loaded with a new ream of paper Procedure NOTE In diagnostics actuating any 1K LCSS sensor or switch can change the displayed state on the UI Make sure that the correct sensor or switch is tested Figure 1 Lower the paper entry guide assembly PL 11 110 Item 8 to access the entry sensor Enter dC330 code 11 100 entry sensor Q11 100 ...

Page 541: ...August 2007 2 349 WorkCentre 5687 Family 11 100 120 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 542: ... Paper is diverted to bin 0 when the diverter gate solenoid is energized Paper is fed to bin 1 when the diverter gate solenoid is de energized Procedure NOTE All 1K LCSS interlocks must be made to supply 24V to the motors NOTE In diagnostics actuating any 1K LCSS sensor or switch can change the displayed state on the UI Make sure that the correct sensor or switch is tested Enter dC330 code 11 001 ...

Page 543: ... 2 351 WorkCentre 5687 Family 11 130 120 11 132 120 Status Indicator RAPs Figure 1 Component location Top exit sensor Q11 130 Diverter gate solenoid S11 002 Transport motor 2 MOT11 001 Transport motor 1 MOT 11 000 ...

Page 544: ...August 2007 2 352 WorkCentre 5687 Family 11 130 120 11 132 120 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 545: ...to REP 11 11 120 Torn paper fragments from a previous jam clearance action Refer to the 11G 120 Copy Damage in the 1K LCSS RAP and the 11H 120 Mis Registration in Stapled Sets and Non Stapled Sets RAP Procedure NOTE In diagnostics actuating any 1K LCSS sensor or switch can change the displayed state on the UI Make sure that the correct sensor or switch is tested NOTE All 1K LCSS interlocks must be...

Page 546: ...354 WorkCentre 5687 Family 11 140 120 11 142 120 Status Indicator RAPs Figure 1 Component location Transport motor 2 MOT11 001 Diverter gate solenoid S11 002 2nd to top exit sensor Q11 140 Transport motor 1 MOT11 000 ...

Page 547: ...August 2007 2 355 WorkCentre 5687 Family 11 140 120 11 142 120 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 548: ...nches away from the machine Check the interlock actuator on the machine is not damaged or missing NOTE The wiring harness passes underneath the docking interlock switch housing If this harness is not correctly positioned the switch can be mis located giving intermittent docking interlock problems Enter dC330 code 11 300 docking interlock switch S11 300 While supporting the 1K LCSS slide the 1K LCS...

Page 549: ...e 5687 Family 11 300 120 11 302 120 11 303 120 Status Indicator RAPs Figure 1 Component location Figure 2 Component location Docking interlock switch S11 300 Top cover interlock switch S11 302 Front door interlock switch S11 303 ...

Page 550: ...August 2007 2 358 WorkCentre 5687 Family 11 300 120 11 302 120 11 303 120 Status Indicator RAPs Figure 3 Circuit diagram ...

Page 551: ...splay changes Y N Go to Flag 1 Check Q11 320 Refer to 11F 120 1K LCSS PWB Damage RAP GP 11 How to Check a Sensor Figure 1 P J8 1K LCSS PWB 11C 120 1K LCSS Power Distribution RAP Repair or install new components as necessary Ejector home sensor Q11 320 PL 11 114 Item 3 1K LCSS PWB PL 11 124 Item 1 Enter dC330 code 11 023 to check the operation of the ejector motor MOT11 020 MOT11 020 runs Y N Go to...

Page 552: ...rkCentre 5687 Family 11 320 120 11 322 120 Status Indicator RAPs Figure 1 Component location Ejector out sensor Q11 322 Ejector motor MOT11 020 Ejector motor encoder sensor Ejector home sensor Q11 320 Ejector motor damper ...

Page 553: ...August 2007 2 361 WorkCentre 5687 Family 11 320 120 11 322 120 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 554: ... Q11 361 Refer to 11F 120 1K LCSS PWB Damage RAP GP 10 How to Check a Sensor P J7 1K LCSS PWB 11C 120 1K LCSS Power Distribution RAP Repair or install new components as necessary SH 1 paper sensor PL 11 116 Item 4 1K LCSS PWB PL 11 124 Item 1 NOTE If the SH1 priming sensor does not see staples in the primed position the staple head cycles a number of times to prime the staple head This occurs when...

Page 555: ...August 2007 2 363 WorkCentre 5687 Family 11 364 120 Status Indicator RAPs Figure 2 Staple cartridge open Figure 3 Staple cartridge closed Primed staples Forming plate open Forming plate fully closed ...

Page 556: ...August 2007 2 364 WorkCentre 5687 Family 11 364 120 Status Indicator RAPs Figure 4 Circuit diagram ...

Page 557: ...nsor or switch is tested Enter dC330 code 11 331 bin 1 90 full sensor Q11 331 Actuate Q11 331 The display changes Y N Go to Flag 1 Check Q11 331 Refer to 11F 120 1K LCSS PWB Damage RAP GP 11 How to Check a sensor Figure 1 P J2 1K LCSS PWB 11C 120 1K LCSS Power Generation RAP Repair or install new components as necessary Bin 1 90 full sensor PL 11 106 Item 5 1K LCSS PWB PL 11 124 Item 1 Perform SCP...

Page 558: ...0 so that the units can be viewed Cheat the front door interlock switch and the top cover interlock switch Check that LED 2 is illuminated this shows that all interlocks are made If the LED fails to illuminate go to 11 300 120 11 302 120 11 303 120 Interlocks RAP Procedure Figure 1 Check that the software heartbeat is present on LED 1 The LED should flash twice per second if the 1K LCSS software i...

Page 559: ...l a new 1K LCSS PWB PL 11 124 Item 1 24 V is available at P J5 pin 3 on the 1K LCSS PWB Y N Go to the 11 300 120 11 302 120 11 303 120 Interlocks RAP Perform the following Switch off the machine GP 14 Go to Flag 3 Disconnect all the 24V harnesses to components Check each harness for short circuits and overheating GP 7 Repair or install new components as necessary Monitor the voltage at P J6 pin 1 ...

Page 560: ...August 2007 2 368 WorkCentre 5687 Family 11C 120 Status Indicator RAPs Figure 1 Component location Power Supply Module ...

Page 561: ...August 2007 2 369 WorkCentre 5687 Family 11C 120 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 562: ... 410 03 418 IOT to Output Device Error Rap 11E 120 1K LCSS PWB DIP Switch Settings RAP To show the correct settings for the DIP switches on the 1K LCSS PWB Procedure Problems that can result from incorrect DIP switch settings are False jam clearance instructions for the 1K LCSS and or the machine exit area Communication errors between the 1K LCSS and machine Erratic behavior of the 1K LCSS Check t...

Page 563: ...8 ohms Paddle motor assembly PL 11 104 Item 10 11 024 120 11 025 120 RAP U10 Staple head motor MOT11 050 At PJ7 Pin 8 to 10 12 6 ohms Pin 9 to 11 12 6 ohms Staple head unit PL 11 116 Item 5 11 050 120 11 360 120 RAP U11 Bin 1 elevator motor MOT11 030 At PJ12 Pin 1 to 2 6 4 ohms Bin 1 elevator motor PL 11 10 Item 8 11 030 120 11 334 120 11 335 120 11 336 120 RAP U12 Front tamper motor MOT11 003 At ...

Page 564: ...Copy Damage in the 1K LCSS RAP Use this RAP to identify and correct the causes of copy damage in the 1K LCSS Procedure WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord Electricity can cause death or injury Moving parts can cause injury Check the following Look for torn paper in the 1K LCSS paper path Torn fragments can pass through the IOT and 1K LCSS paper path wi...

Page 565: ...ft Ensure that the tampers operate correctly i e are not stalling or losing position during the job Inspect the tampers for damage if necessary install new parts PL 11 112 Inspect the bin 1 entry nips for roll damage The idlers should be held against the rubber driving rolls and they should be free to rotate within their support springs If necessary install new parts PL 11 120 Inspect the four spr...

Page 566: ...August 2007 2 374 WorkCentre 5687 Family 11H 120 11J 120 Status Indicator RAPs ...

Page 567: ...front home Figure 1 The front tamper moves between the inboard and home positions Y N Go to Flag 2 Check the motor MOT11 003 Refer to GP 10 How to Check a Motor P J404 Carriage PWB 11C 130 HCSS Power Distribution RAP Install new components as necessary Carriage PWB PL 11 46 Item 5 Front tamper motor PL 11 46 Item 10 Enter dC330 code 11 310 actuate the front tamper home sensor Figure 1 by using the...

Page 568: ...August 2007 2 376 WorkCentre 5687 Family 11 005 130 11 006 130 11 310 130 11 311 130 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 569: ...mper motor rear home Figure 1 The rear tamper moves between the inboard and home positions Y N Go to Flag 2 Check the motor MOT11 004 Refer to GP 10 How to Check a Motor P J402 Carriage PWB 11C 130 HCSS Power Distribution RAP Install new components as necessary Carriage PWB PL 11 46 Item 5 Rear tamper motor PL 11 46 Item 10 Enter dC330 code 11 311 actuate the front tamper home sensor Figure 1 by u...

Page 570: ...August 2007 2 378 WorkCentre 5687 Family 11 007 130 11 008 130 11 312 130 11 313 130 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 571: ...L 11 44 Item 1 HCSS PWB PL 11 56 Item 5 Enter dC330 code 11 316 Actuate the carriage lower limit switch S11 316 Figure 1 The display changes Y N Go to Flag 2 Check the switch Refer to GP 13 How to Check a Switch P J415 HCSS PWB 11C 130 HCSS Power Distribution RAP Install new components as necessary Carriage lower limit switch PL 11 44 Item 10 HCSS PWB PL 11 56 Item 5 Enter dC330 codes 11 014 CC mo...

Page 572: ... 130 11 315 130 11 316 130 Status Indicator RAPs Figure 1 Component location Figure 2 Component location Compiler carriage elevator motor MOT 11 013 Carriage lower limit switch S11 316 Carriage upper limit switch S11 315 Compiler carriage safety switch S11 317 ...

Page 573: ...August 2007 2 381 WorkCentre 5687 Family 11 012 130 11 014 130 11 315 130 11 316 130 Status Indicator RAPs Figure 3 Circuit diagram ...

Page 574: ...e paddle The paddle roll rotates Y N Go to Flag 2 and Flag 4 Check the paddle roll motor MOT11 024 Refer to GP 10 How to Check a Motor P J406 P J401 Carriage PWB P J428 HCSS PWB 11C 130 HCSS Power Distribution RAP Install new components as necessary Carriage PWB PL 11 46 Item 5 Paddle roll motor assembly PL 11 47 Item 8 Enter dC330 code 11 326 actuate the paddle roll home sensor Q11 326 Figure 1 T...

Page 575: ...August 2007 2 383 WorkCentre 5687 Family 11 024 130 11 025 130 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 576: ...n 1 moves away from then back to the home position Y N Check the bin 1 front and rear elevator belts Ensure that both belts are correctly positioned on the upper and lower pulleys Ensure that bin 1 is securely clamped to both elevator belts Enter dC330 code 11 334 actuate the bin 1 upper limit switch S11 334 Figure 1 The dis play changes Y N Go to Flag 3 Check the switch S11 334 Refer to GP 13 How...

Page 577: ...ily 11 030 130 11 336 130 Status Indicator RAPs Figure 1 Component location Bin 1 empty sensor Q11 035 Bin 1 elevator motor MOT11 030 Bin 1 upper limit switch S11 334 Bin 1 lower limit switch S11 335 Front elevator belt Rear elevator belt ...

Page 578: ...August 2007 2 386 WorkCentre 5687 Family 11 030 130 11 336 130 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 579: ...1 034 Bin 1 offset motor run Figure 1 Bin 1 moves Y N Go to Flag 2 Check the bin 1 offset motor MOT11 034 Refer to GP 10 How to Check a Motor P J416 HCSS PWB 11C 130 HCSS Power Distribution RAP Install new components as necessary HCSS PWB PL 11 56 Item 5 Bin 1 offset motor PL 11 52 Item 6 Enter dC330 code 11 337 Actuate the Bin 1 offset sensor Q11 337 Figure 1 The display changes Y N Go to Flag 1 ...

Page 580: ...August 2007 2 388 WorkCentre 5687 Family 11 031 130 11 337 130 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 581: ...on Y N Check the bin 2 front and rear elevator belts Ensure that both belts are correctly positioned on the upper and lower pulleys Ensure that bin 2 is securely clamped to both elevator belts Enter dC330 code 11 344 Actuate the bin 2 upper limit switch S11 344 The display changes Y N Go to Flag 3 Check the switch S11 344 Refer to GP 13 How to Check a Switch P J431 HCSS PWB 11C 130 HCSS Power Dist...

Page 582: ...ily 11 036 130 11 346 130 Status Indicator RAPs Figure 1 Component location Bin 2 elevator motor MOT11 036 Bin 2 upper limit switch S11 344 Bin 2 lower limit switch S11 345 Bin 2 empty sensor Q11 041 Front elevator belt Rear elevator belt ...

Page 583: ...August 2007 2 391 WorkCentre 5687 Family 11 036 130 11 346 130 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 584: ... 040 bin 2 offset motor run Figure 1 Bin 2 moves Y N Go to Flag 2 Check the bin 2 offset motor MOT11 040 Refer to GP 10 How to Check a Motor P J418 HCSS PWB 11C 130 HCSS Power Distribution RAP Install new components as necessary HCSS PWB PL 11 56 Item 5 Bin 2 offset motor PL 11 54 Item 6 Enter dC330 code 11 347 Actuate the bin 2 offset sensor Q11 347 Figure 1 The display changes Y N Go to Flag 1 C...

Page 585: ...August 2007 2 393 WorkCentre 5687 Family 11 040 130 11 347 130 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 586: ...Enter dC330 codes 11 043 punch head run then 11 042 punch head move home Figure 1 The punch cycles then goes to the home position Y N Go to Flag 3 Check the hole punch motor MOT11 042 Refer to GP 10 How to Check a Motor P J421 HCSS PWB 11C 130 HCSS Power Distribution RAP Install new components as necessary Hole punch motor PL 11 38 Item 7 HCSS PWB PL 11 56 Item 5 Enter dC330 code 11 110 Actuate th...

Page 587: ...August 2007 2 395 WorkCentre 5687 Family 11 043 130 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 588: ...The wiring is good Y N Repair the wiring Enter dC330 code 11 317 Actuate the compiler carriage safety switch S11 317 Figure 1 The display changes Y N Go to Flag 3 Check the compiler carriage safety switch S11 317 Refer to GP 13 How to Check a Switch P J406 Carriage PWB 11C 130 HCSS Power Distribution RAP Ensure that the compiler carriage safety switch is correctly actuated by the switch actuator o...

Page 589: ...August 2007 2 397 WorkCentre 5687 Family 11 050 130 11 360 130 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 590: ...RAP Install new components as necessary Carriage PWB PL 11 46 Item 5 Stapling unit traverse motor PL 11 48 Item 14 Enter dC330 code 11 370 stapling unit 1 home sensor Q11 370 Use a 5 5mm nut driver to rotate the stapler traverse shaft Manually move the stapler away from then back to the home position The display changes Y N Go to Flag 1 Check the sensor Q11 370 Refer to GP 11 How to Check a Sensor...

Page 591: ...August 2007 2 399 WorkCentre 5687 Family 11 053 130 11 370 130 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 592: ...code 11 000 transport motor 1A The motor runs Figure 1 Y N Go to Flag 4 Check transport motor 1A Refer to GP 10 How to Check a Motor P J425 HCSS PWB 11C 130 HCSS Power Distribution RAP Install new components as necessary Transport motor 1A PL 11 38 Item 5 HCSS PWB PL 11 56 Item 5 Enter dC330 code 11 000 transport motor 1B The motor runs Figure 1 Y N Go to Flag 3 Check transport motor 1B Refer to G...

Page 593: ...August 2007 2 401 WorkCentre 5687 Family 11 100 130 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 594: ...S PWB 11C 130 HCSS Power Distribution RAP Install new components as necessary Punch position sensor PL 11 38 Item 9 HCSS PWB PL 11 56 Item 5 Enter dC330 code 11 348 Actuate the chad bin level sensor Q11 348 Figure 1 NOTE The chad bin collects the pieces of paper chad cut out by the punch The chad bin must be correctly installed for the chad bin level sensor to operate The display changes Y N Go to...

Page 595: ...August 2007 2 403 WorkCentre 5687 Family 11 110 130 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 596: ...sary Carriage PWB PL 11 46 Item 5 Compiler sensor PL 11 48 Item 7 Enter dC330 code 11 001 to run transport motor 2 MOT 11 001 The motor runs Y N Go to Flag 3 Check the motor MOT 11 001 Refer to GP 10 How to Check a Motor P J403 Carriage PWB 11C 130 HCSS Power Distribution RAP Install new components as necessary Carriage PWB PL 11 46 Item 5 Transport motor 2 PL 11 48 Item 18 Enter dC330 code 11 010...

Page 597: ...ent location Figure 2 Component location Compiler sensor Q11 120 Compiler carriage eject roll motor MOT11 010 Transport motor 2 MOT 11 001 Eject motor MOT11 020 Upper paper guide Inner paper guide nips Transport motor 1B drive belt Belt tensioner Transport motor 1B Mylar guide attached to the compiler ...

Page 598: ...August 2007 2 406 WorkCentre 5687 Family 11 120 130 11 122 130 Status Indicator RAPs Figure 3 Compiler belts Compiler belts Transport shaft ...

Page 599: ...August 2007 2 407 WorkCentre 5687 Family 11 120 130 11 122 130 Status Indicator RAPs Figure 4 Circuit diagram ...

Page 600: ...or Q11 313 Refer to GP 11 How to Check a Sensor P J422 HCSS PWB 11C 130 HCSS Power Distribution RAP Install new components as necessary Bin 0 90 full sensor PL 11 30 Item 13 HCSS PWB PL 11 56 Item 5 Enter dC330 code 11 130 Actuate the top exit sensor Q11 130 Figure 1 The display changes Y N Go to Flag 2 Check the sensor Q11 130 Refer to GP 11 How to Check a Sensor P J422 HCSS PWB 11C 130 HCSS Powe...

Page 601: ...Family 11 130 130 11 132 130 Status Indicator RAPs Figure 1 Component location Top exit sensor Q11 130 Bin 0 90 full sensor Q11 330 Diverter solenoid SOL 11 002 Idler rolls in the exit cover Exit drive rolls Transport motor 1B MOT11 000 ...

Page 602: ...August 2007 2 410 WorkCentre 5687 Family 11 130 130 11 132 130 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 603: ...e 2nd to top exit sensor Q11 140 Figure 1 The dis play changes Y N Go to Flag 1 Check the sensor Refer to GP 11 How to Check a Sensor P J409 Carriage PWB 11C 130 HCSS Power Distribution RAP Install new components as necessary Carriage PWB PL 11 46 Item 5 2nd to top exit sensor PL 11 47 Item 5 Enter dC330 code 11 023 to run the eject motor MOT 11 020 Figure 1 The eject housing cycles between open a...

Page 604: ...12 WorkCentre 5687 Family 11 140 130 11 142 130 11 150 130 11 152 130 Status Indicator RAPs Figure 1 Component location 2nd to top exit sensor Q11 140 Eject motor MOT11 020 Compiler carriage eject roll motor MOT11 120 ...

Page 605: ...August 2007 2 413 WorkCentre 5687 Family 11 140 130 11 142 130 11 150 130 11 152 130 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 606: ...ck RAP 11 303 130 Front Door Interlock RAP 11 304 130 Upper Exit Gate Interlock RAP 11 305 130 Lower Exit Gate Interlock RAP 11 300 130 Docking Interlock RAP Check the docking interlock switch S11 300 and docking pivot interlock switch S11 300A Fig ure 1 Check the switch actuator mounted on the machine is correctly installed and not dam aged Enter dC330 code 11 300 Actuate the switches and check t...

Page 607: ...h P J434 HCSS PWB Check the wiring to the switch GP 7 If necessary install a new upper exit gate interlock switch PL 11 32 Item 9 11 305 130 Lower Exit Gate Interlock RAP Check the lower exit gate interlock switch S11 305 Figure 2 Check the switch actuator Enter dC330 code 11 305 actuate the switch and check the display Refer to Flag 3 GP 13 How to Check a Switch P J434 HCSS PWB Check the wiring t...

Page 608: ...August 2007 2 416 WorkCentre 5687 Family 11 300 130 11 303 130 11 304 130 11 305 130 Status Indicator RAPs Figure 2 Component location Lower exit gate inter lock switch S11 305 ...

Page 609: ...August 2007 2 417 WorkCentre 5687 Family 11 300 130 11 303 130 11 304 130 11 305 130 Status Indicator RAPs Figure 3 Circuit diagram ...

Page 610: ...display changes Y N Go to Flag 1 Check the sensor Refer to GP 11 How to check a sensor P J420 HCSS PWB 11C 130 HCSS Power Distribution RAP Install new components as necessary Top cover interlock sensor PL 11 32 Item 8 HCSS PWB PL 11 56 Item 5 Enter dC330 code 11 301 actuate the top bin interlock sensor Q11 301 Figure 1 The dis play changes Y N Go to Flag 2 Check the sensor Refer to GP 11 How to ch...

Page 611: ...August 2007 2 419 WorkCentre 5687 Family 11 301 130 11 302 130 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 612: ...0 code 11 320 actuate the ejector home sensor Q11 320 Figure 1 The display changes Y N Go to Flag 1 and Flag 4 Check the sensor Refer to GP 11 How to Check a Sensor P J409 and P J411 Carriage PWB 11C 130 HCSS Power Distribution RAP Install new components as necessary Carriage PWB PL 11 46 Item 5 Ejector home sensor PL 11 47 Item 3 Enter dC330 code 11 317 actuate the compiler carriage safety switch...

Page 613: ...August 2007 2 421 WorkCentre 5687 Family 11 320 130 11 322 130 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 614: ...CSS Power Distribution RAP Install new components as necessary Bin 1 elevator motor PL 11 52 Item 11 HCSS PWB PL 11 56 Item 5 Enter dC330 code 11 334 actuate the bin 1 upper limit switch S11 334 Figure 1 The dis play changes Y N Go to Flag 2 Check the switch S11 334 Refer to GP 13 How to Check a Switch P J424 HCSS PWB 11C 130 HCSS Power Distribution RAP Install new components as necessary Bin 1 up...

Page 615: ...August 2007 2 423 WorkCentre 5687 Family 11 334 130 11 335 130 11 336 130 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 616: ...CSS Power Distribution RAP Install new components as necessary Bin 2 elevator motor PL 11 54 Item 11 HCSS PWB PL 11 56 Item 5 Enter dC330 code 11 344 Actuate the bin 2 upper limit switch S11 344 Figure 1 The dis play changes Y N Go to Flag 2 Check the switch S11 344 Refer to GP 13 How to Check a Switch P J431 HCSS PWB 11C 130 HCSS Power Distribution RAP Install new components as necessary Bin 2 up...

Page 617: ...August 2007 2 425 WorkCentre 5687 Family 11 344 130 11 345 130 11 346 130 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 618: ...erial Check the hole punch motor coupling for damage PL 11 36 Item 11 Procedure Enter dC330 codes 11 043 punch head run then 11 042 punch head move home Figure 1 The punch cycles then goes to the home position Y N Go to Flag 2 Check the hole punch motor MOT11 042 Refer to GP 10 How to Check a Motor PJ421 HCSS PWB 11C 130 HCSS Power Distribution RAP Install new components as necessary Hole punch mo...

Page 619: ...August 2007 2 427 WorkCentre 5687 Family 11 350 130 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 620: ...eck also for con tinuity on the carriage PWB between P J411 pin 4 and P J414 pin 9 The wiring is good Y N Repair the wiring or install a new carriage PWB PL 11 46 Item 5 Install a new staple head 1 unit PL 11 46 Item 4 Install a new HCSS PWB PL 11 56 Item 5 Enter dC330 code 11 361 Actuate the SH1 paper sensor Q11 361 The display changes Y N Go to Flag 2 Check Q11 361 Refer to GP 11 How to Check a ...

Page 621: ...wiring Install new components as necessary Carriage PWB PL 11 46 Item 5 HCSS PWB PL 11 56 Item 5 Enter dC330 code 11 367 Actuate the SU1 edge registration sensor Q11 367 The display changes Y N Go to Flag 3 Check the sensor Refer to GP 11 How to Check a Sensor P J405 Carriage PWB 11C 130 HCSS Power Distribution RAP Install new components as necessary Carriage PWB PL 11 46 Item 5 SU1 edge registrat...

Page 622: ... 130 Status Indicator RAPs Figure 1 Component location Figure 2 Staple cartridge open Figure 3 Staple cartridge closed Staple head unit 1 SH1 paper sensor Q11 361 SU1 edge registration sensor Q11 367 Forming plate open Primed staples Forming plate fully closed ...

Page 623: ...August 2007 2 431 WorkCentre 5687 Family 11 364 130 11 370 130 Status Indicator RAPs Figure 4 Circuit diagram ...

Page 624: ...nator part of eject housing PL 11 47 Item 10 If the output sheets are curled go to IQ5 Print Damage RAP If the output stacking is poor go to the 11G 130 HCSS Poor Stacking RAP Kicker failures can be caused by large sheets being stacked over small sheets Advise the customer to clear the bins before following a small sheet job with a large sheet job Procedure Enter dC330 code 11 313 Figure 1 pull do...

Page 625: ... 433 WorkCentre 5687 Family 11 430 130 Status Indicator RAPs Figure 1 Component location Compiler carriage 90 full sensor Q11 313 Compiler carriage bin height sensor Q11 314 Kicker solenoid SOL11 430 Kicker fingers ...

Page 626: ...August 2007 2 434 WorkCentre 5687 Family 11 430 130 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 627: ...ne stapling PWB PL 11 32 Item 11 Enter dC330 code 11 373 Actuate the request offline stapling switch The display changes Y N Go to Flag 2 and Flag 3 Check the switch Refer to GP 13 How to Check a Switch P J429 HCSS PWB P J427 IOT PWB 11C 130 HCSS Power Distribution RAP Install new components as necessary Offline staple PWB PL 11 32 Item 11 HCSS PWB PL 11 56 Item 5 Enter dC330 code 11 367 actuate t...

Page 628: ...687 Family 11A 130 Status Indicator RAPs Figure 1 Component location Figure 2 Component location SU1 edge registration sensor Q11 367 SH1 paper sensor Q11 361 Request offline stapling switch Offline stapling LED Offline stapling PWB ...

Page 629: ...August 2007 2 437 WorkCentre 5687 Family 11A 130 Status Indicator RAPs Figure 3 Circuit diagram ...

Page 630: ...fset home position If bin 2 is not at the home position it is driven to the home position If bin 2 is not at the offset home position it is driven to the offset home position If the hole punch is not at the home position it is driven to the home position NOTE The staple cartridge must be fully pushed home Initial Actions Open the HCSS front door so that the compiler carriage can be viewed Cheat th...

Page 631: ... pins 9 and 11 Y N Check the connectors and harness between PJ464 and P J434 Repair the harness as necessary Install a new HCSS PWB PL 11 56 Item 5 Go to Flag 3 0V is available at PJ464 pin 9 on the HCSS power supply module Y N 0V is available at P J434 pin 13 Y N Install a new HCSS PWB PL 11 56 Item 5 Check the connectors and harness between PJ464 and P J434 Repair the harness as necessary Go to ...

Page 632: ...August 2007 2 440 WorkCentre 5687 Family 11C 130 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 633: ...that all the idler rolls in the HCSS paper path are free to rotate particularly those on the jam clearance guides Refer to ADJ 4 1 Machine Lubrication Make sure that the jam clearance guides 5a 5b and 5d close and latch correctly Check that the paper path ribs of the jam clearance guide 5b PL 11 36 Item 14 and the lower exit cover PL 11 32 Item 14 are free of scores and nicks Check also for contam...

Page 634: ...11 005 130 11 006 130 11 310 130 11 311 130 Compiler Carriage Front Tamper Move Failure RAP 11 007 130 11 008 130 11 312 130 11 313 130 Compiler Carriage Rear Tamper Move Failure RAP 11G 130 HCSS Poor Stacking RAP Use this RAP to find the cause of poor stacking in the HCSS Procedure Check the following Look for sets that are not dropping back fully in the bin 1 tray or bin 2 tray and therefore not...

Page 635: ...mper motor front home Figure 1 The front tamper moves between the inboard and home positions Y N Go to Flag 2 Check the motor MOT11 003 Refer to GP 10 How to Check a Motor P J404 Carriage PWB 11C 170 HCSS BM Power Distribution RAP Install new components as necessary Carriage PWB PL 11 72 Item 5 Front tamper motor PL 11 72 Item 10 Enter dC330 code 11 310 actuate the front tamper home sensor Figure ...

Page 636: ...August 2007 2 444 WorkCentre 5687 Family 11 005 170 11 006 170 11 310 170 11 311 170 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 637: ... 11 004 tamper motor rear home Figure 1 The rear tamper moves between the inboard and home positions Y N Go to Flag 2 Check the motor MOT11 004 Refer to GP 10 How to Check a Motor P J402 Carriage PWB 11C 170 HCSS BM Power Distribution RAP Install new components as necessary Carriage PWB PL 11 72 Item 5 Rear tamper motor PL 11 72 Item 10 Enter dC330 code 11 311 actuate the front tamper home sensor ...

Page 638: ...August 2007 2 446 WorkCentre 5687 Family 11 007 170 11 008 170 11 312 170 11 313 170 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 639: ...k the movement of the paddle Figure 1 The paddle roll rotates Y N Go to Flag 2 and Flag 4 check the paddle roll motor MOT11 024 Refer to GP 10 How to Check a Motor P J406 P J401 Carriage PWB and P J428 HCSS PWB 11C 170 HCSS BM Power Distribution RAP Install new components as necessary Carriage PWB PL 11 72 Item 5 Paddle roll motor assembly PL 11 73 Item 8 Enter dC330 code 11 326 actuate the paddle...

Page 640: ...August 2007 2 448 WorkCentre 5687 Family 11 024 170 11 025 170 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 641: ...away from then back to the home position Y N Check the bin 1 front and rear elevator belts Ensure that both belts are correctly positioned on the upper and lower pulleys Ensure that bin 1 is securely clamped to both elevator belts Enter dC330 code 11 035 actuate the bin 1 empty sensor Q11 035 Figure 1 The display changes Y N Go to Flag 1 Check the sensor Q11 035 Refer to GP 11 How to Check a Senso...

Page 642: ...ily 11 030 170 11 336 170 Status Indicator RAPs Figure 1 Component location Bin 1 empty sensor Q11 035 Bin 1 elevator motor MOT11 030 Bin 1 upper limit switch S11 334 Bin 1 lower limit switch S11 335 Front elevator belt Rear elevator belt ...

Page 643: ...August 2007 2 451 WorkCentre 5687 Family 11 030 170 11 336 170 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 644: ...034 Bin 1 offset motor run Figure 1 Bin 1 moves Y N Go to Flag 2 Check the bin 1 offset motor MOT11 034 Refer to GP 10 How to Check a Motor P J416 HCSS PWB 11C 170 HCSS BM Power Distribution RAP Install new components as necessary HCSS PWB PL 11 92 Item 5 Bin 1 offset motor PL 11 78 Item 6 Enter dC330 code 11 337 actuate the Bin 1 offset sensor Q11 337 Figure 1 The display changes Y N Go to Flag 1...

Page 645: ...August 2007 2 453 WorkCentre 5687 Family 11 031 170 11 337 170 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 646: ...ition Y N Go to Flag 3 Check the hole punch motor MOT11 042 Refer to GP 10 How to Check a Motor P J421 HCSS PWB 11C 170 HCSS BM Power Distribution RAP Install new components as necessary Hole punch motor PL 11 70 Item 7 HCSS PWB PL 11 92 Item 5 Enter dC330 code 11 350 actuate the punch head home sensor Q11 350 Figure 1 The dis play changes Y N Go to Flag 2 Check the sensor Q11 350 Refer to GP 11 H...

Page 647: ...August 2007 2 455 WorkCentre 5687 Family 11 043 170 11 350 170 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 648: ...s Y N Go to Flag 3 Check the switch S11 317 Refer to GP 13 How to Check a Switch P J406 Carriage PWB 11D 110 HCSS BM Power Distribution RAP Ensure that the compiler carriage safety switch is correctly actuated by the switch actuator on the eject housing Install new components as necessary Compiler carriage safety switch PL 11 73 Item 4 Staple head 1 unit PL 11 72 Item 4 Carriage PWB PL 11 72 Item ...

Page 649: ...August 2007 2 457 WorkCentre 5687 Family 11 050 170 11 360 170 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 650: ...tem 10 Enter dC330 code 11 063 to run the BM SH1 motor stack the code 11 411 to check the BM SH1 home switch The display changes Y N The staple head cycled when the first code was entered Y N Go to Flag 5 and check the wiring and connectors between P J560 and P J585 The wiring and connectors are good Y N Repair the wiring or connectors REP 1 2 Install a new BM staple head 1 PL 11 88 Item 7 Go to F...

Page 651: ...WorkCentre 5687 Family 11 051 170 Status Indicator RAPs Figure 1 Component location Figure 2 Circuit diagram BM staple head carrier closed sensor Q11 421 BM staple head 1 BM staple head 2 BM paper present sensor Q11 190 ...

Page 652: ...August 2007 2 460 WorkCentre 5687 Family 11 051 170 Status Indicator RAPs Figure 3 Circuit diagram ...

Page 653: ...Item 5 Stapling unit traverse motor PL 11 74 Item 14 Enter dC330 code 11 370 to check the stapling unit 1 home sensor Q11 370 Actuate the sen sor by rotating the stapler traverse shaft using a 5 5mm nut driver Manually move the stapler away from then back to the home position The display changes Y N Go to Flag 1 Check the sensor Q11 370 Refer to GP 11 How to Check a Sensor P J409 Carriage PWB 11C ...

Page 654: ...August 2007 2 462 WorkCentre 5687 Family 11 053 170 11 370 170 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 655: ...nter dC330 code 11 416 Actuate the BM crease blade home sensor Figure 1 by rotating the crease blade knob so that the actuator moves into and out of the home sensor The display changes Y N Go to Flag 1 check the BM crease blade home sensor Q11 416 Refer to GP 11 How to Check a Sensor P J552 BM PWB 11C 170 HCSS BM Power Distribution RAP Install new components as necessary BM PWB PL 11 86 Item 10 Cr...

Page 656: ...WorkCentre 5687 Family 11 061 170 11 416 170 Status Indicator RAPs Figure 1 Component location BM crease blade home sensor Q11 416 BM crease blade motor encoder sensor Q BM crease blade motor MOT 11 061 Crease blade knob ...

Page 657: ...August 2007 2 465 WorkCentre 5687 Family 11 061 170 11 416 170 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 658: ...ode 11 419 Actuate the BM crease roll motor encoder sensor by rotating the crease rolls slowly by hand The display changes Y N Go to Flag 1 check the BM crease roll motor encoder sensor Q11 419 Figure 1 Refer to GP 11 How to Check a Sensor P J552 BM PWB 11C 170 HCSS BM Power Distribution RAP Install new components as necessary BM PWB PL 11 86 Item 10 BM crease roll motor encoder sensor PL 11 86 It...

Page 659: ...August 2007 2 467 WorkCentre 5687 Family 11 062 170 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 660: ... check the BM staple head carrier closed sensor Q11 421 Refer to GP 11 How to Check a Sensor P J552 BM PWB 11C 170 HCSS BM Power Distribution RAP Install new components as necessary BM staple head carrier closed sensor PL 11 88 Item 18 BM PWB PL 11 86 Item 10 Enter dC330 code 11 063 to run the BM SH1 motor Figure 1 Stack the code 11 411 to check the BM SH1 home switch The display changes Y N The s...

Page 661: ...August 2007 2 469 WorkCentre 5687 Family 11 063 170 11 411 170 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 662: ...P 11 How to Check a Sensor P J556 BM PWB 11C 170 HCSS BM Power Distribution RAP Install new components as necessary BM backstop guide home sensor PL 11 82 Item 18 BM PWB PL 11 86 Item 10 Enter dC330 code 11 065 to run the BM backstop motor MOT 11 065 Figure 1 The motor runs Y N Go to Flag 2 and Flag 3 check the motor MOT 11 065 Refer to GP 10 How to Check a Motor P J554 BM PWB 11C 170 HCSS BM Powe...

Page 663: ...August 2007 2 471 WorkCentre 5687 Family 11 065 170 11 383 170 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 664: ...r P J556 BM PWB 11C 170 HCSS BM Power Distribution RAP Install new components as necessary BM PWB PL 11 86 Item 10 BM tamper 1 home sensor PL 11 81 Item 1 Enter dC330 code 11 066 to run the BM tamper 1 motor MOT 11 066 Figure 1 The motor runs Y N Go to Flag 2 and Flag 3 check the motor MOT 11 066 Refer to GP 10 How to Check a Motor P J554 BM PWB 11C 170 HCSS BM Power Distribution RAP Install new c...

Page 665: ...August 2007 2 473 WorkCentre 5687 Family 11 066 170 11 384 170 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 666: ...0 Refer to GP 10 How to Check a Motor P J419 HCSS PWB 11C 170 HCSS BM Power Distribution RAP Install new components as necessary Transport motor 1A PL 11 70 Item 5 HCSS PWB PL 11 92 Item 5 Enter dC330 code 11 000 to run transport motor 1B MOT 11 001 Figure 1 Transport motor 1B runs Y N Go to Flag 4 and check transport motor 1B Refer to GP 10 How to Check a Motor P J425 HCSS PWB 11C 170 HCSS BM Pow...

Page 667: ...ust 2007 2 475 WorkCentre 5687 Family 11 100 170 Status Indicator RAPs Figure 1 Component location Entry sensor Q11 100 Transport motor 1A MOT11 000 Transport motor 1B MOT11 001 Diverter solenoid SOL11 002 ...

Page 668: ...August 2007 2 476 WorkCentre 5687 Family 11 100 170 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 669: ...ch sensor PL 11 70 Item 9 HCSS PWB PL 11 92 Item 5 Enter dC330 code 11 348 Actuate the chad bin level sensor Q11 348 Figure 1 NOTE The chad bin collects the pieces of paper chad cut out by the punch The chad bin must be correctly installed for the chad bin level sensor to operate The display changes Y N Go to Flag 2 Check the sensor Q11 348 Refer to GP 11 How to Check a Sensor P J422 HCSS PWB 11C ...

Page 670: ...August 2007 2 478 WorkCentre 5687 Family 11 110 170 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 671: ... sensor Q11 120 Refer to GP 11 How to Check a Sensor P J409 Carriage PWB 11C 170 HCSS BM Power Distribution RAP Install new components as necessary Carriage PWB PL 11 72 Item 5 Compiler sensor PL 11 74 Item 7 Enter dC330 code 11 001 to run transport motor 2 MOT11 001 Figure 1 Transport motor 2 MOT 11 001 runs Y N Go to Flag 3 Check the motor MOT11 001 Refer to GP 10 How to Check a Motor P J403 Car...

Page 672: ... 120 170 11 122 170 Status Indicator RAPs Figure 1 Component location Figure 2 Compiler belts Compiler sensor Q11 120 Compiler carriage eject roll motor MOT11 010 Transport motor 2 MOT 11 001 Eject motor MOT11 020 Compiler belts Transport shaft ...

Page 673: ...August 2007 2 481 WorkCentre 5687 Family 11 120 170 11 122 170 Status Indicator RAPs Figure 3 Circuit diagram ...

Page 674: ... 313 Refer to GP 11 How to Check a Sensor P J422 HCSS PWB 11C 170 HCSS BM Power Distribution RAP Install new components as necessary Bin 0 90 full sensor PL 11 60 Item 13 HCSS PWB PL 11 92 Item 5 Enter dC330 code 11 130 Actuate the top exit sensor Q11 130 Figure 1 The display changes Y N Go to Flag 2 Check the sensor Q11 130 Refer to GP 11 How to Check a Sensor P J422 HCSS PWB 11C 170 HCSS BM Powe...

Page 675: ...Family 11 130 170 11 132 170 Status Indicator RAPs Figure 1 Component location Top exit sensor Q11 130 Bin 0 90 full sensor Q11 330 Diverter solenoid SOL 11 002 Idler rolls in the exit cover Exit drive rolls Transport motor 1B MOT11 000 ...

Page 676: ...August 2007 2 484 WorkCentre 5687 Family 11 130 170 11 132 170 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 677: ...k a Sensor P J409 Carriage PWB 11C 170 HCSS BM Power Distribution RAP Install new components as necessary Carriage PWB PL 11 72 Item 5 2nd to top exit sensor PL 11 73 Item 5 Enter dC330 code 11 023 to run the eject motor MOT 11 020 Figure 1 The eject housing cycles between open and closed Y N Go to Flag 3 Check the motor MOT 11 020 Refer to GP 10 How to Check a Motor P J406 Carriage PWB 11C 170 HC...

Page 678: ...t 2007 2 486 WorkCentre 5687 Family 11 140 170 11 142 170 Status Indicator RAPs Figure 1 Component location 2nd from top exit sensor Q11 120 Eject motor MOT11 020 Compiler carriage eject roll motor MOT11 120 ...

Page 679: ...August 2007 2 487 WorkCentre 5687 Family 11 140 170 11 142 170 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 680: ...a Sensor P J551 BM PWB 11C 170 HCSS BM Power Distribution RAP Install new components as necessary BM entry sensor PL 11 80 Item 16 BM PWB PL 11 86 Item 10 Enter dC330 code 11 060 BM compiler motor MOT11 060 MOT11 060 runs Y N Go to Flag 2 Check MOT11 060 Refer to GP 10 How to Check a Motor P J554 BM PWB 11C 170 HCSS BM Power Distribution RAP Install new components as necessary BM compiler motor PL...

Page 681: ...st 2007 2 489 WorkCentre 5687 Family 11 160 170 11 162 170 Status Indicator RAPs Figure 1 Component location BM entry sensor Q11 160 BM compiler motor MOT11 060 BM diverter solenoid SOL11 074 BM entry roll ...

Page 682: ...August 2007 2 490 WorkCentre 5687 Family 11 160 170 11 162 170 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 683: ... Install new components as necessary BM paper present sensor PL 11 88 Item 5 BM PWB PL 11 86 Item 10 Go to Flag 1 Check the connectors and harness between PJ568 and P J556 Refer to GP 7 The wiring and connectors are good Y N Repair the wiring REP 1 2 or install new components as necessary 11 170 Only Enter dC330 code 11 060 BM compiler motor MOT11 060 MOT11 060 runs Y N Go to Flag 2 Check MOT11 06...

Page 684: ...t 2007 2 492 WorkCentre 5687 Family 11 170 170 11 172 170 Status Indicator RAPs Figure 1 Component location Stapler bracket assembly BM paper present sensor Q11 190 BM compiler motor MOT11 060 BM entry roll ...

Page 685: ...August 2007 2 493 WorkCentre 5687 Family 11 170 170 11 172 170 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 686: ...PWB PL 11 86 Item 10 BM crease roll motor encoder sensor PL 11 86 Item 9 Enter dC330 code 11 386 Actuate the BM eject sensor Q11 386 Figure 2 The display changes Y N Go to Flag 3 check sensor Q11 386 Refer to GP 11 How to Check a Sensor P J556 BM PWB 11C 170 HCSS BM Power Distribution RAP Install new components as necessary BM PWB PL 11 86 Item 10 BM eject sensor PL 11 88 Item 17 Enter dC330 code ...

Page 687: ...ator RAPs Figure 1 Component location Figure 2 Component location BM crease roll motor encoder sensor Q11 419 BM crease roll motor MOT11 062 BM crease blade motor MOT11 061 BM crease blade motor encoder sensor Q11 418 BM crease roll gate motor MOT11 401 BM eject sensor Q11 386 ...

Page 688: ...August 2007 2 496 WorkCentre 5687 Family 11 180 170 11 182 170 Status Indicator RAPs Figure 3 Circuit diagram ...

Page 689: ...ndicator RAPs 11 199 170 Unexpected Sheet in the HCSS BM RAP 11 199 170 An unexpected sheet has been detected in the HCSS BM Initial Actions Ensure the HCSS BM is correctly docked to the machine and all interlocks are closed Procedure Go to the OF8 Multifeed RAP ...

Page 690: ...ted on the machine is correctly installed and un broken Enter dC330 code 11 300 actuate the switches and check the display The switches are connected in series both switches must be actuated for the display to change Refer to GP 13 How to Check a Switch P J434 HCSS PWB Figure 2 Flag 1 Check the wiring between the HCSS power supply and the docking interlock switch Fig ure 2 refer to GP 7 If necessa...

Page 691: ...August 2007 2 499 WorkCentre 5687 Family 11 300 170 11 303 170 11 305 170 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 692: ...sensor Q11 302 Refer to GP 11 How to check a sensor P J420 HCSS PWB 11C 170 HCSS BM Power Distribution RAP Install new components as necessary Top cover interlock sensor PL 11 62 Item 8 HCSS PWB PL 11 92 Item 5 Enter dC330 code 11 301 actuate the top bin interlock sensor Q11 301 Figure 1 The dis play changes Y N Go to Flag 2 Check the sensor Q11 304 Refer to GP 11 How to check a sensor P J420 HCSS...

Page 693: ...August 2007 2 501 WorkCentre 5687 Family 11 301 170 11 302 170 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 694: ...ode 11 320 actuate the ejector home sensor Q11 320 Figure 1 The display changes Y N Go to Flag 1 and Flag 4 Check the sensor Q11 320 Refer to GP 11 How to Check a Sensor P J409 and P J411 Carriage PWB 11C 170 HCSS BM Power Distribution RAP Install new components as necessary Carriage PWB PL 11 72 Item 5 Ejector home sensor PL 11 73 Item 3 Enter dC330 code 11 317 actuate the compiler carriage safet...

Page 695: ...August 2007 2 503 WorkCentre 5687 Family 11 320 170 11 322 170 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 696: ...P Install new components as necessary Bin 1 elevator motor PL 11 78 Item 11 HCSS PWB PL 11 92 Item 5 Enter dC330 code 11 334 actuate the bin 1 upper limit switch S11 334 Figure 1 The dis play changes Y N Go to Flag 2 Check the switch S11 334 Refer to GP 13 How to Check a Switch P J424 HCSS PWB 11C 170 HCSS BM Power Distribution RAP Install new components as necessary Bin 1 upper limit switch PL 11...

Page 697: ...August 2007 2 505 WorkCentre 5687 Family 11 334 170 11 335 170 11 336 170 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 698: ...and clear any jammed material Procedure Enter dC330 codes 11 043 punch head run and 11 042 punch head move home Figure 1 The punch cycles then goes to the home position Y N Go to Flag 2 Check the hole punch motor MOT11 042 Refer to GP 10 How to Check a Motor P J421 HCSS PWB 11C 170 HCSS BM Power Distribution RAP Install new components as necessary Hole punch motor PL 11 70 Item 7 HCSS PWB PL 11 92...

Page 699: ...August 2007 2 507 WorkCentre 5687 Family 11 350 170 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 700: ... J423 pin 4 and the staple head unit Check also for continuity on the carriage PWB between P J411 pin 4 and P J414 pin 9 The wir ing is good Y N Repair the wiring REP 1 2 or install a new carriage PWB PL 11 72 Item 5 Install a new staple head 1 unit PL 11 72 Item 4 Install a new HCSS PWB PL 11 92 Item 5 Enter dC330 code 11 361 actuate the SU1 paper sensor Q11 361 The display changes Y N Go to Flag...

Page 701: ...Enter dC330 code 11 367 actuate the SU1 edge registration sensor Q11 367 The display changes Y N Go to Flag 3 Check the sensor Refer to GP 11 How to Check a Sensor P J405 HCSS PWB 11C 170 HCSS BM Power Distribution RAP Install new components as necessary Carriage PWB PL 11 72 Item 5 SU1 edge registration sensor PL 11 75 Item 6 Go to Flag 5 check the connectors and harness between P J412 and P J432...

Page 702: ... 170 Status Indicator RAPs Figure 1 Component location Figure 2 Staple cartridge open Figure 3 Staple cartridge closed Staple head unit 1 SU1 paper sensor Q11 361 SU1 edge registration sensor Q11 367 Forming plate open Primed staples Forming plate fully closed ...

Page 703: ...August 2007 2 511 WorkCentre 5687 Family 11 364 170 11 370 170 Status Indicator RAPs Figure 4 Circuit diagram ...

Page 704: ...the BM flapper motor MOT11 390 Figure 1 The BM flapper rotates Y N Go to Flag 2 Check MOT11 390 Refer to GP 10 How to Check a Motor P J555 BM PWB 11C 170 HCSS BM Power Distribution RAP Install new components as necessary BM flapper motor PL 11 80 Item 28 HCSS BM PWB PL 11 92 Item 5 BM flapper PL 11 80 Item 23 Enter dC330 code 11 391 Actuate the flapper home sensor Q11 391 The display changes Y N G...

Page 705: ...August 2007 2 513 WorkCentre 5687 Family 11 391 170 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 706: ...e 1 Refer to GP 11 How to Check a Sensor P J552 BM PWB 11C 170 HCSS BM Power Distribution RAP Install new components as necessary BM staple head carrier closed sensor PL 11 88 Item 18 BM PWB PL 11 86 Item 10 Enter dC330 code 11 403 to run the BM SH2 motor stack the code 11 413 to check the BM SH2 home switch The display changes Y N The staple head cycled when the first code was entered Y N Go to F...

Page 707: ...August 2007 2 515 WorkCentre 5687 Family 11 403 170 11 413 170 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 708: ...e 1 Refer to GP 11 How to Check a Sensor P J552 BM PWB 11C 170 HCSS BM Power Distribution RAP Install new components as necessary BM PWB PL 11 86 Item 10 BM crease roll gate home sensor PL 11 86 Item 9 Enter dC330 code 11 401 to run the BM crease roll gate motor MOT 11 401 Figure 1 The motor runs Y N Go to Flag 2 and Flag 3 check the BM crease roll gate motor MOT 11 401 Refer to GP 10 How to Check...

Page 709: ...August 2007 2 517 WorkCentre 5687 Family 11 415 170 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 710: ...an be caused by large sheets being stacked over small sheets Advise the customer to clear the bins before following a small sheet job with a large sheet job Procedure Enter dC330 code 11 313 Actuate the compiler carriage 90 full sensor Q11 313 by pulling down the kicker finger then releasing Figure 1 The display changes Y N Go to Flag 1 check the sensor Q11 313 Refer to GP 11 How to Check a Sensor...

Page 711: ... 519 WorkCentre 5687 Family 11 430 170 Status Indicator RAPs Figure 1 Component location Compiler carriage 90 full sensor Q11 313 Compiler carriage bin height sensor Q11 314 Kicker solenoid SOL11 430 Kicker fingers ...

Page 712: ...August 2007 2 520 WorkCentre 5687 Family 11 430 170 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 713: ...iring is good Y N Repair the wiring REP 1 2 Install a new offline stapling PWB PL 11 62 Item 11 Enter dC330 code 11 373 actuate the request offline stapling switch Figure 2 The display changes Y N Go to Flag 2 and check the switch S11 373 Refer to GP 13 How to Check a Switch P J429 HCSS PWB 11C 170 HSCC Power Distribution RAP Install new components as necessary Offline stapling PWB PL 11 62 Item 1...

Page 714: ...2 WorkCentre 5687 Family 11A 170 Status Indicator RAPs Figure 1 Component location Figure 2 Component location SU1 edge registration sensor Q11 367 SH1 paper sensor Q11 361 Offline stapling switch Offline stapling LED ...

Page 715: ...August 2007 2 523 WorkCentre 5687 Family 11A 170 Status Indicator RAPs Figure 3 Circuit diagram ...

Page 716: ...erlock switch Fully pull out the BM module Procedure If the initialization sequence fails to place any unit at the home position refer to the appropriate RAPs The compiler carriage staple head is not at the home position refer to 11 050 170 11 360 170 Compiler Carriage Staple Head Operation Failure RAP The compiler carriage stapling unit is not at the home position refer to 11 053 170 11 370 170 C...

Page 717: ...REP 1 2 Install a new HCSS PWB PL 11 92 Item 5 Go to Flag 3 0V is available at PJ464 pin 9 on the HCSS power supply module Y N 0V is available at P J434 pin 13 Y N Install a new HCSS PWB PL 11 92 Item 5 Check the connectors and harness between PJ464 and P J434 Repair the harness as necessary REP 1 2 Go to Flag 2 24V is available at P J434 between pins 5 and 8 Y N 24V is available at PJ464 between ...

Page 718: ...August 2007 2 526 WorkCentre 5687 Family 11C 170 Status Indicator RAPs Figure 1 Component location HCSS BM power supply module HCSS PWB Carriage PWB BM PWB ...

Page 719: ...August 2007 2 527 WorkCentre 5687 Family 11C 170 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 720: ...e motor stops after 10 seconds Enter dC330 code 11 402 to run the BM conveyor belts drive motor MOT11 402 MOT11 402 runs Y N Remove the inline fuse PWB Figure 2 Check for continuity on the inline fuse PWB between J591 pin 1 and J590 pins 3 and 4 Check also between J591 pin 2 and J590 pins 1 and 2 The inline fuse PWB is good Y N Go to Flag 2 Check the resistance between P590 pins 1 and 3 Check also...

Page 721: ...conveyor belts drive motor PL 11 90 Item 4 BM PWB PL 11 86 Item 10 The fault may be intermittent check for damaged wiring or bad connectors REP 1 2 If neces sary install new conveyor belts PL 11 90 Item 1 Figure 1 Component location Figure 2 Component location BM bin 2 90 full sensor Q11 389 BM conveyor belts drive motor MOT11 402 Inline fuse PWB A ...

Page 722: ...August 2007 2 530 WorkCentre 5687 Family 11E 170 Status Indicator RAPs Figure 3 Circuit diagram ...

Page 723: ... cause mis alignment of the paper fed to the BM compiling area Procedure Produce three 4 sheet 16 page booklets using 80gsm 20lb paper Paper size and weight must conform the specification in GP 20 Paper and Media Size Specification Examine the booklets for defects Refer to the following Top and Bottom Edge Alignment Open Side Edge Alignment Badly Formed Booklet Staples Booklet Compiler is Not Corr...

Page 724: ...ide Edge Alignment Figure 2 open out the booklet at the centre page and press it onto a flat surface Measure the mis alignment of the open side edges of the booklet Figure 2 Open side edge alignment If the open side edge alignment does not conform to the specification in Table 3 check the operation of the BM stack hold solenoids refer to the 11 065 170 11 383 170 HCSS Booklet Back Stop Failure RAP...

Page 725: ...e page and press it onto a flat surface Measure the position of the booklet crease Figure 4 Booklet crease position Table 4 Skew tolerance Paper weight Paper size A4 8 5x11in 8 5x13in or 8 5x14in Paper size A4 8 5x11in 8 5x13in or 8 5x14in Paper size A3 or 11x17in Paper size A3 or 11x17in 95 of booklets 99 7 of booklets 95 of booklets 99 7 of booklets 80gsm 20lb Less than 1 0mm Less than 2 5mm Les...

Page 726: ...fication in Figure 5 perform ADJ 11 8 170 Booklet Staple Position The Booklet is Not Sufficiently Creased Figure 6 Measure the open dimension of the booklets Figure 6 Booklet creasing If the open dimension of the booklets does not conform to the specification in Table 6 install new crease nip springs PL 11 84 Item 12 Staple position must align with the crease 1 5mm Table 6 Creasing tolerance Paper...

Page 727: ... 11 52 170 BM Crease Rolls Gears and Bearings If heavy weight paper is used the paper can stop in the vertical transport and cause a 10 126 fault The fault is caused when the vertical transport motor is over loaded Check the position of the jam clearance guide 5a6a and 5B Check the vertical transport rolls and bearings for contamination If necessary remove and clean the drive shaft and the bear in...

Page 728: ...resh ream of paper Ensure that the edge guides of all paper trays are adjusted correctly for the paper size and that the trays are fully closed Labels must not be fed to bin1 but to bin 0 only It is recommended that transparencies are fed to bin 0 whenever possible Check that the bin 1 upper limit switch S11 334 and the bin 1 lower limit switch S11 335 are working correctly Refer to the 11 030 170...

Page 729: ...perate the paddle roller home sensor Q11 326 Figure 1 The display changes Y N Go to Flag 1 Check the wiring and repair as necessary REP 1 2 Check the paddle roller home sensor Q11 326 Refer to GP 11 How to Check a Sensor P J201 HVF control PWB 11A 171 HVF Power Distribution RAP Install new components as necessary Paddle roller home sensor PL 11 145 HVF control PWB PL 11 157 Item 2 Enter dC330 code...

Page 730: ...August 2007 2 538 WorkCentre 5687 Family 11 024 171 11 026 171 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 731: ...ack the code 11 043 for the punch head motor Observe the condition of the sensor on the UI The display changes Y N Go to Flag 1 and check the wiring from the sensor to the PWB Repair as necessary REP 1 2 Check the punch head home sensor Q11 350 Refer to GP 11 How to Check a Sensor P J501 on the HVF control PWB 11A 171 HVF Power Distribution RAP Install new components as necessary Punch head home s...

Page 732: ...40 WorkCentre 5687 Family 11 044 171 to 11 047 171 Status Indicator RAPs Figure 1 Component location Punch head motor MOT11 043 Punch head home sensor Q11 350 Punch unit home sensor Q11 044 Punch unit motor MOT11 045 ...

Page 733: ...August 2007 2 541 WorkCentre 5687 Family 11 044 171 to 11 047 171 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 734: ...he HVF control PWB P J4 P J12 on the inserter PWB 11A 171 HVF Power Distribution RAP Install new components as necessary Inserter Motor MOT 11 078 PL 11 181 Item 1 HVF control PWB PL 11 157 Item 2 Enter dC330 code 11 156 for the bottom plate sensor and actuate the sensor The display changes Y N Go to Flag 1 and Flag 2 and check the wiring from the sensor to the HVF control PWB Repair as necessary ...

Page 735: ...August 2007 2 543 WorkCentre 5687 Family 11 056 171 11 057 171 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 736: ...use injury Enter dC330 code 11 416 Actuate the BM crease blade home sensor Figure 1 by rotating the crease blade knob so that the actuator moves into and out of the home sensor The display changes Y N Go to Flag 1 check the BM crease blade home sensor Q11 416 Refer to GP 11 How to Check a Sensor P J552 BM PWB 11A 171 HVF Power Distribution RAP Install new components as necessary BM PWB PL 11 166 I...

Page 737: ...WorkCentre 5687 Family 11 061 171 11 416 171 Status Indicator RAPs Figure 1 Component location BM crease blade home sensor Q11 416 BM crease blade motor encoder sensor Q BM crease blade motor MOT 11 061 Crease blade knob ...

Page 738: ...August 2007 2 546 WorkCentre 5687 Family 11 061 171 11 416 171 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 739: ...0 code 11 419 Actuate the BM crease roll motor encoder sensor by rotating the crease rolls slowly by hand The display changes Y N Go to Flag 1 check the BM crease roll motor encoder sensor Q11 419 Figure 1 Refer to GP 11 How to Check a Sensor P J552 BM PWB 11A 171 HVF Power Distribution RAP Install new components as necessary BM PWB PL 11 166 Item 10 BM crease roll motor encoder sensor PL 11 166 I...

Page 740: ...August 2007 2 548 WorkCentre 5687 Family 11 062 171 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 741: ...aple head carrier closed sensor Q11 421 Figure 1 Open and close the staple head carrier The display changes Y N Go to Flag 1 check the BM staple head carrier closed sensor Q11 421 Refer to GP 11 How to Check a Sensor P J552 BM PWB 11A 171 HVF Power Distribution RAP Install new components as necessary BM staple head carrier closed sensor PL 11 168 Item 18 BM PWB PL 11 166 Item 10 Enter dC330 code 1...

Page 742: ...August 2007 2 550 WorkCentre 5687 Family 11 063 171 11 411 171 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 743: ...ate the BM backstop guide home sensor Figure 1 The dis play changes Y N Go to Flag 1 check the sensor Q11 383 Refer to GP 11 How to Check a Sensor P J556 BM PWB 11A 171 HVF Power Distribution RAP Install new components as necessary BM backstop guide home sensor PL 11 163 Item 18 BM PWB PL 11 166 Item 10 Enter dC330 code 11 065 to run the BM backstop motor MOT 11 065 Figure 1 The motor runs Y N Go ...

Page 744: ...August 2007 2 552 WorkCentre 5687 Family 11 065 171 11 383 171 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 745: ...sor Figure 1 The display changes Y N Go to Flag 1 check the sensor Q11 384 Refer to GP 11 How to Check a Sensor P J556 BM PWB 11A 171 HVF Power Distribution RAP Install new components as necessary BM PWB PL 11 166 Item 10 BM tamper 1 home sensor PL 11 162 Item 1 Enter dC330 code 11 066 to run the BM tamper 1 motor MOT 11 066 Figure 1 The motor runs Y N Go to Flag 2 and Flag 3 check the motor MOT 1...

Page 746: ...August 2007 2 554 WorkCentre 5687 Family 11 066 171 11 384 171 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 747: ...11 How to Check a Sensor P J201 HVF Control PWB 11A 171 HVF Power Distribution RAP Install new components as necessary Paper pusher upper sensor PL 11 145 Item 22 HVF Control PWB PL 11 157 Item 2 Enter dC330 code 11 083 to run the paper pusher motor MOT 11 083 Figure 1 The motor runs Y N Go to Flag 2 Check the motor MOT 11 083 Refer to GP 10 How to Check a Motor P J202 HVF Control PWB 11A 171 HVF ...

Page 748: ...August 2007 2 556 WorkCentre 5687 Family 11 083 171 11 440 171 to 11 443 171 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 749: ...Go to Flag 1 Check the sensor Q11 100 Refer to GP 11 How to Check a Sensor P J101 HVF Control PWB 11A 171 HVF Power Distribution RAP Install new components as necessary Entry sensor PL 11 156 HVF Control PWB PL 11 157 Item 2 Enter dC330 code 11 000 to run the Entry feed motor 1 MOT 11 000 Figure 1 The motor runs Y N Go to Flag 2 Check the entry feed motor 1 MOT 11 000 Refer to GP 10 How to Check a...

Page 750: ...August 2007 2 558 WorkCentre 5687 Family 11 100 171 11 101 171 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 751: ...330 code 11 002 Energize the exit diverter solenoid SOL 11 002 Figure 1 The solenoid energizes Y N Go to Flag 2 Check the solenoid SOL 11 002 Refer to GP 12 How to Check a Solenoid or Clutch P J102 HVF control PWB 11A 171 HVF Power Distribution RAP Install new components as necessary Exit diverter solenoid PL 11 150 Item 16 HVF control PWB PL 11 157 Item 2 Enter dC330 code 11 001 to run the exit f...

Page 752: ...August 2007 2 560 WorkCentre 5687 Family 11 130 171 11 132 171 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 753: ...0 code 11 002 Energize the exit diverter solenoid SOL 11 002 Figure 1 The solenoid energizes Y N Go to Flag 2 Check the solenoid SOL 11 002 Refer to GP 12 How to Check a Solenoid or Clutch P J102 HVF control PWB 11A 171 HVF Power Distribution RAP Install new components as necessary Exit diverter solenoid PL 11 150 Item 16 HVF control PWB PL 11 157 Item 2 Enter dC330 code 11 001 to run the exit fee...

Page 754: ...August 2007 2 562 WorkCentre 5687 Family 11 140 171 11 142 171 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 755: ... 1 Check the sensor Q11 157 Refer to GP 11 How to Check a Sensor P J101 HVF Control PWB 11A 171 HVF Power Distribution RAP Install new components as necessary Buffer position sensor PL 11 156 HVF Control PWB PL 11 157 Item 2 Enter dC330 code 11 000 to run the entry feed motor 1 MOT 11 000 Figure 1 The motor runs Y N Go to Flag 2 Check the entry feed motor 1 MOT 11 000 Refer to GP 10 How to Check a...

Page 756: ...August 2007 2 564 WorkCentre 5687 Family 11 157 171 11 161 171 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 757: ... SOL 11 074 Refer to GP 12 How to Check a Solenoid or Clutch P J102 HVF control PWB 11A 171 HVF Power Distribution RAP Install new components as necessary BM diverter solenoid PL 11 150 Item 16 HVF control PWB PL 11 157 Item 2 Enter dC330 code 11 080 to run the bypass feed motor MOT 11 080 Figure 1 The motor runs Y N Go to Flag 3 Check the bypass feed motor MOT 11 080 Refer to GP 10 How to Check a...

Page 758: ... PL 11 153 Item 9 BM compiler motor PL 11 166 Item 1 Bypass feed motor 2 PL 11 150 Item 14 HVF control PWB PL 11 157 Figure 1 Component location Figure 2 Component location BM diverter solenoid SOL11 074 Bypass feed motor MOT11 080 HVF booklet exit sensor Q11 158 BM entry sensor Q11 160 BM compiler motor MOT11 060 ...

Page 759: ...August 2007 2 567 WorkCentre 5687 Family 11 158 171 11 160 171 162 163 171 Status Indicator RAPs Figure 3 Circuit diagram ...

Page 760: ...Go to Flag 1 Check the sensor Q11 164 Refer to GP 11 How to Check a Sensor P J101 HVF Control PWB 11A 171 HVF Power Distribution RAP Install new components as necessary Buffer path sensor PL 11 156 HVF Control PWB PL 11 157 Item 2 Enter dC330 code 11 079 to run the Buffer feed motor 1 MOT 11 079 Figure 1 The motor runs Y N Go to Flag 2 Check the entry feed motor 1 MOT 11 079 Refer to GP 10 How to ...

Page 761: ...August 2007 2 569 WorkCentre 5687 Family 11 164 171 11 165 171 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 762: ... GP 11 How to Check a Sensor P J556 BM PWB 11A 171 HVF Power Distribution RAP Install new components as necessary BM paper present sensor PL 11 168 Item 5 BM PWB PL 11 166 Item 10 Go to Flag 1 Check the connectors and harness between PJ568 and P J556 Refer to GP 7 The wiring and connectors are good Y N Repair the wiring REP 1 2 or install new components as necessary Enter dC330 code 11 060 BM comp...

Page 763: ...August 2007 2 571 WorkCentre 5687 Family 11 172 171 Status Indicator RAPs Figure 1 Component location Stapler bracket assembly BM paper present sensor Q11 190 BM compiler motor MOT11 060 BM entry roll ...

Page 764: ...August 2007 2 572 WorkCentre 5687 Family 11 172 171 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 765: ...0 code 11 187 Manually activate the offset index sensor Q11 187 Figure 1 The display changes Y N Go to Flag 2 Check the sensor Q11 187 Refer to GP 11 How to Check a Sensor P J302 HVF Control PWB 11A 171 HVF Power Distribution RAP Install new components as necessary Offset index sensor PL 11 161 HVF Control PWB PL 11 157 Enter dC330 code 11 176 Manually activate the offset away sensor Q11 176 Figur...

Page 766: ...August 2007 2 574 WorkCentre 5687 Family 11 173 171 to 11 177 171 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 767: ...o GP 11 How to Check a Sensor P J552 BM PWB 11A 171 HVF Power Distribution RAP Install new components as necessary BM PWB PL 11 166 Item 10 BM crease roll motor encoder sensor PL 11 166 Item 9 Enter dC330 code 11 409 Actuate the BM exit sensor Q11 409 Figure 2 The display changes Y N Go to Flag 3 Check sensor Q11 409 Refer to GP 11 How to Check a Sensor P J556 BM PWB 11A 171 HVF Power Distribution...

Page 768: ...ator RAPs Figure 1 Component location Figure 2 Component location BM crease roll motor encoder sensor Q11 419 BM crease roll motor MOT11 062 BM crease blade motor MOT11 061 BM crease blade motor encoder sensor Q11 418 BM crease roll gate motor MOT11 401 BM exit sensor Q11 409 ...

Page 769: ...August 2007 2 577 WorkCentre 5687 Family 11 180 171 11 182 171 Status Indicator RAPs Figure 3 Circuit diagram ...

Page 770: ...re 2 The display changes Y N Go to Flag 2 Check the sensor Q11 409 Refer to GP 11 How to Check a Sensor P J556 BM PWB 11A 171 HVF Power Distribution RAP Install new components as necessary BM PWB PL 11 166 Item 10 BM exit sensor PL 11 168 Item 17 Enter dC330 code 11 160 Manually actuate the BM entry sensor Q11 160 Figure 1 The dis play changes Y N Go to Flag 3 Check sensor Q11 160 Refer to GP 11 H...

Page 771: ...7 2 579 WorkCentre 5687 Family 11 183 171 11 184 171 Status Indicator RAPs Figure 1 Component location Figure 2 Component location BM entry sensor Q11 160 BM paper present sensor Q11 190 BM exit sensor Q11 409 B ...

Page 772: ...August 2007 2 580 WorkCentre 5687 Family 11 183 171 11 184 171 Status Indicator RAPs Figure 3 Component location TF Entry sensor Q11 183 ...

Page 773: ...August 2007 2 581 WorkCentre 5687 Family 11 183 171 11 184 171 Status Indicator RAPs Figure 4 Circuit diagram ...

Page 774: ...563 BM PWB 11A 171 HVF Power Distribution RAP Install new components as necessary TF exit sensor PL 11 197 Item 12 Tri folder control PWB PL 11 193 Item 16 BM PWB PL 11 166 Item 10 Enter dC330 code 11 085 Energize the TF diverter solenoid SOL 11 085 The solenoid energies Y N Go to Flag 5 and Flag 6 Check the solenoid SOL 11 085 Refer to GP 12 How to Check a Solenoid or Clutch P J602 P J603 Tri fol...

Page 775: ... Power Distribution RAP Install new components as necessary BM crease roll motor PL 11 166 Item 8 BM PWB PL 11 166 Item 10 Perform SCP 6 Final Actions Figure 1 Component location Figure 2 Component location TF Assist gate sensor Q11 184 TF Diverter Solenoid SL11 085 TF Drive clutch CL11 184 TF Assist gate solenoid SOL11 086 TF Exit sensor Q11 086 B ...

Page 776: ...August 2007 2 584 WorkCentre 5687 Family 11 185 171 to 11 187 171 Status Indicator RAPs Figure 3 Component location BM crease roll motor MOT11 062 ...

Page 777: ...August 2007 2 585 WorkCentre 5687 Family 11 185 171 to 11 187 171 Status Indicator RAPs Figure 4 Circuit diagram ...

Page 778: ...August 2007 2 586 WorkCentre 5687 Family 11 185 171 to 11 187 171 Status Indicator RAPs Figure 5 Circuit diagram ...

Page 779: ...k a Motor P J102 HVF control PWB 11A 171 HVF Power Distribution RAP Install new components as necessary Nip split motor PL 11 153 Item 15 HVF control PWB PL 11 157 Item 2 Enter dC330 code 11 159 Manually actuate the Nip home sensor Q11 159 Figure 1 The display changes Y N Go to Flag 1 Check the sensor Q11 159 Refer to GP 11 How to Check a Sensor P J101 HVF control PWB 11A 171 HVF Power Distributio...

Page 780: ...August 2007 2 588 WorkCentre 5687 Family 11 188 171 11 189 171 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 781: ...easure the voltage of pin 2 of P J11 Manually actuate the acceleration sensor Figure 1 The voltage changes Y N Go to Flag 3 and Flag 4 Check the sensor Refer to GP 11 How to Check a Sensor P J6 P J4 Inserter PWB P J701 HVF control PWB Install new components as necessary Acceleration sensor PL 11 179 Item 11 Inserter PWB PL 11 179 HVF control PWB PL 11 157 Item 2 Measure the voltage at pin 2 of P J...

Page 782: ...Family 11 191 171 11 193 171 11 194 171 11 196 171 Status Indicator RAPs Figure 1 Component location Inserter clutch CL11 077 Inserter motor CL11 078 Pickup Sensor Q11 155 PPI Standby Sensor Paper Path Sensor Q11 154 Acceleration sensor ...

Page 783: ...August 2007 2 591 WorkCentre 5687 Family 11 191 171 11 193 171 11 194 171 11 196 171 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 784: ...August 2007 2 592 WorkCentre 5687 Family 11 191 171 11 193 171 11 194 171 11 196 171 Status Indicator RAPs Figure 3 Circuit diagram ...

Page 785: ... Control PWB PL 11 157 Item 2 Enter dC330 code 11 164 Manually activate the buffer path sensor Q11 164 Figure 1 The display changes Y N Go to Flag 3 Check the sensor Q11 164 Refer to GP 11 How to Check a Sensor P J101 HVF Control PWB 11A 171 HVF Power Distribution RAP Install new components as necessary Buffer path sensor PL 11 156 HVF Control PWB PL 11 157 Item 2 Enter dC330 code 11 140 Manually ...

Page 786: ...Family 11 198 171 11 199 171 Status Indicator RAPs Figure 1 Component location Top exit sensor Q11 130 Stacker sensor Q11 140 Buffer path sensor Q11 164 HVF booklet exit sensor Q11 158 Buffer position sensor Q11 157 Entry sensor Q11 100 ...

Page 787: ...August 2007 2 595 WorkCentre 5687 Family 11 198 171 11 199 171 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 788: ...Interlock RAP 11 300 171 Docking Interlock RAP Check the docking interlock switch S11 300 Figure 1 Check the switch actuator mounted on the machine is correctly installed and un broken Enter dC330 code 11 300 actuate the switch and check the display Refer to GP 13 How to Check a Switch P J112 HCSS PWB Figure 1 Flag 3 Check the wiring GP 7 If necessary install new components Docking interlock switc...

Page 789: ... 597 WorkCentre 5687 Family 11 300 171 11 302 171 11 303 171 Status Indicator RAPs Figure 1 Component location Front door interlock switch S11 303 Docking interlock switch S11 300 Top cover interlock switch S11 302 ...

Page 790: ...August 2007 2 598 WorkCentre 5687 Family 11 300 171 11 302 171 11 303 171 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 791: ...Cover Interlock RAP Check the inserter top cover interlock switch S11 306 Figure 1 Check the switch actuator mounted on the machine is correctly installed and un broken Enter dC330 code 11 306 actuate the switch and check the display Refer to GP 13 How to Check a Switch Figure 1 Flag 1 and Flag 2 P J1 P J5 P J4 Inserter PWB P J701 P J703 HVF Control PWB Check the wiring GP 7 If necessary install n...

Page 792: ...August 2007 2 600 WorkCentre 5687 Family 11 306 171 11 309 171 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 793: ... HVF control PWB 11A 171 HVF Power Distribution RAP Install new components as necessary tri folder top cover interlock switch PL 11 197 Item 3 tri folder front door interlock switch PL 11 197 Item 2 tri folder PWB PL 11 193 Item 16 BM PWB PL 11 166 Item 10 HVF PWB PL 11 157 Enter dC330 code 11 393 Open the tri folder front door The display changes Y N Go to Flag 4 and Flag 5 Check the wiring and r...

Page 794: ...August 2007 2 602 WorkCentre 5687 Family 11 307 171 11 308 171 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 795: ...rol PWB 11A 171 HVF Power Distribution RAP Install new components as necessary Stapler unit motor PL 11 140 HVF control PWB PL 11 157 Item 2 With the stapler unit still at the inboard end enter dC330 code 11 360 stapler home sensor Manually activate the stapler home sensor Q11 360 Figure 2 The display changes Y N Go to Flag 1 Check the sensor Q11 360 Refer to GP 11 How to Check a Sensor P J301 HVF...

Page 796: ...s being actuated The signal level changes Y N Check the wiring between P J301 pin 10 and the staple head unit The wiring is good Y N Repair the wiring REP 1 2 Install a new staple head PL 11 140 Install a new HVF Control PWB PL 11 157 Item 2 Enter dC330 code 11 360 to monitor the staple home sensor Q11 360 stack the code 11 050 to cycle the staple head The display changes Y N Go to Flag 3 check fo...

Page 797: ...August 2007 2 605 WorkCentre 5687 Family 11 371 171 to 11 377 171 Status Indicator RAPs Figure 2 Component location Stapler unit mid home sensor Q11 373 Stapler home sensor Q11 373 ...

Page 798: ...August 2007 2 606 WorkCentre 5687 Family 11 371 171 to 11 377 171 Status Indicator RAPs Figure 3 Circuit diagram ...

Page 799: ...August 2007 2 607 WorkCentre 5687 Family 11 371 171 to 11 377 171 Status Indicator RAPs Figure 4 Circuit diagram ...

Page 800: ...ck the wiring and repair as necessary REP 1 2 Check the punch paper sen sor Figure 1 Refer to GP 11 How to Check a Sensor P J501 HVF control PWB 11A 171 HVF Power Distribution RAP Install new components as necessary Punch paper sensor PL 11 153 HVF control PWB PL 11 157 Item 2 Enter dC330 code 11 000 entry feed motor 1 to check that the motor runs The motor runs Y N Go to Flag 2 Check the wiring a...

Page 801: ...August 2007 2 609 WorkCentre 5687 Family 11 380 171 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 802: ...sary REP 1 2 Check the front tamper motor MOT11 003 Refer to GP 10 How to Check a Motor P J902 HVF PWB 11A 171 HVF Power Distribution RAP Install new components as necessary Front tamper motor MOT11 003 PL 11 153 Item 6 HVF control PWB PL 11 157 Item 2 Stack the dC330 code 11 310 front tamper home sensor Move the motor using its control code 11 003 or 11 005 The display changes Y N Go to Flag 2 Ch...

Page 803: ...August 2007 2 611 WorkCentre 5687 Family 11 392 171 to 11 395 171 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 804: ...tor MOT11 004 Refer to GP 10 How to Check a Motor P J801 HVF control PWB 11A 171 HVF Power Distribution RAP Install new components as necessary Rear tamper motor MOT11 004 PL 11 140 HVF control PWB PL 11 157 Item 2 Stack the dC330 code 11 311 rear tamper home sensor Move the tamper motor using the code 11 006 move motor inboard The display changes Y N Go to Flag 2 Check the wiring and repair as ne...

Page 805: ...August 2007 2 613 WorkCentre 5687 Family 11 396 171 to 11 399 171 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 806: ...edure Enter dC330 code 11 421 to check the BM staple head carrier closed sensor Q11 421 Open and close the staple head carrier The display changes Y N Go to Flag 1 check the staple head carrier closed sensor Q11 421 Refer to GP 11 How to Check a Sensor P J552 BM PWB 11A 171 HVF BM Power Distribution RAP Install new components as necessary BM staple head carrier closed sensor PL 11 168 BM PWB PL 11...

Page 807: ...August 2007 2 615 WorkCentre 5687 Family 11 403 171 11 413 171 11 414 171 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 808: ...gate home sensor Q11 415 The dis play changes Y N Go to Flag 1 check the BM crease roll gate home sensor Q11 415 Refer to GP 11 How to Check a Sensor P J552 BM PWB 11A 171 HVF BM Power Distribution RAP Install new components as necessary BM PWB PL 11 166 Item 10 BM crease roll gate home sensor PL 11 166 Item 9 Enter dC330 code 11 401 to run the BM crease roll gate motor MOT 11 401 The motor runs Y...

Page 809: ...August 2007 2 617 WorkCentre 5687 Family 11 415 171 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 810: ... HVF BM interlocks must be made to supply 24V to the motors Enter dC330 code 11 390 to check the BM flapper motor MOT11 390 Figure 1 The BM flapper rotates Y N Go to Flag 2 Check MOT11 390 Refer to GP 10 How to Check a Motor P J560 BM PWB 11A 171 HVF BM Power Distribution RAP Install new components as necessary BM flapper motor PL 11 161 Item 28 BM PWB PL 11 166 Item 10 BM flapper PL 11 161 Item 2...

Page 811: ...August 2007 2 619 WorkCentre 5687 Family 11 417 171 11 418 171 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 812: ... Ejector unit motor MOT11 023 PL 11 140 HVF control PWB PL 11 157 Item 2 Go to Flag 1 Check the wiring and repair as necessary REP 1 2 Check the ejector home sensor Q11 320 Refer to GP 11 How to Check a Sensor P J401 HVF control PWB 11A 171 HVF BM Power Distribution RAP Install new components as necessary Ejector home sensor Q11 320 PL 11 140 HVF control PWB PL 11 157 Item 2 Exit the diagnostics m...

Page 813: ...tre 5687 Family 11 450 171 11 456 171 to 11 459 171 Status Indicator RAPs Figure 1 Component location Ejector Home Sen sor Q11 320 Ejector Out Sensor Q11 322 Ejector Unit Motor MOT11 023 Ejector Motor Encoder Sen sor MOT11 390 ...

Page 814: ...August 2007 2 622 WorkCentre 5687 Family 11 450 171 11 456 171 to 11 459 171 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 815: ...o rotate the ejector roll motor one cycle of the ejector plates in the forward direction The display changes Y N The ejector roll motor turned Y N Go to Flag 2 Check the wiring and repair as necessary REP 1 2 Check the ejector roll motor MOT 11 088 Refer to GP 10 How to Check a Motor P J801 on the HVF PWB 11A 171 HVF Power Distribution RAP Install new components as necessary Ejector roll motor MOT...

Page 816: ... 455 171 Status Indicator RAPs Figure 1 Component location Figure 2 Component location Ejector roll motor MOT11 088 Ejector roll encoder sensor Q11 178 Ejector roll home sensor Q11 179 Ejector lower paddle home switch S11 180 RIGHT UNDER SIDE VIEW OF EJECTOR ...

Page 817: ...August 2007 2 625 WorkCentre 5687 Family 11 451 171 to 11 455 171 Status Indicator RAPs Figure 3 Component location Rotate paddle 1 complete turn Ejector paper present sensor ...

Page 818: ...August 2007 2 626 WorkCentre 5687 Family 11 451 171 to 11 455 171 Status Indicator RAPs Figure 4 Circuit diagram ...

Page 819: ...ecessary Bin 1 upper limit switch S11 334 PL 11 135 Item 7 HVF PWB PL 11 157 Item 2 If the tray is not at the lower limit enter the dC330 code 11 335 bin 1 lower limit switch Manually actuate the switch The display changes Y N Go to Flag 6 Check the wiring and repair as necessary REP 1 2 Check the bin 1 lower limit switch S11 335 Refer to GP 13 How to Check a Switch P J602 HVF PWB 11A 171 HVF BM P...

Page 820: ...sheet of paper The display changes Y N Go to Flag 8 Check the wiring and repair as necessary REP 1 2 Check the bin 1 rear wall sensor Q11 196 Refer to GP 11 How to Check a Sensor P J403 on the HVF control PWB 11A 171 HVF BM Power Distribution RAP Install new components as necessary Bin 1 rear wall sensor Q11 196 PL 11 140 Item 17 HVF control PWB PL 11 157 Item 2 Perform SCP 6 Final Actions Figure ...

Page 821: ...August 2007 2 629 WorkCentre 5687 Family 11 460 171 to 11 462 171 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 822: ...August 2007 2 630 WorkCentre 5687 Family 11 460 171 to 11 462 171 Status Indicator RAPs Figure 3 Circuit diagram ...

Page 823: ... between pins 1 and 5 Y N Install a new HVF power supply module PL 11 157 Item 1 Check the connectors and harness between T001 and PJ111 Repair the harness as necessary REP 1 2 Go to Flag 3 24V is available at P J111 between pins 1 and 4 between pins 2 and 5 and between pins 3 and 6 Y N Go to the 11 300 170 11 303 170 11 305 170 Interlocks RAP Go to Flag 4 24V is available at P J559 between pins 1...

Page 824: ...August 2007 2 632 WorkCentre 5687 Family 11 463 171 11 464 171 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 825: ...fer to GP 10 How to Check a Motor P J202 HVF control PWB 11A 171 HVF Power Distribution RAP Install new components as necessary Paddle unit motor PL 11 150 HVF control PWB PL 11 157 Item 2 Enter dC330 code 11 027 to check the paddle unit motor MOT11 027 Figure 1 The paddle unit moves Y N Check the drive gears on the paddle unit Install new components as necessary PL 11 145 Item 2 Enter dC330 code ...

Page 826: ...st 2007 2 634 WorkCentre 5687 Family 11 465 171 to 11 468 171 Status Indicator RAPs Figure 1 Component location Paddle Unit Motor MOT11 027 Paddle Unit Lower Sensor Q11 195 Paddle Unit Upper Sensor Q11 194 ...

Page 827: ...August 2007 2 635 WorkCentre 5687 Family 11 465 171 to 11 468 171 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 828: ...2 PL 11 140 HVF control PWB PL 11 157 Item 2 Enter the dC330 code 11 191 and continue turning the gear wheel When the support fingers have extended by about 25 mm the support finger init sensor changes state The display changes from High to Low Y N Go to Flag 2 and check the support finger init sensor Q11 191 Refer to GP 11 How to Check a Sensor P J402 HVF control PWB 11A 171 HVF Power Distributio...

Page 829: ... 473 171 to 11 478 171 Status Indicator RAPs Figure 1 Component location Support Finger Out Sensor Q11 193 Support Finger Motor Encoder Sen sor Support Finger Init Sensor Q11 191 Support Finger Home Sensor Q11 192 Support Finger Motor Gear wheel ...

Page 830: ...August 2007 2 638 WorkCentre 5687 Family 11 473 171 to 11 478 171 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 831: ...August 2007 2 639 WorkCentre 5687 Family 11 473 171 to 11 478 171 Status Indicator RAPs Figure 3 Circuit diagram ...

Page 832: ...ter the dC330 code 11 155 inserter pick up sensor Operate the sensor using a sheet of paper The sensor display changes state Y N Go to Flag 5 and Flag 6 and check the paper path Q11 154 Refer to GP 11 How to Check a Sensor P J6 inserter control PWB P J4 inserter control PWB P J701 HVF control PWB 11A 171 HVF Power Distribution RAP Install new components as necessary Pickup sensor Q11 154 PL 11 179...

Page 833: ...l PWB PL 11 179 Item 9 HVF control PWB PL 11 157 Item 2 Perform SCP 6 Final Actions Figure 1 Component location Inserter paper length 1 sensor Q11 150 Inserter paper length 2 sensor Q11 151 Paper Path Sen sor Q11 154 Inserter clutch CL11 077 Inserter motor MOT11 078 Pickup Sensor Q11 155 B ...

Page 834: ...August 2007 2 642 WorkCentre 5687 Family 11 479 171 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 835: ...August 2007 2 643 WorkCentre 5687 Family 11 479 171 Status Indicator RAPs Figure 3 Circuit diagram ...

Page 836: ...ag 2 24V is available at P J111 between pins 1 and 4 Y N 24V is available at T001 between pins 1 and 5 Y N Install a new HVF power supply module PL 11 157 Item 1 Check the connectors and harness between T001 and PJ111 Repair the harness as necessary REP 1 2 Go to Flag 3 24V is available at P J111 between pins 1 and 4 between pins 2 and 5 and between pins 3 and 6 Y N Go to the 11 300 171 11 302 171...

Page 837: ...August 2007 2 645 WorkCentre 5687 Family 11A 171 Status Indicator RAPs Figure 1 Component location HVF power supply module HVF PWB BM PWB Tri folder unit ...

Page 838: ...August 2007 2 646 WorkCentre 5687 Family 11A 171 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 839: ...r communications between the HVF control PWB and the machine go to the 03 360 03 408 to 03 410 03 418 IOT to Output Device Error RAP The pulses on the connections at Flag 1 cannot be measured but may be detected using a meter that can record maximum and minimum voltage levels or by using an AC voltage range Check the wiring and repair as necessary REP 1 2 Refer to P J133 HVF control PWB P J562 Boo...

Page 840: ...o Flag 1 Check Q11 389 Refer to GP 11 How to Check a Sensor P J556 BM PWB 11A 171 HVF BM Power Distribution RAP Install new components as necessary BM PWB PL 11 166 Item 10 BM bin 2 90 full sensor PL 11 169 Item 5 NOTE The BM conveyor belts drive motor stops after 10 seconds Enter dC330 code 11 402 to run the BM conveyor belts drive motor MOT11 402 MOT11 402 runs Y N If a tri folder is installed g...

Page 841: ...August 2007 2 649 WorkCentre 5687 Family 11C 171 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 842: ...cause mis alignment of the paper fed to the BM compiling area Procedure Produce three 4 sheet 16 page booklets using 80gsm 20lb paper Paper size and weight must conform the specification in GP 20 Paper and Media Size Specification Examine the booklets for defects Refer to the following Top and Bottom Edge Alignment Open Side Edge Alignment Badly Formed Booklet Staples Booklet Compiler is Not Corre...

Page 843: ...de Edge Alignment Figure 2 open out the booklet at the centre page and press it onto a flat surface Measure the mis alignment of the open side edges of the booklet Figure 2 Open side edge alignment If the open side edge alignment does not conform to the specification in Table 3 check the operation of the BM stack hold solenoids refer to the 11 065 171 11 383 171 HVF Booklet Back Stop Failure RAP I...

Page 844: ...e page and press it onto a flat surface Measure the position of the booklet crease Figure 4 Booklet crease position Table 4 Skew tolerance Paper weight Paper size A4 8 5x11in 8 5x13in or 8 5x14in Paper size A4 8 5x11in 8 5x13in or 8 5x14in Paper size A3 or 11x17in Paper size A3 or 11x17in 95 of booklets 99 7 of booklets 95 of booklets 99 7 of booklets 80gsm 20lb Less than 1 0mm Less than 2 5mm Les...

Page 845: ...ication in Figure 5 perform ADJ 11 8 171 Booklet Staple Position The Booklet is Not Sufficiently Creased Figure 6 Measure the open dimension of the booklets Figure 6 Booklet creasing If the open dimension of the booklets does not conform to the specification in Table 6 install new crease nip springs PL 11 165 Item 12 Staple position must align with the crease 1 5mm Table 6 Creasing tolerance Paper...

Page 846: ...the components in the lower crease roll gear and clutch assembly are correctly installed Refer to the replacement procedure in REP 11 52 171 BM Crease Rolls Gears and Bearings If heavy weight paper is used the paper can stop in the vertical transport and cause a 10 126 fault The fault is caused when the vertical transport motor is over loaded Check the position of the jam clearance guide 5a6a and ...

Page 847: ...tly for the paper size and that the trays are fully closed Labels must not be fed to bin1 but to bin 0 only It is recommended that transparencies are fed to bin 0 whenever possible Check that the bin 1 upper limit switch S11 334 and the bin 1 lower limit switch S11 335 are working correctly Refer to the 11 066 171 11 384 171 Bin 1 Position RAP Make sure that the compiler carriage tampers move to t...

Page 848: ...following Enter the dC330 code 11 153 PPI paper present sensor Actuate the sensor using a sheet of paper The sensor display changes Y N Go to Flag 1 and Flag 2 and check the PPI paper present sensor Refer to GP 11 How to Check a Sensor P J8 and P J4 on the inserter control PWB 11A 171 HVF BM Power Distribution RAP Install new component as necessary PPI paper present sensor Q11 153 PL 11 175 Insert...

Page 849: ...trol PWB 11A 171 HVF BM Power Distribution RAP Install new components as necessary PPI acceleration sensor PL 11 175 Item 10 Inserter control PWB PL 11 179 Item 9 HVF control PWB PL 11 157 Item 2 Got to Flag 9 and Flag 10 Measure the voltage from the IDG Pickup sensor while actuating the sensor with paper The voltage changes Y N Check the IDG Pickup sensor Refer to GP 11 How to check a Sensor P J7...

Page 850: ...August 2007 2 658 WorkCentre 5687 Family 11J 171 Status Indicator RAPs Figure 2 Component location PPI paper width 1 sensor Q11 152 PPI paper width 2 sensor ...

Page 851: ...August 2007 2 659 WorkCentre 5687 Family 11J 171 Status Indicator RAPs Figure 3 Circuit diagram ...

Page 852: ...August 2007 2 660 WorkCentre 5687 Family 11J 171 Status Indicator RAPs Figure 4 Circuit diagram ...

Page 853: ...ront door Cheat the front door interlock switch Fully pull out the BM module Procedure If the initialization sequence fails to place any unit at the home position refer to the appropriate RAPs Front tamper not at home refer to 11 392 171 to 11 395 171 HVF Front tamper Tray RAP Rear tamper not at home refer to 11 396 171 to 11 399 171 HVF Rear Tamper Tray RAP Paddle not at home refer to 11 024 171 ...

Page 854: ... 0V at P J563 pin 7 Refer to P J563 BM PWB 11A 171 HVF Power Distribution RAP Figure 1 Circuit diagram 11M 171 Curl Suppressor Position RAP Use this RAP with the curl suppressor problems Procedure WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving...

Page 855: ...August 2007 2 663 WorkCentre 5687 Family 11M 171 Status Indicator RAPs Figure 1 Component location Figure 2 Circuit diagram Curl suppressor solenoid SOL11 084 ...

Page 856: ...ent sensor Remove the chad bin and operate the sen sor manually The display changes Y N Go to Flag 1 and check the wiring Repair as necessary REP 1 2 Check the chad bin present sensor Q11 112 Refer to GP 11 How to Check a Sensor P J501 on the HVF PWB 11A 171 HVF Power Distribution RAP As necessary install new components Chad bin present sensor Q11 112 PL 11 153 HVF control PWB PL 11 157 Enter the ...

Page 857: ...August 2007 2 665 WorkCentre 5687 Family 11N 171 Status Indicator RAPs Figure 2 Circuit diagram ...

Page 858: ... do not need electricity Electricity can cause death or injury Moving parts can cause injury Figure 1 shows the location of the components Figure 1 Component location Enter the dC330 code 11 082 buffer clamp solenoid The solenoid actuates Y N Go to Flag 1 and check the wiring Repair as necessary REP 1 2 Check the buffer clamp solenoid SOL 11 082 Refer to GP 12 How to Check a Solenoid or Clutch P J...

Page 859: ...Go to Flag 1 and Flag 2 Check the OCT wiring GP 7 The wiring is good Y N Repair the wiring or install a new OCT PL 12 10 Item 1 Enter dC330 code 12 005 to check the OCT motor MOT12 005 MOT12 005 runs Y N Install a new OCT PL 12 10 Item 1 Enter dC330 code 12 005 and stack code 12 301 to check the OCT index sensor Q12 301 The display changes as the motor runs Y N Install a new OCT PL 12 10 Item 1 En...

Page 860: ...August 2007 2 668 WorkCentre 5687 Family 12 301 Status Indicator RAPs Figure 2 Circuit Diagram ...

Page 861: ...install a new scan motor bracket PL 14 25 Item 18 Refer to REP 14 11A Scan Motor Procedure WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury Go to Flag 3 Check for 24V on P J135 between pins 1 to 3 and 2 to 4 on the power d...

Page 862: ... PL 14 25 Item 16 Scanner PWB PL 14 25 Item 4 Scanner PL 14 20 Item 1 Perform ADJ 14 1A Optics Cleaning Procedure Re install Q14 100 Switch off the machine GP 14 Open the DADH or document cover Switch on the machine GP 14 Observe the scan carriage as the machine initializes The scan carriage moves away from and back to the scan carriage home sensor Y N Go to Flag 2 Check the wiring and P J457 The ...

Page 863: ...August 2007 2 671 WorkCentre 5687 Family 14 110A Status Indicator RAPs Figure 2 Correct position of the scan cable Cable anchor slot The scan cable upper run must not go through cable anchor slot ...

Page 864: ...August 2007 2 672 WorkCentre 5687 Family 14 110A Status Indicator RAPs Figure 3 Circuit diagram ...

Page 865: ...16 Item 8 Scanner PL 14 10 Item 1 Go to Flag 1 Check the voltages As necessary refer to 01D 3 3V Distribution RAP 01F 12V Distribution RAP 01G 24V Distribution RAP 01B 0V Distribution RAP Check the wiring between P J135 on the power distribution PWB in the image processing module and P J455 and P J450 on the scanner PWB Repair as necessary REP 1 2 or install a new power distribution PWB scanner PW...

Page 866: ... WorkCentre 5687 Family 14 110B Status Indicator RAPs Figure 1 Component location Figure 2 Checking the scan carriage home sensor Scanner PWB Scan motor Scan carriage home sensor Scan carriage Insert paper in sensor gap ...

Page 867: ...August 2007 2 675 WorkCentre 5687 Family 14 110B Status Indicator RAPs Figure 3 Circuit diagram ...

Page 868: ...the machine GP 14 Go to Flag 1 Check the following voltages at P J455 on the scanner PWB Figure 1 24V between pins 1 and 3 24V between pins 2 and 4 The voltages are good Y N Check for a open circuit on the harness between P J135 and P J455 Repair the harness REP 1 2 or install a new harness PL 14 25 Item 13 Perform ADJ 14 1A Optics Cleaning Procedure Go to the 14D Exposure Lamp Failure RAP Go to F...

Page 869: ...August 2007 2 677 WorkCentre 5687 Family 14 310 Status Indicator RAPs Figure 1 Component location Figure 2 Circuit diagram Scanner PWB CCD PWB ...

Page 870: ... 87 ppm Check between PJ 188 pin 5 on the DADH PWB and PJ 102 pin 1 on the Image processing PWB Refer to Wiring Diagram 9 14 322 Platen Active Hot Line in Wrong State RAP 14 322 The platen active hot line is in the wrong state before a scan calibration or scan Procedure Switch off the machine then switch on the machine GP 14 The fault code is still present Y N Perform SCP 6 Final Actions Check the...

Page 871: ...ffset lower than the required level 14 712 The scanner PWB failed to calibrate due as overall gain is at maximum and fails to raise the brightest pixel to an acceptable level 14 714 The scanner PWB failed to calibrate as the dark gain is at minimum and fails to lower the darkest pixel to an acceptable level 14 716 The scanner PWB failed to calibrate due to an abnormal CCD level 14 718 The scanner ...

Page 872: ...e CVT glass and document glass REP 14 6A Check that all optics mirrors are securely attached and correctly aligned Figure 1 Check that the light path to the CCD array is clear of obstructions The optical path is good Y N Correct the mirror alignment clear the light path or install a new scanner PL 14 20 Item 1 Check the CCD assembly for loose electrical connections or misalignment of the assembly ...

Page 873: ...ly 14 703A to 14 706A 712A 714A 716A 718A Status Indicator RAPs Figure 1 Optical path Figure 2 Component location CVT glass Document glass Full rate carriage mirror Exposure lamp Half rate carriage mirrors Lens CCD array Scanner PWB CCD PWB ...

Page 874: ...August 2007 2 682 WorkCentre 5687 Family 14 703A to 14 706A 712A 714A 716A 718A Status Indicator RAPs Figure 3 Circuit diagram ...

Page 875: ...tic check Y N Check that all scanner harness connectors are correctly seated and that all wiring is in a good condition Install new parts as necessary Inspect the calibration strips on the front underside of the CVT glass and document glass The calibration strips are undamaged Y N Install a new CVT glass PL 14 10 Item 4 and or a new document glass PL 14 10 Item 5 Clean the white CVT strips under t...

Page 876: ...August 2007 2 684 WorkCentre 5687 Family 14 703B to 14 706B 712B 714B Status Indicator RAPs Figure 1 Component location Scanner PWB Exposure lamp inverter Exposure lamp ...

Page 877: ...August 2007 2 685 WorkCentre 5687 Family 14 703B to 14 706B 712B 714B Status Indicator RAPs Figure 2 Circuit diagram ...

Page 878: ...ge high or low Procedure Switch off the machine then switch on the machine GP 14 The fault is still present Y N Perform SCP 6 Final Actions Perform dC132 NVM Initialization copier NVM initialization 14 720 Scan Length Out Of Range RAP 14 720 The scan length request from the image processing PWB exceeds the physical limits of the scan carriage Procedure Switch off the machine then switch on the mac...

Page 879: ...n size The document size sensors have incorrectly determined the size of the original Procedure WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury Identify the speed of the machine refer to SCP 7 Machine Features Perform one...

Page 880: ... PL 14 25 Item 13 Go to Flag 3 Check for 5V on P J451 between pins 1 and 2 on the scanner PWB The voltage is good Y N Install a new scanner PL 14 20 Item 1 Go to Flag 3 Check for 5V on P J452 between pins 17 and 18 The voltage is good Y N Check the connectors on the ribbon cable between P J451 and P J452 are correctly installed If necessary install a new harness PL 14 25 Item 5 5V is available at ...

Page 881: ...August 2007 2 689 WorkCentre 5687 Family 14B Status Indicator RAPs Figure 1 Component location Document size sensor 1 Q14 315 Document size sensor 2 Q14 320 Input module angle sensor Q14 310 ...

Page 882: ...August 2007 2 690 WorkCentre 5687 Family 14B Status Indicator RAPs Figure 2 Circuit diagram ...

Page 883: ...erated from the 24V supply on the scanner PWB see Figure 2 If necessary install a new scanner PWB PL 14 16 Item 8 Enter the dC330 input code 14 310 Document Handler Angle Sensor and actuate the input module angle sensor Q14 310 by opening and closing the DADH The display changes Y N Go to Flag 2 and check the input module angle sensor Q14 310 Refer to GP 11 How to Check a Sensor Repair or install ...

Page 884: ...August 2007 2 692 WorkCentre 5687 Family 14C Status Indicator RAPs Figure 2 Circuit diagram ...

Page 885: ... install the scanner top cover and GUI but do not install the screws Switch on the machine GP 14 Enter the dC330 output code 14 005 The new fuse fails Y N The lamp is lit Y N Go to Flag 1 Check the lamp ribbon harness between P J456 and P J463 for open or short circuits The lamp ribbon harness is good Y N Install a new lamp ribbon harness PL 14 25 Item 10 Install new components in the following or...

Page 886: ...g order Exposure lamp PL 14 25 Item 9 Exposure lamp inverter PL 14 25 Item 12 Scanner PWB PL 14 25 Item 4 Perform ADJ 14 1A Optics Cleaning Procedure The automatic gain control circuit does not see the light from the exposure lamp Check for misplaced optics mirrors or an obstruction in the light path If necessary install a new scanner PL 14 20 Item 1 Figure 1 Exposure lamp inverter and fuse Exposu...

Page 887: ...August 2007 2 695 WorkCentre 5687 Family 14D Status Indicator RAPs Figure 2 Circuit diagram ...

Page 888: ...August 2007 2 696 WorkCentre 5687 Family 14D Status Indicator RAPs ...

Page 889: ...rm 01C AC Power RAP Figure 1 Check that either of the RJ 45 LAN connection LED s is on NOTE If either of the RJ 45 LEDs are on supply voltage is available If the LEDs are off sup ply voltage may still be available Refer to Table 1 for a description of the RJ 45 LEDs The CPU cooling fan is running Y N Go to Flag 1 Check for 12V between P J25 pins 1 and 2 12V present at PJ25 on the network controlle...

Page 890: ...nd pulsing The network controller is communicating with another device on the Local Area Network Table 2 Device allocations Device Slot Parts List Reference Not allocated PCI slot 4 USB card optional PCI slot 3 PL 16 10 Item 16 Not allocated PCI slot 2 Not allocated PCI slot 1 Memory module 256MB Memory slot 0 PL 16 10 Item 9 Memory module optional Memory slot 1 PL 16 10 Item 9 Memory module optio...

Page 891: ...August 2007 2 699 WorkCentre 5687 Family 16A Status Indicator RAPs Figure 3 Circuit diagram ...

Page 892: ...r software using the Alternate Boot method A single audible beep will be heard when the interrupt time expires The BIOS then probes the bus for the network controller HDD Critical Checks If the boot sequence stops at the interrupt statement suspect no software image on the network controller HDD no power to the network controller HDD a bad connection from the network controller HDD to the cable or...

Page 893: ...le Running usr sbin rpcbind ELT Protocol Module Version 0 205 build date Aug 16 20004 10 25 05 ESS cleanup of IPC queues done ESS removing leftover shared memory and semaphores done ESS removing semaphore files in tmp semfiles done Starting usr smart bin Iftpd Running usr smart bin Iftpd Starting usr smart bin trmWinServer Running usr smart bin trmWinServer Starting postgresql service succeeded In...

Page 894: ..._____________ Explanation network controller software is loaded and the network controller will now attempt to syn chronize with the image processing PWB ___________________________________________________ ESS System SYNCHRONIZED with SYSTEM MANAGER DIGITAL COPIER PLATFORM AVAILABLE UI PLATFORM AVAILABLE _______________________________________ Explanation If the four messages are not received chec...

Page 895: ... 12 or 65 87 ppm PL 3 10 Item 12 Check that there is sufficient EPC memory for the type of job that the customer is pro cessing Refer to GP 24 Memory Resources Inform the customer of the minimum recom mendation If necessary install additional EPC memory 32 55 ppm PL 3 20 Item 12 or 65 87 ppm PL 3 10 Item 12 The problem may be the EPC memory PWB Install a new EPC memory PWB 32 55 ppm PL 3 20 Item 1...

Page 896: ...ll a new image processor PWB 32 55 ppm PL 3 20 Item 3 or 65 87 ppm PL 3 10 Item 3 Perform SCP 6 Final Actions 19 407 19 408 Middle Function DVMA Time out RAP 19 407 Video middle function DVMA input time out 19 408 Video middle function DVMA output time out Initial Actions Switch off the machine then switch on the machine GP 14 Procedure Perform the following Perform 03 315 325 347 348 349 355 400 ...

Page 897: ...ge processor PWB 32 55 ppm PL 3 20 Item 3 or 65 87 ppm PL 3 10 Item 3 Perform SCP 6 Final Actions 19 710 19 711 Firewire Image Transfer Fault RAP 19 710 Firewire has failed to transfer image data after its maximum number of retries 19 711 Firewire has failed to acknowledge image transfer within firewire time out Initial Actions Switch off the machine then switch on the machine GP 14 Procedure Perf...

Page 898: ...August 2007 2 706 WorkCentre 5687 Family 19 409 19 710 19 711 Status Indicator RAPs ...

Page 899: ...ions 20 305 Fax System Low Memory Unrecoverable RAP The embedded fax PWB will automatically reset itself 20 305 Unrecoverable fax system low memory due to hardware or software error Initial Actions Make a backup of the phone book and the customer settings using the NVM save and restore tool on the PWS Refer to Portable Work Station and Tools GP 5 Procedure Switch off the machine then switch on the...

Page 900: ... Embedded Fax NVM initialisa tion Perform the routine Reformat The fault is cleared Y N Reload the software GP 4 Go to SCP 6 and complete the final actions 20 322 Fax Non Volatile Device not Present RAP 20 322 The non volatile device has not been installed on the embedded fax PWB Initial Actions Make a backup of the phone book and the customer settings using the NVM save and restore tool on the PW...

Page 901: ... fault is cleared Y N Install a new compact flash memory PL 20 10 Item 3 Go to SCP 6 and complete the final actions 20 327 Extended Fax PWB Failure RAP 20 327 The registers cannot be accessed on the extended fax PWB Initial Actions Make a backup of the phone book and the customer settings using the NVM save and restore tool on the PWS Refer to Portable Work Station and Tools GP 5 Procedure Perform...

Page 902: ... inform the customer to have the line checked by the tele phone company Install new parts in the following order Telephone cable PL 20 10 Item 8 Embedded fax PWB PL 20 10 Item 4 20 332 20 340 Fax Network Line 2 Fault RAP 20 332 No communication via the PSTN 2 port 20 340 Fault at port 2 on the extender fax PWB Initial Actions Make a backup of the phone book and the customer settings using the NVM ...

Page 903: ... 20 701 Fax Phone Book Download Failed RAP 20 701 The fax phone book down load failed Initial Actions Check that the embedded fax PWB is correctly grounded Ensure that the grounding strip PL 20 10 Item 7 is securely attached to the bracket of the embedded fax PWB Make a backup of the phone book and the customer settings using the NVM save and restore tool on the PWS Refer to Portable Work Station ...

Page 904: ...connected Fax Line 1 from the tele phone line outlet connects to line 1 socket on the machine Fax line 2 if installed from the telephone line outlet connects to line 2 socket on the machine Figure 1 Use a hand set to dial remote number and listen to dial type tone pulse Perform 20H Embedded Fax PWB Voltage Checkout Check the ground connection on the Embedded Fax PWB Go to the 01A Ground Distri but...

Page 905: ... the telephone company Enable audio line monitor Enter Tools Fax setups Fax Transmission defaults audio line monitor and set to ON and High volume Dial the Fax number and listen for a dial tone or dialing and answer tones A Fax tone is present Y N Enter Fax dC Routines dC131 NVM Read Write Reset the value at the following location 20 281 Line1CurrentDetect 0 20 282 Line2CurrentDetect 0 A Fax tone ...

Page 906: ...ax PWB PL 20 10 Item 4 Telephone cable PL 20 10 Item 8 The Fax is working correctly Send a three page test Fax to a known good Fax machine Print a Protocol Report and check for errors The dial tone dialling answer tones are present Y N The exchange is receiving the digits too quickly or is not processing the digits correctly Ask the customer if the exchange is DTMF Dual Tone Multiple Frequency or ...

Page 907: ...onnect Check communication failure after V34 PH2 V34 PH3 or DCS TCF The remote Fax receives and prints the Fax Y N Compatibility problem with remote Fax Print a Protocol Report and check for communication errors Line quality too poor for Super G3 to function correctly Possible mains interference on line If the voltage are ok Set NVM location 20 650 RingDetectorMaxFreq to 48 50Hz or 54 44Hz Disable...

Page 908: ... location 20 654 to 20 658 are set to the correct defaults to match the appropriate country setting The machine answers and a Fax tone is heard Y N Go to 20G Embedded Fax Checkout Install new components as necessary Embedded fax PWB PL 20 10 Item 4 Compact flash memory PL 20 10 Item 3 The Fax is working correctly Send a three page test Fax to a known good Fax machine Print a Protocol Report and ch...

Page 909: ...the correct installation of the embedded fax option Refer to the system admin istration guide CD1 for the install instruction Follow the screen prompts Procedure The Fax tab is displayed on the user interface screen Y N The fax installation was not completed Go to Tools Options services Embedded Fax Select Enable and Save Switch off the machine and switch on the machine GP 14 This will initiate th...

Page 910: ...V Distribution RAP 01F 12V Distribution RAP If necessary install a new Riser PWB 32 55 ppm PL 3 15 Item 3 or 65 87 ppm PL 3 11 Item 6 Switch off the machine GP 14 Disconnect the following The Embedded Fax PWB from the Riser PWB The Riser PWB from the Image Processing PWB NOTE The riser PWB may also be connected to the firewire PWB If necessary unplug the firewire PWB Check that the connectors are ...

Page 911: ...4 Remove the safety cover PL 20 10 Item 1 and the lower cover PL 20 10 Item 5 5 Remove the extended fax PWB PL 20 10 Item 2 6 Install the Embedded Fax PWB 7 Connect the fax cable and firewire cable 8 Switch on the machine GP 14 9 On the multimeter select the AC volts and auto range Check that the voltage is between 0 and less than 1V on the test pads For line 1 Measure between test pad 1 and test ...

Page 912: ...lowing technologies ISDN Integrated services Digital Network FOIP Fax Over Internet Protocol T 38 protocol Initial Actions Switch off the machine then switch on the machine GP 14 Check with the customer or IT person on what network the Fax service is being used and what is the quality of service Check that an analogue adapter or a connection for analogue terminals are available Ask the customer to...

Page 913: ...ed by the failure of the scorotron cleaner go to the 09 341 09 342 Scorotron Cleaning Failure RAP NOTE If the fault has been caused by contamination and showing a CQ defect of band ing on the prints Check the fuser module stripper fingers for contamination If necessary clean the stripper fingers or install a new stripper fingers 32 55 ppm PL 10 8 Item 4 65 87 ppm PL 10 10 Item 4 Check the machine ...

Page 914: ...eceived beyond required time window Initial Actions Switch off the machine then switch on the machine GP 14 Check for and clear any obstructions in the paper path Procedure If a 22 315 fault code is displayed go to the 06 340 ROS Laser Failure RAP If the problem persists the jobs may be beyond the capabilities of the machine Request the customer to select job parameters that are within the capabil...

Page 915: ...o E mail option 22 403 The system manager failed to install the internet fax option 22 775 The system manager failed to install the CPSR file cabinet option Procedure Perform the following Switch off the machine then switch on the machine GP 14 Enter Machine status Machine Details System Software Version The version number should start with 21 If the software version starts with the number 12 this...

Page 916: ...machine GP 14 Reinstall the failed option Refer to the system administration guide CD1 for the install instruction Enter the kit option number found in the software options kit 22 407 Embedded Fax Install Failure RAP 22 407 The system manager failed to install the embedded fax option Initial Actions Check if the Fax tab is greyed out Check that the compact flash is installed correctly Procedure Pe...

Page 917: ...e machine user interface screen If the fault is not cleared then reload the software GP 4 22 417 Embedded Fax Remove Failure RAP 22 417 The system manager failed to remove the embedded fax option Procedure Perform the following Switch off the machine then switch on the machine GP 14 To remove the option perform the following 1 Press the Access button to enter the Tools pathway 2 On the key pad ent...

Page 918: ...en complete the optional feature removed will not appear in the machine user interface screen 22 421 Embedded Fax Disable Failure RAP 22 421 The system manager failed to disable embedded fax option Procedure Perform the following Switch off the machine then switch on the machine GP 14 To disable the option perform the following 1 Press the Access button to enter the Tools pathway 2 On the key pad ...

Page 919: ...easured by the scanner is too dark i e low grey levels dark If this fault occurs the IQA image quality adjustment factor will not be readjusted and stay as it is Initial Actions Load A4 8 5x11 inch white paper LEF in the Bypass Tray Procedure Perform the following Make print samples and if the images are dark or black refer to IQ1 Image Quality Entry RAP to resolve image quality defects for dark o...

Page 920: ...loper bias print level and reset value to default If the fault still occurs the ROS output level may be too low Go to the RAP 03 395 396 852 853 IOT PWB Fault RAP 22 760 IQA Factor Set to Maximum RAP 22 760 The IQA image quality adjustment factor has been set to the maximum value dark The fault will occur if the test pattern is light but not light enough to create a 22 452 fault This may result in...

Page 921: ...nt Routine Check in dC131 location 06 01 ROS light level is correct and not set high Enter dC131 location 06 01 ROS light level and reset value to default Reboot the machine and repeat the ADJ 9 2 Image Quality Adjustment Routine Check that the developer bias is not set high Enter dC131 location 09 021 developer bias print level and reset value to default If the fault still occurs the ROS output l...

Page 922: ...caused by five consecutive 22 309s 22 831 List jobs request timed out between image processor and user interface 22 832 List jobs request timed out between image processor and network controller print ser vice 22 833 List jobs request timed out between image processor and network controller scan to file 22 834 List jobs request timed out between image processor and network controller scan to fax s...

Page 923: ...e noise is the fuser go to the Fuser check out Enter dC330 code 04 010 and add code 08 070 to energize the registration clutch The registration rolls and the jam clearance knob 4c rotate Enter dC330 code 10 065 Vac transport fan to run the vacuum transport fan PL 10 25 Enter dC330 code 08 060 motor slow or code 08 062 motor fast to run the duplex trans port motor The duplex transport rolls rotate ...

Page 924: ...ic fluid PL 26 10 Item 19 Squeaks from the DADH Possible causes are DADH exit roll assembly or takeaway roll assembly PL 5 35 Item 6 Solution Remove and clean the shafts and plastic bushes with antistatic fluid PL 26 10 Item 19 Knocking noise Possible causes are The feed motor and CVT motor are not tensioned correctly causing the drive belts to slip Solution Adjust the DADH drive belts ADJ 5 1 Gea...

Page 925: ...Possible causes are The detack corotron Solution None this is normal behavior A clicking noise from the Xerographic module Possible causes are The scorotron cleaning mechanism A clicking noise is made when the scorotron cleaning brush reaches the end of its travel Solution None this is normal behavior If the scorotron cleaning mechanism is the cause of the noise inform the customer Knocking or cli...

Page 926: ...ight hand side of the machine Possible causes are The LCSS is not aligned correctly Solution Check the machine to LCSS alignment ADJ 11 2 110 Adjust the components if appropriate Install new parts as necessary Clicking Noise from the LCSS Possible causes are The staple head continually operating for approximately 15 seconds This occurs every time the LCSS top cover or front door is opened then clo...

Page 927: ...ully seated Ensure that the correct staple cartridge is installed Perform 11 364 130 11 370 130 Stapling Failure RAP HCSS BM Run the following components CAUTION Make sure that the first tamper in the compiler carriage is returned to the home position before the second tamper is checked in diagnostics Enter dC330 code 11 000 Transport Motor 1 to run the input transport roll PL 11 70 Item 5 Enter d...

Page 928: ...8 Item 9 Solution Remove and clean the drive shafts bearings and then lubricate Refer to ADJ 4 1 Machine Lubrication Refer to ADJ 4 1 Machine Lubrication Go to the procedure Bin 1 Tray HCSS BM and lubricate the components in the procedure Install new parts as necessary Clicking Noise from the HCSS BM Possible causes are The noise is caused by the transport motor 2 dC330 code 11 001 continually ope...

Page 929: ...B and P J133 on the power distribution PWB The wiring is good Y N Repair the wiring REP 1 2 Refer to 01F 12V Distribution RAP 01B 0V Distribution RAP Go to Flag 3 Check the harness and wiring GP 7 Check between PJ104 and PJ130 Refer to the information that follows 32 55 ppm P J104 or 65 87 ppm P J104 Image Processing PWB P J130 User Interface PWB The wiring is good Y N Repair the wiring REP 1 2 Go...

Page 930: ...ine for the cooling fans to oper ate The fans are running Y N Go to the 01C AC Power RAP Check that the following events occur in sequence NOTE During boot up two beep sounds are made This is normal All the panel lights are on and the UI touch screen is illuminated The output module resets The DADH resets The exposure lamp is on The sequence completed correctly Y N Perform the relevant action All ...

Page 931: ...message OF4a Status Codes in Numerical Order OF4b Status Messages in Alphabetical Order OF4a Status Codes in Numerical Order Status Message Tables Table 1 01 5XX Status codes Table 2 02 5XX Status codes Table 3 03 5XX Status codes Table 4 04 5XX Status codes Table 5 05 5XX Status codes Table 6 06 5XX Status codes Table 7 07 5XX Status codes Table 8 08 5XX Status codes Table 9 09 5XX Status codes T...

Page 932: ...erface when the user enters 33 code to remove the Reorder Notifica tion message when the Toner Cartridge is replaced Cleared by the user interface once Status 09 599 is cleared 02 561 Unable to access the dis play list Please select OK and then attempt your selection again Display list retrieval has failed Select the list again Switch the machine off and on GP 14 If neces sary perform 16A Table 2 ...

Page 933: ...mmunica tion is established Per form 03 300 306 461 482 805 870 RAP 03 320 03 322 to 03 324 RAP 03 539 An error has occurred The system is attempting to recover Comms failure between the IOT and Image processing Clears when comms re established or is con verted to status code 03 540 after third recov ery attempt 03 540 Communications failure Please call for assistance DC IOT three times retry fail...

Page 934: ... Fault 03 347 03 348 03 355 is raised Perform 03 315 325 347 348 349 355 400 RAP Table 3 03 5XX Status codes Status Code UI Message Reason for Message Reference Action 03 563 An internal communica tions error has occurred Switch off the machine and call for assistance Image processing rotation memory POST has failed Perform 03 315 325 347 348 349 355 400 RAP 03 567 Network scanning is unavailable ...

Page 935: ...e if the problem persists The image processor reports that its stored machine variant ID differs from that stored in the IOT Switch the machine off and on GP 14 If nec essary reload the soft ware GP 4 03 597 The software that controls tray 5 requires updates Tray 5 is unavailable Incompatible software detected in the tray 5 controller Switch the machine off and on GP 14 Per form 03 419 03 420 Tabl...

Page 936: ...s Status Code UI Message Reason for Message Reference Action 05 539 Document handler feed roll has been replaced DADH feed head CRU replaced Message automati cally cleared half a second after setting None 05 540 Resort and reload all origi nals DADH document jam is cleared for a single job Replace document on DADH input tray to enable recovery Check for blanks in output tray Resume or cancel job 0...

Page 937: ...If neces sary perform 07A RAP 07 512 Tray 2 empty please reload Tray 2 paper present sensor detects no paper in tray Reload paper If neces sary perform 07A RAP 07 513 Tray 3 empty please reload Tray 3 paper present sensor detects no paper in tray Reload paper If neces sary perform 07A RAP 07 514 Tray 4 empty please reload Tray 4 paper present sensor detects no paper in tray Reload paper If neces s...

Page 938: ... status change does not match the confirmed stock Check the paper in tray 4 Check that the tray is set to correct paper size ADJ 7 1 Table 7 07 5XX Status codes Status Code UI Message Reason for Message Reference Action 07 575 Paper size mismatch Check paper in Bypass tray Some image loss may occur First sheet fed after a bypass tray status change does not match the confirmed stock Check the paper...

Page 939: ...n tents of the paper trays Unexpected event or time out for sheet 08 171 08 181 08 182 Perform 08 171 RAP 08 181 RAP 08 182 RAP Table 8 08 5XX Status codes Status Code UI Message Reason for Message Reference Action Table 9 09 5XX Status codes Status Code UI Message Reason for Message Reference Action 09 540 Xerographic Module cleaning in progress Please wait The Scorotron cleaning is in progress R...

Page 940: ...09 598 Toner control sensor fail ure Toner control sensor failure Perform 09 360 09 361 09 362 09 363 RAP Table 9 09 5XX Status codes Status Code UI Message Reason for Message Reference Action 09 599 Toner cartridge nearly empty Ensure you have a replacement cartridge When less than X days pre dicted until toner cartridge end of life Order a new toner car tridge PL 9 15 Item 4 PL 9 17 Item 4 Or cl...

Page 941: ...ance Touch Ignore Error to use other services Fuser control software failure Perform 10 322 10 324 10 325 10 330 10 370 RAP 10 570 Replace fuser module FRU CRUM authorization fail ure Status active when fault 10 399 raised Perform 10 399 RAP 10 571 Clear the jam in Areas 3 4 Close the front door when the paper has been removed Paper detected in inverter area on power up or in standby Perform 10 13...

Page 942: ...SS BM 11 512 Open output device door Sheet detected over punch sensor Perform 11 110 110 RAP for LCSS 11 100 130 RAP for HCSS 11 110 170 RAP for HCSS BM Table 11 11 5XX Status codes Status Code UI Message Reason for Message Reference Action 11 513 Open output device door Sheet near punch sensor at shut down Perform 11 110 110 RAP for LCSS 11 100 130 RAP for HCSS 11 110 170 RAP for HCSS BM 11 514 O...

Page 943: ... 11 11 5XX Status codes Status Code UI Message Reason for Message Reference Action 11 531 Finisher has notified the IOT of late lead edge to or trail edge from the booklet maker entry sensor Open and close the finisher front door clear the area or per form 11 183 171 11 184 171 RAP 11 532 Sheet over the booklet maker exit sensor Clear the area or per form 11 180 171 11 182 171 RAP 11 533 Finisher ...

Page 944: ...e Reference Action 11 553 Stapling not available Please call for assistance Stapling disabled out of service Perform 11 050 110 11 360 110 RAP for LCSS 11 050 130 11 360 130 RAP for HCSS 11 050 170 11 360 170 RAP for HCSS BM 11 554 Stapling disabled out of staples Stapling disabled out of staples Perform 11 050 110 11 360 110 RAP for LCSS 11 050 130 11 360 130 RAP for HCSS 11 050 170 11 360 170 RA...

Page 945: ...30 130 RAP for HCSS 11 430 170 RAP for HCSS BM 11 574 Output Tray full Please empty the Output Tray Finisher bin 2 full Perform 11 430 130 RAP for HCSS 11E 170 RAP for HCSS BM 11 575 Output tray nearly full Bin 2 90 full sensor made Perform 11 430 130 RAP for HCSS 11E 170 RAP for HCSS BM Table 11 11 5XX Status codes Status Code UI Message Reason for Message Reference Action 11 598 Output Trays out...

Page 946: ...322 130 RAP for HCSS 11 005 170 11 006 170 11 310 170 11 311 170 RAP for HCSS BM 11 007 170 11 008 170 11 312 170 11 313 170 RAP for HCSS BM 11 024 170 11 025 170 RAP for HCSS BM 11 320 170 11 322 170 RAP for HCSS BM Table 11 11 5XX Status codes Status Code UI Message Reason for Message Reference Action 11 903 Some finishing features are unavailable Check for obstructions in the finisher Compiler ...

Page 947: ...11 905 Offsetting is unavailable from output tray 1 Check for obstructions in output tray 1 Bin 1 offset motor fails to move or home Clear the paper jam Switch off the machine then switch on the machine GP 14 Perform 11 005 110 11 006 110 11 310 110 11 311 110 RAP for LCSS 11 007 110 11 008 110 11 312 110 11 313 110 11 319 110 RAP for LCSS 11 031 130 11 337 130 RAP for HCSS 11 031 170 11 337 170 R...

Page 948: ...rm 11 371 171 to 11 377 171 RAP Table 11 11 5XX Status codes Status Code UI Message Reason for Message Reference Action 11 917 Sheet over HVF BM compiler paper present sensor Clear the HFV BM paper present sensor area Perform 11 172 171 RAP 11 918 Sheet over tri folder assist sen sor Perform 11 185 171 to 11 187 171 RAP 11 919 Sheet over tri folder exit sensor Perform 11 185 171 to 11 187 171 RAP ...

Page 949: ...unload ing Need to press button on pop up screen Follow the instruc tions If necessary perform 11H 171 11 942 Pause To Unload Time out Warning Timer expiry Wait for machine to pause then press button on pop up screen Follow the instruc tions If necessary perform 11H 171 11 943 Booklet Making and Tri folding are unavailable Check for obstructions Booklet making or tri folding capability degraded Ch...

Page 950: ...vailable go to 03 330 03 462 RAP Table 11 11 5XX Status codes Status Code UI Message Reason for Message Reference Action 14 560 Scanner is calibrating please wait Scanner is calibrating If calibration does not complete switch off the machine then switch on the machine GP 14 Wait for a few minutes if the scanner contin ues to calibrate with out completing perform 14 703 to 14 706 712 714 716 718 RA...

Page 951: ...for Message Reference Action 16 511 Some network services unavailable Please notify the machine administrator Internet fax process failed Network controller reset manually initi ated by customer 16 512 Some network services unavailable Please notify the machine administrator USB printer port process failed Network controller reset manually initi ated by customer 16 513 Some network services unavai...

Page 952: ...ify server is online check network connectivity Can con figure authentication to use guest mode 16 540 Incomplete Network Inter face window Death of any authentication services Reset network con troller Table 14 16 5XX Status codes Status Code UI Message Reason for Message Reference Action 16 541 Cannot receive internet jobs Please call for assis tance Could not communicate will POP3 server Verify...

Page 953: ...s Status Code UI Message Reason for Message Reference Action 16 564 Incomplete Network Inter face window Network controller the Net BIOS connectivity process has failed Reset network con troller 16 565 Incomplete Network Inter face window Network controller the Apple talk connectivity process has failed Reset network con troller 16 567 Incomplete Network Inter face window Network controller a Post...

Page 954: ...GP 14 16 594 RARP functions are not available Please notify machine administrator Network controller RARP address resolution fails Connectivity fix and switch off the machine then switch on the machine GP 14 16 595 Incomplete Network Inter face window The network controller Lan Fax service failed Reset network con troller Table 14 16 5XX Status codes Status Code UI Message Reason for Message Refer...

Page 955: ...t Install a new compact flash PL 20 10 Item 3 20 545 Fax job could not be sent at this time please try again Error with image processing fax command User clears or times out 7 seconds 20 546 Not enough memory to use fax services Contact your system administrator This status code becomes active when fault 20 324 is raised Cleared when fault 20 324 is cleared Perform 20 323 20 324 RAP 20 547 Fax mem...

Page 956: ...sage Reason for Message Reference Action 22 511 Media required for held job is not available This status code becomes active when correct media is not available for held job Provide media to complete the held job or cancel job 22 512 All the paper trays have been disabled for Auto Selection Auto Paper can not be used with these set tings It is recommended that at least one tray be enabled for Auto...

Page 957: ...42 is raised Perform 20 342 RAP A Fax Service error has occurred Press the power button on the left side of the machine and choose Quick Restart If fault persists please call for assistance 20 571 When the fault 20 339 is raised Perform 20 331 20 339 20 341 RAP A Fax Service error has occurred Press the power button on the left side of the machine and choose Quick Restart If fault persists please ...

Page 958: ...mage data error has occurred etc 19 505 Compressor DVMA time out Fault 19 404 is raised Perform 19 404 RAP An internal communica tions error has occurred Switch off the machine and call for assistance 03 561 Image processing wall clock is not incrementing Fault 03 325 is raised Perform 03 315 325 347 348 349 355 400 RAP An internal communica tions error has occurred Switch off the machine and call...

Page 959: ...e Status Code Reason for Message Reference Action Cannot receive internet jobs Please call for assis tance 16 541 Could not communicate will POP3 server Verify POP3 server settings at UI Verify server is online and check network con nectivity Check for a stray original in the document tray 05 534 Unscheduled document detected by any sensor Clear the document path in the DADH Check settings for the...

Page 960: ...A to F UI Message Status Code Reason for Message Reference Action DADH fault Please call for assistance 03 542 Image processing DADH three times retry fail at 100 ms cycle communication no response Clear DADH of origi nals use document glass for copy or FAX Perform 05A RAP DHCP functions are not available Please notify machine administrator 16 593 Network controller DHCP address resolution failed ...

Page 961: ...ruc tions in the hole puncher 11 908 Punch head motor fails Clear the paper jam Switch off the machine then switch on the machine GP 14 Perform 11 043 110 11 350 110 RAP for LCSS 11 043 130 RAP for HCSS 11 043 170 11 350 170 RAP for HCSS BM Image too large to process Please alter job and scan again 16 542 Insufficient resources to pro cess the image Reduce scan size reduce scan resolu tion Incompl...

Page 962: ... for more details 03 569 When the BM job contains too many sheets for the BM to fold Maximum number of output sheets that can be folded is 15 Table 2 Status messages G to N UI Message Status Code Reason for Message Reference Action Job in progress Manual stapling will be available when the current output job set completes 11 538 Offline stapling requested while a print job is in progress for out p...

Page 963: ...rk controller MF print service has failed Reset network con troller Network scanning commu nication error Please notify machine administrator 16 545 Network controller unrecover able scan to file communication error Network controller reset manually initi ated by customer Resubmit job Table 2 Status messages G to N UI Message Status Code Reason for Message Reference Action Network scanning error P...

Page 964: ...rform 05 350 05 352 RAP Open output device door 11 510 Sheet detected over entry sen sor Perform 11 100 110 RAP for LCSS 11 100 130 RAP for HCSS 11 100 171 11 101 171 RAP for HVF 11 100 170 RAP for HCSS BM Open output device door 11 511 Sheet near entry sensor at shutdown Perform 11 100 110 RAP for LCSS 11 100 130 RAP for HCSS 11 100 171 11 101 171 RAP for HVF 11 100 170 RAP for HCSS BM Open outpu...

Page 965: ...550 Sheet over wait sensor Jam clearance Per form 08 100 RAP Open left hand door 08 551 Tray 1 feed sensor detects paper in feed area on power on or in standby 08 101 Jam clearance Per form 08 101 RAP Open left hand door 08 552 Tray 2 feed sensor detects paper in feed area on power on or in standby 08 102 Jam clearance Per form 08 102 RAP Open left hand door 08 554 Tray 4 feed sensor detects paper...

Page 966: ...and 2 out of service Check for obstruc tions in the output trays 11 904 Tamper home or paddle roll or compiler or stapling fault Clear the paper jam Switch off the machine then switch on the machine GP 14 Perform 11 005 110 11 006 110 11 310 110 11 311 110 RAP for LCSS 11 007 110 11 008 110 11 312 110 11 313 110 11 319 110 RAP for LCSS 11 024 110 11 025 110 RAP for LCSS 11 320 110 11 322 110 RAP f...

Page 967: ...area or per form 11 191 171 11 193 171 11 194 171 11 196 171 RAP Page over Stacker Bin Exit Sensor 11 528 Sheet over the stacker bin exit sensor Clear the area or per form 11 140 171 11 142 171 Page over Tri fold Entry Sensor 11 529 Sheet over the tri folder entry sensor Clear the area or per form 11 183 171 11 184 171 RAP Paper jam not fully cleared 08 580 A stray sheet has been detected in eithe...

Page 968: ... down failure Power off cannot be completed Press the power button on the left side of the machine If there is no response within 1 minute then remove the power cord Wait 1 minute then reinsert the power cord and switch the machine on 03 520 System fails to power off after request from the UI Perform 03 374 RAP Printing and scanning are unavailable Please call for assistance 03 500 Voltage not pre...

Page 969: ... 350 110 RAP for LCSS 11 043 170 11 350 170 RAP for HCSS BM Replace staple cartridge 11 546 Staple cartridge empty Perform 11 364 110 RAP for LCSS 11 364 170 11 370 170 RAP for HCSS BM Table 3 Status messages O to R UI Message Status Code Reason for Message Reference Action Restoring configuration set ting Please wait System will reboot when com pleted 03 526 Software upgrade configura tion reset ...

Page 970: ...se notify the machine administrator 16 501 Not enough memory on the image processing for JBA Network controller or image processing reset manually initi ated by customer Some network services unavailable Please notify the machine administrator 16 504 Dynamic domain name regis tration process failed Network controller reset manually initi ated by customer Some network services unavailable Please no...

Page 971: ...rash Perform 16A RAP System error copier is no longer available 16 558 Network controller DC com munications unavailable DC platform call failed Table 4 Status messages S to W UI Message Status Code Reason for Message Reference Action System error scanner is unavailable 14 508 When start is selected but scan service is unable to acquire resources Switch off the machine then switch on the machine G...

Page 972: ...e machine GP 14 Table 4 Status messages S to W UI Message Status Code Reason for Message Reference Action Toner cartridge nearly empty Ensure you have a replacement cartridge 09 599 When less than X days pre dicted until toner cartridge end of life Order a new toner cartridge PL 9 15 Item 4 Or cleared when 02 560 status code is raised Toner control failure 09 597 Toner concentration process contro...

Page 973: ...11 005 170 11 006 170 11 310 170 11 311 170 RAP for HCSS BM 11 007 170 11 008 170 11 312 170 11 313 170 RAP for HCSS BM 11 024 170 11 025 170 RAP for HCSS BM Unexpected Stock Size in the Finisher 11 950 A shorter than expected sheet has been fed from the inserter Follow the message text Check the size of the paper in the inserter Table 4 Status messages S to W UI Message Status Code Reason for Mes...

Page 974: ...machine GP 14 The machine boots up Y N Perform the following Check the UI Go to the OF2 UI Touch Screen Failure RAP Install a new software module 32 55 ppm PL 3 20 Item 8 65 87 ppm PL 3 10 Item 8 Install a new EPC memory PWB 32 55 ppm PL 3 20 Item 12 65 87 ppm PL 3 10 Item 12 Install a new image processing PWB 32 55 ppm PL 3 20 Item 3 65 87 ppm PL 3 10 Item 3 Install a new IOT PWB PL 1 10 Item 2 N...

Page 975: ...ches 48 degrees C 119 degrees F during a duplex job If the thermistor fails then the fans will switch on at the start of a duplex job The fans are enabled or disabled in dC131 location 09 116 The fans are run in dC330 code 09 036 Duplex cooling fans Refer to cooling fan 1 cooling fan 2 and the thermistor in Wiring Diagram 7 OF7 IOT PWB Diagnostics RAP Purpose To assist in identifying any suspected...

Page 976: ...per specification GP 20 Multi feed from the bypass tray go to 07C By pass Tray RAP Procedure When checking for multi feeds always use a new ream of paper If a new ream can not be used then perform the following Fan the paper Turn the paper round or turn the paper over Remove four or five sheets from the top of the stack When loading multi reams of paper into the tray 3 or tray 4 Remove the top and...

Page 977: ...assembly Check the tray 5 paper feed rolls PL 8 45 Item 2 Install new components as necessary PL 8 45 For the Bypass tray perform the following Ensure that the customer is not filling the tray above the max fill line Clean the feed roll and retard pad with a damp cloth with water Install a new feed roll REP 8 21 and retard pad REP 8 22 PL 7 30 Item 21 Figure 1 Component location Feed head Separati...

Page 978: ... to Wiring Diagram 4 and the wiring harness at PJ 141 Check that the wires from the vacuum transport fan have not been trapped in the fuser CRUM socket Figure 1 Repair the wiring or install a new short paper path assembly PL 10 25 Item 1 Use a cable tie to route the wires away from the fuser module Check for damage to the fuser CRUM socket on the drives module 32 55 ppm PL 4 15 Item 1 65 87 ppm PL...

Page 979: ... switched ON or OFF when the failure occurs Check if there is a repeating pattern to the failure Procedure WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present...

Page 980: ...iring harness repair WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury Check the following Visible signs of damage to the wiring and the ribbon cables Check for pinched wires near moving parts The DADH module harness for br...

Page 981: ...f spring on the drives module for damage Check the spring and the terminal on the xerographic module for signs of arcing Disconnect the corotron harnesses one at a time from the HVPS Make copies to deter mine if the fault is caused by one of these components Install new components if the fault is determined and isolated Inspect the HVPS and its surrounding area for signs of arcing If necessary ins...

Page 982: ...11 88 Item 16 Check the static eliminator on the BM front frame PL 11 80 Item 17 Ground wire on the BM compiler motor PL 11 86 Item 4 Ground wire on the BM back stop motor PL 11 82 Item 1 Ground harnesses on transport motors 1A and 1B PL 11 70 Item 12 Check that all of the connectors on the HCSS PWB BM PWB and the carriage PWB are pushed fully home Ensure that all of the ground wires are connected...

Page 983: ...tle If necessary install a new shutter 32 55 ppm PL 4 15 Item 11 65 87 ppm PL 4 10 Item 13 Remove the auger damper 32 55 ppm PL 4 15 Item 13 65 87 ppm PL 4 10 Item 11 Remove the xerographic module Use a toner vacuum cleaner to remove waste toner from the duct between the xerographic module and the waste toner bottle Re install all removed components Monitor the waste toner bottle during subsequent...

Page 984: ...sage Ensure output device is docked is displayed Install a new HCSS PWB PL 11 92 Item 5 ensure the PJs listed in step 2 are disconnected continue at step 4 4 Refer to Table 1 Perform the following actions for each component of the appropriate configuration a Use a service meter to measure the resistance of the component and harness at the specified PJ and pins If the resistance is out of specifica...

Page 985: ...otor will run and bin 1 will offset Wiring diagram 22 PL 11 78 Item 6 HCSS Compiler carriage ele vator motor MOT11 014 PJ415 3 red to 7 blu and 4 red to 8 blu 2 3 to 4 7 ohms 11 014 up 11 016 down Compiler carriage elevator motor will run and the compiler carriage will raise lower Wiring diagram 22 PL 11 44 Item 8 HCSS Bin 2 elevator motor MOT11 036 PJ431 3 red to 7 blu and 4 red to 8 blu 2 3 to 4...

Page 986: ...d solenoid will energize Wiring diagram 26 PL 11 75 Item 3 Stapling unit traverse motor MOT11 053 PJ413 1 red to 2 yel and 3 blu to 4 orn 1 6 to 2 8 ohms 11 053 forwards 11 054 backwards The stapling unit traverse motor will run and move the staple head forward backward Wiring diagram 27 PL 11 74 Item 14 Staple head unit 1 motor MOT11 050 PJ414 1 red to 3 blu and 2 red to 4 blu 2 to 10 ohms 11 050...

Page 987: ... crease roll gate motor will run and the gate will raise then the BM crease blade motor will run and the crease blade will move Wiring diagram 29 PL 11 84 Item 3 BM crease roll motor MOT11 062 PJ557 1 red to 2 blu 1 to 2 4 ohms 11 062 The crease roll motor will run and the crease rolls will turn Wiring diagram 29 PL 11 86 Item 12 Table 3 Component tests for the booklet maker PWB Component Connecto...

Page 988: ... your technical manager and the customer Do not attempt to repair or adjust the customer supply Install a new convenience stapler PL 25 10 Item 1 Figure 1 Component location OF14 Extensible Interface Platform RAP Use this RAP when experiencing faults with the Xerox Extensible Interface Platform Procedure WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus...

Page 989: ...cation Device If the LEDs on the Secure Access Authentication Device are not operating go to Secure Access Authentication Device Failure Check for the LED s are on or blinking on the Card Reader If the LEDs on the Card Reader are not operating go to Card Reader Failure If customers have problems of install setting up or any other problems related to their Secure Access Administrator they should re...

Page 990: ...f the other card is working on the problem Card Reader Ask customer to make sure the card corresponds to a valid Secure Access Account Try the card in a known good reader If the card is working on a known good Card Reader it may be a problem with the Secure Access Authentication Device Check to see is the LEDs on the Secure Access Authentication Device are on The Red LED on Card Reader Flashes Slo...

Page 991: ...e RAP 3 17 IQ6 Narrow Bands RAP 3 18 IQ7 DADH Document Glass and Scanner RAP 3 19 IQ8 Skew RAP 3 20 IQ9 Unacceptable Received Facsimile Image Quality RAP 3 21 IQ10 Image Quality Improvement RAP 3 22 Image Quality Specifications IQS 1 Solid Area Density 3 23 IQS 2 Background 3 24 IQS 3 Fusing 3 25 IQS 4 Resolution 3 25 IQS 5 Skew 3 26 IQS 6 Copy Print Defects 3 27 IQS 7 Registration 3 28 IQS 8 Magn...

Page 992: ...August 2007 3 2 WorkCentre 5687 Family Image Quality RAPs ...

Page 993: ... RAP Check the prints for damage The prints are not damaged Y N Go to the IQ5 Print Damage RAP If a network controller is installed select test pattern 19 Press Start Test The printed images of the test pattern 19 are good Y N Go to 16A Network Controller RAP If a facsimile card is installed send a test facsimile to the machine The facsimile image quality is good Y N Compare the facsimile print wi...

Page 994: ...aced images 5 16 19 Light image The image is visible on the print but with insufficient solid area density 2 16 19 Lines Black or white lines across the process direction or in the pro cess direction See also the description displaced and frag mented image 2 5 8 Magnification At 100 magnification the printed image differs from the size of the image on the original document Refer to IQS 8 Magni fic...

Page 995: ... off Figure 5 Motion quality ROS developer registration transport fuser and intermediate gear trains 9 Perpendicular lines 8 on 56 off Fig ure 7 Reserved for engineering investigations Stress test pattern Will not be defect free 10 Parallel lines 8 on 56 off Figure 6 Lines that run LE to TE 11 Combined grey scales Figure 8 This test pattern is only for engineering development Table 1 Image quality...

Page 996: ...August 2007 3 6 WorkCentre 5687 Family IQ1 Image Quality RAPs Figure 3 Test patterns 2 3 and 4 Figure 4 Test patterns 5 6 and 7 Figure 5 Test pattern 8 Figure 6 Test pattern 9 ...

Page 997: ...August 2007 3 7 WorkCentre 5687 Family IQ1 Image Quality RAPs Figure 7 Test pattern 10 Figure 8 Test pattern 11 ...

Page 998: ...August 2007 3 8 WorkCentre 5687 Family IQ1 Image Quality RAPs Figure 9 Test pattern 12 Figure 10 Test pattern 13 Figure 11 Test pattern 14 Figure 12 Test pattern 15 ...

Page 999: ...August 2007 3 9 WorkCentre 5687 Family IQ1 Image Quality RAPs Figure 13 Test pattern 16 Figure 14 Test pattern 17 ...

Page 1000: ...August 2007 3 10 WorkCentre 5687 Family IQ1 Image Quality RAPs Figure 15 Test pattern 18 Figure 16 Test pattern 19 ...

Page 1001: ...P Blank image Perform the following Insert a door cheat and make a copy At the same time use a flashlight and illumi nate the photoreceptor between the developer and the xerographic module Check the following If the copy is completely blank go to the IQ3 Xerographic RAP If the copy has a dark band go to the 06 340 ROS Laser Failure RAP If the blank images are additional output Go to the OF8 Multif...

Page 1002: ...on Refer to IQ3 Xerographic RAP Damage to the fuser roll Refer to IQ4 Fuser Module RAP Spots or marks on the CVT glass Refer to IQ7 DADH Document Glass and Scanner RAP White lines in the process direction that are continuous from edge to edge of the image can be caused by ROS contamination Perform the following 1 Print test pattern 5 2 Remove the xerographic module 32 38 ppm PL 9 22 Item 2 45 87 p...

Page 1003: ...fused image being disturbed Go to the IQ3 Xero graphic RAP Streaks The result of disturbance either before or after image transfer Go to the IQ3 Xerographic RAP Stretched and distorted images Perform the following If the defect is present on Fax Scan to E mail or Scan to File send the job at a higher resolution Select fine or super fine resolution Check for the paper stalling or catching as it pas...

Page 1004: ...14 WorkCentre 5687 Family IQ2 Image Quality RAPs Figure 1 Component location Halo guide Developer roll and lower lip Developer roll area Transfer Detack corotron Magnetic developer seal brush Registration roll cover ...

Page 1005: ... scored or scratched The damage can be caused by the covers on the end blocks of the transfer detack Check that the covers are locked in position Check that the halo guide is not in contact with the drum If the photoreceptor is damaged install a new xerographic module 32 38 ppm PL 9 22 Item 2 or 45 87 ppm PL 9 20 Item 2 Check that there is continuity between the halo guide and the registration gui...

Page 1006: ...for alternative quality paper or heavy weight paper Refer to IQS 3 Fusing Check the following for wear and contamination Stripper fingers If possible remove the contamination If the stripper fingers are damaged or worn install a new fuser stripper fingers 32 55 ppm PL 10 8 Item 4 or 65 87 ppm PL 10 10 Item 4 Fuser rolls If the fuser rolls are damaged or worn install a new fuser module 32 55 ppm PL...

Page 1007: ...ectly positioned ADJ 9 1 Corotron Cleaning Check that the fuser roll stripper fingers are clean If the prints are creased or wrinkled after the fuser module then install a new fuser mod ule 32 55 ppm PL 10 8 Item 1 or 65 87 ppm PL 10 10 Item 1 Ensure that paper path sensor actuators move freely GP 7 If the paper is corrugated after passing through the fuser module install a new tri roll shaft asse...

Page 1008: ... drive belts 32 55 ppm PL 4 17 Item 9 or 65 87 ppm PL 4 12 Item 9 and PL 4 12 Item 18 Developer drive gear 32 55 ppm PL 4 17 Item 15 or 65 87 ppm PL 4 12 Item 17 Fuser drive gear 32 55 ppm PL 4 17 Item 10 or 65 87 ppm PL 4 12 Item 10 Developer assembly 32 55 ppm PL 9 17 or 65 87 ppm PL 9 15 Short paper path gears PL 10 25 Item 3 and PL 10 25 Item 5 Install new components as necessary The ROS makes...

Page 1009: ...er the height of the DADH by half a turn of the setting screws refer to ADJ 5 2 DADH Height Adjustment Make copies from the DADH after each adjustment If the fault persists re adjust the height of the DADH as necessary If the fault persists after the height of the DADH has been adjusted install a new DADH baffle assembly PL 5 30 Item 5 Re adjust the height of the DADH to the default setting refer ...

Page 1010: ... 20 Item 1 or 65 87 ppm PL 14 10 Item 1 The skew occurs in the duplex paper path Check the nip and drive rolls in the inverter assembly 32 87 ppm PL 10 12 and 65 87 ppm PL 10 14 Check the drive and idler rolls in the duplex transport 32 55 ppm PL 8 22 Item 7 or 65 87 ppm PL 8 20 Item 7 Install new components as necessary Using the prints made from dC606 check the prints for distortion by measuring...

Page 1011: ...ng the same telecommunication link as used to receive the document The line is free of interference sounds and the normal voice can be heard clearly Y N Go 20H Embedded Fax PWB Voltage Checkout Receive the document at a slower receive speed Enter dC131 and set the NVM location 20 289 Line 1 11 and location 20 290 Line 2 11 The image quality is acceptable Y N The telecommunication links and harness...

Page 1012: ... and or graphics Photo Use for continuous tone photographs Lighter Darken One to seven levels can be selected by using the slider Background Suppression Select Off or On default Sharpness One to seven levels can be selected by using the slider Contrast One to seven levels can be selected by using the slider Screen This option is preset On with Normal Text and Halftone Photo Original Type options S...

Page 1013: ...the solid area density scale 82E8230 SIR 542 00 The density of the 2 1 2 3 and 2 5 areas must be as dark or darker than the 1 3 reference but less than 1 5 Compare a print of the internal test pattern 12 Figure 2 with the solid area density scale 82E8230 SIR 542 00 The density of the solid areas must be as dark or darker than the 1 3 reference but less than 1 5 Corrective action If the solid area ...

Page 1014: ...1 made from the doc ument glass with the visual scale 82P448 The background of the copies must not be darker than the reference area B Compare a print of the internal test pattern 1 Figure 2 with the visual scale 82P448 The background of the print must not be darker than the reference area B Corrective Action If the background specification is not met then go to the IQ1 Image Quality Entry RAP Fig...

Page 1015: ...urface of the paper When checking the fusing on heavy weight paper 200 gsm rub the image with a finger Images fused on the smooth side have a greater resistance to rubbing than images fused on the rough side Do not attempt to fold heavy weight paper as this breaks the fibres Figure 1 Test pattern IQS 4 Resolution Documents Test patterns 82E2000 A3 and 11X17 82E2010 A4 82E2020 8 5X11 Specification ...

Page 1016: ...distance between area A and area B is 250mm 10 inches Use internal test prints 16 or 17 to check printer skew Corrective Action Refer to IQ1 Image Quality Entry RAP Figure 1 Skew measurement Table 1 Skew measurement Source of paper DADH Document glass Printer All trays lead edge registration 3mm 1 8 inch 1 3mm 1 16 inch 1mm 1 32 inch Bypass tray 3mm 1 8 inch 1 3mm 1 16 inch 1mm 1 32 inch Duplex 3m...

Page 1017: ... using the ladder scale A Use one of the test patterns 82E2000 A3 and 11X17 82E2010 A4 82E2020 8 5X11 Refer to Table 3 to assess image disturbances Paper wrinkle Paper wrinkles which result in the loss of information are unacceptable at any level In any mode copy prints containing wrinkles or creases which do not result in the loss of information may occur less frequently than 1 in 500 consecutive...

Page 1018: ...ence between measurements at A and B of a DADH copy are greater than 3 mm refer to IQS 5 Skew NOTE If a difference between measurements at A and B of a document glass copy are greater than 1 3 mm refer to IQS 5 Skew Corrective Action Refer to ADJ 3 1 Registration Setup Figure 1 Registration measurement Table 1 Registration measurement Source of paper DADH Document glass Printer reference only All ...

Page 1019: ...ges over the unfolded test pattern Compare the dimensions Figure 1 Corrective action Refer to ADJ 3 2 Magnification Adjustment NOTE There are no across process direction adjustments Figure 1 Magnification check Table 1 Source of image In process direction Across process direction Printer In ambient conditions using 80gsm 20lb A4 letter LEF equal to and less than 0 4 equal to and less than 0 4 Prin...

Page 1020: ...August 2007 3 30 WorkCentre 5687 Family IQS 8 Image Quality RAPs ...

Page 1021: ... 5 16 Document Width Sensor 4 76 REP 5 17 Input Tray Static Eliminator 4 77 REP 5 18 Exit Roll Idler 4 78 REP 5 19 DADH Removal 4 79 REP 5 20 Mylar Guide Strip 4 80 REPs 6 ROS REP 6 1 ROS 4 81 REPs 7 Paper Supply REP 7 1 Tray 1 and Tray 2 Removal 4 83 REP 7 2 Tray 3 and Tray 4 Removal 4 83 REP 7 3 Tray 3 and Tray 4 Elevator Motor 4 85 REP 7 4 Tray 3 and Tray 4 Elevator Cables 4 86 REP 7 5 Bypass T...

Page 1022: ...OT Exit Sensor 4 201 REP 10 18 Inverter Output Guide Assembly 4 203 REP 10 19 Tri Roll Nip Split Solenoid 4 205 REP 10 20 Inverter Sensor 4 206 REPs 11 110 2K LCSS REP 11 1 110 2K LCSS Covers 4 207 REP 11 2 110 Input Drive Belt and Paper Entry Transport Motor 4 208 REP 11 3 110 Intermediate Paper Drive Belt 4 209 REP 11 4 110 Paper Output Drive Belt and Paper Transport Exit Motor 4 209 REP 11 5 11...

Page 1023: ...iverter Solenoid 4 343 REP 11 15 170 BM Lower Diverter Gate 4 345 REP 11 16 170 BM Flapper and Flapper Roll Motor 4 346 REP 11 17 170 BM PWB 4 348 REP 11 18 170 BM Crease Blade Motor 4 349 REP 11 19 170 BM Crease Roll Motor 4 352 REP 11 20 170 BM Backstop Motor Assembly 4 353 REP 11 21 170 BM Backstop Assembly 4 354 REP 11 22 170 BM Entry Roll 4 357 REP 11 23 170 BM Entry Sensor 4 358 REP 11 24 17...

Page 1024: ... REP 11 56 171 BM Right Hand Cover 4 514 REP 11 57 171 HVF Main PWBA 4 516 REP 11 58 171 BM Crease Nip Springs 4 517 REP 11 59 171 Crease Roll Gate Assembly 4 520 REP 11 60 171 BM Paper Guide Assembly 4 523 REP 11 61 171 BM Module 4 526 REP 11 62 171 BM Slide Assembly 4 531 REP 11 63 171 Entry Feed Motor 4 534 REP 11 64 171 Bypass Feed Motor 4 534 REP 11 65 171 Buffer Feed Motor 4 535 REP 11 66 17...

Page 1025: ...ment 4 630 ADJ 7 4 Tray 5 Module Tray Alignment 4 631 ADJs 8 Paper Feed and Registration ADJ 8 1 Registration Setup 4 633 ADJs 9 Xerographics ADJ 9 1 Corotron Cleaning 4 635 ADJ 9 2 Image Quality Adjustment Routine 4 636 ADJ 9 3 Developer Magnetic Seal Brush Adjustment 4 637 ADJ 9 4 Xerographics Cleaning 4 641 ADJ 9 5 Optimize Dark and Light Grey Image 4 642 ADJs 11 110 2K LCSS ADJ 11 1 110 2K LCS...

Page 1026: ...August 2007 4 6 WorkCentre 5687 Family Repairs Adjustments ...

Page 1027: ...hat can cause injury CAUTION Ensure that E S D procedures are observed during the removal and installation of the IOT PWB and the NVM chip Make a visual check to ensure that the pins are fully inserted without being damaged Use the appropriate tool to remove the NVM chip 1 Pull out tray 1 and tray 2 approximately 100mm 4 inches 2 Disconnect accessories and the output device 3 Remove the rear cover...

Page 1028: ...ure 2 Remove the cable ties Figure 2 Cable tie and ground connection 7 Figure 3 Remove the securing screw from the power and control assembly Figure 3 Power and control assembly Remove cable tie Cut cable tie 1 Remove screw 2 Move the power and control assembly to the left ...

Page 1029: ... Repairs Adjustments 8 Figure 4 Disconnect PJ24 and all of the HT leads on the HVPS PWB Figure 4 HVPS PWB 9 Figure 5 Disconnect all the PJs on the IOT PWB except PJ 14 Figure 5 IOT PWB 1 Disconnect PJ24 2 Disconnect all the HT leads on the HVPS PWB ...

Page 1030: ...the orig inal machine configuration and NVM data for the IOT Figure 7 Ensure that the NVM chip is installed with the notch at the bottom Improper installation can damage the NVM Install the new power and control assembly with the original NVM chip on the IOT PWB and perform steps 1 to 3 CAUTION Ensure the HT leads are correctly connected Do not connect the female spade connector between the male s...

Page 1031: ...nnections use green yellow cables or green cables with a yellow stripe or band The steps that follow identify the relevant procedures for repairing the various connectors con tained within the copier 1 If wiring is damaged use connector splicing blocks from the appropriate repair kit PL 31 20 PL 31 25 and PL 31 30 to repair damaged wiring 2 The following harness assemblies are not repairable insta...

Page 1032: ...e the housing as shown in Figure 1 Figure 1 Disassembling the connector 2 Figure 2 Remove the terminal from the connector housing using the Molex extractor tool Table 1 Figure 2 Removing the terminal 3 Cut off the damaged terminal then strip 3mm of insulation from the end of the wire Replacement 1 Table 1 Select the correct replacement terminal and identify the appropriate crimp posi tions for the...

Page 1033: ...ure 3 Crimping the terminal 3 Insert the wire fully into the terminal so that the stripped portion of the wire is within the inner grip of the terminal Close the crimp tool fully to make the crimp 4 Figure 4 Insert the crimped terminal into the appropriate position of the crimp tool and close the crimp tool to fasten the insulation of the wire in the outer grip of the terminal Figure 4 Crimping th...

Page 1034: ...tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Figure 1 Remove the damaged terminal from the housing Figure 1 Remove the terminal 2 Cut off the damaged terminal then strip 3mm of insulation from the end of the wire Replacement CAUTION There are different terminals for large gauge and small gauge wire Table 1 En...

Page 1035: ...er grip of the terminal and the insulation of the wire is within the cable grip of the ter minal Close the crimp tool fully to make the crimp check that the wire is firmly crimped in the terminal 4 Figure 3 Insert the crimped terminal into the appropriate position of the crimp tool and close the crimp tool to firmly fasten the insulation of the wire in the cable grip of the termi nal Figure 3 Crim...

Page 1036: ...ming tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury NOTE The male housings contain socket terminals and the female housings contain pin ter minals 1 Use the extractor tool Table 1 to release the terminal from the housing Refer to Figure 1 to identify the male housing and terminal type Refer to Figure 2 to identify the female housing and the t...

Page 1037: ...nd close the tool enough to hold the terminal Figure 3 Crimping the terminal 3 Insert the wire completely into the terminal so that the stripped portion of the wire is in the longer grip of the terminal The insulation of the wire is within the cable grip of the termi nal Close the crimp tool completely to make the crimp Check that the wire is crimped firmly in the terminal 2 Remove terminal from h...

Page 1038: ...e the crimp tool to firmly fasten the insulation of the wire in the cable grip of the termi nal Figure 4 Crimping the insulated grip 5 Figure 5 Check that the crimp is correctly made Figure 5 Inspect the finished crimp 6 Insert the replacement terminal into the connector housing Correct Incorrect Wire exposed Insulation in crimp Crimp loose Loose strands of wire ...

Page 1039: ...rd from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury CAUTION Amp CT connectors use in line adaptors to connect housings together Ensure that the correct adaptor is used for each in line connection Table 1 Do not attempt to disassemble or repair the in line adaptors NOTE There are two types of CT connecto...

Page 1040: ... until the faulty connector has been fully disconnected and the replacement connector installed in its place Replacement 1 Insert the replacement crimp terminal with flying lead into the connector housing Refer to Table 1 2 Use a connector splicing block to connect the flying lead to the original wire 1 Raise plastic tab with suitable tool to release terminal 2 Remove terminal from housing Table 1...

Page 1041: ...ause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Pull the fuser module out a short way 2 Figure 1 Release the door interlock switch Figure 1 Releasing switch 3 Figure 2 Remove the interlock switch Figure 2 Removing switch Replacement Reverse the removal procedure to replace the door interlock switch 1 Insert a steel rule or feeler gauge and pus...

Page 1042: ...that can cause injury 1 Remove the power and control assembly REP 1 1 2 Remove the HVPS 2 screws and the IOT PWB 8 screws from the old LVPS and base module 3 Remove the insulating sheet from behind the HVPS 4 Figure 1 Remove the output device harness and tray 5 harness from the LVPS and base module Figure 1 Remove the output device harness and tray 5 harness Replacement CAUTION Do not over tighten...

Page 1043: ...the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the rear cover PL 8 10 Item 1 2 Figure 1 Remove the HVPS Figure 1 Remove the HVPS 1 Disconnect 6 HT connectors 3 Remove 2 screws 2 Disconnect PJ55 4 Remove the HV...

Page 1044: ...rrectly under the locating tabs and over the two metal studs Figure 2 HVPS insulator and push clips 3 Figure 3 Use a digital multimeter set to a resistance range Verify that there is continuity between the ground pin on PJ 21 and the frame ground connection Figure 3 Ground connection check HVPS PWB locating tabs Metal studs Frame ground connection 32 55 ppm only Ground pin on PJ21 65 87 ppm only G...

Page 1045: ...ng this procedure Sharp edges may be present that can cause injury 1 Figure 1 Remove the terminal from the housing using the Molex Mini Fit extractor tool Figure 1 Removing the terminal 2 Cut off the damaged terminal then strip 4mm of insulation from the end of the wire Replacement 1 Select the correct terminal type Male PL 31 25 Item 3 Female PL 31 25 Item 4 2 Figure 2 Insert the terminal into th...

Page 1046: ... the crimp 4 Figure 3 Insert the crimped terminal into the appropriate position of the crimp tool and close the crimp tool to fasten the wire insulation in the outer grip of the terminal Figure 3 Crimping the insulation grip 5 Figure 4 Check that the crimp is correctly made Figure 4 Inspecting the finished crimp 6 Insert the replacement terminal into the connector housing Correct Incorrect Wire ex...

Page 1047: ...ION Ensure that E S D procedures are observed during the removal and installation of the user interface assembly 1 Open the front door PL 8 10 Item 10 2 Remove the user interface assembly Figure 1 Figure 1 User interface assembly Replacement 1 The replacement is the reverse of the removal procedure Refer to GP 6 before the screws are installed to the user interface assembly 2 If prompted reload th...

Page 1048: ...ocedures are observed during the removal and installation of the user interface touch screen 1 Remove the user interface assembly REP 2 1 2 Put the user interface assembly on a flat surface CAUTION The cable clamp on JP3 is very fragile and only needs to be lifted slightly to release the Ribbon Cable 3 Remove the user interface touch screen Figure 1 Figure 1 Remove the touch screen Replacement The...

Page 1049: ... procedures are observed during the removal and installation of the user interface PWB 1 Remove the user interface assembly REP 2 1 2 Put the user interface assembly on a flat surface CAUTION The cable clamp on JP3 is very fragile and only needs to be lifted slightly to release the Ribbon Cable 3 Remove the user interface PWB Figure 1 Figure 1 Remove user interface PWB Replacement The replacement ...

Page 1050: ...August 2007 4 30 WorkCentre 5687 Family REP 2 3 Repairs Adjustments ...

Page 1051: ...om the failed IOT PWB and installed onto the new IOT PWB This will retain the original machine configuration and NVM for the IOT Ensure that the NVM chip is installed with the notch at the bottom Figure 1 Improper installation can damage the NVM Install the new IOT PWB Ensure the IOT PWB ground contact screw is tight on the IOT PWB Figure 2 Ensure the contact faces are clean Ensure the screw is br...

Page 1052: ...nd the software module by pressing the side catches downwards and outward from the boards When reinstalling the PWBs press each end of the PWB down firmly and the catches will return to their original position 3 Remove the EPC memory PWB s 32 55 ppm PL 3 20 Item 12 or 65 87 ppm PL 3 10 Item 12 from the image processing PWB 4 Remove the software module from the image processing PWB REP 3 3 5 Discon...

Page 1053: ...e PWB from the riser PWB See Note 2 6 Remove the riser PWB 4 Remove 1 screw then the embedded fax module from the riser PWB 7 32 55 ppm Remove 2 screws marked A 65 87 PPM Remove 4 screws 8 Remove 8 screws then the image processing PWB 1 Loosen 1 screw 2 Release the corner of the embedded fax module from the fax clip 3 Slide the fax clip away from the embedded fax module 32 55 ppm only USB connecto...

Page 1054: ...install a new a mounting bracket PL 3 11 Item 5 Refer to Figure 2 2 Ensure that the EPC memory PWBs are installed into the correct connectors on the image processing PWB Refer to Figure 1 3 Connect the power cord and switch on the machine GP 14 Figure 2 Mounting bracket 65 87 ppm 2 Install either the mounting bracket from the old firewire PWB or a new mounting bracket 1 Remove the existing mountin...

Page 1055: ...rform the following a Remove the Firewire PWB 32 55 ppm PL 3 15 Item 6 or 65 87 ppm PL 3 11 Item 7 b Disconnect the network controller power supply harness PL 16 10 Item 2 from PJ17 on the Power and Control Module c Disconnect the network controller firewire cable PL 16 10 Item 12 from the network controller 6 Remove the image processing PWB software module Figure 1 NOTE Figure 1 does not show a r...

Page 1056: ...nstall the firewire PWB Connect the network controller firewire cable and the net work controller power supply harness c Switch on the machine GP 14 NOTE This will load the SCD on to the new software module and upgrade the soft ware if necessary 8 If necessary switch off the machine GP 14 Install the finisher then the embedded fax PWB Switch on the machine GP 14 9 Check that the machine has the co...

Page 1057: ... ensure that the new Main Drive Module is the correct part number for your machine speed and model 1 Pull out fuser module approximately 100mm 4 inches PL 10 8 Item 1 2 Drop down the short paper path assembly PL 10 25 Item 1 3 Remove the xerographic module PL 9 20 Item 2 and place in a black bag 4 Remove the left hand cover PL 8 10 Item 3 5 Disconnect PJ93 and the bias lead on the developer module...

Page 1058: ... IOT PWB the pins can be easily damaged 12 Disconnect PJs on the power and control assembly 32 38 ppm Figure 3 45 55 ppm Figure 4 Figure 3 Power and control assembly 1 Remove screw 2 Disconnect PJ24 3 Move Power supply to the rear Disconnect PJ35 Disconnect PJ1 Disconnect PJ25 Disconnect HT lead C and G Disconnect PJ18 Disconnect PJ2 ...

Page 1059: ...lip the wiring harness from the retaining clip and move the harness away from the drives module Figure 5 16 Disconnect PJ57 on the waste toner door switch Figure 5 Figure 5 Harness and door switch 17 Prepare to remove the main drive assembly Figure 6 Disconnect HT lead C and G Disconnect PJ35 and PJ64 Disconnect PJ25 Disconnect PJ18 Disconnect PJ2 Discon nect PJ1 2 Disconnect PJ57 1 Remove harness...

Page 1060: ...t the short paper path assembly is held in the UP position before install ing the main drives module Figure 7 Figure 7 Short paper path assembly 2 If a new main drives module is installed check that the drive speed is correct The 32 38 ppm modules have black drive gears Figure 8 The 45 55 ppm modules have white drive gears Figure 9 3 Lubricate the developer module support pin on the main drive mod...

Page 1061: ...transport before tightening up the seven mounting screws Figure 6 5 Take care when connecting PJ1 on the IOT PWB make sure to align the pins correctly 6 If a new drives module or developer drive gear is installed reset the developer count to zero in the HFSI feature screen Refer to GP 17 High Frequency service Items Lubricate the support pin 32 38 ppm black gears Fuser drive gear Lubricate the sup...

Page 1062: ...dure ensure that the new Main Drive Module is the correct part number for your machine speed and model 1 Pull out fuser module approximately 100mm 4 inches PL 10 10 Item 1 2 Drop down short paper path assembly PL 10 25 Item 1 3 Remove the xerographic module PL 9 20 Item 2 and place in a black bag 4 Remove left hand cover PL 8 10 Item 3 5 Disconnect PJ93 and the bias lead on the developer module Fi...

Page 1063: ...ssembly 13 Remove the main frame ground wire 01A Ground Distribution RAP 14 Remove the waste toner full sensor REP 9 4 15 Unclip the wiring harness from the retaining clip and move the harness away from the drives module Figure 4 16 Disconnect PJ57 on the waste toner door switch Figure 4 1 Remove screw 2 Disconnect PJ24 3 Move Power supply to the rear Disconnect PJ35 PJ64 Disconnect PJ1 Disconnect...

Page 1064: ... CAUTION Do not trap the harnesses when the main drives module is located onto the dowels Take care when reconnecting PJ1 on the IOT PWB the pins can easily be damaged Perform the following 1 It is important that the short paper path assembly is held in the UP position before install ing the main drives module Figure 6 2 Disconnect PJ57 1 Remove harness from the retaining clip 2 Remove 7 silver sc...

Page 1065: ... Manually rotate the main drive motor to engage the drive between the drives plate and the inverter transport before tightening the seven mounting screws Figure 5 4 Rotate the jam clearance knob 4c and ensure that the registration shaft turns freely 5 Take care when connecting PJ1 on the IOT PWB make sure to align the pins correctly 6 If a new drives module or developer drive gear is installed res...

Page 1066: ...se death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the rear cover PL 8 10 Item 1 2 Remove the fly wheel 3 short screws Figure 1 Figure 1 Remove the fly wheel 3 Remove the main drive PWB Figure 2 Figure 2 Main drive PWB Replacement Replacement is the reverse of the removal procedure 1 Remove 3 short scre...

Page 1067: ...cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the main drive module REP 4 1B 2 Remove the PJs from the main drive PWB Figure 1 Figure 1 Disconnect the PJs 3 Remove the main drive PWB Figure 2 Figure 2 Main drive PWB 4 Remove the drives support bracket on the main drive module Figure 3 Then remov...

Page 1068: ... PWB to the drives plate Figure 4 Main drive PWB location 2 Ensure that the support bracket on the main drive module is located correctly with the drive shafts and the collar Figure 5 Then secure the support bracket Figure 5 Main drive module support bracket 3 Before installing the main drive module turn the drive gears by hand to position the drive belts correctly on the drive gears 1 Remove 6 sc...

Page 1069: ...ause injury 1 Remove the main drive module REP 4 1A 2 To remove the main drive belt 32 38 ppm refer to Figure 1 To remove the main drive belt 45 55 ppm refer to Figure 2 Figure 1 Main drive belt 32 38 ppm Figure 2 Main drive belt 45 55 ppm 3 Refer to Figure 3 to remove the following Output paper path drive gear Fuser drive gear Registration transport drive gear Developer drive gear Idler rolls 3 R...

Page 1070: ...acement is the reverse of the removal procedure If a new developer drive gear is installed reset the developer count to zero in the HFSI feature screen Refer to GP 17 High Frequency service Items Remove the idler rolls Remove the circlip and the fuser drive gear Remove the circlip and the registration trans port drive gear Remove the circlip and the developer drive gear Remove the cir clip paper p...

Page 1071: ...t that can cause injury 1 Remove the main drive module REP 4 1B 2 Remove the drives support bracket Figure 1 Figure 1 Drives support bracket 3 Refer to Figure 2 to remove the following Main drive belt 2 Fuser drive gear Output paper path drive gear Intermediate drive gear Idler Figure 2 Remove drive belt 2 4 Refer to Figure 3 to remove the following Main drive belt 1 Developer drive gear Registrat...

Page 1072: ...y on the drive shafts and the collar Figure 4 Figure 4 Main drive module support bracket 2 Turn the drive gears by hand to position the drive belts correctly on the drive gears and tensioner rolls 3 If a new developer drive gear is installed reset the developer count to zero in the HFSI feature screen Refer to GP 17 High Frequency service Items 1 Remove drive belt 1 Remove circlip and registration...

Page 1073: ...his procedure Sharp edges may be present that can cause injury 1 Remove rear cover PL 8 10 Item 1 CAUTION When the drive gear is removed from the shaft the dowel pin may drop onto the IOT PWB or LVPS 2 Remove the photoreceptor drive gear Figure 1 Figure 1 Photoreceptor drive gear Replacement Replacement is the reverse of the removal procedure Refer to GP 6 before refitting the screws NOTE Turn the...

Page 1074: ...August 2007 4 54 WorkCentre 5687 Family REP 4 4 Repairs Adjustments ...

Page 1075: ...g parts can cause injury 1 Open the DADH top cover 2 Remove the DADH top cover assembly Figure 1 Figure 1 Top cover Replacement CAUTION Be careful when the self tapping screw is installed into a plastic component refer to GP 6 The replacement is the reverse of the removal procedure Make sure the latch pins are installed correctly refer to Figure 1 1 Disengage the hinges 2 Remove the screw and the ...

Page 1076: ...e DADH rear cover PL 5 10 Item 1 4 Remove the DADH top cover assembly REP 5 1 5 Remove the DADH top access cover assembly Figure 1 Figure 1 Top access cover assembly Replacement CAUTION Be careful when the self tapping screw is installed into a plastic component refer to GP 6 The replacement is the reverse of the removal procedure Make sure that the 2 springs on the idler roll are in the correct p...

Page 1077: ...ll PL 8 10 Item 6 3 Remove the DADH rear cover PL 5 10 Item 1 4 Remove the feed roll assembly REP 5 14 5 Remove the feed assembly Figure 1 NOTE 45 87 ppm machines have an in line connector between PJ184 and the document present sensor Disconnect the in line connector before removing the feed assembly Figure 1 Feed assembly Replacement CAUTION Be careful when the self tapping screw is installed int...

Page 1078: ...3 NOTE To release the tension of the drive belts refer to ADJ 5 1 3 Remove the input tray assembly Figure 1 Figure 1 Input tray assembly Replacement CAUTION Be careful when the self tapping screw is installed into a plastic component refer to GP 6 1 The replacement is the reverse of the removal procedure 2 Perform the steps that follow The feed motor and the CVT motor belt tension adjustment ADJ 5...

Page 1079: ...ver assembly REP 5 2 3 Remove the feed assembly REP 5 3 4 Remove the input tray assembly REP 5 4 5 Remove the CVT roll REP 5 15 6 Prepare to remove the baffle assembly Figure 1 Figure 1 Preparation CAUTION When the top access cover assembly feed assembly input tray assembly and CVT roll are removed the DADH structure is weak Do not lower the DADH in this configuration 7 Carefully install the DADH ...

Page 1080: ...the reverse of the removal procedure Make sure that the torsion springs and harness are in the correct position Figure 4 1 Carefully remove the left hand end of the document pad from the baffle assembly 2 Remove 2 screws DADH frame 4 To help the removal of the baffle assembly slide the lower cover approximately 40mm 1 5 inches away from the document pad 3 Disengage the lugs in the lower cover 2 Di...

Page 1081: ...August 2007 4 61 WorkCentre 5687 Family REP 5 5 Repairs Adjustments Figure 4 Torsion springs and harness Torsion springs Route the harness ...

Page 1082: ...are during this procedure Sharp edges may be present that can cause injury 1 Remove the feed assembly REP 5 3 2 Remove the takeaway roll assembly Figure 1 NOTE To release the tension of the drive belt on the feed motor refer to ADJ 5 1 Figure 1 Takeaway roll assembly Replacement The replacement is the reverse of the removal procedure Make sure the spacers and E clips are installed correctly refer ...

Page 1083: ...ges may be present that can cause injury 1 If installed remove the rear wall PL 8 10 Item 6 2 Remove the DADH rear cover PL 5 10 Item 1 3 Prepare to remove the drive assembly Figure 1 Figure 1 Drives assembly NOTE To release the tension on the drive belts refer to ADJ 5 1 4 Remove the drive assembly Figure 2 Figure 2 Drives assembly 5 Remove the duplex solenoid Figure 3 2 Remove 3 self tapping scr...

Page 1084: ...he incorrect screw CAUTION Be careful when the self tapping screw is installed into a plastic component refer to GP 6 1 The replacement is the reverse of the removal procedure Make sure that the wiring is not caught below the drive assembly 2 Perform the DADH motor adjustment ADJ 5 1 2 Remove the screw 4 Disconnect the ground harness 3 Disconnect PJ205 5 Release the duplex sole noid from the clips...

Page 1085: ...ay or CVT sensor Figure 1 Figure 1 Takeaway and CVT sensors Replacement CAUTION Be careful when the self tapping screw is installed into plastic component refer to GP 6 The replacement is the reverse of the removal procedure Make sure the spring plate and idler roll torsion springs are in the correct position Also make sure that the CVT sensor actuator is in the correct position below the CVT roll...

Page 1086: ...e the input tray assembly lower cover is removed refer to Figure 1 2 Turn the input tray assembly upside down Remove the relevant cover 32 38 ppm Input tray assembly lower cover PL 5 35 Item 21 45 87 ppm Lower cover right PL 5 35 Item 9 and Lower cover left PL 5 35 Item 20 3 Remove the length detect sensors Figure 1 Figure 1 Length detect sensors Replacement CAUTION Be careful when the self tappin...

Page 1087: ...1 Remove the DADH top cover assembly REP 5 1 2 Remove the registration sensor Figure 1 Figure 1 Registration sensor Replacement CAUTION Be careful when the self tapping screw is installed into a plastic component refer to GP 6 The replacement is the reverse of the removal procedure Make sure that the torsion spring is installed correctly Figure 2 Figure 2 Torsion spring 1 Remove 2 screws 2 Careful...

Page 1088: ...tricity Electricity can cause death or injury Moving parts can cause injury 1 Raise the DADH CAUTION Be careful to prevent damage to the document pad when the document pad is removed from the baffle assembly 2 Prepare to remove the exit sensor Figure 1 Figure 1 Preparation 3 Remove the exit sensor Figure 2 1 Carefully remove the left hand end of the document pad from the baffle assembly 2 Remove 2...

Page 1089: ...5 11 Repairs Adjustments Figure 2 Exit sensor Replacement CAUTION Take care when installing self tapping screw into plastic components refer to GP 6 The replacement is the reverse of the removal procedure 1 Disconnect PJ196 Remove the exit sensor ...

Page 1090: ...move the DADH REP 5 19 2 Put the DADH upside down on a solid flat surface NOTE The counterbalances are different The removal procedure for the two counterbalances is same 3 Remove the relevant counterbalance right PL 5 10 Item 2 4 screws or left PL 5 10 Item 4 4 screws Replacement CAUTION Be careful when the self tapping screw is installed into a plastic component refer to GP 6 1 The replacement i...

Page 1091: ...the static eliminator before the input tray assembly lower cover is removed refer to Figure 1 3 Turn the input tray assembly upside down Remove the relevant cover 32 38 ppm Input tray assembly lower cover PL 5 35 Item 21 45 87 ppm Lower cover right PL 5 35 Item 9 and Lower cover left PL 5 35 Item 20 4 Remove the exit roll assembly Figure 1 Figure 1 Exit roll assembly Replacement CAUTION Take care ...

Page 1092: ... need electricity Electricity can cause death or injury Moving parts can cause injury 1 Open the DADH top cover 2 Remove the DADH feed roll assembly Figure 1 Figure 1 Feed roll assembly 1 Completely raise the feed roll assembly 2 clicks 2 Raise the feed roll assembly cover 3 Remove the feed roll assem bly NOTE There are three rollers on the feed roll cartridge If the lower feed roll does not come ...

Page 1093: ...e sure the lowest roll retard roll is positioned as shown in Figure 2 2 If a new feed roll assembly is installed select dC131 chain 5 location 05 001 and reset the copy count to zero 3 If a new feed roll assembly is installed reset the DADH feed count to zero in the HFSI fea ture screen Refer to GP 17 High Frequency Service Items Figure 2 Retard roll position Retard roll Key ...

Page 1094: ... 3 Remove the DADF drive assembly perform REP 5 7 steps 3 and 4 4 Remove the duplex gate Figure 1 Figure 1 Duplex gate CAUTION When the top access cover assembly feed assembly input tray assembly and CVT roll are removed the DADH structure is weak Do not lower the DADH in this configuration 5 Carefully install the DADH frame on the machine Secure the DADH with the 2 thumb screws 6 Disengage the ba...

Page 1095: ...l Replacement 1 The replacement is the reverse of the removal procedure Make sure the white washer is installed correctly Figure 4 2 Perform the DADH CVT motor adjustment refer to ADJ 5 1 Figure 4 Replacement 1 Remove the CVT roll 2 Remove the CVT motor drive belt CVT roll White washer ...

Page 1096: ...sembly lower cover is removed refer to Figure 1 3 Turn the input tray assembly upside down Remove the relevant cover 32 38 ppm Input tray assembly lower cover PL 5 35 Item 21 45 87 ppm Lower cover right PL 5 35 Item 9 and Lower cover left PL 5 35 Item 20 4 Remove the document width sensor Figure 1 Figure 1 Document width sensor Replacement CAUTION Be careful when the self tapping screw is installe...

Page 1097: ...ect the ground harness from the static eliminator before the input tray assembly lower cover is removed refer to Figure 1 2 Turn the input tray assembly upside down Remove the relevant cover 32 38 ppm Input tray assembly lower cover PL 5 35 Item 21 45 87 ppm Lower cover right PL 5 35 Item 9 and Lower cover left PL 5 35 Item 20 3 Remove the input tray static eliminators Figure 1 Figure 1 Static eli...

Page 1098: ... 5 3 Prepare to remove the exit roll idlers Figure 1 Figure 1 Preparation 4 Remove the exit roll idlers Figure 2 Figure 2 Exit roll idlers Replacement CAUTION Take care when installing self tapping screws into plastic components refer to GP 6 The replacement is the reverse of the removal procedure Make sure that the torsion spring and document finger are installed correctly refer to Figure 3 1 Rel...

Page 1099: ...DADH while the DADH is lowered In the lowered position the coun terbalance springs are compressed and can cause injury when released WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 If installed remove the rear wall PL 8 10 Item 6 and the left rear wall bracket assembly 2 Disconnect the communication power cable PL 5 10 Item 6 and the DADH ground har ness ...

Page 1100: ...de Strip Parts List on PL 5 30 Removal WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Raise the DADH 2 Open the baffle assembly PL 5 30 Item 5 3 Remove the old mylar guide strip PL 5 30 Item 14 4 Use cleaning fluid to ...

Page 1101: ... WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the scanner REP 14 1A Scanner 32 55 ppm or REP 14 1B Scanner 65 87 ppm CAUTION Take care not to damage the wiring at the rear of the ROS 2 Figure 1 remove the ROS Figure 1 ROS removal 1 Remove screw 2 Slide the ROS to the rear to align cut out Lift the rear of the ROS See Caution 3 Slide the ROS to t...

Page 1102: ...e ROS is the correct one for the machine speed Check that the part number is correct as listed in PL 6 10 Item 4 The part number and the machine speed are labelled on the underside of the machine as shown in Figure 2 2 Figure 2 Ensure that the harness is routed correctly Figure 2 ROS harness routing 3 Go to dC604 Registration Setup check adjust the registration 4 Perform ADJ 9 2 Image Quality Adju...

Page 1103: ...re that the left tray slide is located inside the tray stop before inserting the right side of the tray Refer to Figure 1 REP 7 2 Tray 3 and Tray 4 Removal Parts List on PL 7 15 Removal WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the paper from the two trays 2 Remove the right hand cover PL 7 25 Item 7 3 Remove the tray 3 and tray 4 front cover...

Page 1104: ...is the reverse of the removal procedure Refer to GP 6 when refitting the screws to secure tray 3 and tray 4 front covers NOTE When installing tray 3 or tray 4 ensure that the tray rails are located correctly in the base of the HCF Figure 3 Figure 3 Location of the tray rails 3 Remove left hand stop tray 4 1 Remove right hand stop tray 3 2 Remove centre stop Tray 4 rail location Tray 3 rail locatio...

Page 1105: ...ges may be present that can cause injury 1 Pull out tray 3 and tray 4 2 Remove the network controller if installed PL 16 10 3 Remove the rear cover from the HCF PL 7 25 Item 1 4 Disconnect PJ395 or PJ397 elevator motor harness from the HCF control PWB 5 Disconnect the harness from the low paper sensor on the elevator motor 6 Remove the tray 3 or tray 4 elevator motor Figure 1 Figure 1 Elevator mot...

Page 1106: ...at can cause injury NOTE The elevator drives at the front and at the rear are similar for both trays 1 Remove tray 3 or tray 4 REP 7 2 2 Remove the cables from the front drive pulley Figure 1 Figure 1 Front elevator cable removal 3 Remove the pulley carrier and pass the cables through the base of the tray Figure 2 NOTE Short cable over the outer pulley and the long cable over the inner pulley Figu...

Page 1107: ...e medium length cable over the inner groove on the pulley Tray 4 front cables 1 Thread the long cable over the inner groove on the pulley 2 Tread the short cable over the outer groove on the pulley Tray 4 rear cable Thread the medium length cable over the outer groove on the pulley 1 Remove E clip 5 Remove the cable from the drive pulley 4 Remove the drive dog and cap 6 Pass cable through the base...

Page 1108: ... Figure 1 Figure 1 Preparation 4 Remove upper left hand cover PL 8 10 Item 3 5 Pull out the extender tray on the bypass tray 6 Remove the bypass tray and left hand door assembly Figure 2 NOTE Check that the point of the hinge pin has not damaged the wire harness Figure 2 Bypass tray hinge pin Replacement CAUTION When replacing the hinge pin do not damage the wire harness 1 The replacement is the r...

Page 1109: ...the paper tray b Remove the paper length guide Figure 2 Figure 2 Remove the paper length guide Replacement 1 The replacement is the reverse of the removal procedure 2 Locate the paper length guide correctly in the base of the tray Figure 3 Figure 3 Locate the paper length guide 1 Lift the paper lift plate 2 Press the green tab and move the side guide towards the centre of the tray 3 Lift and remov...

Page 1110: ...h or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Pull out tray 3 or tray 4 PL 7 15 Item 3 2 Remove the network controller PL 16 10 3 Remove the rear cover PL 7 25 Item 1 4 Remove the required paper feed assembly Tray 3 paper feed assembly REP 8 2 Tray 4 paper feed assembly REP 8 3 5 Disconnect and remove the stack ...

Page 1111: ...esent that can cause injury 1 Remove tray 1 and tray 2 2 Remove tray 3 REP 7 2 3 Perform the following To remove the tray 3 stack limiter and bracket Figure 1 To remove the tray 4 stack limiter and bracket Figure 2 Figure 1 Tray 3 stack limiter and bracket Figure 2 Tray 4 stack limiter and bracket 4 Remove the stack limiter from the bracket Replacement The replacement is the reverse of the removal...

Page 1112: ...val procedure is the same for tray 3 and tray 4 1 Pull out Tray 3 or Tray 4 2 Remove the network controller PL 16 10 3 Remove the rear cover PL 7 25 Item 1 4 Remove the tray home switch and holder Figure 1 Figure 1 Tray home switch and holder 5 Remove the tray home switch Figure 2 Figure 2 Tray home switch Replacement Replacement is the reverse of the removal procedure Ensure that the tabs on the ...

Page 1113: ...y Moving parts can cause injury CAUTION Ensure that E S D procedures are observed during the removal and installation of the HCF Control PWB 1 Remove the network controller PL 16 10 2 Remove the rear cover PL 7 25 Item 1 3 Remove the HCF Control PWB Figure 1 Figure 1 Remove the HCF control PWB Replacement Replacement is the reverse of the removal procedure After completing the replacement procedur...

Page 1114: ...le performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present can cause injury 1 Remove tray 3 or tray 4 REP 7 2 2 To remove the damper from tray 3 Figure 1 Figure 1 Tray 3 damper 3 To remove the damper from tray 4 Figure 2 Figure 2 Tray 4 damper 1 Remove the screw 2 Lift and r...

Page 1115: ...ears Replacement 1 The replacement is the reverse of the removal procedure Refer to GP 6 before refitting the screws 2 Ensure the gears are correctly aligned Figure 4 Figure 4 Install the gears Pinch the two sections of the shaft together and pull off the gears Align the two gears as shown and then push the gears onto the shaft ...

Page 1116: ...cause injury 1 Remove the output device 2 Remove the right hand cover PL 8 10 Item 9 3 Remove tray 1 or tray 2 leaf spring Figure 1 Figure 1 Remove the leaf springs 4 Remove the cams for tray 1 or tray 2 Figure 2 NOTE The cams are the same for tray 1 and for tray 2 The small cam is for the tray home position and the larger cams are for the paper size position Figure 2 Remove the cams Replacement T...

Page 1117: ...ity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present can cause injury 1 Remove the top cover PL 7 60 Item 10 2 Prepare to remove the tray 5 empty sensor Figure 1 Figure 1 Preparation 3 Remove tray 5 empty sensor Figure 2 Figure 2 Remove tray 5 empty sensor 1 Disconnect the harness 2 Remove eight screws marked A 3...

Page 1118: ...Feed assembly spring 3 Make sure that the spring is position on top of the nip roll shaft when the upper plate is installed Figure 4 Figure 4 Nip roll spring 4 Check that the correct screw is used to attach the upper plate 5 Make sure that the spring is positioned on top of the chute upper insert Figure 5 Figure 5 Upper insert chute spring 6 Check that the harness routing is correct Figure 1 Place...

Page 1119: ... Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present can cause injury 1 Remove the top cover PL 7 60 Item 10 2 Prepare to remove the tray 5 stack height sensor Figure 1 Figure 1 Preparation 3 Remove tray 5 stack height sensor Figure 2 Figure 2 Remove the sensor Replacement 1 The replacement is the reverse of the removal procedure Refer to GP 6 before re...

Page 1120: ...7 16 Tray 5 Elevator Motor Assembly Parts List on PL 7 68 Removal WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present can cause injury 1 Remove the paper from...

Page 1121: ...hannel on the plastic bracket Figure 3 Figure 3 Harness position 5 Ensure that there are no twists in the harness when installing the elevator motor 6 When the motor is installed remove the paper supporting the paper tray 7 Exercise the elevator motor with one sheet of paper in the tray Observe that the harness tracks properly between the mylar guide and the rear channel Figure 4 Figure 4 Location...

Page 1122: ...resent can cause injury 1 Remove the rear cover PL 7 60 Item 9 2 Remove the top cover PL 7 60 Item 10 3 Prepare to remove the tray 5 upper limit switch Figure 1 Figure 1 Preparation 4 Remove the tray 5 upper limit switch and the actuator if required Figure 2 Figure 2 Remove tray upper limit switch Replacement 1 The replacement is the reverse of the removal procedure Refer to GP 6 before refitting ...

Page 1123: ...P 7 16 Disengage the elevator motor from the tray and move the tray to the required position Re engage the elevator motor to hold the tray 2 Release the paper tray to gain access to the tray 5 down limit switch Figure 1 Figure 1 Release the paper tray 3 Lift the tray to access to the tray 5 down limit switch and the actuator if required Figure 2 Figure 2 Remove tray 5 down limit switch Replacement...

Page 1124: ...ng this procedure Sharp edges may be present can cause injury WARNING Take care not to topple Tray 5 Tray 5 is unstable when undocked from the machine Do not show the customer how to undock Tray 5 1 Remove the paper from the tray 2 Engage the transit lock and pull the tray 5 module away from the machine until the lock engages Figure 1 Figure 1 Engage transit lock 3 At the rear of the machine relea...

Page 1125: ...igure 3 Docking the Tray 5 module 3 Release the transit lock and push the tray 5 module into the docked position against the machine Figure 4 Figure 4 Release transit lock 4 Go to ADJ 7 3 Machine to Tray 5 Alignment and complete the adjustment Align the tray 5 module with the docking plate on the machine Push the module to dock and lock the tray 5 module to the machine Lift the latch and move to t...

Page 1126: ... REP 7 1 2 Remove the paper width guide REP 7 6 NOTE Note the position of the two screws on the gear assembly for replacement pur poses 3 Raise the paper lift plate Raise the paper tray lift arm to its fullest extent and slide it towards the rear of the tray This releases the pin from the quadrant as shown in Figure 1 Figure 1 Lift gear removal Replacement Engage the lift gear assembly with the sp...

Page 1127: ...RNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove tray 1 or tray 2 as required 2 Remove tray 1 or tray 2 feed assembly Figure 1 Figure 1 Remove tray 1 or tray 2 paper feeder Replacement 1 Replacement is the reverse of the removal procedure Refer to GP 6 before refitting the screws 2 If new feed rolls are installed reset Tray 1 or Tray 2 Feeds count to ...

Page 1128: ...tray 3 2 Remove the network controller PL 16 10 3 Remove the rear cover PL 7 25 Item 1 4 Remove the paper feed assembly Figure 1 NOTE Note the position of the blue flash on the ribbon cable when connected into PJ399 Figure 1 Tray 3 feed assembly Replacement Replacement is the reverse of the removal procedure Refer to GP 6 before refitting the screws 1 Refer to the kit instructions and install the ...

Page 1129: ...fer to GP 17 High Frequency service Items REP 8 3 Tray 4 Paper Feed Assembly Parts List on PL 8 30 PL 8 31 Removal WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be...

Page 1130: ... locates in the stack limiter bracket Figure 3 Figure 3 Install the paper feed assembly 2 Install the paper feed assembly and push the tray in slowly NOTE Check that the tray does not touch the feed assembly 3 Connect the ribbon cable and the PJs Figure 2 4 If a new feed roll assembly is installed reset the Tray 4 Feeds count to zero in the HFSI feature screen Refer to GP 17 High Frequency service...

Page 1131: ...edges may be present that can cause injury 1 Remove the fuser module PL 10 10 Item 1 2 Remove the duplex assembly REP 8 7 3 Remove the xerographic module PL 9 20 Item 2 4 Remove the developer module REP 9 2 5 Remove the short paper path assembly REP 10 1 6 Open left hand door PL 7 30 Item 2 CAUTION Figure 1 Do not damage the temperature humidity PWB 7 Prepare to remove the registration transport F...

Page 1132: ...9 if required remove the cover from the drive gears Figure 3 Figure 3 Remove the cover 1 Move the frame to the front and lift to unlock the transport from the base 2 Remove the registration transport through the front of the machine 1 Release the clip 2 Lift the cover and slide off the shaft Shaft ...

Page 1133: ...ration transport is located on the top of the IOT frame and not below the frame Figure 5 Figure 5 Mylar guide position 4 Check that the ground wire is secured Figure 1 when the retainer bracket is reinstalled 5 Go to 01A Ground Distribution RAP Check the grounding of the registration drive shaft and the pre registration drive shaft 6 After completing the replacement procedure perform the dC604 Reg...

Page 1134: ...ity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the registration transport REP 8 4 2 Prepare to remove the clutch Figure 1 Figure 1 Preparation 3 Remove the registration clutch Figure 2 Figure 2 Registration Clutch 1 Disconnect the harness 2 Remove the harness from the baffle 1...

Page 1135: ...or and Wait Sensor 35 55ppm Parts List on PL 8 15 Removal WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the registration ...

Page 1136: ...on 1 Remove the duplex transport Figure 1 Figure 1 Duplex transport removal Replacement 1 Replacement is the reverse of the removal procedure Refer to GP 6 before refitting the screw to the duplex transport 2 Go to 01A Ground Distribution RAP Check the grounding of the duplex transport 3 Check that the duplex transport is located correctly on the metal channel Figure 2 4 After completing the repla...

Page 1137: ...ure 1 Figure 1 Duplex motor and drive belts Replacement Replacement is the reverse of the removal procedure REP 8 9 Bypass Tray Feed Solenoid Parts List on PL 7 30 Removal WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury W...

Page 1138: ...Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the network controller PL 16 10 2 Remove HCF rear cover PL 7 25 Item 1 3 Remove the Tray 3 and 4 transport motor Figure 1 Figure 1 Tray 3 and 4 transport motor Replacement 1 Replacement is the reverse of the removal procedure Refer to GP 6 before refitting the screws 2 Af...

Page 1139: ...ming tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the rear cover PL 7 25 Item 1 2 Remove the tray 3 and 4 transport motor REP 8 10 3 Remove the tray 3 and 4 transport motor bracket Figure 1 Figure 1 Tray 3 and 4 transport motor bracket 1 Remove...

Page 1140: ...en removing replacing the drive gear onto the take away drive shaft 1 Locate the drives belt onto the drive gear and the tray 3 transport drive coupling Figure 2 Figure 2 Transport drive gear 2 Check that the transport motor bracket is located on the stops on the HCF frame Figure 3 Figure 3 Transport motor bracket Drive belt Tray 3 transport drive coupling Drive gear Locate the bracket on the stop...

Page 1141: ...leting the replacement procedure perform the dC604 Registration Setup REP 8 13 Tray 3 Transport Assembly Parts List on PL 8 35 Removal WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedur...

Page 1142: ...Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove tray 3 transport assembly REP 8 13 2 Remove tray 3 feed sensor actuator Figure 1 NOTE Make a note of how the spring is located Figure 1 Tray 3 feed sensor actuator Replacement Replacement is the reverse of the removal procedure CAUTIO...

Page 1143: ...sent that can cause injury 1 Remove the developer assembly REP 9 2 2 Remove the xeromodule 3 Remove the registration nip assembly Figure 1 NOTE To improve the access when removing the screw Move the xerographic module latch to the lock position this changes the position of the developer paddle Figure 1 Remove registration nip assembly 4 Remove the registration sensor and support bracket Figure 2 F...

Page 1144: ...cement 1 Replacement is the reverse of the removal procedure Refer to GP 6 before refitting screws 2 Locate the support bracket on the machine frame and tightened the screws Figure 4 Figure 4 Position of sensor 1 Disconnect the harness 2 Remove the sensor from the support bracket 1 Locate the tab on the bracket in the hole on the frame 2 Tighten two screws ...

Page 1145: ...rs Adjustments 3 Ensure that the mylar guide is located on the top of the frame Figure 5 Figure 5 Position of the mylar guide 4 After completing the replacement procedure perform the dC604 Registration Setup Position the mylar guide above the machine frame ...

Page 1146: ...aft and bearings Figure 2 NOTE The drive pulleys have a built in one way clutch Before the drive pulley is removed mark the pulley to indicate its installed position The drive shaft rotates when the pulley is turned in a anti clockwise direction The removal procedure is the same for the tray 1 and tray 2 transport rolls Remove the front bearing when the shaft has been removed Figure 2 Remove the d...

Page 1147: ...hile performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the left hand door REP 7 5 2 Prepare to remove the door cover Figure 1 Figure 1 Preparation 3 Remove the door cover Figure 2 Figure 2 Remove the door cover 1 Remove screws 1 Remove th...

Page 1148: ... REP 8 17 Repairs Adjustments 4 Location of the wait sensor Figure 3 Figure 3 Location of the wait sensor 5 Remove the wait sensor Figure 4 Figure 4 Remove the wait sensor 1 Wait sensor 1 Disconnect the harness 2 Un clip and remove the sensor ...

Page 1149: ...Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the rear cover PL 8 10 Item 1 2 Remove the waste toner bottle and door REP 9 1 3 Re...

Page 1150: ...ity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove left hand cover PL 8 10 Item 3 CAUTION Take care not to lose the small spring on the back of the solenoid ...

Page 1151: ...ents 3 Remove the cover from the feed head Figure 2 Figure 2 Feed head cover 4 Remove ribbon cable from feed head Figure 3 Figure 3 Feed head ribbon cable 1 Use a small screw driver to release the cover 1 Disconnect PJ from the tray empty sensor 2 Remove ribbon cable ...

Page 1152: ...s replaced ensure that the bypass tray empty sensor actuator is positioned in the slot in the lift plate Refer to Figure 5 4 Manually rotate the drive gear until the tab on the drive gear is engaged with the armature on the bypass tray feed solenoid Figure 5 Component alignment 1 Press the tabs and lift the feed head Repeat the action at the rear 2 Remove the feed head 1 Position the flat on the F...

Page 1153: ...ring this procedure Sharp edges may be present that can cause injury 1 Remove the bypass tray feed head REP 8 19 2 Remove the bypass tray drive gear Figure 1 Figure 1 Drive gear removal Replacement 1 Replacement is the reverse of the removal procedure 2 Before replacement of the feed head ensure that feed roll pressure plate cam and drive gear are correctly aligned Figure 2 Figure 2 Component alig...

Page 1154: ...ar REP 8 20 4 Remove the bypass tray feed roll Figure 1 Figure 1 Remove the feed roll Replacement 1 Replacement is the reverse of the removal procedure 2 Ensure that the bearings at both ends of the shaft are correctly located 3 Check the feed head to ensure that the feed roll pressure plate cam and drive gear are correctly aligned Figure 2 Figure 2 Component alignment 4 If a new feed roll is inst...

Page 1155: ...his procedure Sharp edges may be present that can cause injury 1 Remove the bypass tray feed head REP 8 19 2 Prepare to remove the retard pad Figure 1 Figure 1 Preparation 3 Remove the retard pad Figure 2 Figure 2 Remove the retard pad Replacement 1 Replacement is the reverse of the removal procedure 2 If a new retard pad is installed reset the Bypass feeds count to zero in the HFSI feature screen...

Page 1156: ...mpty sensor Figure 1 Figure 1 Tray empty sensor Replacement Replacement is the reverse of the removal procedure REP 8 24 Tray 1 or Tray 2 Feed Sensor Parts List on PL 7 30 Removal WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause ...

Page 1157: ... cover from the left hand door assembly Figure 2 Figure 2 Remove the cover 4 Location of tray 1 and tray 2 feed sensor Figure 3 Figure 3 Location of the feed sensor 1 Remove the cover from the left hand door assembly Tray 2 feed sensor Tray 1 feed sensor Wait sensor harness 55 87 ppm ...

Page 1158: ...o GP 6 before refitting the screws 2 55 87 ppm Only Before refitting the left hand door cover ensure that the wait sensor harness is correctly located Refer to Figure 3 3 Ensure that the lug on the cover is located correctly in the left hand door assembly Figure 5 Figure 5 Location of the cover 1 Disconnect the harness 2 Remove 1 screw then the sensor 1 Lug on the cover 2 Location point on the doo...

Page 1159: ...ed electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the top cover PL 7 60 Item 10 2 Prepare to remove the tray 5 feed sensor Figure 1 Figure 1 Preparation 3 Remove tray 5 feed sensor Figure 2 Figure 2 Remove the feed sensor 1 Disconnect the harness 2 Remove eight screws ...

Page 1160: ...d assembly spring 3 Make sure that the spring is position on top of the nip roll shaft when the bracket housing is installed Figure 4 Figure 4 Nip roll spring 4 Make sure that the spring is positioned on top of the chute upper insert Figure 5 Figure 5 Upper insert chute spring 5 Check that the correct screw is used to attach the bracket housing 6 Check that the harness routing is correct Figure 1 ...

Page 1161: ...arp edges may be present that can cause injury 1 Remove the registration transport REP 8 4 2 Remove the registration nip assembly Figure 1 Figure 1 Registration nip assembly 3 Remove the lower registration guide Figure 2 Figure 2 Lower bias guide 4 Remove the registration clutch REP 8 27 5 Remove the E clips and bearing from the registration shaft Figure 3 Figure 3 E clip and bearing 1 Remove jam ...

Page 1162: ...s List on PL 8 15 Removal WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the registration transport REP 8 4 2 Remove the d...

Page 1163: ...0 3 Remove the rear cover PL 7 25 Item 1 4 Remove tray 3 feed sensor Figure 1 Figure 1 Tray 3 feed sensor Replacement Replacement is the reverse of the removal procedure REP 8 29 Tray 3 Takeaway Roll Assembly Parts List on PL 8 35 Removal WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity El...

Page 1164: ...s Adjustments Figure 1 Remove the jam clearance door 3 Preparation to remove the transport roll assembly Figure 2 Figure 2 Preparation 1 Lift the jam clearance door 2 Push the tab to release the door hinge 1 Remove the E clip 2 Remove the drive gear and belt ...

Page 1165: ...e the takeaway shaft 5 Remove the idler roll and shaft Figure 4 Figure 4 Remove the idler roll and shaft Replacement Replacement is the reverse of the removal procedure 2 Remove the E clip 1 Remove the E clip 3 Press the tabs and push the bearing out 4 Remove the takeaway shaft 1 Move the tabs to remove the idler rolls and shaft ...

Page 1166: ...omer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove tray 3 transport assembly REP 8 13 2 Remove the jam clearance door Figure 1 Figure 1 Remove the jam clearance door 1 Remove the coupling 3 Push the tab to release the doo...

Page 1167: ...on 4 Remove the transport roll assembly Figure 3 Figure 3 Remove the transport roll assembly Replacement Replacement is the reverse of the removal procedure 1 Remove the E clip 2 Remove the coupling 3 Remove the belt and drive gear 1 Remove the E clip 2 Remove the E clip 3 Press the tabs and push the bearing out 4 Remove the transport roll assembly ...

Page 1168: ...g this procedure Sharp edges may be present that can cause injury 1 Remove tray 3 and tray 4 transport motor REP 8 10 2 Remove Tray 3 and tray 4 transport drive gear REP 8 11 3 Remove the left cover PL 7 25 Item 2 4 Remove paper tray 2 REP 7 1 5 32 55 ppm Only Remove the ground plate Figure 1 Figure 1 Remove the ground plate 32 55 ppm only 6 Remove tray 3 REP 7 2 7 Remove the idler shaft assembly ...

Page 1169: ...port roll 2 32 55 ppm Only Ensure that the ground plate has contact with the transport roll shaft refer to Figure 1 3 If a new tray 3 and tray 4 transport roll is installed reset the Tray 3 4 trans count to zero in the HFSI feature screen Refer to GP 17 High Frequency service Items 1 Press the rolls and slide the shaft to the rear until it is released from the front bearing 2 Slide the shaft to th...

Page 1170: ...n cause injury WARNING Take care during this procedure Motors will become hot during normal operation 1 Remove the duplex transport REP 8 7 NOTE The duct on the duplex transport is only on the 65 87 ppm machine 2 Identify the speed of the machine and go to the appropriate procedure a 32 55 ppm Remove the duplex sensor Figure 1 Figure 1 Duplex sensor 32 55 ppm b 65 87 ppm Remove the duct from the d...

Page 1171: ...ansport duct REP 8 33 Tray 5 Transport Drive Belt Parts List on PL 8 40 Removal WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Re...

Page 1172: ...n the belt and then tighten the screw Figure 1 REP 8 34 Tray 5 Feed Rolls Parts List on PL 8 45 Removal WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present th...

Page 1173: ...emoval procedure Refer to GP 6 before refitting the screws 2 Ensure that the tabs on the feed roll are located in the drive shaft 3 Check the registration refer to dC604 Registration Setup Procedure 4 If a new nudger feed and retard roll are installed reset the tray 5 feeds count to zero in the HFSI feature screen Refer to GP 17 High Frequency service Items 1 Lift the tab and slide the nudger and ...

Page 1174: ... that the tabs on the feed roll are located in the drive shaft 3 Check the registration refer to dC604 Registration Setup Procedure 4 When new feed rolls are installed reset Tray 1 or Tray 2 Feeds count to zero in the HFSI feature screen Refer to GP 17 High Frequency service Items REP 8 36 Tray 5 Feed Motor Parts List on PL 8 40 Removal WARNING Switch off the electricity to the machine GP 14 Disco...

Page 1175: ...es may be present that can cause injury 1 Remove the rear cover PL 7 60 Item 9 2 Remove the drives plate Figure 1 Figure 1 Remove the drives plate 3 Remove tray 5 transport motor Figure 2 Figure 2 Remove the transport motor Replacement 1 The replacement is the reverse of the removal procedure Refer to GP 6 before refitting the screws 2 Ensure that the ground wire terminal is located under the moto...

Page 1176: ... 1 Remove the rear cover PL 7 60 Item 9 2 Remove the top cover PL 7 60 Item 10 3 Remove the transport drive belt REP 8 33 4 Prepare to remove the upper feed assembly Figure 1 Figure 1 Preparation 5 Lift the upper feed assembly and remove the lower feed assembly Figure 2 Figure 2 Remove lower feed assembly 6 Remove the one way pulley clutch Figure 3 Figure 3 Remove the one way pulley clutch 2 Remov...

Page 1177: ...gure 4 Figure 4 Remove the takeaway shaft Replacement 1 The replacement is the reverse of the removal procedure Refer to GP 6 before refitting the screws 2 Check that the cable routing is correct Figure 1 1 Move the take away roller to the rear 2 Remove the take away roller from the lower feed assembly ...

Page 1178: ...August 2007 4 158 WorkCentre 5687 Family REP 8 38 Repairs Adjustments ...

Page 1179: ...njury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the rear cover PL 8 10 Item 1 2 Remove the waste toner bottle and the waste toner door Figure 1 Figure 1 Waste toner door Replacement Replacement is the reverse of the removal procedure 1 Open the waste toner door 2 Screw the cap onto the bottle 4 Press the ends of the strap together to release ...

Page 1180: ... can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove left hand cover PL 8 10 Item 3 2 Disconnect PJ93 and the developer bias lead Figure 1 Figure 1 Developer bias leads 3 Remove the developer module Figure 2 Figure 2 Remove the developer assembly 1 Disconnect PJ93 2 Disconnect developer bias lead ...

Page 1181: ...veloper washer location REP 9 3 Ozone Fan Parts List on PL 9 25 Removal WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove rea...

Page 1182: ...lectricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the rear cover PL 8 10 Item 1 2 Remove the waste toner bottle PL 9 10 Item 1 3 Remove the waste toner full sensor Figure 1 Figure 1 Waste toner full sensor Replacement Replacement is the reverse of the removal procedure 2 Disconnect PJ...

Page 1183: ...s can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the developer assembly REP 9 2 2 Remove the toner cartridge 3 Disconnect the harness PJ97 and PJ75 on the toner dispense module Figure 1 Figure 1 Disconnect the harness 4 Remove the securing screws from the toner dispense module Figure 2 Figure 2 Remove the securing screws 5 Remove ...

Page 1184: ...output at PJ 93 pin 8 red wire b Enter DC330 code 04 010 main drive motor and 09 040 toner dispense motor c Start the routine The start will have to be pressed every 5 seconds to restart the toner dispense motor d Run the routine until the monitored voltage is between 2 2 and 2 8volts at PJ93 pin 8 e Check the density and image quality Repeat the procedure if the copies are still light REP 9 6 Xer...

Page 1185: ...the removal procedure Apply Plastislip grease PL 26 10 Item 8 to the internal diameter of the bush on the frame i e the hole the pin fits into prior to insertion Check the following Figure 4 1 The latch pin is correctly lined up with the flats on the latch plate 2 The latch handle and the latch pin are correctly lined up 3 When reinstalling the developer paddle into the pivot plate check that the ...

Page 1186: ...orming tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the xerographic module latch REP 9 6 2 Remove the developer paddle Figure 1 Figure 1 Developer paddle Replacement Replacement is the reverse of the removal procedure Latch pin Latch pin Latch ...

Page 1187: ...the reverse of the removal procedure REP 9 9 Erase Lamp Parts List on 32 38 ppm PL 9 22 45 87 ppm PL 9 20 Removal WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be ...

Page 1188: ...ment is the reverse of the removal procedure Check that the location posts on the erase lamp Figure 2 locate in the holes in the frame Figure 3 Figure 3 Location holes 1 Lift the tab at the end of the erase lamp 2 Slide the erase lamp out of the support Rear location posts Front posts Erase lamp connector Location holes ...

Page 1189: ...m off the developer module 2 Remove the xerographic module PL 9 20 Item 2 3 Remove the waste toner from the auger system at the front of the machine Figure 1 Figure 1 Auger system at the front 4 Remove the waste toner bottle assembly REP 9 1 5 Remove the waste toner from the shutter auger tube at the rear of the machine Figure 2 Figure 2 Shutter and waste toner auger 6 Remove the ozone filter and ...

Page 1190: ...tter assembly 9 Remove the auger damper Figure 4 Figure 4 Remove the auger damper Replacement Replacement is the reverse of the removal procedure 1 Install the new auger damper Figure 5 1 Remove 4 screws 2 Disconnect PJ97 3 Remove the shut ter assembly and bracket Pull out the auger damper ...

Page 1191: ...e shutter assembly is positioned correctly on the support bracket 3 Support the auger tube when locating the shutter assembly and bracket onto the auger tube Figure 6 Figure 6 Shutter and bracket position 1 Push and twist the auger damper until it stops at the end of the auger tube 1 Support the auger tube 2 Ensure that the shutter is positioned correctly on the bracket ...

Page 1192: ...August 2007 4 172 WorkCentre 5687 Family REP 9 10 Repairs Adjustments ...

Page 1193: ...Item 2 4 Remove the transfer detack corotron 32 38 ppm PL 9 22 Item 8 45 87 ppm PL 9 20 Item 3 5 Remove the rear cover PL 8 10 Item 1 6 Prepare the power and control module Figure 1 Figure 1 Prepare the power and control module 7 Remove the short paper path assembly Figure 2 Figure 2 Remove short paper path assembly Replacement Replacement is the reverse of the removal procedure Refer to GP 6 befo...

Page 1194: ... right hand screw NOTE Ensure that both ends of the ground lead are connected to the correct terminals Figure 4 Ground wire and spiral wrap 5 After completing the replacement procedure check that the short paper path assembly latches without excessive force 6 Raise and lower the latch mechanism of the short paper path assembly PL 10 25 Item 1 to ensure that the transfer detack corotron is parallel...

Page 1195: ...cedure Motors will become hot during normal operation 1 Remove the fuser assembly 32 55 ppm PL 10 8 Item 1 65 87 ppm PL 10 10 Item 1 2 Remove the duplex transport REP 8 7 3 Remove the output device and the right hand cover PL 8 10 Item 9 4 Remove the rear cover PL 8 10 Item 1 5 Remove the inverter support Figure 1 Figure 1 Inverter support 6 Remove the tie bar Figure 2 Figure 2 Tie bar 7 Lift the ...

Page 1196: ...lling the inverter assembly check the following 1 The inverter motor harness is routed correctly Check that the harness does not get trapped between the inverter frame and the base Figure 2 2 The solenoid harness connector is located at the rear of the inverter frame Figure 5 1 Lift the frame out of the base 2 Move the inverter assembly 1 Ensure the idler shafts at the rear are clear before turnin...

Page 1197: ...placement of the inverter assembly is the reverse of the removal procedure Refer to GP 6 before refitting the screws NOTE When the idler shafts are located Figure 4 Rotate knob 3C clockwise to engage the drives coupling between the inverter and the drives plate This will also allow the inverter to locate into the base of the machine Figure 3 6 If a new inverter assembly is installed reset the Post...

Page 1198: ...rter motor Figure 1 Figure 1 Inverter motor Replacement Replacement is the reverse of the removal procedure REP 10 4 Inverter Path Solenoid Parts List on PL 10 11 Removal WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WA...

Page 1199: ...5 Inverter Nip Solenoid Parts List on PL 10 11 Removal WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the inverter assembl...

Page 1200: ...Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the output device and the right hand cover PL 8 10 Item 9 2 Remove the rear cover PL 8 10 Item 1 3 Remove the tie bar Figure 1 Figu...

Page 1201: ...val procedure Refer to GP 6 before refitting the screws CAUTION Check that the inverter path solenoid harness is not trapped between the nip roll guide and the support bracket Figure 3 1 Ensure that the ground connection is secured by the nip roll guide front fixing screw Figure 3 Inverter path solenoid Harness 1 Remove two screws 3 Disconnect the harness from the exit sensor and from the nip roll...

Page 1202: ...mbly REP 10 2 2 Remove the upper baffle assembly 32 55 ppm Complete the procedure in Figure 1 65 87 ppm Remove the inverter sensor REP 10 20 Then complete the procedure in Figure 1 Figure 1 Upper baffle assembly Replacement The replacement is the reverse of the removal procedure Refer to GP 6 before refitting the screws 1 Check that the solenoid harness connector is located at the rear of the inve...

Page 1203: ...dure Sharp edges may be present that can cause injury 1 Remove the output device and the right hand cover PL 8 10 Item 9 2 Remove the rear cover PL 8 10 Item 1 3 Remove the tie bar Figure 1 Figure 1 Tie bar 4 Remove the nip split shaft assembly Figure 2 Figure 2 Nip split shaft assembly Replacement Replacement is the reverse of the removal procedure Refer to GP 6 before refitting the screws 1 Chec...

Page 1204: ...amily REP 10 8 Repairs Adjustments Figure 3 Location of the spring 2 If a nip slit shaft assembly is installed reset the nip split shaft count to zero in the HFSI feature screen Refer to GP 17 High Frequency service Items Spring position ...

Page 1205: ...ing parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the inverter assembly REP 10 2 2 Remove the inverter nip solenoid REP 10 5 3 Remove the shaft actuator Figure 1 Figure 1 Shaft actuator Replacement Replacement is the reverse of the removal procedure Refer to GP 6 before refitting the screws NOTE Check that both springs are ...

Page 1206: ...he DADH REP 5 19 2 Remove the scanner REP 14 1A Scanner 32 55 ppm REP 14 1B Scanner 65 87 ppm 3 Refer to REP 6 1 and move the ROS to the side Figure 1 Figure 1 Move the ROS WARNING Take care when removing the latch The latch contains a compressed spring which can cause injury when released 4 Hold the fuser latch pin in position with a screw driver and remove the screw at the back of the latch to r...

Page 1207: ...re 5687 Family REP 10 10 Repairs Adjustments NOTE Ensure that the latch stop is seated over the locator post on the machine frame Figure 3 Figure 3 Locate the latch stop Locator post Screw Fuser latch Latch stop Spring Latch pin ...

Page 1208: ...noid REP 10 4 2 Remove the jam clearance lever 3a Figure 1 NOTE To remove the inverter gate remove two nuts Figure 2 and flex the bracket If the repair is used with REP 10 12 the jam clearance lever 3a Figure 1 and the inverter assembly bracket Figure 2 must be removed Figure 1 Jam clearance lever 3a CAUTION Take care not break the inverter assembly bracket 3 Carefully unlatch the inverter assembl...

Page 1209: ... arm must be installed PL 10 11 Item 1 Figure 3 Inverter path solenoid link 5 Remove the inverter gate Figure 4 Figure 4 Inverter gate Replacement Re install the remainder of the removed components Replacement is the reverse of the removal procedure Refer to GP 6 before refitting the screws 1 Use a screwdriver to remove the link 1 Rotate and then remove the inverter gate ...

Page 1210: ...ure Sharp edges may be present that can cause injury 1 Remove the inverter gate REP 10 11 2 Remove the tri roll jam clearance knob 3c Figure 1 Figure 1 Tri roll knob 3 Preparation Remove the tri roll fuser exit and exit shaft bearings Figure 2 Remove the duct 65 87 ppm or the baffle guide 32 55 ppm PL 10 13 Figure 2 Preparation Use a small screwdriver to release the clip on the tri roll jam cleara...

Page 1211: ...ive gear Figure 3 Figure 3 Tri roll drive gear 5 Remove the tri roll guide Figure 4 Figure 4 Tri roll guide 1 Remove the screw 2 Raise the tang to remove the tri roll gear 3 Remove the bearing behind the gear 2 To remove the tri roll guide lift and twist the guide 1 Pull the side plate to release the tri roll guide ...

Page 1212: ...5 87 ppm or baffle guide 32 55 on the exit shaft PL 10 13 ii Install the bearing and E clip on the exit shaft Figure 2 iii Ensure the nip roll guide is located correctly REP 10 2 and refer to Figure 6 f Install bearing and E clip on the post fuser exit roll Figure 2 g Complete the steps in REP 10 12 h Install the inverter gate Make sure that the inverter assembly support bracket is installed corre...

Page 1213: ...se death or injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the main drive module 32 55 ppm REP 4 1A 65 87 ppm REP 4 1B 2 Disconnect PJ 154 on the main drive PWB and remove the fuser web motor assembly 32 55 ppm Figure 1 65 87 ppm Figure 2 Figure 1 Drives module 32 55 ppm Figure 2 Drives module 65 87 ppm 3 Remove the fuser connector assembly...

Page 1214: ... 194 WorkCentre 5687 Family REP 10 13 Repairs Adjustments Figure 3 Fuser web motor assembly Replacement The replacement is the reverse of the removal procedure 1 Remove 2 screws 2 Remove the fuser connector assembly ...

Page 1215: ...Remove the inverter assembly REP 10 2 2 Remove the exit shaft assembly 32 55 ppm Figure 1 65 87 ppm Figure 2 Figure 1 Exit shaft assembly 32 55 ppm Figure 2 Exit shaft assembly 65 87 ppm Replacement Replacement is the reverse of the removal procedure 1 Ensure that the bearings locate into the baffle guide and that the baffle guide is linked with the upper baffle Both baffles are lifted together wh...

Page 1216: ...e death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the short paper path assembly REP 10 1 2 Release the transfer detack corotron harness from the supports Figure 1 Figure 1 Transfer detack corotron harness 3 Remove the securing screw to release the drives assembly 32 38 ppm Figure 2 and 45 87 ppm Figure ...

Page 1217: ...5 Repairs Adjustments Figure 3 Short paper path 45 87 ppm 4 Remove the vacuum fan Figure 4 Figure 4 Remove vacuum fan Drives assembly 1 Remove screw Corotron carrier Drive shaft for the transfer detack cleaner 1 Remove 2 screws 2 Remove the vacuum fan ...

Page 1218: ...ve belt Figure 6 Figure 6 Remove the drive belt Replacement 1 Replacement is the reverse of the removal procedure 2 Check that the transfer detack HT leads are correctly positioned at the rear of the short paper path assembly Figure 1 1 Lift the drive gear assembly 2 Move the drive gear assem bly to release the catch and remove the assembly 1 Remove snap on washer 2 Remove drive belt ...

Page 1219: ...city Electricity can cause death or injury WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Do not touch the fuser while it is hot 1 Remove the fuser module 32 55 ppm PL 10 8 Item 1 65 87 ppm PL 10 10 Item 1 2 Remove the top cover from the fuser module Figure 1 Figure 1 Remove the top cover 3 Remove the upper paper guide assembly Figure 2 Figure 2 Re...

Page 1220: ...itting the screws 1 On the 65 87 ppm machines make sure that the harness and the connector are routed away from the spring Figure 4 Figure 4 Harness location 65 87 ppm 2 On all machines Check for 5mm clearance between the anti rotation bracket and the heater lamp wires Figure 4 Inspect the heater lamp wires for damage If the wires are damaged install a new fuser module 1 Remove the screw 2 Release...

Page 1221: ...ry Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present can cause injury 1 Remove the output device 2 Remove the right hand cover PL 8 10 Item 9 3 Remove the tie bar Figure 1 Figure 1 Remove the tie bar 4 Release the nip roll guide Figure 2 Figure 2 Release the nip roll guide 5 Remove the IOT exit sensor Figure 3 1 Remove 4 screws 2 Disconnect the harnes...

Page 1222: ...ure Refer to GP 6 before refitting the screws to the output guide CAUTION Check that the inverter path solenoid harness is not caught between the nip roll guide and the support bracket Figure 4 Figure 4 Inverter path solenoid harness 1 Disconnect the harness 2 Press the lugs down to release the IOT sensor Inverter path solenoid harness Nip roll guide Support bracket ...

Page 1223: ...njury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the inverter assembly REP 10 2 2 Release the nip roll guide Figure 1 Figure 1 Release nip roll guide 3 Remove the output guide Figure 2 Figure 2 Remove the output guide Replacement The replacement is the reverse of the removal procedure Refer to GP 6 before refitting the screws 2 Remove two scre...

Page 1224: ...8 Repairs Adjustments CAUTION Check that the inverter path solenoid harness is not caught between the nip roll guide and the support bracket Figure 3 Figure 3 Inverter path solenoid harness Nip roll guide Support bracket Inverter path solenoid harness ...

Page 1225: ...ury 1 Remove the inverter assembly REP 10 2 2 Remove the tri roll nip split solenoid Figure 1 Figure 1 Remove the solenoid Replacement 1 The replacement is the reverse of the removal procedure Refer to GP 6 before refitting the screws 2 Before the inverter is installed manually operate the solenoid and check that the nip rolls operate correcty 3 Check that the wires to the solenoid are free to mov...

Page 1226: ...edure Sharp edges may be present that can cause injury 1 Remove the inverter assembly REP 10 2 2 Remove the inverter sensor Figure 1 Figure 1 Remove the inverter sensor Replacement 1 The replacement is the reverse of the removal procedure Refer to GP 6 before refitting the screws 2 Route the harness under the tab on the upper baffle Figure 1 3 Make sure that the upper baffle and the inverter assem...

Page 1227: ...jury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury Remove the covers Figure 1 NOTE Removing the top cover first will allow easy removal of the front and rear covers Figure 1 Removing the covers Replacement Reverse the removal procedure to replace the covers 1 Open the exit cover remove two screws 5 Remove two screws 3 Open th...

Page 1228: ...rocedure Sharp edges may be present that can cause injury 1 Remove the 2K LCSS rear cover REP 11 1 110 2 Remove the motor and drive belt Figure 1 Figure 1 Removing the drive belt Replacement 1 Place the belt around the pulleys 2 Install the motor screws but do not tighten 3 Install the spring 4 Rotate the shaft by hand to ensure the belt runs smoothly over the pulleys and allow the spring to tensi...

Page 1229: ...t over the pulleys ensuring that the belt is on all five pulleys NOTE Two of the pulleys are free to slide along the shaft Ensure the belt is correctly located on these pulleys 3 Install the 2K LCSS rear cover REP 11 1 110 REP 11 4 110 Paper Output Drive Belt and Paper Transport Exit Motor Parts List on PL 11 22 Removal WARNING Switch off the electricity to the machine GP 14 Disconnect the power c...

Page 1230: ...drive belt REP 11 3 110 7 Install the 2K LCSS rear cover REP 11 1 110 REP 11 5 110 Bin 1 Drive Belts Parts List on PL 11 10 Removal WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure S...

Page 1231: ...nd upper pulley 2 Remove E clip and bearing 6 Remove 3 screws and release the lower and middle PWB standoffs leaving the PWB attached by only the top standoff 12 Remove 2 screws lower pulley and drive belt 1 Disconnect PJ318 3 Remove 3 screws remove bracket with motor 4 Fully lower bin 1 11 Remove screw and remove the belt clamp 5 Release the tensioner spring 10 Disconnect PJ316 and release the be...

Page 1232: ...ocedure to replace the bin 1 drive belts NOTE The bin 1 level can critically affect the overall stack registration Refer to ADJ 11 1 110 if adjustment is necessary 2 Install the front and rear covers REP 11 1 110 1 If not already lowered fully lower bin 1 refer to figure 1 2 Release the tensioner spring 3 Remove two screws and lower pulley 5 Remove 2 screws upper pulley and drive belt 4 Remove scr...

Page 1233: ...e injury 1 Remove the 2K LCSS covers REP 11 1 110 2 Prepare to remove the tamper assembly Figure 1 Figure 1 Preparing the tamper assembly 3 Figure 2 remove the tamper assembly Figure 2 Removing the tamper assembly Replacement Reverse the removal procedure to replace the tamper assembly 1 Disconnect 3 sensor harnesses and release the harnesses from the retainers 3 Release the harness from all retai...

Page 1234: ...r assembly are securely con nected REP 11 7 110 Hole Punch Unit Motor and Sensors Parts List on PL 11 6 Removal WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be pr...

Page 1235: ...ses and remove the bracket assembly Press the tabs together to remove the punch head home and punch head present sensors 3 Disconnect the motor harness and remove the hole punch motor assembly 2 Remove 2 screws 6 Remove screw and slide out the bracket 5 Disconnect the PJ 7 Remove 2 screws remove sensors and disconnect the harnesses 1 Remove the thumb screw and slide out the punch unit ...

Page 1236: ...ectricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Take care not to topple the 2K LCSS The 2K LCSS is unstable when un docked from the machine Do not sh...

Page 1237: ...ocedure to replace the stapling unit REP 11 9 110 Staple Head Unit Parts List on PL 11 20 Removal WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can...

Page 1238: ...ing parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Take care not to topple the 2K LCSS The 2K LCSS is unstable when un docked from the machine Do not show the customer how to un dock the 2K LCSS 1 Disconnect the two harnesses between the 2K LCSS and the machine 2 Un dock the 2K LCSS REP 11 13 110 and move it away from the mac...

Page 1239: ...tor assembly onto the 2K LCSS ensure that the ejector fingers do not damage the wiring to the staple head unit Reverse the removal procedure to replace the eject assembly or sensors 2 Remove 3 screws 1 Disconnect 2 bulkhead connectors 3 Lower the ejector assembly disengage the dowels from the mounting blocks and remove Ejector home sensor Q11 320 Ejector out sensor Q11 322 Ejector motor encoder se...

Page 1240: ... cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the ejector assembly REP 11 10 110 2 Remove the stacker level sensors Figure 1 Figure 1 Removing the stacker level sensors Replacement Reverse the removal procedures to replace the bin 1 level sensors 2 Disconnect 2 connectors 1 Remove two screws an...

Page 1241: ... not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the stapler traverse assembly REP 11 8 110 2 Remove the tamper assembly REP 11 6 110 3 Figure 1 remove the paddle motor assembly Figure 1 Paddle motor assembly 4 Figure 2 prepare the rear components 1 Release har...

Page 1242: ... Ensure that the compiler ejector is in the home position fully to the left 7 Figure 4 remove the paddle wheel shaft assembly 1 Remove E clip and flag 2 Remove gear assembly 3 Remove E clip and bearing 4 Remove 3 screws 1 Remove E clip 2 Release spring and remove the switch actuator 3 Remove 2 screws 4 Remove screw 5 Disconnect the harness and remove the switch bracket ...

Page 1243: ...embly refer to Figure 2 ensuring that it locates onto the large D flat 6 Install the flag and E clip refer to Figure 2 ensuring that the flag locates on the small D flat 7 Figure 5 ensure the paddles and flag are correctly aligned install the motor assembly refer to Figure 1 Figure 5 Paddle alignment 8 Test the operation of the paddle roll enter dC330 output code 11 025 When the code is cancelled ...

Page 1244: ... edges may be present that can cause injury WARNING Take care not to topple the 2K LCSS The 2K LCSS is unstable when un docked from the machine Do not show the customer how to un dock the 2K LCSS 1 If necessary disconnect the harnesses between the 2K LCSS and the machine 2 Open the 2K LCSS front door 3 Figure 1 release the 2K LCSS link bracket assembly Figure 1 2K LCSS link bracket assembly Replac...

Page 1245: ... and release the three standoffs securing the 2K LCSS PWB Replacement NOTE Before replacing the 2K LCSS rear cover assembly perform 11F 110 2K LCSS PWB DIP Switch Settings RAP Reverse the removal procedure to replace the 2K LCSS PWB REP 11 15 110 Entry Guide Cover Parts List on PL 11 24 Removal WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer sup...

Page 1246: ...er guide must be a minimum of 1 mm Refer to Figure 2 NOTE If the clearance is less than 1 mm then install a new entry guide cover Figure 2 Entry guide cover clearance 3 Run copies through the output device if possible use heavy weight paper or labels Check for marks on the print and for damage to the paper If there are no marks or dam age then install the covers 1 Remove 2 screws 2 Remove 2 screws...

Page 1247: ... may be present that can cause injury 1 Remove the front and rear covers REP 11 1 110 2 Figure 1 prepare to remove the docking latch assembly Figure 1 Prepare to remove the latch 3 Figure 2 remove the docking latch assembly Figure 2 Latch assembly removal Replacement Reverse the removal procedure to replace the docking latch assembly CAUTION Ensure that the front and rear harness are routed throug...

Page 1248: ...ng parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the ejector assembly refer to REP 11 10 110 2 Figure 1 remove the ejector belt Figure 1 Remove the ejector belt Replacement The replacement is the reverse of the removal procedure Ensure that the ejector belt is cor rectly engaged with the belt grip on the ejector assembly be...

Page 1249: ...th or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the covers Figure 1 NOTE Removing the top cover first will allow easy removal of the front and rear covers Figure 1 Removing the covers Replacement Reverse the removal procedure to replace the covers 1 Open the exit cover Remove two screws then the top cover ...

Page 1250: ...the 1K LCSS rear cover REP 11 1 120 2 Remove transport motor 1 and the input drive belt Figure 1 Figure 1 Removing the drive belt Replacement 1 Place the belt around the pulleys NOTE Ensure that the shoulder screw is installed in the correct position Refer to Figure 1 2 Install the motor screws but do not tighten 3 Install the spring 4 Rotate the shaft by hand to ensure the belt runs smoothly over...

Page 1251: ...nt that can cause injury 1 Remove the 1K LCSS REP 11 11 120 2 Figure 1 remove the stability foot Figure 1 Removal Replacement Align the slots in the stability foot with the locating pins under the machine Firmly push the sta bility foot into position 1 Push down the rear locking tab Release the rear of the stability foot 2 Push down the front locking tab Remove the stability foot Locating pin Loca...

Page 1252: ... can cause injury 1 Remove the 1K LCSS top cover and rear cover REP 11 1 120 2 Remove the intermediate drive belt PL 11 118 Item 4 3 Remove the paper output drive belt Figure 1 Figure 1 Removing the paper output drive belt 4 Remove transport motor 2 Figure 2 Figure 2 Removing transport motor 2 Replacement The replacement is the reverse of the removal procedure NOTE Rotate the paper output drive be...

Page 1253: ...1 Enter dC330 code 11 032 bin 1 elevator motor down Fully lower bin 1 2 Open the 1K LCSS front door PL 11 100 Item 4 3 Switch off the machine 4 Remove the 1K LCSS rear cover and front cover REP 11 1 120 NOTE Keep all of the components removed as a set The set of rear frame components are different from the front frame set 5 Prepare to remove the rear bin 1 drive belt Figure 1 Figure 1 Preparation ...

Page 1254: ...eplace the bin 1 drive belts NOTE Bin 1 level can critically affect the overall stack registration Refer to ADJ 11 1 120 if adjustment is necessary 2 Remove 3 screws marked A Release 1 standoff 3 Disconnect PJ 1 Remove 2 screws then the lower pulley Standoff 5 Remove 1 screw from the belt clamp Remove the belt 4 Remove 2 screws then the upper pulley 1 Release the tensioner spring 2 Remove two scre...

Page 1255: ...embly Figure 2 Removing the tamper assembly Replacement Reverse the removal procedure to replace the tamper assembly NOTE Ensure that the slots in the tamper assembly locate correctly in the 1K LCSS frame NOTE Ensure the sensors are correctly located in the tamper assembly they are easily mis located when being disconnected and re connected to the harnesses NOTE Ensure that all connectors in the h...

Page 1256: ...Remove the 1K LCSS covers REP 11 1 120 2 Manually move the ejector PL 11 114 Item 1 fully to the right out position 3 Prepare to remove the staple head unit and mounting bracket Figure 1 Figure 1 Preparation CAUTION When removing and replacing the stapler assembly support the weight of the assembly under neath the stapler and take care not to damage wiring 4 Remove the stapler assembly Figure 2 Fi...

Page 1257: ...y REP 11 7 120 Repairs Adjustments Figure 3 SH1 paper sensor removal Replacement Reverse the removal procedure to replace the staple head unit 1 Disconnect the PJ 2 Remove 3 screws SH1 cartridge sensor actuator 3 Remove the SH1 paper sensor ...

Page 1258: ...e care during this procedure Sharp edges may be present that can cause injury 1 If necessary manually move the ejector to the right out position 2 Remove the docking latch REP 11 14 120 NOTE Do not disconnect the docking interlock switch 3 Figure 1 remove the ejector assembly Figure 1 Removing the ejector assembly 2 Remove 3 screws 1 Disconnect 2 bulkhead connectors 3 Lower the ejector assembly di...

Page 1259: ...s List on PL 11 106 Removal WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the ejector assembly REP 11 8 120 2 Remove the ...

Page 1260: ...r supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the tamper assembly REP 11 6 120 2 Figure 1 remove the paddle motor assembly Figure 1 Paddle motor assembly 3 Figure 2 prepare the rear components 2 Disconnect PJ 3 Remove 2...

Page 1261: ...3 prepare the front components Figure 3 Front preparation 5 Ensure that the compiler ejector is fully to the left home position 6 Figure 4 remove the paddle wheel shaft assembly 1 Remove E clip and flag 2 Remove E clip and bearing 3 Remove 3 screws marked A 1 Remove E clip and bearing 2 Remove 3 screws marked A ...

Page 1262: ... to Figure 5 Figure 5 Paddle alignment 2 Test the operation of the paddle roll enter dC330 output code 11 025 When the code is cancelled the paddles must stop with both rubber blades inside of the output cover If nec essary check that the gear assembly and flag are correctly located on the D flats 1 Remove the output cover 2 Remove the shaft assembly 1 Align paddles with the output cover 2 Ensure ...

Page 1263: ...Sharp edges may be present that can cause injury WARNING Use safe handling procedures when removing the module GP 16 The module is heavy NOTE The 1K LCSS weight is 21Kg 46lb 1 Disconnect the harnesses between the 1K LCSS and the machine 2 Remove the 1K LCSS bin 1 PL 11 100 Item 10 3 Remove the 1K LCSS top cover refer to REP 11 1 120 4 Open the 1K LCSS front door 5 Figure 1 prepare to remove the 1K...

Page 1264: ...rming tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the 1K LCSS rear cover REP 11 1 120 2 Disconnect all harness connectors from the 1K LCSS PWB 3 Remove the three screws and release the three standoffs securing the 1K LCSS PWB Replacement Rever...

Page 1265: ...rming tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the 1K LCSS REP 11 11 120 2 Remove the 1K LCSS front cover and rear cover REP 11 1 120 3 Figure 1 remove the entry guide cover Figure 1 Entry guide cover removal 2 Remove 2 screws 3 Remove 2 sc...

Page 1266: ...nd the paper guide must be a minimum of 1 mm Refer to Figure 2 NOTE If the clearance is less than 1 mm then install a new entry guide cover Figure 2 Entry guide cover clearance 3 Run copies through the output device if possible use heavy weight paper or labels Check for marks on the print and for damage to the paper If there are no marks or dam age then install the covers Check for a minimum clear...

Page 1267: ...ent that can cause injury 1 Remove the 1K LCSS REP 11 11 120 2 Figure 1 prepare to remove the docking latch assembly Figure 1 Preparation 3 Figure 2 remove the docking latch assembly Figure 2 Latch assembly removal 4 Remove the sensor cover PL 11 102 Item 1 5 Release the docking interlock switch from the sensor cover Replacement Reverse the removal procedure to replace the docking latch assembly C...

Page 1268: ...Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the ejector assembly refer to REP 11 8 120 2 Figure 1 remove the ejector belt Figure 1 Remove the ejector belt Replacement The replacement is the reverse of the removal procedure Ensure the ejector belt is correctly engaged with the belt grip on the ejector assembly befor...

Page 1269: ... removal 2 Figure 2 remove the rear cover Figure 2 Rear cover removal 3 To remove the front door remove the lower hinge pin and slide the door from the upper pivot pin refer to PL 11 30 4 To remove the front cover remove 6 screws refer to PL 11 30 Item 7 5 To remove the hole punch access cover remove 2 thumb screws PL 11 30 Item 2 6 To remove the upper left cover PL 11 30 Item 1 remove two screws ...

Page 1270: ...riage motor step down and code 11 013 compiler carriage motor step up to move the compiler carriage to the service position Figure 1 If necessary select stop to halt the compiler carriage in the service position Remove the interlock cheater and switch off the machine GP 14 Figure 1 Service position 2 Remove the HCSS top cover rear cover front door and front cover REP 11 1 130 3 Remove bin 0 PL 11 ...

Page 1271: ...igure 5 Clamp removal 10 Figure 6 release the compiler carriage assembly from the frame 1 Release the tension of the mylar guide 2 Move the metal end of the mylar guide towards the front and unhook from the hole in the compiler car riage frame 3 Carefully allow the mylar guide to be rolled upwards by the spring 1 Hook top of the compiler carriage supports into the screw holes 2 Hook the bottom of ...

Page 1272: ...arriage assembly 3 Push the carriage assembly towards the front until the rear belt grip clears the rear frame 1 Push the carriage assembly towards the rear until the front belt grip clears the front frame 2 Pull the compiler carriage outside the frame 4 Pull the compiler carriage outside the frame ...

Page 1273: ...o not damage the compiler sensor when removing the compiler carriage assembly 11 Figure 7 remove the compiler carriage assembly Figure 7 Removing the compiler carriage assembly 3 Support the carriage assembly with one hand and release the compiler carriage sup ports 4 Turn the assembly in an anti clockwise direction and remove through the frame 1 Pull the belt out of the front belt grip 2 Pull the...

Page 1274: ...er carriage during the replace ment 2 Ensure that the compiler is aligned as shown in Figure 8 Figure 8 Carriage alignment 3 If necessary the elevator belt tensioner springs can be repositioned refer to REP 11 8 130 4 Remove the compiler carriage supports 5 Figure 9 ensure the mylar guide is correctly located Top of both grips must align with marks on the frame Belt tensioner springs must be 50 10...

Page 1275: ...0 Repairs Adjustments Figure 9 Mylar guide position Incorrect Mylar guide is outboard of the compiler carriage frame top Incorrect Mylar guide is inboard of the compiler carriage frame top Correct Mylar guide is flush with the compiler carriage frame top ...

Page 1276: ...he machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 2 Remove the top cover REP 11 1 130 3 Remove bin 0 PL 11 30 Item 15 4 Remove bin 1 REP 11 5 130 5 Figure 1 release the mylar guide Figure 1 Mylar guide 6 Figure 2 release the compiler input guide 1 Release the te...

Page 1277: ...L 11 46 Item 12 8 Disconnect the stapler harness from the compiler PWB at PJ414 and the ground connec tor cut the tie wrap 9 Figure 3 remove the compiler staple head assembly Figure 3 Staple head removal 10 Figure 4 remove the SH1 paper sensor 1 Unhook spring 2 Remove 2 screws 3 Push guide to the right 1 Remove two screws 2 Remove the staple head ...

Page 1278: ...moval 11 Disconnect the harness from the staple head Replacement Reverse the removal procedure to replace the staple head assembly 1 Disconnect the sensor harness 2 Press in both lugs at one end and lift the sensor at that end 3 Press in both lugs at the other end and lift the sensor to remove ...

Page 1279: ... the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the HCSS top cover and rear cover REP 11 1 130 2 Figure 1 remove the harness cover and support Figure 1 Harness cover and support 3 Figure 2 remove the carriage PWB 1 Un clip the harness cover by releasing the two latches 2 Cut two tie wraps discon n...

Page 1280: ...1 is correctly installed so that it does not interfere with jam clearance latch 5d CAUTION Figure 3 When securing the harness to the support ensure that the harness cannot be dam aged when the compiler carriage moves between the upper and lower limits Figure 3 Harness position 1 Disconnect all con nectors on the PWB 2 Remove screw 3 Lift PWB from retainers Harness must clear this plate Harness mus...

Page 1281: ...e machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the HCSS top cover rear cover front door and front cover REP 11 1 130 2 Remove bin 1 assembly a Release the harness from the support next to the HCSS PWB b Disconnect PJ416 and PJ424 on the HCSS PWB c Rem...

Page 1282: ...rt next to the HCSS PWB b Disconnect PJ418 and PJ431 on the HCSS PWB and the inline connector PJ498 c Remove bin 2 assembly Figure 2 Figure 2 Bin 2 assembly removal Replacement Reverse the removal procedures to replace the bin 1 or bin 2 assembly 1 Remove screw 2 Remove screw 3 Lift and remove the bin assembly ...

Page 1283: ...wer cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Cheat the front door interlock Enter dC330 code 11 015 compiler carriage motor step down and code 11 013 compiler carriage motor step up to move the compiler carriage to the service position Figure 1 Figure 1 Service position 2 Remove the HCSS ...

Page 1284: ...elt tensioner spring REP 11 8 130 6 Figure 3 remove the compiler carriage elevator motor Figure 3 Motor and bracket removal 7 Figure 4 remove the motor from the bracket 1 Hook the top of the compiler carriage supports into the screw holes 2 Hook the bottom of the com piler carriage supports under the black plastic cross member NOTE Bin 0 and bin 1 have been omitted for clarity 1 Remove E clip 2 Re...

Page 1285: ...need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Figure 1 cheat the HCSS front door interlock Enter dC330 code 11 015 compiler car riage motor step down and 11 013 compiler carriage motor step up to move the compiler carriage to the service position Figure 1 Service positi...

Page 1286: ... 3 remove the locking block Figure 3 Locking block removal 7 Figure 4 release the compiler carriage assembly from the frame 1 Hook the top of the compiler carriage supports into the screw holes 2 Hook the bottom of the com piler carriage supports under the black plastic cross mem ber Remove the screw and locking block ...

Page 1287: ...se the elevator belts from the carriage belt grips 1 Push the carriage assembly towards the rear until the front belt grip clears the front frame 2 Pull the compiler carriage outside the frame 3 Push the carriage assembly towards the front until the rear belt grip clears the rear frame 4 Pull the compiler carriage outside the frame ...

Page 1288: ... belts from the top pulley Figure 6 Releasing belts 11 Figure 7 remove the rear elevator belt 1 Pull the belt out of the front belt grip 2 Pull the belt out of the rear belt grip 2 Slide the small belt off the pul ley and slowly release the ten sion to the mylar guide system Lay the mylar guide over the input baffle 3 Slide the large belt off the pulley 1 Mark the position of the small belt on the...

Page 1289: ...arriage elevator belts Ensure the small belt is returned to its original position on the pulley 2 Tension the compiler carriage elevator belts refer to REP 11 8 130 2 Slide the belt off the pulley and remove through the hole in the frame 1 Remove the belt tensioner spring 1 Remove 2 screws 2 Lift the shaft slightly and slide the belt off the pulley and free from the frame 4 Remove the belt from th...

Page 1290: ...ustrates the front elevator belt tensioner spring The procedure for the rear spring is identical 1 Remove bin1 REP 11 5 130 2 Figure 1 remove the spring Figure 1 Removing spring Replacement 1 Figure 2 replace the spring Figure 2 Replacing spring 2 Install bin 1 REP 11 5 130 1 Insert long nosed piers through the spring 2 Twist the piers to compress the spring 3 Twist the spring away from the belt 4...

Page 1291: ...ity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Separate the HCSS from the machine REP 11 19 130 2 If removing the rear non adjustable castor remove the rear cover REP 11 1 130 3 Figure 1 remove a non adjustable castor Figure 1 Removal of non adjustable castors 4 Figure 2 remove or adjust an adju...

Page 1292: ...jury 1 Remove the HCSS top cover HCSS rear cover and HCSS upper left cover REP 11 1 130 2 Figure 1 remove the hole punch motor Figure 1 Hole punch motor removal 3 Remove the hole punch unit PL 11 36 Item 12 Remove the hole punch motor coupling by pulling from the shaft Replacement Reverse the removal procedure to replace the hole punch motor NOTE When replacing the hole punch motor coupling unsure...

Page 1293: ...er supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the top cover REP 11 1 130 2 Figure 1 remove the front and rear supports Figure 1 Removing supports 3 Figure 2 Remove the upper paper guide Figure 2 Removing guide Replacement Reverse the removal procedure to replace the upper paper guide 1 Remove 2 screws and ...

Page 1294: ... that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the HCSS top cover rear cover upper left cover and front cover REP 11 1 130 2 Remove one screw and the diverter solenoid cover PL 11 36 Item 2 3 Remove the upper paper guide REP 11 11 130 4 Figure 1 prepare to remove the diverter gate Figure 1 Preparation 5 Figure 2 remove the diverter gate 3...

Page 1295: ...esent that can cause injury 1 Open the HCSS front door and cheat the front door interlock Enter dC330 code 11 016 to move the compiler carriage to the lowest position WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 2 Remo...

Page 1296: ...lt tensioner Figure 2 Belt tensioner 8 Figure 3 remove the mylar guide reel bearings 1 Release the tension of the mylar guide 2 Move the metal end of the guide towards the front or rear and unhook from the hole in the compiler carriage frame 3 Carefully allow the mylar guide to be rolled upwards by the spring 1 Loosen screw 3 turns ...

Page 1297: ...ing removal 9 Figure 4 remove the pulley gear and drive belt Figure 4 Belt drive 10 Roll the mylar guide fully onto the guide reel 11 Figure 5 remove the mylar guide reel assembly 1 Remove E clip and bearing 2 Remove E clip and bearing 1 Remove E clip 3 Remove belt 2 Remove the pulley gear ...

Page 1298: ...e the mylar guide mylar guide clamp torsion spring and gear Figure 6 Mylar guide 13 Figure 7 Remove the shaft 1 Push the assembly to the rear 2 Remove the shaft from the front hole 3 Remove the assembly 1 Remove gear and spring 2 Fully unwind the mylar guide 3 Remove 3 screws 4 Remove the mylar guide clamp and mylar guide ...

Page 1299: ...2 Figure 8 install the mylar guide and clamp Figure 8 Mylar guide position 3 Roll the mylar guide fully onto the guide reel 4 Figure 9 install the torsion spring and gear 1 Remove E clip and front cap 2 Remove E clip and rear cap 3 Remove the shaft from the mylar guide reel 1 Round hole must be at the front of the guide reel 2 Position the clamp 3 Install 3 screws ...

Page 1300: ...set the position of the mylar guide to correctly tension the torsion spring Figure 10 Spring tension 7 Figure 11 Connect the mylar guide to the compiler carriage 1 Engage spring in hook of guide reel 2 Slide the gear on the shaft and engage spring in slot 1 Slide the small belt off the pulley 2 Rotate the mylar guide drum using the belt until the free end of the mylar guide aligns with the step in...

Page 1301: ...he remainder of the components 1 Hook the mylar guide into the hole in the compiler carriage frame 2 Slide the hook to the centre of the carriage hole Incorrect Mylar guide is outboard of the compiler carriage frame top Incorrect Mylar guide is inboard of the compiler carriage frame top Correct Mylar guide is flush with the compiler carriage frame top ...

Page 1302: ...he power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the compiler carriage assembly REP 11 2 130 2 Lay the mylar guide over the input guide 3 Figure 1 remove the drive pulley Figure 1 Belt removal 4 Figure 2 release the belts from the upper pre compile pulleys 1 Loosen screw 2 Slide ...

Page 1303: ...4 remove the vertical transport belts 1 Remove E clip and bearing at each end of the shaft 2 Push shaft to the rear to release the belts 3 Slide belts off the upper pulley 4 Rest the belts on top of the frame 5 Remove the upper pre compile pulley 1 Use a hex driver to remove 2 screws 2 Use a ratchet wrench and 5 5mm socket to remove 2 screws 3 Remove the bracket ...

Page 1304: ... pulleys 4 Lift the upper shaft into position and install the bearing and E clip 5 Position the belts onto the lower pre compile pulleys 6 Reverse the removal procedure to replace the remainder of the removed components 7 Tension the mylar guide refer to REP 11 13 130 2 Remove E clip washer and bearing from both ends of the lower pre compile pulley shaft 1 Remove 2 screws 3 Pull frame rearward to ...

Page 1305: ... the vertical transport nip rollers REP 11 16 130 Chad Full Bin Sensor Actuator and Spring Parts List on PL 11 36 Removal WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death o...

Page 1306: ...Figure 2 Preparation for bracket removal 6 Figure 3 remove the chad bin support Figure 3 Chad bin support removal 7 Figure 4 remove the chad bin sensor and or actuator 1 Remove eight screws 1 Lift the docking bracket to release the hooks 2 Lift the support to release the hooks ...

Page 1307: ...this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the rear cover REP 11 1 130 2 Figure 1 loosen the belt Figure 1 Loosening the belt 3 Figure 2 remov...

Page 1308: ... List on PL 11 38 Removal WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the rear cover REP 11 1 130 2 Figure 1 loosen th...

Page 1309: ...customer how to un dock the HCSS 1 Release the jam clearance latch and fully open the gap between the machine and the HCSS 2 Figure 1 move the HCSS away from the machine Figure 1 Docking latch location 3 Disconnect the harnesses between the machine and the HCSS if necessary Replacement Reverse the removal procedure to replace the HCSS 2 Remove the pulley 1 Remove the K L clip 5 Remove the drive be...

Page 1310: ...e the compiler carriage assembly REP 11 2 130 2 Figure 1 remove the compiler carriage cross piece Figure 1 Removing the cross member 3 Figure 2 remove the ejector motor assembly and home sensor Figure 2 Removing the motor and sensor Replacement Reverse the removal procedure to replace the ejector motor assembly and home sensor 1 Remove 1 screw at either end of the cross mem ber 2 Bend open the fra...

Page 1311: ...hat do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the top cover REP 11 1 130 CAUTION Do not loose the white plastic worm on the end of the motor spindle It is a slide fit on the motor spindle 2 Figure 1 remove the motor assembly Figure 1 Motor assembly removal 3 Remove the motor if necessary by removing the remaining screw Drive lugs Bearing W...

Page 1312: ...einstall the top cover REP 11 22 130 CC Top Baffle Assembly Parts List on PL 11 47 Purpose This procedure is used to repair the following components Carriage top baffle PL 11 47 Item 12 Carriage top baffle return spring PL 11 47 Item 13 Top baffle idler PL 11 47 Item 14 Top baffle idler spring PL 11 47 Item 15 Removal WARNING Take care during this procedure Sharp edges may be present that can caus...

Page 1313: ...ve the idlers and springs from the baffle Figure 2 Removing the idlers and springs Replacement Reverse the removal procedure to replace the top baffle assembly and components 2 Use a flat bladed screwdriver to care fully move the baffle pivot out of the frame 1 Loosen 2 screws 2 turns each 3 Release the spring from the baffle see note 1 Press down on the idler 2 Slide the idler from under the hook...

Page 1314: ...11 2 130 2 Figure 1 improve the access to the area Figure 1 Improving access 3 Figure 2 remove the sensor cover Figure 2 Cover removal 4 Release the sensor lugs from the mounting using a small screwdriver and disconnect the sensor from the harness Replacement Reverse the removal procedure to replace the compiler carriage entry sensor Ensure the har ness cover removed in Figure 1 is correctly insta...

Page 1315: ...orming tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the compiler sensor REP 11 23 130 2 Remove the carriage PWB from its mounting but do not disconnect any PJs from the PWB refer to REP 11 4 130 3 Figure 1 remove the CC entrance baffle Figure 1 Removing the entrance baffle Replacement Reverse the removal procedure to replace the CC...

Page 1316: ...ctricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the front and rear elevator belt tensioner spring REP 11 8 130 2 Remove the compiler carriage elevator motor and bracket REP 11 6 130 3 Figure 1 remove the lower carriage shaft Figure 1 Shaft removal 4 Figure 2 remove the elevator belt drive pulleys Figure 2 Pulley removal Replacement Reverse the removal procedur...

Page 1317: ...ower cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the compiler PWB REP 11 4 130 2 Figure 1 remove the stapling unit traverse motor Figure 1 Motor removal Replacement Reverse the removal procedure to replace the stapling unit traverse motor NOTE Ensure that the ground connector Figure ...

Page 1318: ...s can cause injury 1 Remove the carriage PWB but only disconnect sufficient PWB connectors to allow access to the motor screws refer to REP 11 4 130 2 Figure 1 remove transport motor 2 Figure 1 Motor removal 3 Remove 2 nuts to separate the motor damper from the motor Replacement 1 Reverse the removal procedure to replace transport motor 2 2 Ensure that the ground connector is secured with the lowe...

Page 1319: ...er supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the compiler carriage assembly REP 11 2 130 2 Remove the carriage PWB REP 11 4 130 3 Figure 1 remove the CC eject roll motor Figure 1 Motor removal Replacement 1 Reverse the removal procedure to replace the CC eject roll motor 2 Ensure that the ground connector...

Page 1320: ...49 Item 16 Kicker fingers PL 11 49 Item 19 Removal WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the compiler carriage R...

Page 1321: ...dismantle the components of the kicker assembly as necessary 2 Disconnect the ground connector and 3 harnesses 3 Remove screw 4 Pivot the assembly to improve access 5 Remove the E clip slide the tamper shaft to the rear 6 Remove the assembly being careful not to dam age the kicker fingers 1 Remove screw ...

Page 1322: ...resent that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the compiler carriage REP 11 2 130 2 Figure 1 remove the tray hold solenoid Remove 2 screws to remove the solenoid release the spring ...

Page 1323: ...moval WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the compiler carriage REP 11 2 130 2 Remove the staple head assembly...

Page 1324: ... Unscrew the traverse shaft from the stapler mount Replacement Reverse the removal procedure to replace the stapler mount and traverse shaft assembly 1 Remove screw and slide out shaft 2 Remove E clip gear and bearing 3 Remove E clip and bearing 4 Slide out the stapler mount and traverse shaft assembly ...

Page 1325: ...tem 13 Removal WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove transport motor 2 REP 11 27 130 2 Figure 1 prepare to remov...

Page 1326: ...val procedure to replace the transport shaft assembly and components 2 Remove 3 screws 1 Ensure stapler unit is fully to the front 3 Hold the compiler tray down and slide the transport shaft assembly rearwards as far as possible 4 Pull the front of the shaft past the stapler and remove the assembly 1 Slide out the transport shaft 2 Wrap the belt around the roller and press the roller out and remov...

Page 1327: ...e care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Un dock the HCSS from the machine REP 11 19 130 2 Figure 1 release the restraining cable Fig...

Page 1328: ...ase bracket Figure 3 Release bracket 5 Figure 4 if necessary remove the docking release latches 1 Remove 2 screws 2 Release 2 dowels from the holes 3 Remove the cover 1 Snap the lower fitting apart 2 places 2 Twist the bracket counterclockwise and lift off the top dowel 2 places 3 Disconnect the spring and remove the bracket ...

Page 1329: ...tch Figure 5 Switches removal Replacement Reverse the removal procedure to replace the removed components 1 Remove E clip 2 places 2 Push out the pin 2 places using a small screwdriver 3 Remove the latch 2 places Disconnect the harness and press together the catches to remove the docking interlock switch Disconnect the harness and remove 2 screws to remove the docking pivot interlock switch ...

Page 1330: ...P 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the compiler carriage assembly REP 11 2 130 2 Figure 1 remove the compiler carriage belt grips Figure 1 Removing grips Replacement Reverse the removal procedure to replace the compiler carriage belt grips 2 Remove ...

Page 1331: ...bin 1 or bin 2 tray assembly by disconnecting the harness removing the thumbscrew and pulling the tray assembly off the support 2 Figure 1 remove the bin lower support Figure 1 Support removal 3 Figure 2 remove the bin offset sensor and bin offset motor Figure 2 Component removal Replacement Reverse the removal procedure to replace the bin 1 or bin 2 offset motor and offset sensor NOTE Ensure the ...

Page 1332: ...jury Moving parts can cause injury 1 Remove the bin 1 or bin 2 tray assembly by disconnecting the harness removing the thumbscrew and pulling the tray assembly off the support 2 Remove the rear cover REP 11 1 130 3 Figure 1 remove the elevator motor NOTE The elevator motor worm and gears are greased take care not to contaminate other parts of the machine with the grease Wear protective gloves if d...

Page 1333: ...ctricity can cause death or injury Moving parts can cause injury 1 Remove the rear cover and upper left cover REP 11 1 130 2 If installed remove the hole punch unit PL 11 36 Item 12 3 Remove the lower left cover PL 11 30 Item 22 4 Remove the sensor cover PL 11 38 Item 11 5 Figure 1 remove the sensor Figure 1 Sensor removal Replacement Reverse the removal procedure to replace the entry sensor and p...

Page 1334: ...nect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the HCSS top cover REP 11 1 130 2 Figure 1 remove the 2nd to top exit sensor Figure 1 Sensor removal Replacement Reverse the removal procedure to replace the 2nd to top exit sensor 1 Remove screw and securing block 2 Use a sm...

Page 1335: ...tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the CC eject housing assembly REP 11 41 130 2 Figure 1 remove the CC shutter Figure 1 Shutter removal Replacement Reverse the removal procedure to replace the CC shutter 1 Remove the screw 2 Slide the shutter to the front release the pin from the rear 4 Un s...

Page 1336: ... edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the compiler carriage assembly REP 11 2 130 2 Figure 1 improve the access to the area Figure 1 Improving access 3 Figur...

Page 1337: ...aft nip springs and nip rolls Figure 3 Nip shaft removal Replacement Reverse the removal procedure to replace the nip shaft nip springs and nip rolls 1 Remove 2 screws 2 Slide the cover to the rear to align with the notch 3 Remove the cover 1 Remove 2 springs 2 lift out the nip shaft with rolls 3 Slide the rolls off the shaft ...

Page 1338: ... power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the compiler carriage assembly REP 11 2 130 2 Figure 1 remove the compiler carriage cross member Figure 1 Removing the cross member 3 Figure 2 prepare to remove the CC eject housing assembly 1 Remove 1 screw at either end of the cros...

Page 1339: ...Figure 2 Preparation 4 Figure 3 remove the CC eject housing assembly 1 Remove 2 screws marked A Release the harness clamp 3 Remove the screw Release the ground connector 2 Disconnect the motor and sensor harnesses 4 Disconnect 2 ground terminals 5 Disconnect the sensor harness ...

Page 1340: ...oval procedure to replace the CC ejector housing assembly NOTE Ensure that the front and rear pivot pins are located in the pivot holes 1 Use a flat blade screwdriver to release the pivot pin from the hole 2 Raise the front of the housing carefully guiding the CC shutter out of the track 3 Remove the CC ejector housing assembly ...

Page 1341: ...or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury NOTE All major HCSS BM covers are dealt with in this procedure only remove the covers listed in the procedure that you are performing Remove the HCSS BM covers as follows 1 Figure 1 top cover removal Figure 1 Top cover removal 2 Figure 2 rear cover removal 4 Disconnect P...

Page 1342: ...gure 3 Front cover removal 5 Hole punch access cover removal remove 2 thumb screws PL 11 60 Item 2 refer to PL 11 60 Item 3 6 Upper left cover removal remove two screws refer to PL 11 60 Item 1 Replacement Reverse the removal procedure to install the HCSS BM covers 2 Remove 4 screws 4 Remove the rear cover 1 Remove the harness from the retainer 3 Remove one screw 1 Remove screw 2 Remove 6 screws 3...

Page 1343: ...NG Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the top cover rear cover front door and front cover REP 11 1 170 2 Remove bin 1 REP 11 5 170 3 Figure 1 disconnect the harnesses Figure 1 Disconnect the carriage PWB 4 Figure 2 move the stapler assembly inboard by about 75 mm 3 inches by turning the stapler traverse screw with a 5 5 mm nut driver 3 Disconn...

Page 1344: ...ately 5 5Kg 12lb CAUTION Do not damage the compiler sensor when removing the compiler carriage assembly 5 Figure 3 remove the locking block Figure 3 Locking block removal 6 Fully pull out the BM module PL 11 65 Item 1 7 Remove the BM support bracket PL 11 68 Item 4 8 Figure 4 release the compiler carriage assembly from the frame Stapler transverse shaft 1 Remove the jam clearance knob 2 Remove the...

Page 1345: ... assembly 4 Push the carriage assembly towards the front until the rear belt grip clears the rear frame 2 Push the carriage assembly towards the rear until the front belt grip clears the front frame 3 Pull the compiler carriage outside the frame 5 Pull the compiler carriage outside the frame 1 Support the weight of the compiler carriage remove two screws ...

Page 1346: ...irs Adjustments Figure 5 Removing the compiler carriage assembly Replacement Reverse the removal procedure to replace the compiler carriage assembly 3 Remove the carriage 1 Tilt the compiler carriage clockwise 2 Pull the front of the carriage through the frame ...

Page 1347: ...ord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the top cover REP 11 1 170 2 Remove bin 0 PL 11 60 Item 15 3 Remove the upper paper guide REP 11 8 170 4 Remove bin 1 REP 11 5 170 5 Figure 1 lower the front of the compiler carriage Figure 1 Carriage position 6 Figure 2 release the compiler ...

Page 1348: ... original position and secure with the two top screws 9 Figure 3 remove the compiler staple head assembly Figure 3 Staple head removal 10 Figure 4 remove the SH1 paper sensor 1 Unhook spring 2 Remove 2 screws 3 Push guide to the right Stapler traverse shaft 2 Remove two screws 3 Remove the staple head 1 Rotate the stapler traverse shaft to align screws with holes Viewed from above ...

Page 1349: ...moval 11 Disconnect the harness from the staple head Replacement Reverse the removal procedure to replace the staple head assembly 1 Disconnect the sensor harness 2 Press in both tabs at one end and lift the sensor at that end 3 Press in both tabs at the other end and lift the sensor to remove ...

Page 1350: ...machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the compiler carriage REP 11 2 170 2 Figure 1 remove the harness cover and support Figure 1 Harness cover and support 3 Figure 2 remove the carriage PWB 1 Un clip the harness cover by releasing the two latc...

Page 1351: ...ge PWB removal Replacement Reverse the removal procedures to replace the carriage PWB Ensure that the harness cover removed in Figure 1 is correctly installed so that it does not obstruct the clearance latch 5d 1 Disconnect all connectors on the PWB 2 Remove screw 3 Lift PWB from retainers ...

Page 1352: ...upply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the HCSS BM top cover rear cover front door and front infill cover REP 11 1 170 2 Release the harness to bin 1 from the harness support next to the HCSS PWB 3 Disconnect PJ416 and PJ424 4 Figure 1 remove the bin assembly Figure 1 Bin 1 assembly removal Replacement ...

Page 1353: ...ury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Un dock the HCSS BM from the machine REP 11 13 170 2 If removing the rear non adjustable castor remove the rear cover REP 11 1 170 3 Figure 1 remove a non adjustable castor Figure 1 Removal of non adjustable castors 4 To remove an adjustable castor remove the front and rear covers REP 11 1 170 and then r...

Page 1354: ... the castor Figure 1 Replacement Reverse the removal procedure to install the HCSS BM castors 1 Put two reams of paper at the front or rear of the HCSS BM 2 Tilt the HCSS BM sufficiently to slide the paper reams under the base 3 To adjust the height of the HCSS BM rotate the hand wheel in the appropriate direction Foot Cover Stop Screw ...

Page 1355: ...tem 12 Remove the hole punch motor coupling by pulling from the shaft Replacement Reverse the removal procedure to install the hole punch motor NOTE When replacing the hole punch motor coupling ensure that it is located against the shoulder on the shaft REP 11 8 170 Upper Paper Guide Parts List on PL 11 68 Removal WARNING Take care during this procedure Sharp edges may be present that can cause in...

Page 1356: ...hat can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the top cover rear cover front door upper left cover and front infill cover REP 11 1 170 2 Remove the diverter solenoid cover one screw 3 Remo...

Page 1357: ...procedure to install the diverter gate 3 Remove two bearings One at each end of the shaft 2 Remove the two E clips One at each end of the shaft 1 Remove 2 screws dis connect the harness and remove the sole noid 3 Carefully bend the centre of the diverter gate upwards and remove 2 Push the diverter gate fully to the rear 1 Carefully push the lever past the shaft to rest against the inner baffle ...

Page 1358: ... that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the chad bin 2 Separate the HCSS BM from the machine REP 11 13 170 3 Remove the HCSS BM top cover rear cover upper left cover front door and front infill cover REP 11 1 170 4 Remove the front left cover PL 11 60 Item 3 5 Figure 1 remove the cover Figure 1 Cover removal 6 Figure 2 remove the s...

Page 1359: ...emoval procedure to replace the chad bin sensor actuator and or sensor NOTE Ensure that the spring below the actuator is correctly located on the raised sections of the actuator and chad bin support 1 Lift the docking bracket to release the hooks 2 Lift the support to release the hooks 1 Press the actuator pivots through the chad bin support 3 Disconnect the harness from the sensor 4 Release the l...

Page 1360: ...y can cause death or injury Moving parts can cause injury 1 Remove the rear cover REP 11 1 170 2 Figure 1 loosen the belt Figure 1 Loosening the belt 3 Figure 2 remove the belt Figure 2 Belt removal 4 Disconnect the motor harness if necessary 5 Remove 2 screws to remove the motor from the motor damper Replacement 1 Reverse the removal procedure to replace the drive belt 2 Loosen the belt tensioner...

Page 1361: ...r injury Moving parts can cause injury 1 Remove the rear cover REP 11 1 170 2 Figure 1 loosen the belt Figure 1 Loosening the belt 3 Figure 2 remove the belt Figure 2 Belt removal 4 Disconnect the motor harness if necessary 5 Remove 2 screws to remove the motor from the motor damper Replacement 1 Reverse the removal procedure to replace the drive belt 2 Loosen the belt tensioner screw allow the be...

Page 1362: ...death or injury Moving parts can cause injury CAUTION Do not show the customer how to un dock the HCSS BM 1 Release the jam clearance latch and fully open the gap between the machine and the HCSS BM 2 Figure 1 release the docking latch and move the HCSS BM away from the machine Figure 1 Docking latch location 3 Disconnect the harnesses between the machine and the HCSS BM if necessary Replacement R...

Page 1363: ...lectricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the rear cover REP 11 1 170 2 Figure 1 prepare to remove the lower diverter solenoid Figure 1 Preparing to remove the solenoid 3 Figure 2 remove the solenoid armature and spring 1 Remove ...

Page 1364: ...iverter solenoid Figure 3 Removing the solenoid Replacement Reverse the removal procedure to replace the lower diverter solenoid Pivot the solenoid upwards remove the armature and spring 1 Ensure there is enough slack in the harness to move the solenoid to the opening 2 Remove screw 3 Move the solenoid into the opening and disconnect the harness ...

Page 1365: ...ks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the top cover rear cover and upper left cover REP 11 1 170 2 Remove the lower diverter solenoid REP 11 14 170 3 Figure 1 remove the vertical transport jam clearance door Figure 1 Removing the jam clearance door 4 Figure 2 remove the vertical transport baffle Figure 2 Removing the baffle 5 F...

Page 1366: ...3 BM flapper motor assembly PL 11 80 Item 28 BM flapper home sensor PL 11 80 Item 12 Removal WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cau...

Page 1367: ...removal Replacement The replacement is the reverse of the removal procedure 2 Disconnect PJ565 from the BM flapper roll motor and PJ 587 from the BM flapper roll home sensor 3 Remove the BM flapper assembly 1 Remove 4 screws and 2 ground wires 1 Remove the E clip and the bearing 2 Remove the E clip and the bearing 3 Remove the BM flapper 2 Remove 2 screws and the ground harness 3 Remove the BM fla...

Page 1368: ... machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the rear cover REP 11 1 170 2 Figure 1 Remove the BM PWB Figure 1 PWB removal 1 Disconnect all PJs 3 If necessary release harnesses from the retainers to allow the PWB to be removed 2 Remove 8 screws and ...

Page 1369: ... 7 Crank PL 11 84 Item 8 Removal WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Open the HCSS BM front door and pull out the BM ...

Page 1370: ...re 2 remove the BM crease blade motor 1 Remove 4 screws 2 Remove E clip and bearing release the connecting rod 3 Remove circlip rear crank and bearing 4 Remove E clip and bearing release the connecting rod 5 Remove circlip front crank and bearing 7 Remove the motor assembly from the frame 6 Disconnect the motor harness ...

Page 1371: ...nt Reverse the removal procedure to replace the BM crease blade motor NOTE Ensure that the mark on the crease blade knob aligns with the arrow on the front infill cover when the crease blade is fully withdrawn 1 Support the encoder and slide out the shaft 2 Remove the encoder 3 Remove the sensor from the bracket ...

Page 1372: ... do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the rear cover REP 11 1 170 2 Remove 4 screws securing the BM PWB mounting plate to the frame allow the PWB and mounting plate to hang down giving access to the BM crease roll motor 3 Figure 1 remove the motor assembly Figure 1 Motor assembly removal Replacement Reverse the removal procedure to re...

Page 1373: ...m the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Open the HCSS BM front door and fully pull out the BM module 2 Figure 1 remove the BM backstop motor Figure 1 Motor removal Replacement Reverse the removal procedure to replace the BM backstop motor NOTE Allow the spring to tension the drive belt while th...

Page 1374: ...aker REP 11 61 170 2 Rotate the crease roll handle 6c fully counter clockwise 3 Remove the crease roll handle 6c PL 11 80 Item 5 4 Remove the crease blade knob 6d PL 11 80 Item 4 5 Remove the BM front cover PL 11 80 Item 3 CAUTION The BM harnesses and the backstop assembly harnesses are connected with a catch Ensure the catch is released when disconnecting the solenoid harnesses 6 Remove the two h...

Page 1375: ...op assembly to the bottom of the BM assembly 11 Remove the shaft from the BM backstop assembly Figure 4 Figure 4 Remove the shaft 12 Remove the BM backstop assembly Figure 5 Figure 5 Remove the backstop assembly 1 Remove 2 screws 2 Remove the belt clamp 1 Move the shaft 2 Remove the E clip Frame locator 1 Remove the shaft through the bottom of the BM assembly BM backstop assembly 1 Flex the belt u...

Page 1376: ...ure that all of the cable ties are installed and that the harnesses are in the correct position 4 Check that all of the PJ connections and that the link PJ558 on the BM PWB are con nected Figure 7 5 Return the allen key to the storage position inside the drive belt tensioner spring PL 11 82 Item 8 6 Go to ADJ 11 9 170 and complete the adjustments Figure 7 Link PJ558 Correct position of the anti pl...

Page 1377: ...omer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Open the HCSS BM front door and fully pull out the BM module 2 Remove the crease blade knob 6d PL 11 80 Item 4 3 Remove the crease roll handle 6c PL 11 80 Item 5 4 Remove the BM front cover PL 11 80 Item 3 5 Figure 1 remove the BM Entry Roll Figure 1 Roll removal Re...

Page 1378: ...electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Open the HCSS BM front door and fully pull out the BM module 2 Remove the crease blade knob 6d PL 11 80 Item 4 3 Remove the crease roll handle 6c PL 11 80 Item 5 4 Remove the BM front cover PL ...

Page 1379: ...stments Figure 1 Sensor removal Replacement Reverse the removal procedure to replace the BM entry sensor 1 Remove 2 screws 3 Disconnect the sensor harness 4 Remove the baffle 2 Remove 2 screws 5 Remove the mylar strip from between the sen sor tabs and remove the sensor ...

Page 1380: ... motor REP 11 25 170 BM Compiler Motor and Damper Parts List on PL 11 86 Removal WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 ...

Page 1381: ...from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Open the HCSS BM front door and fully pull out the BM module 2 Remove the crease blade knob 6d PL 11 80 Item 4 3 Remove the crease roll handle 6c PL 11 80 Item 5 4 Remove the BM front cover PL 11 80 Item 3 5 Remove the LH frame plate PL 11 82 Item 16 6...

Page 1382: ... BM backstop idler bracket assembly Figure 3 Idler bracket assembly removal 13 Figure 4 remove the BM backstop belt 1 Press down on the link and release the front tensioner link 2 Press down on the link and release the rear tensioner link 3 Remove the link and two springs 1 Remove 2 screws 2 Remove the bracket assembly and belt ...

Page 1383: ... Take care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Fully pull out the BM module 2 Remove the relevant staple head cover PL 11 88 Item 14 3 ...

Page 1384: ...r shaft PL 11 88 Item 19 Upper shaft PL 11 88 Item 20 Removal WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the rear cov...

Page 1385: ...e knob 6d PL 11 80 Item 4 7 Remove the crease roll handle 6c PL 11 80 Item 5 8 Remove the BM front cover PL 11 80 Item 3 9 Remove both staple head covers PL 11 88 Item 14 10 Figure 2 lower the stapler bracket Figure 2 Lowering stapler bracket 11 Figure 3 remove the latch shaft 1 Remove the sensor 2 Remove the KL clip 3 Remove the actuator 1 Release the rear follower from the slot using a screwdriv...

Page 1386: ...e 4 prepare to remove the BM stapler bracket assembly 1 Remove KL clip and pull shaft forward 50 mm 2 inches 3 Compress the spring remove the rear follower and spring 2 Remove 2 E clips and the front follower 4 Push the shaft to the rear to release the latch slide 5 Pull the shaft completely to the rear to remove ...

Page 1387: ...170 Repairs Adjustments Figure 4 Preparation 13 Figure 5 remove the BM stapler bracket assembly 1 Remove KL clip 4 Release the spring from the side frame 3 Remove 2 E clips 6 Disconnect harnesses and ground wire 5 Remove E clip 2 Disconnect ground wire ...

Page 1388: ... 11 28 170 Repairs Adjustments Figure 5 Assembly removal Replacement Reverse the removal procedure to replace the BM stapler bracket assembly and components 2 Remove the bracket assembly from the front 1 Lever out the bearing using a screwdriver ...

Page 1389: ...ocedure illustrates how to remove the rear conveyor belt The proce dure for the front conveyor belt is similar 1 Remove bin 2 by disconnecting the harness removing the thumb screw then lift the bin upwards to release 2 Remove the BM bin 2 extension by aligning the pivot pins with the cutouts and snapping the extension out of engagement 3 Turn over bin 2 and remove the base pan 3 screws 4 Remove th...

Page 1390: ...5687 Family REP 11 29 170 Repairs Adjustments Figure 2 Belt removal Replacement Reverse the removal procedure to replace the BM conveyor belts 1 Release the belt from the drive pulley 2 Route the belt through the cut out to remove ...

Page 1391: ...isconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Open the HCSS BM front door and fully pull out the BM module 2 Remove the crease blade knob 6d PL 11 80 Item 4 3 Remove the crease roll ha...

Page 1392: ...ge with the BM tamper gear simultaneously To check that the front and rear tampers are correctly aligned perform the following Fully push in the tampers The distance between the end stop on each tamper and the ends of the BM tamper rack guide should be equal Refer to Figure 2 If the distances are different by more than 1mm 0 040 inches repeat step B 2 Reverse the removal procedure to replace the B...

Page 1393: ...ler carriage assembly REP 11 2 170 2 Figure 1 remove the compiler carriage cross member Figure 1 Removing the cross member 3 Figure 2 remove the eject housing motor assembly and home sensor Figure 2 Removing the motor and sensor Replacement Reverse the removal procedure to replace the eject housing motor assembly and home sen sor 1 Remove 1 screw at each end of the cross member 2 Bend open the fra...

Page 1394: ...ed electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the top cover REP 11 1 170 CAUTION Do not loose the white plastic worm on the end of the motor spindle It is a slide fit on the motor spindle 2 Figure 1 remove the motor assembly Figure 1 Motor assembly removal 3 Remove the motor if necessary by removing the remaining screw 4 Remove the sensor if necessary ...

Page 1395: ...Baffle Assembly Parts List on PL 11 73 Purpose This procedure is used to repair the following components Carriage top baffle PL 11 73 Item 12 Carriage top baffle return spring PL 11 73 Item 13 Top baffle idler assembly PL 11 73 Item 14 Top baffle idler spring PL 11 73 Item 15 Removal WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the ele...

Page 1396: ... and springs from the baffle Figure 2 Removing the idlers and springs Replacement Reverse the removal procedure to replace the top baffle assembly and components 2 Carefully lever the baffle pivot out of the frame using a flat bladed screwdriver 1 Loosen 2 screws 2 turns each 3 Release the spring from the baffle see note 1 Press down on the idler 2 Slide the idler from under the hooks 3 Hold the s...

Page 1397: ...om the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the compiler carriage REP 11 2 170 2 Figure 1 improve the access to the area Figure 1 Improving access 3 Figure 2 remove the entrance baffle cover Figure 2 Cover removal 1 Remove the harness cover 2 Open the top baffle and fix in the open position...

Page 1398: ...from the mounting using a small screwdriver and disconnect the sensor from the harness Replacement Reverse the removal procedure to replace the compiler carriage entry sensor Ensure that the harness cover removed in Figure 1 is correctly installed so that it does not obstruct the jam clearance latch 5d ...

Page 1399: ...mer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the compiler sensor REP 11 34 170 2 Refer to REP 11 4 170 remove the carriage PWB from its mounting but do not disconnect any PJs from the PWB 3 Figure 1 remove the CC entrance baffle Figure 1 Removing the entrance baffle Replacement Reverse the removal proced...

Page 1400: ...off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Open the HCSS BM front door and fully pull out the BM module 2 Remove the crease blade knob 6d PL 11 80 Item 4 3 Remove the crease roll handle 6c PL 11 80 Item 5 4 Remove the BM front c...

Page 1401: ...ar support removal CAUTION Do not loosen the three red screws that surround the lower support guides 8 Figure 4 remove the support guides 4 places 1 Remove E clip 2 Release the front connecting rod and bearing 3 Remove E clip 4 Remove front blade support 1 Remove E clip 3 Remove E clip 2 Release the rear connecting rod and bearing 4 Remove rear blade support ...

Page 1402: ...ily REP 11 36 170 Repairs Adjustments Figure 4 Support guide removal Replacement Reverse the removal procedure to replace the crease blade assembly 1 Depress the centre of the guide 2 Pull the guide outward to remove Red screws see caution ...

Page 1403: ...ower cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the carriage PWB REP 11 4 170 2 Figure 1 remove the stapling unit traverse motor Figure 1 Motor removal Replacement Reverse the removal procedure to replace the stapling unit traverse motor NOTE Ensure that the ground connector Figure ...

Page 1404: ...need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the carriage PWB REP 11 4 170 2 Figure 1 remove transport motor 2 Figure 1 Motor removal 3 Remove 2 nuts to separate the motor damper from the motor Replacement 1 Reverse the removal procedure to replace the transport motor 2 2 Ensure that the ground connector is secured with the lower motor screw Figure ...

Page 1405: ...ower cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the carriage PWB REP 11 4 170 2 Figure 1 remove the CC eject roll motor Figure 1 Motor removal Replacement 1 Reverse the removal procedure to replace the CC eject roll motor 2 Ensure that the ground connector is secured with the lower ...

Page 1406: ...5 Item 16 Kicker fingers PL 11 75 Item 19 Removal WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the compiler carriage RE...

Page 1407: ...dismantle the components of the kicker assembly as necessary 2 Disconnect the ground connector and 3 har nesses 3 Remove screw 4 Pivot the assembly to improve access 5 Remove the E clip slide the tamper shaft to the rear 6 Remove the assembly being careful not to damage the kicker fingers 1 Remove screw ...

Page 1408: ...ntling Replacement Reverse the removal procedure to replace the kicker assembly components Remove 2 screws to remove the solenoid release the spring from the solenoid armature Release the tabs to remove a sensor Carefully spring the frame apart to remove the kicker fingers and return spring ...

Page 1409: ... tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the compiler carriage REP 11 2 170 2 Figure 1 remove the tray hold solenoid Figure 1 Solenoid removal Replacement CAUTION Ensure that the short and long screw are installed in the correct location Figure 1 Reverse the removal procedure to replace the tray hold solenoid assembly NOTE Ens...

Page 1410: ...e injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the compiler carriage REP 11 2 170 2 Remove the staple head assembly REP 11 3 170 3 Remove the stapling unit traverse motor REP 11 38 170 4 Figure 1 remov...

Page 1411: ... Unscrew the traverse shaft from the stapler mount Replacement Reverse the removal procedure to replace the stapler mount and traverse shaft assembly 1 Remove screw and slide out shaft 2 Remove E clip gear and bearing 3 Remove E clip and bearing 4 Slide out the stapler mount and traverse shaft assembly ...

Page 1412: ...m 13 Removal WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove transport motor 2 REP 11 38 170 2 Figure 1 prepare to remove ...

Page 1413: ...val procedure to replace the transport shaft assembly and components 2 Remove 3 screws 1 Ensure stapler unit is fully to the front 3 Hold the compiler tray down and slide the transport shaft assembly rearwards as far as possible 4 Pull the front of the shaft past the stapler and remove the assembly 1 Slide out the transport shaft 2 Wrap the belt around the roller and press the roller out and remov...

Page 1414: ...ng this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Un dock the HCSS from the machine REP 11 13 170 2 Figure 1 release the restraining cable Figure 1 Restr...

Page 1415: ...Figure 3 Release bracket 5 Figure 4 if necessary remove the docking release latches 1 Remove 2 screws 2 Release 2 dowels from the holes 3 Remove the cover 1 Snap the lower fitting apart 2 places 2 Twist the bracket counterclockwise and lift off the top dowel 2 places 3 Disconnect the spring and remove the bracket Top dowel in two places ...

Page 1416: ...itch Figure 5 Switch removal Replacement Reverse the removal procedure to replace the removed components 1 Remove E clip 2 places 2 Push out the pin 2 places using a small screwdriver 3 Remove the latch 2 places Disconnect the harness and press the catches together to remove the docking interlock switch Disconnect the harness and remove 2 screws to remove the docking pivot interlock switch ...

Page 1417: ...P 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the compiler carriage assembly REP 11 2 170 2 Figure 1 remove the compiler carriage belt grips Figure 1 Removing grips Replacement Reverse the removal procedure to replace the compiler carriage belt grips 1 Remove ...

Page 1418: ...e the bin 1 assembly by disconnecting the harness removing the thumbscrew and pulling the tray assembly off the support 2 Figure 1 remove the bin lower support Figure 1 Support removal 3 Figure 2 remove the bin offset sensor and bin offset motor Figure 2 Component removal Replacement Reverse the removal procedure to replace the bin 1 offset motor and offset sensor NOTE Ensure that the peg of the g...

Page 1419: ... injury Moving parts can cause injury 1 Remove the bin 1 assembly by disconnecting the harness removing the thumbscrew and pulling the tray assembly off the support 2 Remove the rear cover REP 11 1 170 3 Figure 1 remove the elevator motor NOTE The elevator motor worm and gears are greased take care not to contaminate other parts of the machine with the grease Wear protective gloves if desired Figu...

Page 1420: ...icity Electricity can cause death or injury Moving parts can cause injury 1 Remove the rear cover and upper left cover REP 11 1 170 2 Remove the hole punch unit if installed 3 Remove the lower left cover PL 11 60 Item 23 4 Remove the sensor cover PL 11 70 Item 11 5 Figure 1 remove the sensor Figure 1 Sensor removal Replacement Reverse the removal procedure to replace the entry sensor and punch pos...

Page 1421: ... supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the HCSS top cover REP 11 1 170 2 Fold bin 0 to the left to give access to the top of the compiler carriage 3 Figure 1 remove the 2nd to top exit sensor Figure 1 Sensor removal Replacement Reverse the removal procedure to replace the 2nd to top exit sensor 1 Remo...

Page 1422: ...e the BM eject sensor REP 11 51 170 BM Support Leg and Spring Parts List on PL 11 87 Removal WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cau...

Page 1423: ...paration 6 Figure 3 remove the right hand support rail Figure 3 Rail removal 7 Figure 4 remove the BM support leg and spring 1 Remove 4 screws 2 Remove 2 screws 1 Push the rail to the rear to release the dowels 2 Rotate the rail clockwise to give access to the inner base of the BM module ...

Page 1424: ...ure 5 align the pin to accept the E clip Figure 5 Pin alignment 3 Figure 6 insert the E clip 1 Remove the E clip using a small flat screwdriver 2 Slide out the pin 3 Remove the support leg and spring 1 Insert a small screw driver into the E clip groove 2 Slide the pin using the screwdriver so that the screwdriver touches the frame 3 Carefully remove the screwdriver ...

Page 1425: ...s by reversing the removal procedure NOTE Ensure that the 4 screws removed in step 1 of Figure 5 are tightened in their orig inal position by carefully aligning the screw head with the witness marks on the frame 1 Attach the E clip to the tip of a magnetic screwdriver 2 Slide the screwdriver and E clip along the frame Snap the E clip into the groove ...

Page 1426: ... the crease roll nip pressure by fully rotating the crease roll handle 6c counter clockwise 3 Remove the crease blade knob 6d PL 11 80 Item 4 4 Remove the crease roll handle 6c PL 11 80 Item 5 5 Remove the BM front cover PL 11 80 Item 3 6 Remove the BM right hand cover REP 11 56 170 7 Remove the BM crease roll motor REP 11 19 170 but do not disconnect the motor har ness or remove the motor from th...

Page 1427: ... 13 Figure 3 remove the upper crease roll Figure 3 Upper crease roll removal 14 Figure 4 remove the lower crease roll and clutch assembly 1 Remove the circlip 2 Remove the upper crease roll gear 3 Remove the upper crease roll bearing 1 Slide the upper crease roll to the rear remove from the front ...

Page 1428: ...ents on the lower crease roll shaft in sequence from 1 to 12 Ensure that the following points are followed Components are orientated correctly as shown in Figure 6 The shallow grooves in the bore of the gear face towards the rear and mate with the teeth of the clutch plate installed on the shaft The deep grooves in the bore of the gear face towards the front and mate with the teeth of the clutch p...

Page 1429: ...Ensure that the tabs of the outermost gear keyed clutch plate are not out side of the grooves in the gear Lower crease roll shaft Bearing Shaft keyed clutch plate Gear keyed clutch plate Shaft keyed clutch plate Gear keyed clutch plate Lower crease roll gear note the orientation Retainer note the orientation Screw ...

Page 1430: ... installation Figure 8 Outermost gear keyed clutch plate e Tighten the screw on the front end of the shaft until it reaches a hard stop f Check that the lower crease roll gear and clutch assembly is secure on the shaft If necessary repeat steps A to D 3 Install the remainder of the removed components by reversing the removal procedure Tabs Grooves Outermost gear keyed clutch plate Final shaft keye...

Page 1431: ...e cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the CC eject housing assembly REP 11 57 170 2 Figure 1 remove the CC shutter Figure 1 Shutter removal Replacement Reverse the removal procedure to replace the CC shutter 1 Remove the screw 2 Slide the shutter to the front release the pin from the rear ...

Page 1432: ...n cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the compiler carriage assembly REP 11 2 170 2 Figure 1 improve the access to the area Figure 1 Improving access 3 Figure 2 remove the entrance baffl...

Page 1433: ...aft nip springs and nip rolls Figure 3 Nip shaft removal Replacement Reverse the removal procedure to replace the nip shaft nip springs and nip rolls 1 Remove 2 screws 2 Slide the cover to the rear to align with the notch 3 Remove the cover 1 Remove 2 springs 2 Lift out the nip shaft with rolls 3 Slide the rolls off the shaft ...

Page 1434: ... power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the compiler carriage assembly REP 11 2 170 2 Remove the drive pulley PL 11 67 Item 2 refer to REP 11 12 170 figure 2 3 Figure 1 remove the BM pre compile pulley Figure 1 Pulley removal 4 Figure 2 remove the BM pre compile tyres 1 Re...

Page 1435: ...007 4 415 WorkCentre 5687 Family REP 11 55 170 Repairs Adjustments Figure 2 Tyre removal Replacement Reverse the removal procedure to replace the BM pre compile pulley and tyres Remove the tyres from the pulley ...

Page 1436: ...hine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the rear cover REP 11 1 170 2 Open the BM front door and fully pull out the BM module 3 Remove the crease blade knob 6d PL 11 80 Item 4 4 Remove the crease roll handle 6c PL 11 80 Item 5 5 Remove the BM front...

Page 1437: ...417 WorkCentre 5687 Family REP 11 56 170 Repairs Adjustments Figure 1 Preparation 7 Figure 2 remove the BM right hand cover 1 Push the BM fully home 2 Remove 3 screws 3 Pull out the BM module fully 4 Remove 3 screws ...

Page 1438: ... Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the compiler carriage assembly REP 11 2 170 2 Figure 1 remove the compiler carriage cross member Figure 1 Removing the cross member 3 Figure 2 prepare to remove the CC eject housing assembly 1 Lever the cover free of t...

Page 1439: ...s Figure 2 Preparation 4 Figure 3 remove the CC eject housing assembly 1 Remove 2 screws marked A release the harness clamp 3 Remove screw release the ground connector 2 Disconnect the motor and sensor harnesses 4 Disconnect 2 ground terminals 5 Disconnect the sensor harness ...

Page 1440: ... machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Open the BM front door and fully pull out the BM 2 Rotate the crease roll handle 6c fully counterclockwise 3 Remove the crease blade knob 6d PL 11 80 Item 4 4 Remove the crease roll handle 6c PL 11 80 Item 5 5 R...

Page 1441: ...lly push in the BM 10 Remove 4 screws securing the BM PWB mounting plate to the frame allow the PWB and mounting plate to hang down giving access to the rear nip spring and linkage 11 Figure 3 remove the rear lower linkage 1 Remove the KL clip 2 Slide the linkage off the shafts 3 Release the linkage from the spring hook 1 Move the spring to the corner cutout 2 Flex the spring slightly and slide ou...

Page 1442: ...spring Figure 4 Rear spring removal Replacement Reverse the removal procedure to replace the BM crease roll nip front spring 1 Remove the KL clip 2 Remove the E clip 3 Slide the linkage off the shafts 4 Release the linkage from the spring hook 1 Move the spring to the corner cutout 2 Flex the spring slightly and slide out of the hole ...

Page 1443: ...ry WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Open the HCSS BM front door and fully pull out the BM 2 Remove the crease blade knob 6d PL 11 80 Item 4 3 Remove the crease roll handle 6c PL 11 80 Item 5 4 Remove the...

Page 1444: ... Figure 2 Removing the racks 9 Figure 3 remove the crease roll gate Figure 3 Gate removal 10 Figure 4 remove the grease roll gate front guide 1 Remove E clip and front rack 2 Remove E clip and rear rack Twist the gate to allow the shaft to exit the slot then lift out the gate ...

Page 1445: ...he crease roll gate shaft from the crease roll gate Replacement Reverse the removal procedure to replace the crease roll gate assembly CAUTION Ensure that the crease roll gate shaft is centrally located within the crease roll gate 1 Remove two screws 2 Remove screw 4 Remove the guide 3 Hold the baffle away from the guide 1 Remove two screws 3 Hold the baffle away from the guide 4 Remove the guide ...

Page 1446: ...s may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Open the BM front door and fully pull out the BM 2 Rotate the crease roll handle 6c fully counterclockwise 3 Remove the crease blad...

Page 1447: ...the BM paper guide assembly Figure 3 Paper guide assembly removal 9 Figure 4 remove the components from the BM paper guide assembly 1 Remove the E clip then the bearing 1 Remove 4 screws Discon nect the 2 ground harnesses 2 Pivot the BM flapper assembly down to rest on the crease blade 3 Lift out the BM paper guide assembly ...

Page 1448: ...smantling Replacement Reverse the removal procedure to replace the BM paper guide assembly 1 Release the nip springs to remove the nip shaft and nip rolls 2 Remove E clip and rear latch 3 Remove E clip and front latch 4 Carefully disengage the spring legs from the guide and remove the shaft assembly ...

Page 1449: ...itch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the BM rear cover REP 11 1 170 2 Figure 1 disconnect PJ553 and PJ559 from the BM PWB ...

Page 1450: ...o remove the BM module Figure 3 Preparation 6 Figure 4 prepare to remove the BM module 1 Remove two screws 2 Route the harness through the frame 3 Disconnect the harness Secure the harness to the harness retain ers 2 Make sure that the top of the paper stack is level with the base of the BM module 1 Put approximately two reams of paper against the edge of the HCSS BM ...

Page 1451: ...es Figure 5 Releasing the slides 1 Pull out the BM module fully 2 Disconnect the ground har ness Secure the harness to the harness retainers 1 Pull up the right side latch to release the slide from the rail 3 Push down the left side latch to release the slide from the rail 2 Push the slide in fully 4 Push the slide in fully ...

Page 1452: ...ont cover when the BM module is removed NOTE The BM module weight is 23 Kg 50 6 lb NOTE The BM catch will spring to the rear when the BM module is removed Refer to Figure 7 8 Figure 6 remove the BM module Figure 6 Remove the BM module 1 Carefully remove the BM module One person must lift the BM module by the left side cross member A second person must lift the BM module by the booklet exit slot ...

Page 1453: ...m the new BM module Refer to Figure 5 b Install the new BM module onto the existing rails in the HCSS BM 4 Figure 7 prepare to install the BM module Figure 7 Position of the catch 5 Reverse the removal procedure to replace the BM module CAUTION Ensure that the BM harness and bin 2 harness are correctly positioned in the harness retainers to prevent harness damage when the BM is moved to the extrem...

Page 1454: ...ctricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the BM module REP 11 61 170 2 Remove the BM front cover PL 11 80 Item 3 3 Figure 1 Remove the slide assembly from the HCSS BM frame Figure 1 Remove the slide assembly 2 Move the slide to the rear and remove the slide assembly...

Page 1455: ...re 2 Remove the bracket and the slide rail 5 Figure 3 Remove the two brackets from the slide rail Figure 3 Remove the bracket from the slide rail 1 Remove four screws 2 Cut the four cable ties to release the harness 3 Remove the bracket and the slide rail 1 Remove screw 2 Remove the bracket from the slide rail 3 Remove screw 4 Remove the bracket from the slide rail ...

Page 1456: ...emove the bracket from the slide rail Replacement 1 Reverse the removal procedure to replace the slide assembly 2 Ensure that all of the cable ties are installed and the harness are in the correct position 3 Check that all of the PJs are connected 1 Remove four screws 2 Cut the five cable ties to release the harness 3 Remove the bracket and the slide rail 1 Remove screw 2 Remove the bracket from t...

Page 1457: ...overs are dealt with in this procedure only remove the covers listed for the procedure that you are performing Remove the HVF covers as follows 1 Front door and door support removal Disengage the upper hinge and lower hinge pins and remove the front door and support assembly Figure 1 Figure 1 Front door and Front cover 2 If required remove 5 screws to separate the door support from the front door ...

Page 1458: ...NOTE Remove the PPI unit if fitted See REP 11 82 171 or remove the PPI removable cover PL 11 130 Item 8 Figure 2 Top and PPI Covers 5 Rear cover removal Remove the top cover first then remove 4 screws Figure 3 Figure 3 Rear Cover Top Cover Remove PPI Cover to access 2 screws Lift Top Tray to access 2 screws Rear Cover ...

Page 1459: ...e 4 Figure 4 Vent and Foot Covers NOTE The foot cover is removed if the Tri Folder option is installed Replacement Reverse the removal procedure to reinstall the HVF covers Depending on the installed options and the covers removed refit covers in the following sequence 1 Vent Cover 2 Foot Cover if no Tri Folder installed 3 Rear Cover 4 Front Cover 5 Top Cover 6 PPI Cover if no PPI installed 7 Fron...

Page 1460: ... 2 Remove the HVF front door REP 11 1 171 3 Remove the HVF top cover REP 11 1 171 4 Remove the HVF front cover REP 11 1 171 5 Remove the rear cover REP 11 1 171 6 Figure 1 At the rear of the HVF disconnect three connectors and remove one screw securing the grounding strap Figure 1 Disconnect PJs and remove screw 7 Figure 2 With the power cord disconnected it is possible to reach behind the stapler...

Page 1461: ... assembly Replacement NOTE The ejector unit returns to the home position when the HVF is initialized 1 Slide the stapler assembly into the tray taking care not to trap the earth wire at the rear 2 At the HVF rear pull the back stop to the rear and hold it there while turning the back stop latch clockwise Release the back stop which should slide forward until stopped by the latch 3 Reconnect all PJ...

Page 1462: ...ck the PPI REP 11 82 171 2 Remove the top and rear covers REP 11 1 171 3 Disconnect the links from the tray Figure 1 Figure 1 Link Disconnection 4 Remove the bias spring and pin Figure 1 5 Remove the shaft front and rear circlips and bushes Lift the top tray from the shaft Figure 2 NOTE Remove the idler pulley to avoid straining the drive belt when removing the shaft drive pulley Figure 2 Shaft dr...

Page 1463: ...e electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the E clip and lift bin 1 to release bin 1 from Bin 1 lift bar Figure 1 Figure 1 Bin 1 removal Replacement Reverse the removal procedures to reinstall bin 1 1 Remove the E clip 2 Lift b...

Page 1464: ...er cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 With the machine powered use the PTU or appropriate control code to lower Bin 1 2 Remove Bin 1 REP 11 4 171 then remove the right side cover Figure 1 3 Remove 6 screws then remove the right side cover Figure 1 Figure 1 Right Side cover Replaceme...

Page 1465: ...1 4 171 2 Remove the right side cover REP 11 5 171 3 Remove the door and the front cover REP 11 1 171 4 Remove the front pressing plate finger REP 11 7 171 5 Remove 1 screw and remove the front tamper from the drive assembly Remove 2 screws then remove the ejector front cover Figure 1 NOTE Rotate the ejector encoder wheel to extend the ejector Figure 1 Front Tamper and Ejector Cover 6 Remove 2 scr...

Page 1466: ...8 171 Reverse the removal procedures to reinstall the ejector assembly When reinstalling the front tamper and the ejector front cover make sure that the correct screws are used and that the screws are not overtightened GP 6 When refitting the pressing plate the shaft of the front support finger drive gear must fit in ejec tor assembly see Figure 4 Replace the front pressing plate finger Figure 4 R...

Page 1467: ...ure 1 Pressing Plate Fingers Replacement Reverse the removal procedures to replace the front and rear pressing plate fingers REP 11 8 171 Front and Rear Support Fingers Parts List on PL 11 140 Removal WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply whi...

Page 1468: ... rear support fingers NOTE Set the front and rear support fingers so that their ends are aligned when extended See Figure 4 With the pressing plate installed set the front and rear support finger alignment Figure 4 If the fingers are not aligned the compiler output will be uneven and cause exit jams 1 Remove the screw and clip 2 Rotate the finger to dis engage the pin from the guide slot Front Tam...

Page 1469: ...ectricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the right side cover REP 11 5 171 2 Remove the offset motor and gear assembly Figure 1 Figure 1 Offset Motor and Gears Replacement Reverse the removal procedures to reinstall the offset motor assembly 1 Remove the rear pressing plate finger 3 Rotate the encoder wheel until the finger ends align 2 Remove the clip...

Page 1470: ...rforming tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Lift the top tray 2 Figure 1 Raise the paper pusher and remove the four stacker idler rolls Figure 1 Paper pusher and idler rolls Replacement 1 Figure 2 Ensure the sprung brackets are parallel and re install the idler rolls in the sprung brackets Figure 2 Correct spring bracket positio...

Page 1471: ...moval WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the front and rear covers REP 11 1 171 2 Remove the rear drive belt l...

Page 1472: ...o not need electricity Electricity can cause death or injury Moving parts can cause injury CAUTION Do not show the customer how to un dock the HVF HVF BM 1 Open the front door 2 Figure 1 release the docking latch and move the HVF HVF BM to the right away from the IOT Figure 1 Docking latch location NOTE Where fitted the tri folder may remain docked to and moved with the HVF 3 Disconnect the harnes...

Page 1473: ...moval WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the HVF front door REP 11 1 171 2 Remove the HVF top cover REP 11 1 ...

Page 1474: ... Remove the inboard pivot screw Figure 2 Inboard pivot screw 7 Figure 3 Remove the jam clearance assembly Figure 3 Assembly removal Replacement The replacement procedure is the reverse of the removal procedure Remove the inboard pivot screw REAR VIEW Twist the assembly and lift upwards ...

Page 1475: ...11 5 171 3 Remove the ejector assembly REP 11 6 171 4 Disconnect 2 PJs and remove the rear tamper assembly Figure 1 Figure 1 Rear Tamper Assembly Replacement CAUTION Check that the Ejector cable harnesses are routed below rear tamper assembly and do not obstruct any moving parts Reverse the removal procedures to reinstall the rear tamper assembly Turn the offset drive gear to position the offset c...

Page 1476: ...r cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Open the HVF BM front door and fully pull out the BM module 2 Figure 1 remove the BM flapper bracket assembly Figure 1 Remove the BM flapper bracket 3 Figure 2 remove the BM flapper assembly 2 Disengage the drive belt 4 Remove the BM flapper bra...

Page 1477: ... this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the top cover then the rear cover REP 11 1 171 1 Remove the KL clip and the bearing 2 Remove the B...

Page 1478: ...2 harness are correctly positioned in the harness retainers so that harnesses are not damaged when the BM is moved to the extremities of its travel Reverse the removal procedures to replace the BM PWB 1 Disconnect all PJs 3 If necessary release harnesses from the retainers to allow the PWB to be removed 2 Remove 8 screws and remove the PWB BM harnesses Harness retainers Bin 2 harness ...

Page 1479: ...ch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Open the HVF BM front door and fully pull out the BM module 2 Remove the crease blade knob 6d PL 11 161 Item 4 3 Remove the crease roll handle 6c PL 11 161 Item 5 4 Remove the BM fro...

Page 1480: ...or assembly 1 Remove 4 screws 2 Remove the E clip and bearing release the con necting rod 3 Remove the circlip rear crank and bearing 4 Remove E clip and bearing release the connecting rod 5 Removecirclip front crank and bearing 7 Remove the motor assembly from the frame 6 Disconnect the motor harness ...

Page 1481: ...ng the motor Replacement Reverse the removal procedure to replace the BM crease blade motor NOTE Ensure that the mark on the crease blade knob aligns with the arrow on the front infill cover when the crease blade is fully withdrawn 1 Support the encoder and slide out the shaft 2 Remove the encoder 3 Remove the sensor from the bracket ...

Page 1482: ...eed electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the top cover then the rear cover REP 11 1 171 2 Remove 4 screws securing the BM PWB mounting plate to the frame allow the PWB and mounting plate to hang down giving access to the BM crease roll motor 3 Figure 1 remove the motor assembly Figure 1 Motor assembly removal Replacement Reverse the removal proce...

Page 1483: ...s tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Open the HVF BM front door and fully pull out the BM module 2 Figure 1 remove the BM backstop motor Figure 1 Motor removal Replacement Reverse the removal procedure to replace the BM backstop motor NOTE Allow the spring to tension the drive belt while the screws ...

Page 1484: ...emove the booklet maker REP 11 61 171 2 Rotate the crease roll handle 6c fully counter clockwise 3 Remove the crease roll handle 6c PL 11 161 Item 5 4 Remove the crease blade knob 6d PL 11 161 Item 4 5 Remove the BM front cover PL 11 161 Item 3 CAUTION The BM harnesses and the backstop assembly harnesses are connected with a catch Ensure the catch is released when disconnecting the solenoid harnes...

Page 1485: ...10 Move the backstop assembly to the bottom of the BM assembly 11 Remove the shaft from the BM backstop assembly Figure 4 Figure 4 Remove the shaft 12 Remove the BM backstop assembly Figure 5 Figure 5 Remove the backstop assembly 1 Remove 2 screws 2 Remove the belt clamp 1 Move the shaft 2 Remove the E clip Frame locator 1 Remove the shaft through the bottom of the BM assembly BM backstop assembly...

Page 1486: ... 171 BM Entry Roll Parts List on PL 11 161 Purpose This procedure is used to repair the following components BM entry roll pulley PL 11 161 Item 14 BM entry roll PL 11 161 Item 15 Removal WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performin...

Page 1487: ... remove the BM Entry Roll Figure 1 Roll removal Replacement Reverse the removal procedure to replace the BM entry roll NOTE Tension the drive belt by loosening then tightening the screw Figure 1 1 Remove E clip bearing pulley and belt 2 Remove E clip and bearing 3 Remove the entry roll ...

Page 1488: ...lectricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Open the HVF BM front door and fully pull out the BM module 2 Remove the crease blade knob 6d PL 11 161 Item 4 3 Remove the crease roll handle 6c PL 11 161 Item 5 4 Remove the BM front cover PL ...

Page 1489: ...y REP 11 23 171 Repairs Adjustments Figure 1 Sensor removal Replacement Reverse the removal procedure to replace the BM entry sensor 1 Remove 2 screws 3 Disconnect the sensor harness 4 Remove the baffle 2 Remove 2 screws 5 Remove the sensor ...

Page 1490: ...EP 11 25 171 BM Compiler Motor and BM Flapper Motor Parts List on PL 11 166 Removal WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury...

Page 1491: ... the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Open the HVF BM front door and fully pull out the BM module 2 Remove the crease blade knob 6d PL 11 161 Item 4 3 Remove the crease roll handle 6c PL 11 161 Item 5 4 Remove the BM front cover PL 11 161 Item 3 5 Remove the LH frame plate ...

Page 1492: ...top link removal 12 Figure 3 remove the BM backstop idler bracket assembly Figure 3 Idler bracket assembly removal 1 Press down on the link and release the front tensioner link 2 Press down on the link and release the rear tensioner link 3 Remove the link and two springs 1 Remove 2 screws 2 Remove the bracket assembly and belt ...

Page 1493: ...s List on PL 11 168 Removal WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Fully pull out the BM module 2 Remove the relevant st...

Page 1494: ...the BM staple heads 2 Perform ADJ 11 3 171 Stapler Anvil Alignment 1 Remove 2 screws using a 5 5mm socket and ratchet driver 2 Loosen 1 screw using a 5 5mm socket and ratchet driver 3 Using a 5 5mm socket and short extension fully loosen the screw until the staple head is released Leave the socket and extension in position on the screw 4 Disconnect the stapler harness and remove the stapler ...

Page 1495: ... can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the top cover then the rear cover REP 11 1 171 2 Remove 4 screws securing the BM PWB mounting plate to the frame allow the PWB and mounting plate...

Page 1496: ...Family REP 11 28 171 Repairs Adjustments 10 Figure 2 lower the stapler bracket Figure 2 Lowering stapler bracket 1 Release the rear fol lower from the slot using a screwdriver 2 Pull the stapler bracket handle to open the staplers fully ...

Page 1497: ...atch shaft Figure 3 Latch shaft removal 1 Remove KL clip and pull shaft forward 50 mm 2 inches 3 Compress the spring remove the rear follower and spring 2 Remove 2 E clips and the front follower 4 Push the shaft to the rear to release the latch slide 5 Pull the shaft completely to the rear to remove ...

Page 1498: ...epairs Adjustments 12 Figure 4 prepare to remove the BM stapler bracket assembly Figure 4 Preparation 1 Remove KL clip 4 Release the spring from the side frame 3 Remove 2 E clips 6 Disconnect harnesses and ground wire 5 Remove E clip 2 Disconnect ground wire ...

Page 1499: ...from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury NOTE The removal procedure illustrates how to remove the rear conveyor belt The proce dure for the front conveyor belt is similar 1 Remove bin 2 by disconnecting the harness removing the thumb screw then lifting the bin upwards to release 2 Remove the BM...

Page 1500: ... Figure 2 remove the BM conveyor belt Figure 2 Belt removal Replacement Reverse the removal procedure to replace the BM conveyor belts 1 Remove E clip 2 Push out shaft and remove one bearing 3 Push the other bearing though the frame to remove the idler roller 1 Release belt from the drive pulley 2 Feed the belt through the cut out to remove ...

Page 1501: ...ARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Open the HVF BM front door and fully pull out the BM module 2 Remove the crease bl...

Page 1502: ...rack guide at the same time Both tamper racks must engage with the BM tamper gear simultaneously To check that the front and rear tampers are correctly aligned perform the following Fully push in the tampers The distance between the end stop on each tamper and the ends of the BM tamper rack guide should be equal Refer to Figure 2 If the distances are different by more than 1mm 0 040 inches Perform...

Page 1503: ... can cause injury 1 Remove the HVF front door REP 11 1 171 2 Remove the HVF top cover REP 11 1 171 3 Remove the HVF front cover REP 11 1 171 4 Remove the HVF rear cover REP 11 1 171 5 Figure 1 At the rear of the finisher disconnect the two PJs Figure 1 Disconnecting PJs 6 Figure 2 Remove the pivot screw Figure 2 Pivot screw removal 7 Pass the PJs through the cut out in the rear frame 8 Withdraw th...

Page 1504: ...erforming tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the HVF front door REP 11 1 171 2 Remove the HVF top cover REP 11 1 171 3 Remove the HVF front cover REP 11 1 171 4 Figure 1 Remove the pivot screw at the front of the input guide Figure 1 Pivot screw removal 5 Remove the guide through the front opening Replacement Position the...

Page 1505: ...Moving parts can cause injury 1 Remove the HVF front door REP 11 1 171 2 Remove the HVF top cover REP 11 1 171 3 Remove the HVF front cover REP 11 1 171 4 Remove the HVF rear cover REP 11 1 171 5 Figure 1 At the rear of the HVF remove the pivot screw Figure 1 Rear pivot screw removal 6 Figure 2 At the front of the HVF remove the pivot screw Figure 2 Front pivot screw removal Replacement NOTE After...

Page 1506: ...rom the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the HVF front door REP 11 1 171 2 Remove the HVF top cover REP 11 1 171 3 Remove the HVF front cover REP 11 1 171 4 Figure 1 Remove the pivot screw from the front end of the PPI jam clearance guide Figure 1 Pivot screw removal 5 Remove the guide ...

Page 1507: ... 11 1 171 2 Remove the HVF top cover REP 11 1 171 3 Remove the HVF front cover REP 11 1 171 4 Remove the HVF rear cover REP 11 1 171 5 Figure 1 At the rear of the HVF remove the solenoid arm the K L clip and the bush from the diverter shaft Figure 1 Removal preparation 6 Figure 2 Remove the diverter exit gate Figure 2 Diverter removal Replacement CAUTION After replacement check the K L clip is in ...

Page 1508: ...injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Open the HVF BM front door and fully pull out the BM module 2 Remove the crease blade knob 6d PL 11 161 Item 4 3 Remove the crease roll handle 6c PL 11 161 Item 5 ...

Page 1509: ... 3 remove the rear blade support Figure 3 Rear support removal CAUTION Do not loosen the three red screws that surround the lower support guides 1 Remove E clip 2 Release the front connecting rod and bearing 3 Remove E clip 4 Remove front blade support 1 Remove E clip 3 Remove E clip 2 Release the rear connecting rod and bearing 4 Remove rear blade support ...

Page 1510: ...lectricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the front and rear covers REP 11 1 171 2 Remove the stacker motor and gear assembly REP 11 12 171 3 To access the shaft rear bearing remove the circlip and the gear wheel Remove the cir cl...

Page 1511: ...lley and the support bracket Remove the circlip and the thrust washer and slide the inner bearing from the shaft Figure 2 Figure 2 Stacker Shaft Front Bearing Replacement Reverse the removal procedures to reinstall the stacker driving shaft front and rear bearings NOTE Make sure that the flats on the bearing align with the cut outs in the bracket or frame Pulley Pin Inner Bearing Outer Bearing Upp...

Page 1512: ... the front and rear stacker driving belts is the same Support the Bin 1 lift bar if removing the front and rear belts at the same time 1 Remove the front or rear cover to access the front or rear driving belt REP 11 1 171 2 Remove the stacker bin 1 tray REP 11 4 171 3 Remove the belt clamp Figure 1 4 Remove the circlip and lower pulley to relieve the driving belt tension Figure 1 5 Remove the driv...

Page 1513: ...y Moving parts can cause injury 1 Remove the HVF front door REP 11 1 171 2 Remove the HVF top cover REP 11 1 171 3 Remove the HVF front cover REP 11 1 171 4 Remove the HVF rear cover REP 11 1 171 5 Figure 1 At the rear of the HVF remove the solenoid arm the K L clip and the bush from the diverter shaft Figure 1 Removal preparation 6 Figure 2 Remove the BM diverter gate Figure 2 Diverter removal Re...

Page 1514: ...ply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the HVF front door REP 11 1 171 2 Remove the HVF top cover REP 11 1 171 3 Remove the HVF front cover REP 11 1 171 4 Remove the HVF rear cover REP 11 1 171 5 Figure 1 Remove the black plastic cover Figure 1 Cover removal 6 Figure 2 At the front of the HVF remove the c...

Page 1515: ...ove the input roll Figure 3 Input roll removal Replacement The replacement procedure is the reverse of the removal procedure 1 Remove the circlip 2 Slide the pulley and the bush along the shaft 3 Lift the shaft and remove the belt from the pulley 4 Remove the pulley and the bush 5 Remove the input roll REAR VIEW ...

Page 1516: ... 1 Remove the HVF front door REP 11 1 171 2 Remove the HVF top cover REP 11 1 171 3 Remove the HVF front cover REP 11 1 171 4 Remove the HVF rear cover REP 11 1 171 5 Open guide 8a 6 Figure 1 At the front of the HVF remove the circlip and the bush Figure 1 Circlip and bush removal 7 Figure 2 At the rear of the HVF remove the PPI guide roll Figure 2 PPI guide roll removal Replacement The replacemen...

Page 1517: ... cover REP 11 1 171 3 Remove the HVF front cover REP 11 1 171 4 Remove the HVF rear cover REP 11 1 171 5 Remove the punch unit or the punch unit guide as appropriate 6 Figure 1 At the front of the HVF remove the circlip and bush Figure 1 Circlip and bush removal 7 At the rear of the HVF remove the buffer pocket roll The bracket can be moved if neces sary to improve access two screws Figure 2 Figur...

Page 1518: ...y 1 Remove the HVF front door REP 11 1 171 2 Remove the HVF top cover REP 11 1 171 3 Remove the HVF front cover REP 11 1 171 4 Remove the HVF rear cover REP 11 1 171 5 Figure 1 Remove the circlip and bush at the outboard end of the roll Figure 1 Circlip and bush removal 6 Figure 2 At the rear of the HVF remove the booklet entrance roll Figure 2 Booklet entrance roll removal Replacement The replace...

Page 1519: ... HVF front door REP 11 1 171 2 Remove the HVF top cover REP 11 1 171 3 Remove the HVF front cover REP 11 1 171 4 Remove the HVF rear cover REP 11 1 171 5 Open jam clearance guide 5b 6 Figure 1 Remove the circlip and the bush from the outboard end of the roll Figure 1 Circlip and bush removal 7 Figure 2 At the rear of the HVF remove the buffer lower roll Figure 2 Buffer lower roll removal Replaceme...

Page 1520: ... 2 Remove the HVF top cover REP 11 1 171 3 Remove the HVF front cover REP 11 1 171 4 Remove the HVF rear cover REP 11 1 171 5 Figure 1 Remove the circlip and the bush Figure 1 Circlip and bush removal 6 Figure 2 Remove the buffer upper roll Figure 2 Buffer upper roll removal Replacement The replacement procedure is the reverse of the removal procedure 1 Remove the circlip and the bush 2 Remove the...

Page 1521: ...ricity can cause death or injury Moving parts can cause injury 1 Remove the HVF front door REP 11 1 171 2 Remove the HVF top cover REP 11 1 171 3 Remove the HVF front cover REP 11 1 171 4 Remove the HVF rear cover REP 11 1 171 5 Figure 1 Remove the circlip and bush Figure 1 Circlip and bush removal 6 Figure 2 Remove the stacker exit feed roll Figure 2 Stacker exit feed roll removal Replacement The...

Page 1522: ... electricity Electricity can cause death or injury Moving parts can cause injury 1 If fitted undock the PPI REP 11 82 171 2 Remove the HVF front door REP 11 1 171 3 Remove the HVF top cover REP 11 1 171 4 Remove the HVF front cover REP 11 1 171 5 Remove the HVF rear cover REP 11 1 171 6 Figure 1 Raise the top tray and lower the plate beneath it Figure 1 Lowering the plate 7 Figure 2 Remove the cir...

Page 1523: ...r component removal 9 Figure 4 Remove the top exit feed roll Figure 4 Top exit feed roll removal Replacement The replacement procedure is the reverse of the removal procedure 1 Remove the circlip 2 Slide the pulley and the bush along the shaft 3 Slip the belt off of the pulley 4 Remove the pulley and the bush 5 Remove 2 screws REAR VIEW 1 Remove the magnet bracket 2 Remove the top exit feed roll ...

Page 1524: ...ement Reverse the removal procedures to replace the compiler paddle motor assembly REP 11 49 171 Compiler Paddle Module Parts List on PL 11 145 Removal WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity ...

Page 1525: ...dule downwards Remove the module through the stapler aperture Figure 1 Replacement CAUTION Do not damage or strain the paddle module ribbon cables or connectors Reverse the removal procedures to replace the compiler paddle module Use the correct screws to secure the compiler paddle module do not overtighten GP 6 Paddle Module cable connectors Paddle module rear screws Paddle module front screws ...

Page 1526: ...e the removal procedure to replace the BM eject sensor REP 11 51 171 Compiler Paper Pusher Motor Assembly Parts List on PL 11 145 Removal WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity ca...

Page 1527: ...the crease roll nip pressure by fully rotating the crease roll handle 6c counter clockwise 3 Remove the crease blade knob 6d PL 11 161 Item 4 4 Remove the crease roll handle 6c PL 11 161 Item 5 5 Remove the BM front cover PL 11 161 Item 3 6 Remove the BM right hand cover REP 11 56 171 7 Remove the BM crease roll motor REP 11 19 171 but do not disconnect the motor har ness or remove the motor from ...

Page 1528: ... 13 Figure 3 remove the upper crease roll Figure 3 Upper crease roll removal 14 Figure 4 remove the lower crease roll and clutch assembly 1 Remove the circlip 2 Remove the upper crease roll gear 3 Remove the upper crease roll bearing 1 Slide the upper crease roll to the rear remove from the front ...

Page 1529: ...ponents on the lower crease roll shaft in sequence from 1 to 12 Ensure the following points are followed Components are orientated correctly as shown in Figure 6 The shallow grooves in the bore of the gear face towards the rear and mate with the teeth of the clutch plate installed on the shaft The deep grooves in the bore of the gear face towards the front and mate with the teeth of the clutch pla...

Page 1530: ...Repairs Adjustments Figure 6 Clutch components Lower crease roll shaft Bearing Shaft keyed clutch plate Gear keyed clutch plate Shaft keyed clutch plate Gear keyed clutch plate Lower crease roll gear note the orientation Retainer note the orientation Screw ...

Page 1531: ...t keyed clutch plate does not come off of the shaft during installation Figure 8 Outer gear keyed clutch plate e Tighten the screw on the front end of the shaft until it reaches a hard stop f Check that the lower crease roll gear and clutch assembly is secure on the shaft If necessary repeat steps A to D 3 Install the remainder of the removed components by reversing the removal procedure Tabs Groo...

Page 1532: ...racket and the exit guide plate front and rear screws Figure 1 Figure 1 Stacker Shaft Front Bearing Bracket 4 Remove the pusher driving motor assembly REP 11 51 171 5 Remove the pusher sensor assembly REP 11 54 171 6 Remove the front and rear screws and push the left edge of the compiler exit guide plate downward away from the pinion shaft Figure 2 Figure 2 Pusher Guide and Pinion Shaft 7 Remove t...

Page 1533: ...gure 1 Pusher Sensor Assembly Replacement Reverse the removal procedures to replace the Pusher sensor assembly REP 11 55 171 HVF PSU Assembly Parts List on PL 11 157 Removal WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do...

Page 1534: ... Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the top cover then the rear cover REP 11 1 171 2 Open the BM front door and fully pull out the BM module 3 Remove the crease blade knob 6d PL 11 161 Item 4 4 Remove the crease roll handle 6c PL 11 161 Item 5 5 Remove t...

Page 1535: ...August 2007 4 515 WorkCentre 5687 Family REP 11 56 171 Repairs Adjustments Figure 1 Preparation 1 Push the BM fully home 2 Remove 3 screws 3 Fully pull out the BM module 4 Remove 3 screws ...

Page 1536: ...be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the rear cover REP 11 1 171 2 Disconnect the PJs remove 9 screws and remove the PWB assembly Figure 1 Figure 1 HVF Main PWB Replace...

Page 1537: ...le performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Open the BM front door and fully pull out the BM 2 Rotate the crease roll handle 6c fully counterclockwise 3 Remove the crease blade knob 6d PL 11 161 Item 4 4 Remove the crease roll handle 6c PL 11 161 Item 5 5 Remove the BM front cover PL 11 161 Item 3 6 Figure 1 remove the fron...

Page 1538: ...screws securing the BM PWB mounting plate to the frame allow the PWB and mounting plate to hang down giving access to the rear nip spring and linkage 11 Figure 3 remove the rear lower linkage Figure 3 Rear linkage removal 1 Move the spring to the corner cutout 2 Flex the spring slightly and slide out of the hole 1 Remove the KL clip 2 Remove the E clip 3 Slide the linkage from the shafts 4 Release...

Page 1539: ...irs Adjustments 12 Figure 4 remove the rear spring Figure 4 Rear spring removal Replacement Reverse the removal procedure to replace the BM crease roll nip front spring 1 Move the spring to the corner cutout 2 Flex the spring slightly and slide out of the hole ...

Page 1540: ...be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Open the HVF BM front door and fully pull out the BM 2 Remove the crease blade knob 6d PL 11 161 Item 4 3 Remove the crease roll handle 6...

Page 1541: ...igure 2 Remove the front and rear crease roll gate racks Figure 2 Removing the racks 9 Figure 3 remove the crease roll gate Figure 3 Gate removal 1 Remove E clip and front rack 2 Remove E clip and rear rack Twist the gate to allow the shaft to exit the slot then lift out the gate ...

Page 1542: ...osen 3 screws to remove the crease roll gate shaft from the crease roll gate Replacement Reverse the removal procedure to replace the crease roll gate assembly CAUTION Ensure that the crease roll gate shaft is positioned centrally within the crease roll gate 1 Remove two screws 2 Remove screw 4 Remove the guide 3 Hold the baffle away from the guide 1 Remove two screws 3 Hold the baffle away from t...

Page 1543: ... this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Open the BM front door and fully pull out the BM 2 Rotate the crease roll handle 6c fully counterclockwis...

Page 1544: ...r bearing removal 8 Figure 3 remove the BM paper guide assembly Figure 3 Paper guide assembly removal 1 Remove the E clip then the bearing 2 Remove 4 screws Disconnect the ground harness 3 Pivot the BM flapper assembly down to rest on the crease blade 4 Lift out the BM paper guide assembly 1 Pull out the 2 harness supports ...

Page 1545: ... assembly Figure 4 Paper guide dismantling Replacement Reverse the removal procedure to replace the BM paper guide assembly 1 Release the nip springs to remove the nip shaft and nip rolls 2 Remove E clip and rear latch 3 Remove E clip and front latch 4 Carefully disengage the spring legs from the guide and remove the shaft assembly ...

Page 1546: ...FBM WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the top cover then the rear cover REP 11 1 171 2 Figure 1 disconnect PJ...

Page 1547: ... Disconnect the harness 4 Figure 3 prepare to remove the BM module Figure 3 Preparation 1 Remove 2 screws 2 Disconnect the harness Secure the harness to the harness retainers 2 Make sure that the top of the paper stack is level with the base of the BM module 1 Align approximately two reams of paper against the edge of the HVF BM ...

Page 1548: ...re 5 Release the latches Figure 5 Releasing the slides 1 Fully pull out the BM module 2 Disconnect the ground har ness Secure the harness to the harness retainers 1 Pull up the right side latch to release the slide from the rail 3 Push down the left side latch to release the slide from the rail 2 Fully push in the slide 4 Fully push in the slide ...

Page 1549: ...ont cover when the BM module is removed NOTE The BM module weight is 23 Kg 50 6 lb NOTE The BM catch will spring to the rear when the BM module is removed Refer to Figure 7 7 Figure 6 remove the BM module Figure 6 Remove the BM module 1 Carefully remove the BM module One person must lift the BM module by the left side cross member A second person must lift the BM module by the booklet exit slot ...

Page 1550: ... the new BM module Refer to Figure 5 b Install the new BM module onto the existing rails in the HVF BM 4 Figure 7 prepare to install the BM module Figure 7 Position of the catch 5 Reverse the removal procedure to replace the BM module CAUTION Ensure the BM harness and bin 2 harness are correctly positioned in the harness retainers so that harnesses are not damaged when the BM is moved to the extre...

Page 1551: ...ectricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the BM module REP 11 61 171 2 Remove the BM front cover PL 11 161 Item 3 3 Figure 1 Remove the slide assembly from the HVF BM frame Figure 1 Remove the slide assembly 2 Move the slide to the rear and remove the slide assembl...

Page 1552: ...re 2 Remove the bracket and the slide rail 5 Figure 3 Remove the two brackets from the slide rail Figure 3 Remove the bracket from the slide rail 1 Remove four screws 2 Cut the four cable ties to release the harness 3 Remove the bracket and the slide rail 1 Remove screw 2 Remove the bracket from the slide rail 3 Remove screw 4 Remove the bracket from the slide rail ...

Page 1553: ... the bracket from the slide rail Replacement 1 Reverse the removal procedure to replace the slide assembly 2 Ensure that all of the cable ties are installed and the harness are in the correct position 3 Check that all of the PJ connections are connected 1 Remove four screws 2 Cut the five cable ties to release the harness 3 Remove the bracket and the slide rail 1 Remove screw 2 Remove the bracket ...

Page 1554: ...he entry feed motor Set the belt tension ADJ 11 10 171 REP 11 64 171 Bypass Feed Motor Parts List on PL 11 150 Removal WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or in...

Page 1555: ...ension ADJ 11 10 171 Do not tighten the motor bracket screws fully until the belt is tensioned by the spring REP 11 66 171 Exit Feed Motor Parts List on PL 11 150 Removal WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do no...

Page 1556: ...ath or injury Moving parts can cause injury 1 Remove the screw and front door hinge pin then move the door from the upper pivot Remove 4 screws and remove the front cover Figure 1 Figure 1 Tri folder Front Door and Cover 2 Remove the rear cover the top cover and the right side cover as required Figure 2 NOTE Open the top cover and remove the rear cover to access to the top cover rear fas teners an...

Page 1557: ...acement Reverse the removal procedures to replace the Tri Folder install kit assembly REP 11 69 171 Crease Roll Drive Assembly Parts List on PL 11 193 Removal WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need elect...

Page 1558: ...der Feed Roller and Drive Belt Parts List on PL 11 193 Removal WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Undock the Tri Fold...

Page 1559: ...f the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Open the TF front door or remove the Bin 2 assembly then remove the Tri Folder rear cover REP 11 67 171 2 Disconnect the PJ and remove the solenoid coil and spring Figure 1 Remove the arma...

Page 1560: ...dures to replace the front or rear crease roll spring REP 11 73 171 TF Top Cover and Idler Assemblies Parts List on PL 11 195 Removal WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can ca...

Page 1561: ... that the correct self tapping screws are used to replace the cover base do not over tighten GP 6 Replace but do not tighten the rear pivot shaft screw Position the cover and torsion spring then fit the front of the pivot shaft in the frame Replace and tighten both front and rear pivot shaft screws Check that the cable harnesses are not obstructed or touching moving parts when the Tri Folder is do...

Page 1562: ...rease roll drive belt tension See REP 11 69 171 Disconnect the diverter and entry gate solenoid PJs NOTE First remove the lower front and rear screws Support the roller assembly and remove the upper front and rear screws If not supported the assembly will fall inside the Tri Folder frame 3 Disconnect the paper sensor PJ and remove the Tri Folder roller assembly through the front door Figure 1 Figu...

Page 1563: ...ke care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the HVF rear cover REP 11 1 171 2 Disconnect the PJs and remove the upper or lower li...

Page 1564: ...injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the HVF front and rear covers REP 11 1 171 2 Disconnect the PJs and remove the sensor rear transmitter and front receiver Figure 1 Figure 1 Bin 1 Stack Heigh...

Page 1565: ...Reverse the removal procedures to replace the front door and top cover interlock switches and the top access cover sensor REP 11 78 171 TF Entry and Assist Gate Sensors Parts List on PL 11 197 Removal WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply whi...

Page 1566: ...t the PJs and remove the exit sensor Figure 1 Figure 1 Tri Folder Exit Sensor Replacement Reverse the removal procedures to replace the exit sensor REP 11 80 171 Tri Folder PWB Parts List on PL 11 193 Removal WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer su...

Page 1567: ...cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the Tri Folder rear cover REP 11 67 171 If removing the TF main harness remove the HVF rear cover REP 11 1 171 2 Disconnect the PJs and remove the main and Bin 2 tray harnesses Figure 1 Figure 1 TF Main and Bin 2 Tray Harnesses Replacement R...

Page 1568: ...able surface Figure 1 Figure 1 PPI Undocking Replacement Reverse the undocking procedure to dock the PPI unit to the HVF Lock the PPI onto the HVF by sliding the latch handle towards the front REP 11 83 171 PPI Front and Rear Covers Parts List on PL 11 175 Removal WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the mach...

Page 1569: ...cket Figure 1 Figure 1 PP Inserter Motor Replacement Reverse the removal procedures to replace the PP Inserter motor Make sure that the correct screws are used to replace the inserter motor GP 6 REP 11 85 171 PP Inserter PWB Parts List on PL 11 179 Removal WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 1...

Page 1570: ...e the 4 screws and the bracket then slide the clutch from the shaft NOTE The reverse roll drive idler and the drive belt are not attached to the clutch bracket or the PPI frame Figure 1 Inserter Clutch Removal Replacement Reverse the removal procedures to replace the PP Inserter clutch When replacing the bracket check that the clutch torque arm locates in the locating tab Put the reverse roll driv...

Page 1571: ...ures to replace the PPI top cover interlock switch REP 11 88 171 PPI Top Left Door Interlock Switch Parts List on PL 11 175 Removal WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can caus...

Page 1572: ...his procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Pull the lug on one side of the tray to disconnect from the frame pivot Remove the cover plate then disconne...

Page 1573: ...t of the bottom tray springs 2 Remove the circlip and bearing and remove the tray pivot shaft Rotate the tray to access the sensor bracket Figure 1 Figure 1 Bottom Tray and Sensors 3 Remove the sensor bracket and disconnect the PJs Unclip the paper present sensor and the paper width sensors from the bracket Replacement Reverse the removal procedure to replace the bottom tray and paper sensors Chec...

Page 1574: ...place the IDG pickup sensor and top cover REP 11 92 171 PPI Top Left Door and Acceleration Sensor Parts List on PL 11 175 Removal WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause ...

Page 1575: ...11 84 171 3 Remove the pickup roll assembly REP 11 95 171 4 Remove the top cover REP 11 91 171 5 Remove the top inside cover Figure 1 Figure 1 PPI Top and Inside Cover 6 Release the wiring harness clips to give slack in the sensor connecting cables Remove the sensor assembly bracket then disconnect the PJs and unclip the sensors from the bracket Figure 2 Figure 2 Pickup and Paper Path Sensors Repl...

Page 1576: ...ement Reverse the removal procedure to replace the PPI tray down sensor REP 11 95 171 PPI Pickup and Reverse Roller Assemblies Parts List on PL 11 179 Removal WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need elect...

Page 1577: ...from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury CAUTION Do not remove more than one caster at a time unless the HVF frame is properly supported and stable 1 Undock the Tri Folder from the HVF REP 11 82 171 2 Undock the HVF from the copier and remove the HVF front and rear covers REP 11 1 171 3 Get help...

Page 1578: ...Caster Removal 5 Support the HVF frame Remove the screw and stop plate and rotate the caster adjust ment wheel to unscrew the caster from the frame Figure 2 Figure 2 HVF Adjustable Caster Removal Replacement Reverse the removal procedure to replace the HVF fixed and adjustable casters Stop plate ...

Page 1579: ...PTU PWB assembly REP 11 98 171 PPI Idle Roller Assembly Parts List on PL 11 179 Removal WARNING Take care during this procedure Sharp edges may be present that can cause injury WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause inj...

Page 1580: ...OTE The Pickup and Paper Path sensor bracket may be removed from the idle roller assembly if required Figure 2 Idle Roller Assembly Replacement Reverse the removal procedure to replace the Idle roller assembly Replace the loading bracket screws and check that the front loading lever is at the same angle as the rear loading lever then tension the torsion spring The loading tray will not operate cor...

Page 1581: ...ON Do not install the OCT fingers on 65 87 ppm machines 1 Remove the OCT PL 12 10 Item 1 2 Remove the right hand cover PL 8 10 Item 9 3 Remove lug 1 and lug 2 from the rear of the right hand cover Figure 1 Figure 1 Lug removal CAUTION Make sure that the OCT fingers are installed in the correct position Each of the three fingers is marked 4 Install three OCT fingers on to the exit shaft assembly Fi...

Page 1582: ...s installed Figure 3 Inserting paper CAUTION When the right cover is installed make sure that the OCT fingers extend through the hole in the right hand cover Refer to Figure 4 7 Install the right hand cover Figure 4 Figure 4 Finger check 8 Remove the piece of paper from the paper path Make sure that the OCT fingers fall freely under their own weight 9 Re install the fuser and then the OCT 1 Releas...

Page 1583: ...s from the power distribution PWB PJ135 PJ133 PJ131 b Disconnect the following connectors from the image processing PWB PJ103 PJ104 PJ105 PJ109 PJ110 c Remove the cable clamp PL 3 20 Item 10 d Release the harnesses from the image processing PWB module e Release the catch on the image processing PWB module then remove the image processing PWB module 5 Remove the rear cover PL 8 10 Item 1 6 Remove t...

Page 1584: ...nner has a serial number that begins with 3 A 45 55 ppm scanner has a serial number that begins with 5 Refer to Figure 1 for the loca tion of the serial number Ensure that the receptacle on the base of the scanner is correctly installed onto the tongue on the machine frame Refer to Figure 2 1 Remove 2 screws and 2 spacers 5 Remove the scanner 4 Raise the scanner and release the harness from beneat...

Page 1585: ...e removal procedure to replace the exposure lamp inverter and fuse 2 When re connecting the ribbon cable into PJ463 the blue band printed on the cable must face to the left when viewed as shown in Figure 1 3 Figure 1 ensure the ribbon cable is folded correctly in the cable clamp Engage two of the cable clamp clips in the carriage holes Bend the clamp to engage the third clip 2 Place fingers under ...

Page 1586: ... document size sen sor 2 is the same as for 1 Replacement 1 Reverse the removal procedure to replace the document size 1 and 2 sensors REP 14 4A DADH Closed Switch 32 55 ppm Parts List on PL 14 25 Removal WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp...

Page 1587: ...arp edges may be present that can cause injury 1 Remove the CVT glass and document glass REP 14 6A 2 Remove the scanner PWB cover PL 14 25 Item 1 Release the document size sensor from the cover REP 14 3A 3 Remove the scanner PWB Figure 1 Figure 1 Scanner PWB Replacement 1 Reverse the removal procedure to replace the scanner PWB 2 When re connecting the ribbon cable to PJ456 ensure that the blue ba...

Page 1588: ...cs cavity can cause image quality defects Do not allow the optics cavity to become contaminated 4 Remove the CVT glass and document glass Figure 1 Replacement CAUTION Careless handling may separate the plastic CVT ramp from the document glass if this hap pens install a new document glass PL 14 20 Item 5 and CVT ramp PL 14 20 Item 13 1 Clean the underside of the CVT glass and document glass ADJ 14 ...

Page 1589: ...Figure 1 4 Remove the scan carriage home sensor Figure 1 Figure 1 Scan carriage home sensor Replacement 1 Reverse the removal procedure to replace the scan carriage home sensor 2 Figure 1 when mounting the sensor ensure that the location hole in the sensor mounting plate is located over the dowel of the setting plate 3 When replacing the scan carriage home sensor ensure that the lugs are located i...

Page 1590: ...sent that can cause injury 1 Remove the DADH REP 5 19 2 Remove the user interface assembly REP 2 1 3 Remove the scanner top cover PL 14 20 Item 3 4 Remove the input module angle sensor Figure 1 Figure 1 Input module angle sensor Replacement 1 Reverse the removal procedures to replace the input module angle sensor 2 When replacing the input module angle sensor ensure that the lugs on the sensor are...

Page 1591: ...ate carriage to align with the cut outs in the frame 3 Remove the exposure lamp with the end blocks Figure 1 Figure 1 Releasing lamp fasteners 4 Remove the end blocks from the exposure lamp Figure 2 Figure 2 Removing end blocks Replacement Reverse the removal procedure to replace the exposure lamp 2 Press the catch and slide the mounting block upwards at both ends of the lamp 3 Release the lamp mo...

Page 1592: ...e left side of the scanner module 3 Remove the scan idler pulleys Figure 1 NOTE Figure 1 and Figure 2 show the rear scan idler pulley The procedure for the front scan idler pulley is similar Figure 1 Scan idler pulley removal Replacement 1 Reverse the removal procedure to replace the scan idler pulleys Install the scan idler pul leys Figure 2 Figure 2 Scan idler pulley replacement 1 Remove the E c...

Page 1593: ... only Figure 2 Figure 2 Motor removal Replacement 1 Re assemble the motor onto the bracket and fully tighten the screws 2 Replace motor bracket assembly into the optics cavity engage the motor pulley with the drive belt and install the two screws but do not tighten 3 Move the motor bracket assembly to the right until the bracket aligns with the scribe line Figure 1 then fully tighten the screws 4 ...

Page 1594: ...n cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury CAUTION When moving the scan carriages hold them by the metal parts only to avoid damaging the lamp or mirrors 1 Remove the DADH REP 5 19 2 Remove the CVT glass and document glass REP 14 6A 3 Figure 1 shows the arrangement of the scan cables Refer to this F...

Page 1595: ... Repairs Adjustments Figure 1 Scan cables arrangement Inboard dark cable Outboard silver cable Anchor balls End balls Full rate carriage clamps Half rate scan pulleys Half rate scan pulleys Fixed pulley Fixed pulley Tab to secure the spring to the frame ...

Page 1596: ...ing the anchor ball recess to the top and slightly to the right Check that the half rate carriage is in the start position as in Figure 2 3 Place the outboard silver cable in the position shown in Figure 3 Hold in place on the capstan with adhesive tape Figure 3 Winding start position 4 Starting with the end ball end of the cable wind on three turns stopping at each turn to hold the cable to the c...

Page 1597: ...nd position the ribbon cable round the guide on the half rate carriage 13 Slide both carriages fully to the right and install the cable clamps so the cable are under the clamps as shown in Figure 4 Figure 4 Cable clamps 14 Hold the carriages fully to the right and tighten the clamps 15 Move the carriages from one end to the other to ensure the windings are straight and even 16 Reinstall the DADH R...

Page 1598: ...e scan carriages hold them by the metal parts only to avoid damaging the lamp or mirrors 1 Remove the outboard scan cable REP 14 12A 2 Figure 1 Remove the scanner motor flywheel Figure 1 Flywheel removal and component location 3 Remove the circlip from the outboard end of the scanner drive shaft 4 Push the drive shaft inboard and remove the bearing 5 Remove the drive belt from the motor shaft 6 Re...

Page 1599: ...B PJ135 PJ133 PJ131 b Disconnect the following connectors from the image processing PWB PJ103 PJ104 PJ105 PJ225 PJ226 PJ228 c Remove the cable clamp PL 3 10 Item 10 d Release the harnesses from the image processing PWB module e Release the catch on the image processing PWB module then remove the image processing PWB module 5 Remove the rear cover PL 8 10 Item 1 6 Remove the user interface REP 2 1 ...

Page 1600: ...ptacle on the base of the scanner is correctly installed onto the tongue on the machine frame Refer to Figure 2 Screw and spacer 3 Push the scanner towards the rear of the machine 5 Remove the scanner 1 Remove 2 screws and 2 spacers 2 Remove 2 screws and 2 spacers See also Detail A Tongue Receptacle 2 positions Tongue 4 Raise the scanner and release the harness from beneath the scanner Detail A ...

Page 1601: ... 87 ppm Parts List on PL 14 10 Removal WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury CAUTION Careless handling may separate the pl...

Page 1602: ... from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the scanner top cover REP 14 2B CAUTION Do not remove the document glass Do not loosen the two screws securing the setting plate shown in Figure 1 2 Figure ...

Page 1603: ...val procedure REP 14 5B Scan Carriage Assembly 65 87 ppm Parts List on PL 14 15 Removal WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause inj...

Page 1604: ... Alignment of the scan carriage 3 Reconnect the scan carriage ribbon cable 4 Reinstall the PJ cover 5 Reconnect the exposure lamp ribbon cable Ensure that the metal connections face towards the PWB Secure the cable clamps 6 Close the exposure lamp ribbon harness securing clip 7 Perform ADJ 14 2B Scan Carriage Adjustment 8 Perform ADJ 14 1B Optics Cleaning Procedure 9 The replacement procedure is t...

Page 1605: ...ry 1 Remove the scanner top cover REP 14 2B 2 Remove the scanner motor cover PL 14 16 Item 10 2 screws 3 Figure 1 Prepare to remove the motor Figure 1 Preparation 4 Figure 2 Remove the motor and mounting Note the orientation of the bracket and the mounting Figure 2 Motor and mounting Replacement 1 The replacement procedure is the reverse of the removal procedure 2 Perform ADJ 14 3B Scanner Motor 2...

Page 1606: ...e the springs and lift out the cables Replacement 1 Figure 1 shows the general arrangement of the scan cables when correctly installed Figure 1 Scan cable arrangement 2 Figure 2 Prepare to install the lower scan cable NOTE The lower scan cable is black and is longer than the upper scan cable NOTE The anchor ball is not installed centrally on the scan cables NOTE To assist in holding the scan cable...

Page 1607: ...chor ball is not installed centrally on the scan cable Figure 4 Mount upper scan cable on the capstan 1 Wind three turns above the anchor point 2 Install the cable around the left rear lower pulley 3 Install the cable around the right rear lower pulley 1 Wind three turns below the anchor point on the capstan 2 Install the anchor ball in the anchor point 3 Use adhesive tape to secure the anchor bal...

Page 1608: ...igure 5 Installation of the lower scan cable 6 Figure 6 Prepare to install the upper scan cable Figure 6 Installation of the upper scan cable 1 Attach the spring to the cable 3 Install the cable over the front right pulley 2 Install the cable around the front left pulley 1 Wind three turns above the anchor point ...

Page 1609: ...ed to secure the anchor balls in the anchor points 10 Reinstall the scan carriage REP 14 5B 11 Perform ADJ 14 2B scan carriage assembly 12 Reinstall the CVT glass and document glass REP 14 3B 13 Reinstall the scanner top cover REP 14 2B 14 Reinstall the DADH REP 5 19 1 Install the cable around the left rear upper pulley 2 Attach the spring to the cable 5 Reinstall the circlip 1 Lift off the right ...

Page 1610: ...carriage assembly REP 14 5B 2 Remove the scan motor REP 14 6B 3 Secure the scan cables Figure 1 Figure 1 Scan cables and capstan NOTE When removing the scan cables from the pulleys it is not necessary to lift out the cables from the scanner 4 Remove the scan cables from the pulleys REP 14 7B 5 Remove the scan drive belt Figure 2 Figure 2 Removal of the scan drive belt Replacement 1 The replacement...

Page 1611: ...erse the removal procedures to replace the input module angle sensor 2 When replacing the input module angle sensor ensure that the lugs on the sensor are located in the slot of the frame before tightening the screw REP 14 10B Exposure Lamp and Exposure Lamp Inverter 65 87 ppm Parts List on PL 14 15 Removal WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the ...

Page 1612: ...gure 2 Remove the exposure lamp inverter Figure 2 Removal of the exposure lamp inverter Replacement 1 The replacement procedure is the reverse of the removal procedure If the machine had shims installed below the exposure lamp make sure that they are replaced correctly refer to Figure 1 2 Perform ADJ 14 1B Optics Cleaning 2 Remove screw 3 Remove the exposure lamp 3 Disconnect the exposure lamp har...

Page 1613: ...d the CVT ramp assembly REP 14 3B 2 Remove the scanner PWB cover PL 14 16 Item 9 three screws 3 Remove the scan carriage ribbon cable PL 14 15 Item 4 4 Figure 1 Remove the exposure lamp ribbon harness noting its orientation for replace ment purposes 5 Remove the scan carriage ribbon cable felt securing strip Figure 1 Removal Replacement 1 The replacement procedure is the reverse of the removal pro...

Page 1614: ...erse of the removal procedure 2 Perform ADJ 14 1B Optics Cleaning REP 14 13B Scan Carriage Ribbon Cable 65 87 ppm Parts List on PL 14 15 Removal WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during thi...

Page 1615: ...he customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 Remove the document glass the CVT glass and the CVT ramp assembly REP 14 3B 2 Figure 1 Remove document size sensor 1 Q14 315 NOTE The removal of document size sensor 1 Q1...

Page 1616: ...August 2007 4 596 WorkCentre 5687 Family REP 14 13B REP 14 14B Repairs Adjustments ...

Page 1617: ... can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury CAUTION Ensure that E S D procedures are observed during the removal and installation of the PWB Use this repair to remove or install a USB print PWB or a colour scanning enablement PWB It also identifies the position of the memory modules 1 Remove the network controller PL 16 10 from the rea...

Page 1618: ...all a USB print PWB or colour scanning enablement PWB Figure 3 NOTE The network controller can have two PWB s installed or no PWB s at all depend ing on the configuration of the machine Figure 3 Removing a PWB 5 Network controller PWB location connections Figure 4 Remove front cage 1 Remove the screw 2 Remove the PWB ...

Page 1619: ... the reverse of the removal procedure 2 After a new network controller hard disk drive or motherboard is installed the network controller will have to be Altbooted The devices are paired during the first boot up If either are replaced an Altboot is needed Refer to the procedure in GP 5 PCI locations Memory module location ...

Page 1620: ...nstallation of the disk drive 1 Remove the network controller PL 16 10 from the rear of the machine 2 Remove the front cage on the network controller refer to REP 16 1 3 Remove the network controller disk drive Figure 1 Figure 1 Disk drive Replacement 1 Replacement is the reverse of the removal procedure 2 After a new network controller hard disk drive or motherboard is installed the network contr...

Page 1621: ...nal registration test pattern 3 Make a copy from the document glass or through the DADH 4 Measure the process direction dimension IQS 8 Magnification 5 Enter dC131 select 05 009 for the DADH adjustment or 14 027 for the document glass adjustment An entry of less than the default value will increase the dimension B 6 Repeat the above steps until the dimension on the copy is the same as on the print...

Page 1622: ...August 2007 4 602 WorkCentre 5687 Family ADJ 3 1 ADJ 3 2 Repairs Adjustments ...

Page 1623: ...ay HCSS and HCSS BM Bin 2 Tray HCSS HCSS BM Support Pin HCSS and HCSS BM Upper Exit Cover Nip Rollers HCSS Compiler Carriage Elevator Motor Worm And Gear HCSS and HCSS BM Bin 1 Elevator Motor Worm and Gear HCSS and HCSS BM CC Tray Hold Solenoid Lever and Ramp HCSS and HCSS BM CC Eject Housing Nip Rollers HCSS and HCSS BM CC Entrance Baffle Fingers HCSS and HCSS BM CC Entrance Baffle Nip Rollers HC...

Page 1624: ... molub grease 777 PL 26 10 Item 20 to lubricate the two areas of the shaft normally located within the bearings 3 Re install the tray 3 takeaway roll assembly REP 8 29 Tray 3 Transport Roll Assembly Parts list on PL 8 35 Item 11 1 Remove the tray 3 transport assembly REP 8 13 2 Figure 3 use molub grease 777 PL 26 10 Item 20 to lubricate the tray 3 transport roll assembly Figure 3 Transport roll re...

Page 1625: ... 8 5 Developer Assembly Main Drive Gear Parts list on PL 9 15 Item 16 NOTE Only perform this lubrication if a new main drive gear is being installed 1 Remove the developer assembly REP 9 2 2 Remove the old main drive gear 1 E clip 3 Use plastislip grease PL 26 10 Item 8 to coat the area of the main drive shaft where the gear locates 4 Install the new main drive gear 1 E clip Developer Module Suppo...

Page 1626: ...om the belt tensioner Apply plastislip grease PL 26 10 Item 8 to the shaft and pulley bore Re assemble the pulley and E clip on the belt ten sioner 4 Clean off the old lubricant and any contamination from the belt tensioner and 2K LCSS frame using a micro fiber wiper PL 26 10 Item 13 Apply Molub grease 777 PL 26 10 Item 20 to the whole contact face of the belt tensioner 5 Reinstall the belt tensio...

Page 1627: ...4 1 Remove the HCSS rear cover REP 11 1 130 2 Figure 7 use plastislip grease PL 26 10 Item 8 to lubricate the worm and gear Figure 7 Worm and gear lubrication 3 Re install the HCSS rear cover REP 11 1 130 Apply the grease to both sides and the inner edge of the frame where the compiler carriage slides Apply the grease to both sides and the inner edge of the frame where the compiler car riage slide...

Page 1628: ...LCSS Tamper Assembly 1 Remove the 1K LCSS top cover REP 11 1 120 or the 2K LCSS top cover REP 11 1 110 2 Figure 9 use plastislip grease PL 26 10 Item 8 to lubricate the tamper assembly NOTE The lubrication procedure is the same for the 1K LCSS and the 2K LCSS Figure 9 Lower vertical slides HCSS HCSS BM Compiler Carriage Eject Housing Pivots Shutter Pins and Tracks Parts list on PL 11 47 HCSS PL 11...

Page 1629: ... 11 78 HCSS BM bin1 1 Remove the lower tray support part of REP 11 35 130 or REP 11 46 170 2 Figure 11 use plastislip grease PL 26 10 Item 8 to lubricate the lower tray support Figure 11 Lower tray support lubrication Apply grease to the pivot and the pin Apply grease to the inside surface of the track Apply grease to the inside sur face of the track Apply grease to the pivot and the pin Apply gre...

Page 1630: ...BM Support Pin 1 Open the BM front door 2 Fully pull out the BM unit 3 Figure 13 use plastislip grease PL 26 10 Item 8 to lubricate the BM support pin Figure 13 Support pin lubrication 4 Fully push in the BM unit and close the HCSS BM front door Apply grease to the worm and gear Apply grease to the crank pin Apply grease to the inside outside and edges of the 3 slots Typical section through the 3 ...

Page 1631: ...piler Carriage Elevator Motor Worm And Gear Parts list on PL 11 44 1 Remove the HCSS rear cover REP 11 1 130 2 Figure 15 use plastislip grease PL 26 10 Item 8 to lubricate the worm and gear Figure 15 Worm and gear lubrication 3 Re install the HCSS rear cover REP 11 1 130 1 Spring open the legs of a holder to release a roller 2 Apply grease to both ends of the roller axle 3 Spring open the legs of ...

Page 1632: ...brication 3 Re install the HCSS BM rear cover REP 11 1 130 or REP 11 1 170 HCSS and HCSS BM CC Tray Hold Solenoid Lever and Ramp Parts list on PL 11 49 HCSS PL 11 75 HCSS BM 1 Remove the compiler carriage assembly REP 11 2 130 or REP 11 2 170 2 Figure 17 use plastislip grease PL 26 10 Item 8 to lubricate the compiler carriage tray hold solenoid lever and ramp Figure 17 Lever and ramp lubrication 3...

Page 1633: ...ousing nip rollers Figure 18 Preparation 5 Figure 19 use plastislip grease PL 26 10 Item 8 to lubricate the eject housing nip rollers Figure 19 Nip roller lubrication 6 Reverse the procedure to replace all of the removed components 1 Remove the spring arm 2 Press the shaft out of the grips 3 Move the shaft to the front enough to remove the sensor flag remove the sensor flag 4 DO NOT fully remove t...

Page 1634: ...11 54 170 HCSSBM CC Paddle Roll Motor Worm and Gear Parts list on PL 11 47 HCSS PL 11 73 HCSS BM 1 Remove the HCSS top cover REP 11 1 130 or the HCSSBM top cover REP 11 1 170 2 Enter dC330 code 11 021 move ejector out to lift the eject housing and expose the worm and gear 3 Use plastislip grease PL 26 10 Item 8 to lubricate the paddle roll motor worm and gear If necessary use a small flat blade sc...

Page 1635: ... components 1 Remove 2 springs Lift out the shaft complete with nip rollers 2 Slide a nip roller along the shaft apply grease to the shaft and slide the nip roll back into position repeat for the other 3 nip rollers 4 Repeat steps 1 to 3 for the 2 remaining nip shaft assemblies 3 Install the nip shaft assembly install the springs 1 Pull a nip shaft assembly out of the locators 2 Slide a nip roller...

Page 1636: ...August 2007 4 616 WorkCentre 5687 Family ADJ 4 1 Repairs Adjustments ...

Page 1637: ... make sure all components removed in the repair proce dure are installed correctly NOTE The same adjustment applies to the feed motor and the CVT motor This procedure shows how to adjust the feed motor The green spring applies tension to the feed motor drive belt The silver spring applies tension to the CVT motor drive belt 1 Remove the rear cover PL 5 10 Item 1 2 Adjust the correct motor drive be...

Page 1638: ...H standoffs include the CVT roll bearings PL 5 25 Item 4 and PL 5 25 Item 13 1 Check the height of the DADH The two standoffs touch the CVT glass when the DADH is closed Figure 1 Check that the DADH is parallel to the scanner module Perform the steps that follow Refer to Figure 2 a Put a strip of paper on the CVT glass below the back DADH standoff b Close the DADH c Carefully pull the paper Make s...

Page 1639: ...balance Adjust the two counterbalances 1 If the height of the DADH is wrong adjust the counterbalances Figure 3 Figure 3 Counterbalances 2 If mis registration is found after the DADH is set to the correct height go to ADJ 5 5 DADH Registration Adjustment CVT glass Back DADH standoff Strip of paper 1 Loosen the lock nut 2 Use an allen key to adjust the setting screw to raise or lower the DADH 3 Tig...

Page 1640: ...erform the steps that follow 1 Use a brush to clean the document length sensors PL 5 35 Item 8 2 Open the DADH top cover 3 Use a dry micro fiber wiper or brush to clean the document path area top and bottom Remove all loose material 4 Clean the CVT roll PL 5 25 Item 5 with a micro fiber wiper and water 5 Clean the CVT idlers and the takeaway idlers PL 5 20 Item 3 with a micro fiber wiper and water...

Page 1641: ...cs Cleaning Pro cedure 32 55 ppm or ADJ 14 1B Optics Cleaning Procedure 65 87 ppm Figure 1 Retard roll position ADJ 5 5 DADH Registration Adjustment Parts List on PL 5 10 Purpose To measure and adjust the image to paper registration Adjustment WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electrici...

Page 1642: ...do not need electricity Electricity can cause death or injury Moving parts can cause injury NOTE If a new document pad is installed make sure that the protective paper is removed from the adhesive pads 1 Raise the DADH Put the document pad with the adhesive pads face up on the document glass 2 Align the document pad with the document registration guides as shown in Figure 1 Figure 1 Document pad a...

Page 1643: ...cessary perform the Adjustment Adjustment WARNING Switch off the electricity to the machine GP 14 Disconnect the power cord from the customer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Raise the DADH 2 Loosen both DADH thumbscrews PL 5 10 Item 12 3 Adjust the setting screw on the right counterbalance to correct t...

Page 1644: ...August 2007 4 624 WorkCentre 5687 Family ADJ 5 7 Repairs Adjustments ...

Page 1645: ...parts can cause injury WARNING Do not break the glass Broken glass can cause injury CAUTION The ROS window is secured by 2 clips 1 at the front and 1 at the rear If too much pressure is applied when cleaning the ROS window the glass will flex and may break 1 Remove the xerographic module 32 38 ppm PL 9 22 Item 2 or 45 87 ppm PL 9 20 Item 2 2 Using a clean dry cotton tip very carefully clean the un...

Page 1646: ... cover is replaced 1 Remove the ROS REP 6 1 2 Remove the top cover from the ROS 5 torx head screws CAUTION Do not attempt to clean the ROS laser diode 3 Refer to Figure 1 Refer to Cleaning Methods Inspect the inside of the ROS As neces sary clean the inside of the ROS the mirrors the polygon mirror the lens and the surface of all glass components NOTE Carefully rotate the polygon mirror for access...

Page 1647: ...do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Pull out the tray to be adjusted and remove the paper from the tray 2 Push in the retaining clips and remove the paper tray guide PL 7 15 Item 20 Figure 1 Figure 1 Remove the paper guide 3 To reset the paper tray guide Go to Figure 2 to set the paper tray guide to A4 paper size and reposition the retain i...

Page 1648: ...ntre 5687 Family ADJ 7 1 Repairs Adjustments Figure 3 Set the paper tray guide to 8 5 x 11 size 4 To lock the paper tray guide in position push the retaining clips in the reverse direction as shown in Figure 1 Retaining clips ...

Page 1649: ...cause injury 1 Open tray 5 door and allow the tray to lower and remove the paper stack 2 Adjust the paper guide to the required paper size Figure 1 To set the paper tray guide to A4 A3 paper size move the paper guide to the outer position To set the paper tray guide to 8 5 x 11 11 x 17 inch paper size move the paper guide to the inner position 3 Check the registration refer to dC604 Registration S...

Page 1650: ...r and tray 5 should be equal at the front and the rear This is the nominal position for tray 5 and the image registration and hole punching should need little or no correction NOTE Before each adjustment or measurement un dock and re dock the module to reset the tray 5 position 2 Make prints to check for image registration and correct hole punching If necessary con tinue to step 3 3 Figure 1 turn ...

Page 1651: ... performing this adjustment return the NVM values for tray 5 to the nominal values Adjustment Make a sample print and determine which way and how far the tray needs to be moved After the adjustment is made take a sample print 1 Loosen the two screws on the docking pin bracket Figure 1 Figure 1 Docking pin bracket 2 Turn the adjusting screw to move the docking pin bracket to the front or to the rea...

Page 1652: ...n bracket Figure 4 Figure 4 Secure the docking pin bracket 4 Make sample prints and check the top edge registration 5 Enter dC604 Registration Setup Procedure and set the top edge registration 6 If the top edge registration is still out of range then repeat the adjustment 1 Tighten two screws ...

Page 1653: ...August 2007 4 633 WorkCentre 5687 Family ADJ 8 1 Repairs Adjustments ADJ 8 1 Registration Setup Purpose To measure and adjust image to paper registration Refer to dC604 Registration Setup ...

Page 1654: ...August 2007 4 634 WorkCentre 5687 Family ADJ 8 1 Repairs Adjustments ...

Page 1655: ...er path 4 45 87 ppm Clean the transfer detack corotron Perform the following a Press the Access button on the UI to enter the tools login window b Select the Xerographic Module Cleaning routine Repeat the routine two times NOTE The routine completes four cleaning cycles of the transfer detack corotron If the transfer detack corotron cleaner fails to work go to the 09 345 09 346 Trans fer Detack Cl...

Page 1656: ...average image density grey level measured on a grey scale 0 black 255 white of the shadow and highlight is measured to obtain two respective averages If the average for either the highlight or shadow is out of range the image cannot be used reliably and the routine is terminated with an appropriate message displayed on the GUI b Once the validity of the test pattern has been confirmed the measured...

Page 1657: ... PL 9 15 Item 2 Place the developer module left side down on a suitable surface 2 Check the shutter assembly seal for damage Figure 2 If necessary install a new shutter assembly PL 9 15 Item 20 3 Remove contamination from the following Above and below the developer roll area Registration guide and the halo guide The floor pan Transfer corotron detack corotron and the duplex paper path 4 Restore th...

Page 1658: ...m the magnetic roll is shown in Figure 4 Figure 3 Developer removal Check the seal for torn fabric broken edges and delamination from the main fabric 1 Hold the tool against the rear edge of magnetic roll as shown 2 Lean the tool toward the bottom of the developer until it is in line with lower lip 3 Keeping the tool at this angle push the tool up the magnetic roll to remove developer 4 When the t...

Page 1659: ...AUTION Ensure the developer is evenly distributed across the magnetic seal Too much developer will cause beads on prints too little will not form a good seal 4 Use a flat edge of the tool to distribute the developer across the width of the magnetic strip Figure 6 Correct quantity of developer 2 Apply the developer evenly to the magnetic strip to form the seal One scoop of devel oper should cover h...

Page 1660: ...TE Two scoops of developer is the optimum amount to form a good seal Do not use more than three scoops 6 An example of a good magnetic seal is shown in Figure 7 Figure 7 A good magnetic seal 1 Distribute the developer across the width of the mag netic strip 1 A good magnetic seal should be an even distribution of material along the length of the magnetic seal ...

Page 1661: ...e front of the xerographic module as far as it will go and then pushing it fully home Repeat nine times 4 45 87 ppm Clean the charge scorotron Perform the following a Press the Access button on the UI to enter the tools login window b Select the Xerographic Module Cleaning routine Repeat the routine two times NOTE The routine completes four cleaning cycles of the charge scorotron If the charge sco...

Page 1662: ...test pattern 15 on the platen glass and make one copy 6 If the copy has poor shadows then go to the next step If the copy has good shadows then go to the Poor Highlights Adjustment 7 Enter dC131 NVM Read Write at location 06 001 Light Level and reduce the value by 200 Reduce the value in increments of 200 until good shadow is achieved 32 38 ppm machines Do not reduce the value below 3000 45 55 ppm...

Page 1663: ...August 2007 4 643 WorkCentre 5687 Family ADJ 9 5 Repairs Adjustments Figure 1 Test pattern 15 ...

Page 1664: ...August 2007 4 644 WorkCentre 5687 Family ADJ 9 5 Repairs Adjustments ...

Page 1665: ...he screw on each belt clamp and adjust the position they sit on the belts to level the tray Lock the clamps 4 Re install the bin 1 motor refer to REP 11 5 110 5 Switch on the machine GP 14 6 Enter dC330 code 11 033 Bin 1 Elevator Motor Cycle Check that bin 1 cycles without giving any fault indications ADJ 11 2 110 Machine to 2K LCSS Alignment Parts List on PL 11 2 Purpose To correctly align the 2K...

Page 1666: ...nch assembly a short distance to access the spacer if installed refer to Figure 2 The following settings can be made NOTE If the spacer cannot be found suitable washers up to a total thickness of 2 mm 0 080 inches may be used With no spacer installed the holes are punched closest to the bottom of the sheet With the spacer installed unfolded the holes are punched 1mm 0 040 inches closer to the top ...

Page 1667: ...t be fitted and tightened 4 The tensioning spring is fitted between the bracket and frame locating point Adjustment 1 Figure 1 shows a typical arrangement Press the belt midway between pulleys and check that the bracket moves in the direction of the spring pull slacken the bracket screws if necessary 2 Release the belt and allow the spring to pull the bracket and tension the drive belt then tighte...

Page 1668: ...August 2007 4 648 WorkCentre 5687 Family ADJ 11 4 110 Repairs Adjustments ...

Page 1669: ...e performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the bin 1 elevator motor refer to REP 11 5 120 2 Move bin 1 to the lowest position 3 Slacken the screw on each belt clamp and adjust the position they sit on the belts to level the tray Lock the clamps 4 Re install the bin 1 elevator motor refer to REP 11 5 120 5 Switch on t...

Page 1670: ...t be fitted and tightened 4 The tensioning spring is fitted between the bracket and frame locating point Adjustment 1 Figure 1 shows a typical arrangement Press the belt midway between pulleys and check that the bracket moves in the direction of the spring pull slacken the bracket screws if necessary 2 Release the belt and allow the spring to pull the bracket and tension the drive belt then tighte...

Page 1671: ... List on PL 11 36 Purpose To optimize the position of the hole punch Check 1 Ask the customer which trays are used to feed from for hole punching 2 Load the indicated trays with A4 8 5x11 inch paper 3 Make a set of five punched copies or prints from each of the indicated trays Mark the top edge towards the front of the machine of each set to indicate the tray from which it was fed 4 Evaluate the a...

Page 1672: ...Drive Belt Tensioning Purpose To set the tension of directly or indirectly driven belts that are tensioned by a spring attached to the motor Check 1 The shafts and pulleys are installed and properly located 2 The drive belt is undamaged and correctly routed 3 The adjustable motor or tensioning pulley bracket is positioned with fastening screws not tightened fully NOTE For motors with pivoted brack...

Page 1673: ...ion Parts List on PL 11 66 Purpose To optimize the position of the hole punch Check 1 Ask the customer which trays are used to feed from for hole punching 2 Load the indicated trays with A4 8 5x11 inch paper 3 Make a set of five punched copies or prints from each of the indicated trays Mark the top edge towards the front of the machine of each set to indicate the tray from which it was fed 4 Evalu...

Page 1674: ...ry re load the paper trays as they were before the adjustment was performed ADJ 11 3 170 Stapler Anvil Alignment Parts List on PL 11 88 Purpose To ensure the correct alignment of the stapler anvil to the stapler throat Special Tools Required Stapler alignment tool supplied with the HCSS BM located on the left of the BM frame NOTE This procedure illustrates the front stapler The procedure for adjus...

Page 1675: ...o the bottom of the BM module If parts need to be retrieved from the bottom of the BM module it may be necessary to tilt the whole HCSS BM to make the loose parts slide to the centre of the base from where they can be easily removed 5 Figure 3 close the stapler 1 Insert the stapler alignment tool into the stapler throat 2 Press the tool firmly into place and slowly close the stapler bracket Loosen...

Page 1676: ...f the staple clinch 1 Rotate the stapler gear counterclockwise to begin closing the stapler 2 Continue to rotate the stapler gear so that the two protrusions on the tool engage with the depressions in the anvil Move the anvil if necessary using the two clamp screws 3 Continue to rotate the stapler gear until the anvil is tightly clamped by the alignment tool and the stapler will close no further 4...

Page 1677: ...y pull out the BM module 2 Remove the crease blade knob 6d PL 11 80 Item 4 3 Remove the crease roll handle 6c PL 11 80 Item 5 4 Remove the BM front cover PL 11 80 Item 3 5 Re install the crease blade knob and crease roll handle 6 Remove the BM right hand cover REP 11 56 170 7 Rotate the crease roll handle fully counter clockwise to open the crease roll nip Rotate the crease roll handle clockwise u...

Page 1678: ...e 3 Blade loosening 12 Fully insert the crease blade by turning the crease blade knob 6d PL 11 80 Item 4 to the right until the arrow points down 13 Figure 4 set the crease blade in the correct position 1 Lift the gate to the highest position 2 Insert an interlock cheater in the teeth as shown to prevent the gate from falling Loosen 10 screws marked A ...

Page 1679: ...ghten the six remaining crease blade clamp screws refer to Figure 3 16 Remove both crease blade setup tools and return them to the storage position 17 Install all of the removed components and check the operation of the BM module 1 Push the front of the crease blade forward to contact the setup tool 3 Tighten 2 screws 2 Push the rear of the crease blade forward to contact the setup tool 4 Tighten ...

Page 1680: ...thin 0 5mm 0 02 inch of the sheet edge without touching the sheet the NVM value will need to be increased to move the tampers closer together perform the adjustment If the tampers are in the correct position within 0 5mm 0 02 inch of the sheet edge without touching the sheet do the following a Enter dC131 b Select Diagnostic Routines c Select Copier Routines d Select dC131 NVM Read Write e Select ...

Page 1681: ...n 0 5mm 0 02 inch of the sheet edge without touching the sheet do the following a Enter dC131 b Select Diagnostic Routines c Select Copier Routines d Select dC131 NVM Read Write e Select 12Finisher DFA f Select 12 006 BookMkrTampRdyOff set g Select Read Write and increase the value by 19 h Select Save select OK select Close select Exit Adjustment 1 Do the following a Enter dC131 b Select Diagnosti...

Page 1682: ...e PL 11 80 Item 8 fully open the paper guide PL 11 80 Item 7 3 Enter dC330 code 11 065 BM Backstop Motor select Start allow the backstop to raise to the receive position where it will pause select Stop 4 Insert a single sheet of A4 paper short edge downward into the booklet maker compiling area so that it rests on the backstop and is approximately central front to back Tuck the top of the sheet be...

Page 1683: ...lect Copier Routines d Select dC131 NVM Read Write e Select 12Finisher DFA f Select 12 003 BookMkrCompileOff set g Select Read Write and increase the original value by 80 h Select Save select OK select Close select Exit 4 Enter dC330 code 11 065 BM Backstop Motor select Start allow the backstop to raise to the receive position where it will pause select Stop 5 Insert a single sheet of 8 5 X 11 inc...

Page 1684: ...ecrease the value by 80 h Select Save select OK select Close select Exit i Re install the BM right hand cover if removed in step 5 4 When the compiling position is correct switch the machine off then on GP 14 ADJ 11 7 170 Booklet Crease Position Purpose To set the crease position of the booklet in relation to the left edge of the top sheet of the book let Check 1 Run a copy job of 3 stapled 4 shee...

Page 1685: ...r DFA f Select 12 004 BookMrkStapleOffset g Select Read Write h Enter the new value to correct the error found during the check i Select Save then OK j Select 12 005 BookMrkFoldOffset k Select Read Write l Change the value by the same amount as the 12 004 BookMrkStapleOffset value NOTE Increasing both values moves the staple position toward the left edge of the top sheet Decreasing both values mov...

Page 1686: ...l from the fold If necessary perform the adjustment Adjustment 1 Slide out the booklet maker and locate the adjustment screw on the booklet backstop Figure 1 2 Use a 2 5 mm allen head driver and turn the adjustment screw as follows Turn the screw clockwise to rotate the crease clockwise relative to the centre line Turn the screw anti clockwise to rotate the crease anti clockwise relative to the ce...

Page 1687: ...st be fitted and tightened 4 The tensioning spring is fitted between the bracket and frame locating point Adjustment 1 Figure 1 shows a typical arrangement Press the belt midway between pulleys and check that the bracket moves in the direction of the spring pull slacken the bracket screws if necessary 2 Release the belt and allow the spring to pull the bracket and tension the drive belt then tight...

Page 1688: ...August 2007 4 668 WorkCentre 5687 Family ADJ 11 10 170 Repairs Adjustments ...

Page 1689: ...e procedure is to place the fold in the correct position on 8 5 x 11 inch and A4 paper Check 1 Ensure that the tri folder is at the same height as the HVF Figure 3 2 Run a copy job 4 sheets and check that the folds are in the correct place 3 The paper should be folded into three equal parts and the folds parallel to the edge of the paper If necessary perform the adjustment Adjustment 1 Remove the ...

Page 1690: ...heck that the fold is parallel to the edge of the paper Adjust at the front or rear to set the fold parallel to the edge of the paper Figure 3 Tri folder height adjuster At the front Loosen the screw and move the adjuster to the 8 5 x 11 setting At the rear Loosen the screw and move the adjuster to the 8 5 x 11 setting Turn the adjuster on both casters to level the tri folder to the HVF ...

Page 1691: ...er cord from the cus tomer supply while performing tasks that do not need electricity Electricity can cause death or injury moving parts can cause injury WARNING Take care during this procedure Sharp edges may be present that can cause injury 1 To improve the access to the two clamp screws for the anvil remove the tamper assem bly REP 11 30 171 2 Fully pull out the BM module Remove the stapler cov...

Page 1692: ... spacer or clamp plate Figure 3 as they can fall to the bottom of the BM module If parts need to be retrieved from the bottom of the BM module it may be necessary to tilt the whole HVF BM to make the loose parts slide to the centre of the base from where they can be easily removed Loosen 2 clamp screws so that the anvil can move freely see note ...

Page 1693: ...t the two protrusions on the tool engage with the depressions in the anvil Move the anvil if necessary using the two clamp screws 3 Continue to rotate the stapler gear until the anvil is tightly clamped by the alignment tool and the stapler will close no further 4 Tighten the two screws alternately a little at a time while holding the free screw with a finger Ensure that the anvil does not move as...

Page 1694: ...tapler fully by use of the stapler gear Figure 3 then remove the alignment tool 7 Perform the adjustment on the other stapler anvil if necessary 8 Check the operation of the stapler by making a few stapled sets using 2 sheets of 80gsm 20 pound paper check the quality of the staple clinch ...

Page 1695: ... BM module 2 Remove the crease blade knob 6d PL 11 161 Item 4 3 Remove the crease roll handle 6c PL 11 161 Item 5 4 Remove the BM front cover PL 11 161 Item 3 5 Re install the crease blade knob and crease roll handle 6 Remove the BM right hand cover REP 11 56 171 7 Rotate the crease roll handle fully counter clockwise to open the crease roll nip Rotate the crease roll handle clockwise until the cr...

Page 1696: ...the crease blade screws Figure 3 Blade loosening 12 Fully insert the crease blade by positioning the crease blade knob 6d PL 11 80 Item 4 with the arrow in the down position 1 Lift the gate to the highest position 2 Insert an interlock cheater in the teeth as shown to prevent the gate from falling Loosen 10 screws marked A ...

Page 1697: ...rrow in the up position 15 Tighten the six remaining crease blade clamp screws refer to Figure 3 16 Remove both crease blade setup tools and return them to the storage position 17 Install all of the removed components and check the operation of the BM module 1 Push the front of the crease blade forward to contact the setup tool 3 Tighten 2 screws 2 Push the rear of the crease blade forward to cont...

Page 1698: ...ge without touching the sheet the NVM value will need to be increased to move the tampers closer together perform the adjustment If the tampers are in the correct position within 0 5mm 0 02 inch of the sheet edge without touching the sheet do the following a Enter dC131 b Select Diagnostic Routines c Select Copier Routines d Select dC131 NVM Read Write e Select 12Finisher DFA f Select 12 006 BookM...

Page 1699: ... sheet edge without touching the sheet do the following a Enter dC131 b Select Diagnostic Routines c Select Copier Routines d Select dC131 NVM Read Write e Select 12Finisher DFA f Select 12 006 BookMkrTampRdyOff set g Select Read Write and increase the value by 19 h Select Save select OK select Close select Exit Adjustment 1 Do the following a Enter dC131 b Select Diagnostic Routines c Select Copi...

Page 1700: ... release the jam clearance handle PL 11 161 Item 8 fully open the paper guide PL 11 161 Item 7 3 Enter dC330 code 11 065 BM Backstop Motor select Start allow the backstop to raise to the receive position where it will pause select Stop 4 Insert a single sheet of A4 paper short edge downward into the booklet maker compiling area so that it rests on the backstop and is approximately central front to...

Page 1701: ...g a Enter dC131 b Select Diagnostic Routines c Select Copier Routines d Select dC131 NVM Read Write e Select 12Finisher DFA f Select 12 003 BookMkrCompileOff set g Select Read Write and increase the original value by 80 h Select Save select OK select Close select Exit 4 Enter dC330 code 11 065 BM Backstop Motor select Start allow the backstop to raise to the receive position where it will pause se...

Page 1702: ...ecrease the value by 80 h Select Save select OK select Close select Exit i Re install the BM right hand cover if removed in step 5 4 When the compiling position is correct switch the machine off then on GP 14 ADJ 11 7 171 Booklet Crease Position Purpose To set the crease position of the booklet in relation to the left edge of the top sheet of the book let Check 1 Run a copy job of 3 stapled 4 shee...

Page 1703: ...r DFA f Select 12 004 BookMrkStapleOffset g Select Read Write h Enter the new value to correct the error found during the check i Select Save then OK j Select 12 005 BookMrkFoldOffset k Select Read Write l Change the value by the same amount as the 12 004 BookMrkStapleOffset value NOTE Increasing both values moves the staple position toward the left edge of the top sheet Decreasing both values mov...

Page 1704: ... perform the adjustment Adjustment 1 Slide out the booklet maker and locate the adjustment screw on the booklet backstop Figure 1 2 Use a 2 5 mm allen head driver and turn the adjustment screw as follows Turn the screw clockwise to rotate the crease clockwise relative to the centre line Turn the screw anti clockwise to rotate the crease anti clockwise relative to the cen tre line One half turn of ...

Page 1705: ...t screw must be fitted and tightened 4 The tensioning spring is fitted between the bracket and frame locating point Adjustment 1 Figure 1 shows a typical arrangement Press the belt midway between pulleys and check that the bracket moves in the direction of the spring pull slacken the bracket screws if necessary 2 Release the belt and allow the spring to pull the bracket and tension the drive belt ...

Page 1706: ...led and properly located 2 The drive belt is undamaged and correctly routed 3 The tensioning spring is fitted between the idler bracket and frame locating point Adjustment 1 Figure 1 shows a typical arrangement Loosen the adjustment screw and allow the spring to tension the belt 2 Tighten the adjustment screw 3 If no more adjustment is available install new components as necessary Figure 1 Drive B...

Page 1707: ...b Wash your hands c Carefully clean the mirrors using a dry micro fiber wiper PL 26 10 Item 13 It may be necessary to use a cleaning cloth dampened with film remover PL 26 10 Item 4 on stubborn contamination d Polish the mirrors with a dry micro fiber wiper PL 26 10 Item 13 e Check that the mirror surfaces are now clean Repeat the cleaning operation if nec essary 3 Inspect the cleanliness of the d...

Page 1708: ...August 2007 4 688 WorkCentre 5687 Family ADJ 14 1A Repairs Adjustments ...

Page 1709: ...slightly to allow the flag to enter the gap in the scan carriage home sensor b Wash your hands c Carefully clean the exposure lamp the top of the full width array and the mirror with a micro fiber wiper PL 26 10 Item 13 dampened with antistatic fluid PL 26 10 Item 19 d Polish the lamp array top and mirror with a dry micro fiber wiper PL 26 10 Item 13 4 Examine the lenses of the document size senso...

Page 1710: ...mer supply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Gently move the carriage away from the alignment stops 2 Loosen the four screws securing the fixing tabs Figure 1 3 Ensure the scan cable is in the slot under the front left fixing tab 4 Tighten the rear left screw 5 Slide the carriage towards the alignment stops low...

Page 1711: ...upply while performing tasks that do not need electricity Electricity can cause death or injury Moving parts can cause injury 1 Remove the DADH REP 5 19 2 Remove the scanner top cover REP 14 2B 3 Remove the scan motor cover 2 screws 4 Perform the adjustment Figure 1 Figure 1 Scan motor drive belt adjustment 5 Turn the capstan several turns to centre the scanner drive belt on the pulleys Check the ...

Page 1712: ...August 2007 4 692 WorkCentre 5687 Family ADJ 14 3B Repairs Adjustments ...

Page 1713: ...ort 65 87 ppm 5 40 PL 8 20 Duplex Transport 65 87 ppm 5 41 PL 8 22 Duplex Transport 32 55 ppm 5 42 PL 8 25 Tray 1 and 2 Paper Feed Assembly 1 of 2 5 43 PL 8 26 Tray 1 and 2 Paper Feed Assembly 2 of 2 5 44 PL 8 30 Tray 3 Paper Feed Assembly 5 45 PL 8 31 Tray 4 Paper Feed Assembly 5 46 PL 8 35 Tray 3 Transport Assembly 5 47 PL 8 40 Tray 5 Feed Assembly 1 of 2 5 48 PL 8 45 Tray 5 Feed Assembly 2 of 2...

Page 1714: ...l Components 5 120 PL 11 110 1K LCSS Paper Entry Transport 5 121 PL 11 112 1K LCSS Tamper Assembly 5 122 PL 11 114 1K LCSS Ejector Assembly 5 123 PL 11 116 1K LCSS Staple Head Assembly 5 124 PL 11 118 1K LCSS Bin 0 Entry 5 125 PL 11 120 1K LCSS Bin 1 Entry 5 126 PL 11 122 1K LCSS Entry Guide Cover Jam Clearance Guide 5 127 PL 11 124 1K LCSS Electrical 5 128 PL 11 HVF PL 11 130 HVF Covers and Docki...

Page 1715: ...n Removal Kits PL 31 10 Maintenance Installation Removal Kits 1 of 4 5 169 PL 31 11 Maintenance Installation Removal Kits 2 of 4 5 170 PL 31 12 Maintenance Installation Removal Kits 3 of 4 5 171 PL 31 13 Maintenance Installation Removal Kits 4 of 4 5 172 PL 31 18 Terminal Repair Kits 1 of 2 5 173 PL 31 20 Terminal Repair Kits 2 of 2 5 174 PL 31 25 Splicing Block and Terminal Repair 5 175 PL 31 30 ...

Page 1716: ...August 2007 5 4 WorkCentre 5687 Family Parts Lists ...

Page 1717: ... XCL REP 1 9 4 Shield Not Spared 5 105K29981 HVPS 32 38 ppm REP 1 10 105K29992 HVPS 45 87 ppm REP 1 10 6 Locking screw Not Spared 7 Door interlock switch S01 300 Not Spared REP 1 8 8 On Off switch Not Spared Not Spared 9 In line fuse 2 5A slow blow Not Spared Not Spared 10 Main power cord REF PL 1 15 Item 1 11 IOT NVM P O PL 1 10 Item 2 12 962K34760 IOT HVPS Harness 32 55 ppm 962K27020 IOT HVPS Ha...

Page 1718: ...07 United Kingdom 65 87 ppm 152S06400 USSG XCL 32 55 ppm 152S06401 USSG XCL 65 87 ppm 152S06410 Europe 32 55 ppm 152S06413 Europe Alternate 32 55 ppm 152S06406 Europe 65 87 ppm 152S06415 Denmark 32 55 ppm 152S06404 Denmark 65 87 ppm 152S06416 Switzerland 32 55 ppm 152S06420 Switzerland 65 87 ppm 152S06402 Argentina 32 55 ppm 152S06403 Argentina 65 87 ppm South Africa Not Spared 65 87 ppm ...

Page 1719: ... assembly Not Spared USSG XCL REP 2 1 2 848E00160 Name plate 3 UI Harness REF PL 14 10 Item 9 4 650K25270 Overlay label kit French Canadian 5 123K07760 User interface touch screen REP 2 2 6 960K34364 User interface PWB REP 2 3 7 802K93500 User interface housing XE 802K93510 User interface housing USSG XCL 8 896E43711 Name plate label 65 ppm 10 962K63090 CUI Internal USB cable ...

Page 1720: ...P 2 1 2 650K25260 Overlay label kit French Canadian 3 962K63570 User interface harness REF PL 14 20 Item 9 4 Ferrite Not Spared 5 056P03229 Name plate 848E00170 Name plate Alternate 6 123K07760 User interface touch screen REP 2 2 7 960K34364 User interface PWB 8 802K94800 User interface housing XE 802K94790 User interface housing USSG XCL 9 896E43671 Name plate label 32 ppm 896E43701 Name plate la...

Page 1721: ...B harness REF PL 14 16 Item 7 8 960K41301 Software module REP 3 3 9 Image processing PWB scanner PWB harness REF PL 14 16 Item 6 10 Cable clamp Not Spared 11 Image processing PWB module UI harness REF PL 14 10 Item 9 12 960K34100 EPC Memory module 256Mb 13 813W25205 Locking screw 14 Image processing PWB module LVPS IOT PWB PJ131 PJ25 PJ105 PJ1 harness Not Spared 15 ROS Data PJ228 PJ122 cable P O P...

Page 1722: ... harness P O PL 3 11 Item 11 5 815E34820 Firewire PWB mounting bracket REP 3 2 6 960K34080 Riser PWB REP 3 2 7 960K34750 Firewire PWB NOTE REP 3 2 8 Vend adaptor P O PL 3 11 Item 1 USSG XCL 9 Locking screw P O PL 3 11 Item 11 10 Washer P O PL 3 11 Item 11 11 Foreign interface kit P O PL 31 10 Item 2 NOTE The firewire PWB is not supplied with the correct mounting bracket Install the mounting bracke...

Page 1723: ... P O PL 3 15 Item 12 3 960K34080 Riser PWB REP 3 2 4 960K35010 Foreign interface PWB 5 Foreign interface harness P O PL 3 15 Item 12 6 960K34750 Firewire PWB REP 3 2 7 Not used 8 Vend adaptor P O PL 3 15 Item 9 9 Vend adaptor kit P O PL 31 10 Item 3 USSG XCL 10 Washer P O PL 3 15 Item 12 11 Locking screw P O PL 3 15 Item 12 12 Foreign interface kit P O PL 31 10 Item 2 ...

Page 1724: ...5 Item 13 8 960K41301 Software module REP 3 3 9 Image processing module CCD PWB harness REF PL 14 25 Item 5 10 Cable clamp Not Spared 11 Image processing module User interface harness REF PL 14 20 Item 9 12 960K34090 EPC memory module 128Mb 13 Not used 14 Image processing module LVPS IOT PWB harness PJ131 PJ25 PJ105 PJ1 Not Spared 15 ROS data cable PJ109 PJ122 REF PL 6 10 Item 5 16 Not used 17 Thu...

Page 1725: ...mbly REP 4 2B NOTE 7 Ozone fan REF PL 9 25 Item 1 8 130E10530 Waste toner door switch S09 380 9 114E18630 Fuser connector assembly 10 Spring P O PL 4 10 Item 1 11 Auger damper kit P O PL 31 12 Item 5 REP 9 10 12 Mounting bracket P O PL 4 10 Item 1 13 055K36090 Shutter assembly REP 9 10 14 Washer P O PL 4 10 Item 1 15 Screw P O PL 4 10 Item 1 16 Waste toner full sensor REF PL 9 10 Item 2 17 Photore...

Page 1726: ... drive gear pulley assembly REP 4 3B 11 Bearing P O PL 4 12 Item 10 12 114E18810 Fuser CRUM connector 13 Screw P O PL 4 10 Item 1 14 Support plate P O PL 4 10 Item 1 15 807E05670 Registration transport drive pulley REP 4 3B 16 Bearing P O PL 4 12 Item 17 17 Developer drive gear pulley assembly P O PL 9 15 Item 23 REP 4 3B 18 023E25050 Main drive belt 1 REP 4 3B 19 130E11660 Scorotron home sensor Q...

Page 1727: ...mbly 32 38 ppm NOTE REP 4 2A 127K55420 Main drive motor and PWB assembly 45 55 ppm NOTE REP 4 2A 7 Ozone fan REF PL 9 25 Item 1 8 130E10530 Waste toner door switch S09 380 9 114E18630 Fuser connector assembly 10 Spring P O PL 4 15 Item 1 11 055K36090 Shutter assembly REP 9 10 12 Waste toner full sensor P O PL 9 10 Item 2 13 Auger damper kit P O PL 31 12 Item 5 REP 9 10 14 Washer P O PL 4 15 Item 1...

Page 1728: ...0740 Main drive belt REP 4 3A 10 007K13200 Fuser drive gear REP 4 3A 11 Bearing P O PL 4 17 Item 10 12 114E18810 Fuser CRUM connector 13 Screw P O PL 4 15 Item 1 14 807E05670 Registration transport drive pulley REP 4 3A 15 807E05680 Developer drive gear Black 32 38 ppm REP 4 3A 807E05700 Developer drive gear White 45 55 ppm REP 4 3A 16 130E11660 Scorotron home sensor Q09 070 45 55 ppm 17 Auto clea...

Page 1729: ... Communication power cable 7 Harness support P O PL 5 10 Item 9 8 Top cover REF PL 5 20 Item 15 9 084K35920 DADH complete 32 38 ppm REP 5 19 ADJ 5 2 ADJ 5 5 084K35930 DADH complete 45 87 ppm REP 5 19 ADJ 5 2 ADJ 5 5 10 121E17510 DADH Closed switch magnet NOTE 1 11 DADH ground harness P O PL 5 10 Item 9 12 Thumbscrew 003K20000 13 Bracket P O PL 5 10 Item 9 14 CVT Cleaning label Not Spared 15 017E11...

Page 1730: ...80 Top cover interlock switch S05 305 12 019E67980 Document present sensor actuator 13 130K73890 Document present sensor Q05 310 14 125E00430 Static eliminator 15 Gear P O PL 5 15 Item 26 16 127K53770 Feed motor MOT05 020 ADJ 5 1 17 Feed motor tension spring red P O PL 5 10 Item 9 18 059K58960 Feed assembly complete 32 38 ppm 059K58411 Feed assembly complete 45 87 ppm 19 Shaft P O PL 5 15 Item 26 ...

Page 1731: ...sion spring silver P O PL 5 20 Item 17 9 029E37810 Latch pin 10 Spring plate P O PL 5 20 Item 17 11 130K73960 Takeaway sensor Q05 335 REP 5 8 12 130K73970 CVT Sensor Q05 350 REP 5 8 13 Sensor support P O PL 5 20 Item 17 14 Shaft securing bracket P O PL 5 20 Item 17 15 Top cover P O PL 5 20 Item 16 16 802K93770 Top cover assembly REP 5 1 17 055K37570 Top access cover assembly 32 38 ppm REP 5 2 055K...

Page 1732: ...ont CVT roll bearing 5 059K58930 CVT Roll REP 5 15 6 022E25061 Pre scan idler 7 Base P O PL 5 10 Item 9 8 Shaft Not Spared 9 127K53780 CVT Motor MOT05 030 ADJ 5 1 10 CVT Motor tension spring silver P O PL 5 10 Item 9 11 023E25420 CVT Motor drive belt REP 5 15 ADJ 5 1 12 050E14972 Duplex gate REP 5 15 13 013E21093 Rear CVT roll bearing 14 Spacer white P O PL 5 10 Item 9 15 004E22560 CVT Motor brack...

Page 1733: ...ffle assembly complete 32 38 ppm REP 5 5 6 022E25061 Post scan idlers 7 806E19680 Shaft 8 059K50770 Exit roll idlers 32 38 ppm REP 5 18 9 Bearing P O PL 5 30 Item 5 10 Document finger P O PL 5 30 Item 5 11 Torsion spring P O PL 5 30 Item 5 12 Lift bar P O PL 5 30 Item 5 13 Link arm P O PL 5 30 Item 5 14 038E40380 Mylar guide strip REP 5 20 15 130E11200 Exit sensor Q05 345 45 87 ppm REP 5 11 16 055...

Page 1734: ... sensor 1 Q05 315 DADH Length sensor 2 Q05 320 REP 5 9 Alternate 9 Lower cover right P O PL 5 35 Item 18 45 87 ppm 10 115K02160 Static eliminator large 11 103K01510 Document width sensor Q05 325 REP 5 16 ADJ 5 3 12 Bearing P O PL 5 35 Item 1 PL 5 35 Item 18 13 014E61020 Spacer black 14 Spacer white P O PL 5 35 Item 1 PL 5 35 Item 18 15 Pulley P O PL 5 35 Item 1 PL 5 35 Item 18 16 Sensor bracket P ...

Page 1735: ...em 1 3 Counter balance P O PL 5 40 Item 2 4 004E22000 Document pad P O PL 5 40 Item 2 5 Counterbalance support Not Spared 6 Document cover bracket Not Spared 7 003K20000 Thumbscrew 8 LH Adaptor plate P O PL 5 40 Item 1 9 RH Adaptor plate P O PL 5 40 Item 1 10 Platen cover handle P O PL 5 40 Item 1 11 Magnetic interlock P O PL 5 40 Item 2 12 Cover platen P O PL 5 40 Item 2 ...

Page 1736: ...rommet REF PL 14 10 Item 7 65 87 ppm REF PL 14 20 Item 7 32 55 ppm 4 ROS P O PL 31 11 Item 12 32 38 ppm ROS P O PL 31 11 Item 12 45 55 ppm ROS P O PL 31 11 Item 12 65 87 ppm 5 ROS Power distribution PJ120 PJ18 Communication PJ121 PJ2 PJ122 PJ109 harness Not Spared 32 55 ppm ROS Power distribution PJ120 PJ18 Communication PJ121 PJ2 PJ122 PJ228 harness Not Spared 65 87 ppm 6 Scanner frame securing b...

Page 1737: ...10 Item 7 9 Paper size cam P O PL 7 10 Item 7 10 Retaining plate Not Spared 11 Paper guide Not Spared 12 MAX Fill label P O PL 7 10 Item 4 13 Tray 1 and 2 paper lift plate P O PL 7 10 Item 1 14 059K59270 Paper stop assembly P O PL 7 10 Item 1 15 059K59220 Lift gear assembly REP 7 20 16 IOT PFM Harness PJ7 PJ382 REP 7 13 Not Spared 17 Paper tray 1 2 lift arm P O PL 7 10 Item 1 18 Bearing P O PL 7 1...

Page 1738: ... REP 8 14 10 012K05690 Tray 3 elevator cable assembly REP 7 4 11 012K05701 Tray 4 elevator cable assembly REP 7 4 12 849E21140 Pulley carrier 13 Not used 14 004K07330 Tray 4 elevate damper assembly REP 7 11 15 004K07320 Tray 3 elevate damper assembly REP 7 11 16 038E30370 Tray lift guide 17 019E73940 Cork pad 18 Separation strip 7 off P O PL 7 15 Item 19 19 Separation strip kit P O PL 31 13 Item 1...

Page 1739: ...r clip kit P O PL 31 13 Item 9 7 Retainer clip Wide 6 off P O PL 7 17 Item 6 8 Retainer clip Narrow 2 off P O PL 7 17 Item 6 9 Side edge flexure spring Not Spared 10 Paper tray guide Not Spared ADJ 7 1 11 Flexure spring Not Spared 12 009K02380 Top edge flexure spring 13 Retaining clips Not Spared 14 HCF Tray alignment clip kit P O PL 31 13 Item 1 15 Front clip P O PL 7 17 Item 14 16 Rear clip P O ...

Page 1740: ...ator motor MOT07 040 REP 7 3 2 960K41520 HCF control PWB REP 7 10 3 019E63410 Switch holder 4 130E10570 Tray 3 home switch S07 303 Tray 4 home switch S07 304 REP 7 9 5 Tray 3 feed sensor Q08 103 REF PL 8 30 Item 15 6 120E25810 Tray 4 stack limiter REP 7 8 7 868E11660 Tray 3 stack limiter bracket 8 120E25800 Tray 3 stack limiter REP 7 8 9 868E11670 Tray 4 stack limiter bracket ...

Page 1741: ...n 1 802K48781 Rear cover 2 848K12270 Left cover 3 017K03771 Castor locking 4 848E17500 Tray 4 front cover 5 848E17490 Tray 3 front cover 6 826E20970 Screw M6 x 30 7 802K48770 Right cover 8 Cover infill 1 P O PL 7 25 Item 10 9 Cover infill 2 P O PL 7 25 Item 10 10 Cover infill kit P O PL 31 13 Item 17 ...

Page 1742: ...tray P O PL 7 30 Item 1 27 13 809E84190 Ground spring 14 Feed head top cover P O PL 7 30 Item 5 15 Feed roll P O PL 7 30 Item 21 REP 8 21 16 Nip roll P O PL 7 30 Item 5 17 Left hand door cover P O PL 7 30 Item 2 18 Retard pad bracket P O PL 7 30 Item 21 19 Retard pad assembly P O PL 7 30 Item 21 20 Retard pad spring P O PL 7 30 Item 21 21 059K39862 Feed roll and retard pad assembly REP 8 22 22 Sol...

Page 1743: ...iption 1 Stand unit complete Not Spared 2 076K03820 Front door NOTE 3 017K03771 Castor locking 4 802K48770 Left cover Right cover 5 802K48781 Rear cover 6 Stand base Not Spared 7 826E20970 Screw M6x30 8 Door hinge pin P O PL 7 40 Item 2 NOTE Hinge pins PL 7 40 Item 8 are supplied with the front door ...

Page 1744: ...ide assembly P O PL 7 60 Item 1 5 Front door latch P O PL 7 60 Item 1 6 110E20570 Front door interlock switch S07 306 7 Interlock switch plate Not Spared 8 848K19110 Front cover 9 802E82351 Rear cover 10 802E82362 Top cover 11 Not used 12 848E05863 Base knuckle cover 13 Front door interlock harness Not Spared 14 Tamper guide lever P O PL 7 60 Item 1 15 Tamper lever compression spring P O PL 7 60 I...

Page 1745: ...Not Spared 6 Docking latch P O PL 7 62 Item 16 7 Docking latch spring P O PL 7 62 Item 16 8 Docking latch bracket P O PL 7 62 Item 16 9 Docking latch main bracket P O PL 7 62 Item 16 10 Docking latch thumb screw Not Spared 11 Docking plate Not Spared 12 Slide assembly Not Spared 13 Docking guides P O PL 7 62 Item 16 14 Slide assembly locking nut Not Spared 15 Docking plate assembly Not Spared 16 0...

Page 1746: ...S07 372 2 Handle latch Not Spared 3 Latch spacer Not Spared 4 Slide latch Not Spared 5 Spring leaf Not Spared 6 Rear guide P O PL 7 64 Item 12 7 Front guide assembly Not Spared 8 038E34401 Guide strip 9 Adjustment plate Not Spared 10 Interlock guide Not Spared 11 Rear guide assembly spring P O PL 7 64 Item 12 12 038K16403 Rear guide assembly ...

Page 1747: ... Spared 8 960K35024 Control PWB 9 130K75510 Stack down sensor Q07 405 REP 7 15 10 Standoff Not Spared 11 Tray level drive gear clip Not Spared 12 110E06961 Upper limit switch S07 412 REP 7 17 13 Rear elevator rack P O PL 7 68 Item 25 14 Front elevator rack P O PL 7 68 Item 25 15 Retard roller shield Not Spared 16 Not used 17 Shipping pin bearing Not Spared 18 Shipping pin spring Not Spared 19 Ship...

Page 1748: ...70 Cork pad 8 Tray lift top cover Not Spared 9 Lift plate crash bar actuator 2 Not Spared 10 Lift plate crash bar actuator 1 Not Spared 11 Crash bar actuator spring Not Spared 12 Tray level drive gear clip Not Spared 13 Infill actuator arm P O PL 7 70 Item 19 14 Infill actuator arm spring P O PL 7 70 Item 19 15 Infill actuator arm pin P O PL 7 70 Item 19 16 Infill plate spring P O PL 7 70 Item 19 ...

Page 1749: ...er 2 014E48330 Rear cover standoff 3 802E93210 Left hand cover 4 802E93201 Right hand cover 5 Filter Not Spared 6 Filter cover Not Spared 7 826E26991 Thumbscrew 8 Work shelf P O PL 8 10 Item 11 9 Work shelf bracket P O PL 8 10 Item 11 10 802K88301 Front door assembly 32 55 ppm 11 Work shelf assembly kit P O PL 31 13 Item 7 ...

Page 1750: ... 11 Item 10 2 Grill P O PL 8 11 Item 10 3 Paper path cooling fan 1 P O PL 8 11 Item 10 4 Cooling duct P O PL 8 11 Item 10 5 Foam seal P O PL 8 11 Item 10 6 Paper path cooling fan 2 P O PL 8 11 Item 10 7 Harness P O PL 8 11 Item 10 8 802K82482 Front door 9 848K11790 Logo badge 10 802K95201 Front door assembly 11 Door hinge pin P O PL 8 11 Item 10 ...

Page 1751: ...e roll assembly REP 8 26 10 Jam clearance knob P O PL 8 15 Item 1 11 Gear 26T P O PL 8 15 Item 1 12 Spring arm P O PL 8 15 Item 1 13 Torsion spring P O PL 8 15 Item 1 14 Gear 28T P O PL 8 15 Item 1 15 Ring pitch P O PL 8 15 Item 1 16 Black nylon washer P O PL 8 15 Item 1 17 Gear 22G 28T P O PL 8 15 Item 1 ADJ 4 1 18 Gear 23T P O PL 8 15 Item 1 ADJ 4 1 19 Gear 22G 20T P O PL 8 15 Item 1 20 Drive be...

Page 1752: ...clearance knob P O PL 8 17 Item 1 11 Gear 26T P O PL 8 17 Item 1 12 Spring arm P O PL 8 17 Item 1 13 Torsion spring P O PL 8 17 Item 1 14 Gear 28T P O PL 8 17 Item 1 15 Ring pitch P O PL 8 17 Item 1 16 Black nylon washer P O PL 8 17 Item 1 17 Gear 22G 28T P O PL 8 17 Item 1 ADJ 4 1 18 Gear 23T P O PL 8 17 Item 1 ADJ 4 1 19 Gear 22G 20T P O PL 8 17 Item 1 20 Drive belt P O PL 8 17 Item 1 REP 8 27 2...

Page 1753: ... 8 20 Item 1 REP 8 8 4 130E12070 Duplex sensor Q08 160 REP 8 32 5 003K19590 Jam clearance latch 6 Spring P O PL 8 20 Item 1 7 Nip roll shaft P O PL 8 20 Item 1 8 127K53550 Duplex motor MOT08 060 REP 8 8 9 960K32880 Duplex motor driver PWB REP 8 8 10 Drive pulley P O PL 8 20 Item 1 11 Lower cover P O PL 8 20 Item 1 12 Duplex duct P O PL 8 20 Item 1 13 Duplex nip roll shaft P O PL 8 20 Item 1 14 059...

Page 1754: ... belt 285T P O PL 8 22 Item 1 REP 8 8 4 130E12070 Duplex sensor Q08 160 REP 8 32 5 003K19590 Jam clearance latch 6 Spring P O PL 8 22 Item 1 7 Nip roll shaft P O PL 8 22 Item 1 8 127K53190 Duplex motor MOT08 060 REP 8 8 9 960K32860 Duplex motor driver PWB REP 8 8 10 Drive pulley P O PL 8 22 Item 1 11 Lower cover P O PL 8 22 Item 1 12 Duplex nip role shaft P O PL 8 22 Item 1 13 059K49400 Nip roll a...

Page 1755: ...O PL 8 26 Item 1 2 023E31270 Transport drive belt REP 8 12 3 Pulley Not Spared 4 020E48680 Pulley idler 5 127K61840 Transport roll drives motor MOT08 025 REP 8 18 6 Rear transport roll bearing Not Spared REP 8 16 7 Front transport roll bearing Not Spared REP 8 16 8 Transport roll Not Spared REP 8 16 9 962K64030 Tray 2 power harness 10 962K64020 Tray 1 power harness ...

Page 1756: ... 26 Item 1 REP 8 1 3 059K59240 Roll assembly 4 Retard roll P O PL 8 26 Item 3 5 Feed Nudger roll assembly P O PL 8 26 Item 3 6 127K61850 Tray 1 Feed elevator motor MOT08 010 MOT08 020 7 130E12130 Tray empty sensor Q07 331 Q07 342 8 130E12750 Stack height sensor 9 Stack height sensor actuator P O PL 8 26 Item 1 10 059K59250 Sensor assembly 11 809E84180 Retard roll gate spring 12 Retard roll gate P ...

Page 1757: ...t motor MOT08 045 65 87 ppm REP 8 10 8 127K56490 Tray 3 and 4 non conductive transport drive gear 32 55 ppm REP 8 11 9 Transport drive belt P O PL 8 35 Item 16 10 Flange P O PL 8 35 Item 16 11 Pulley P O PL 8 35 Item 16 12 Spring P O PL 8 35 Item 16 13 Drive coupling P O PL 8 35 Item 16 14 Tray 3 and 4 transport motor bracket Not Spared 15 Tray 3 feed sensor Q08 103 NOTE REP 8 28 16 Paper guide No...

Page 1758: ...ot Spared 4 Tray 4 paper feeder P O PL 8 31 Item 1 5 Shaft P O PL 8 31 Item 11 6 022E26620 Bearing P O PL 8 31 Item 11 7 022E26640 Idler roll P O PL 8 31 Item 11 8 Spring P O PL 8 31 Item 11 9 Tray 4 feed sensor bracket Not Spared 10 130E12510 Tray 4 feed sensor Q08 104 32 38 ppm 11 006K29490 Idler shaft assembly 12 130K75380 Tray 4 feed sensor Q08 104 45 87 ppm 13 130E12060 Stack height sensor RE...

Page 1759: ...g 4 Flange P O PL 8 35 Item 15 5 Pulley P O PL 8 35 Item 15 6 023E24440 Drive belt 7 Drive coupling P O PL 8 35 Item 16 8 022E26640 Idler roll 9 059K50120 Shaft transport P O PL 8 35 Item 15 REP 8 30 10 Spring P O PL 8 35 Item 15 REP 8 30 11 059K50110 Transport roll assembly REP 8 30 ADJ 4 1 12 Nip roll Not Spared 13 Spring plate P O PL 8 35 Item 15 14 Base P O PL 8 35 Item 15 15 059K43830 Tray 3 ...

Page 1760: ...Not Spared 6 Not used 7 Drive belt Not Spared REP 8 33 8 Upper limit actuator spring Not Spared 9 Upper limit actuator Not Spared 10 Belt tensioner Not Spared 11 Belt tensioner spring Not Spared 12 Not used 13 ESD brush Not Spared 14 Transport motor harness Not Spared 15 Tray 5 upper feeder assembly harness Not Spared 16 962K50473 Elevator motor harness 17 962K63350 Side reg interface harness 18 N...

Page 1761: ...t P O PL 8 45 Item 10 12 Retard clutch P O PL 8 45 Item 10 13 One way pulley clutch P O PL 8 45 Item 10 14 Take away roller P O PL 8 45 Item 10 REP 8 38 15 Bearing P O PL 8 45 Item 10 16 Clutch P O PL 8 45 Item 10 17 Clutch P O PL 8 45 Item 1 18 Gear 38T P O PL 8 45 Item 1 19 Torsion nudger spring P O PL 8 45 Item 1 20 Housing spring P O PL 8 45 Item 1 21 Torsion chute spring P O PL 8 45 Item 1 22...

Page 1762: ...1 008R12896 Waste toner bottle 2 Waste toner full sensor Q09 350 Not Spared REP 9 4 3 802E93280 Waste toner door REP 9 1 4 003E77450 Strap NOTE 5 803E03180 Hinge block 6 Waste toner door switch S09 380 REF PL 4 10 Item 8 PL 4 15 Item 8 7 Sensor cover Not Spared NOTE Refer to REP 9 1 for the waste toner bottle assembly ...

Page 1763: ... Speed nut P O PL 9 15 Item 2 11 Sleeve P O PL 9 15 Item 24 12 Not used 13 Out of toner sensor kit P O PL 31 13 Item 8 14 Push on fastener P O PL 9 15 Item 24 15 Spring P O PL 9 15 Item 24 16 807E09950 Main drive gear P O PL 9 15 Item 23 ADJ 4 1 17 Not used 18 Not used 19 Trickle outlet shutter kit P O PL 31 12 Item 3 20 Shutter assembly P O PL 9 15 Item 19 21 Shutter spring P O PL 9 15 Item 19 22...

Page 1764: ...used 10 Not used 11 Stepped washer Not Spared 12 Washer Not Spared 13 Out of toner sensor kit P O PL 31 13 Item 8 14 Push on fastener P O PL 9 17 Item 23 15 Spring P O PL 9 17 Item 23 16 Sleeve P O PL 9 17 Item 23 17 Toner cartridge latch P O PL 9 17 Item 23 18 Not used 19 Trickle outlet shutter kit P O PL 31 12 Item 3 20 Shutter assembly P O PL 9 17 Item 19 21 Shutter spring P O PL 9 17 Item 19 2...

Page 1765: ... Q09 370 6 055E54960 Erase lamp support 7 Xerographic module latch P O PL 9 20 Item 17 REP 9 6 8 Transfer Detack corotron NOTE 1 ADJ 9 1 9 113K03330 Transfer Detack harness 10 802E87940 Pivot plate 11 Latch spring P O PL 9 20 Item 17 12 Latch pin P O PL 9 20 Item 17 13 Latch plate Not Spared 14 031E11101 Developer paddle REP 9 7 15 809E69220 Spring 16 Kurly clip Not Spared 17 Developer latch pin k...

Page 1766: ...9 370 6 055E54960 Erase lamp support 7 Xerographic module latch P O PL 9 22 Item 18 REP 9 6 8 504K12310 Transfer Detack corotron NOTE 1 ADJ 9 1 9 113K03330 Transfer Detack harness REP 9 8 10 Not used 11 Latch spring P O PL 9 22 Item 18 12 Latch pin P O PL 9 22 Item 18 13 Latch plate Not Spared 14 031E11101 Developer paddle REP 9 7 15 809E69220 Spring 16 802E87940 Pivot plate 17 Kurly clip Not Spar...

Page 1767: ...25 Ozone Fan and Photoreceptor Fan Item Part Description 1 127K42790 Ozone fan REP 9 3 2 054E33050 Ozone duct 3 053K04960 Ozone filter 4 Magnet P O PL 9 25 Item 2 5 Photoreceptor duct P O PL 9 25 Item 6 6 127K53200 Photoreceptor fan assembly 7 Fan P O PL 9 25 Item 6 ...

Page 1768: ... 31 13 Item 22 5 Fuser latch P O PL 10 8 Item 10 REP 10 10 6 Fuser latch pin P O PL 10 8 Item 10 7 Spring P O PL 10 8 Item 10 8 Latch stop P O PL 10 8 Item 10 9 Screw P O PL 10 10 Item 10 10 Fuser latch pin kit P O PL 31 13 Item 2 11 110E20190 Fuser exit switch S10 100 REP 10 16 12 Fuser upper exit guide P O PL 10 8 Item 1 13 Fuser top cover P O PL 10 8 Item 1 14 Lower input guide Not Spared 15 12...

Page 1769: ...31 13 Item 22 5 Fuser latch P O PL 10 10 Item 10 REP 10 10 6 Fuser latch pin P O PL 10 10 Item 10 7 Spring P O PL 10 10 Item 10 8 Latch stop P O PL 10 10 Item 10 9 Screw P O PL 10 10 Item 10 10 Fuser latch pin kit P O PL 31 13 Item 2 11 110K20910 Fuser exit switch S10 100 REP 10 16 12 Fuser upper exit guide P O PL 10 10 Item 1 13 Fuser top cover P O PL 10 10 Item 1 14 Lower input guide Not Spared ...

Page 1770: ...m REP 10 3 127K53540 Inverter motor MOT10 040 65 87 ppm REP 10 3 12 Inverter output assembly P O PL 10 11 Item 23 13 130E12080 IOT Exit sensor Q10 120 REP 10 17 14 121K44390 Inverter path solenoid SOL10 045 REP 10 4 15 Not used 16 Not used 17 Inverter nip solenoid bracket P O PL 10 11 Item 25 18 Solenoid link P O PL 10 11 Item 23 19 Bearing P O PL 10 11 Item 25 20 130K68450 Thermistor assembly 65 ...

Page 1771: ...ri roll guide P O PL 10 11 Item 23 11 Front gravity finger P O PL 10 11 Item 23 12 Gravity gate finger P O PL 10 11 Item 23 13 Rear gravity gate finger P O PL 10 11 Item 23 14 038K17840 Upper baffle 15 Idler roll P O PL 10 12 Item 22 PL 10 12 Item 23 16 Idler roll shaft P O PL 10 12 Item 22 PL 10 12 Item 23 17 Spring P O PL 10 12 Item 22 PL 10 12 Item 23 18 003K19600 Post fuser jam clearance latch...

Page 1772: ... Item Part Description 1 Inverter assembly duct seal P O PL 10 11 Item 23 2 Inverter assembly duct P O PL 10 11 Item 23 3 Baffle guide P O PL 10 11 Item 23 32 55 ppm 4 Exit shaft assembly REP 10 14 5 013E36980 Bearing 6 Exit gear REF PL 10 15 Item 1 7 Baffle guide P O PL 10 11 Item 23 65 87 ppm ...

Page 1773: ...5687 Family PL 10 14 Parts Lists PL 10 14 Inverter Assembly 4 of 4 Item Part Description 1 121K44380 Inverter nip split solenoid 65 87 ppm REP 10 19 2 Actuator assembly Not Spared 3 Nip roller Not Spared 4 Solenoid ramp Not Spared ...

Page 1774: ...E15790 Idler gear 20T 5 Not used 6 007K13880 Dog drive assembly 7 807E15770 Post fuser gear 20T 8 807E15820 Gear assembly 9 807E15850 Gear 24T 10 Not used 11 003K19600 Post fuser jam clearance latch 12 003E77260 Tri roll knob 13 003E77270 Jam clearance knob 14 003E77250 Latch cam handle 15 Inverter motor gear REF PL 10 11 Item 11 32 55ppm Inverter motor gear REF PL 10 11 Item 11 65 87 ppm ...

Page 1775: ... 1 8 807E15940 Gear Pulley 28T 25G 9 Gear Pulley P O PL 10 20 Item 1 16T 30G 10 Intermediate drive belt P O PL 10 20 Item 1 REP 10 15 11 Transfer Detack corotron REF PL 9 22 Item 8 32 38 ppm 12 Ozone duct P O PL 10 20 Item 1 13 Not used 14 Ground harness P O PL 10 20 Item 1 15 Base P O PL 10 20 Item 1 16 Roll assembly P O PL 10 20 Item 1 17 Corotron carrier latch P O PL 10 20 Item 20 18 028E16630 ...

Page 1776: ...r Pulley 28T 25G 9 Gear Pulley P O PL 10 25 Item 1 16T 30G 10 Intermediate drive belt P O PL 10 25 Item 1 REP 10 15 11 Transfer Detack corotron 32 38 ppm REF PL 9 22 Item 8 Transfer Detack corotron 45 75 ppm REF PL 9 20 Item 8 12 Ozone duct P O PL 10 25 Item 1 13 Push rod P O PL 10 25 Item 1 14 Ground harness P O PL 10 25 Item 1 15 Base P O PL 10 25 Item 1 16 Roll assembly P O PL 10 25 Item 1 17 C...

Page 1777: ... 4 Front door cover assembly P O PL 31 12 Item 10 REP 11 1 110 5 017K03750 Fixed castor 6 017K04520 Adjustable castor 7 Output cover P O PL 31 13 Item 23 8 802K48320 Lower right hand cover 9 050K67380 Bin 0 10 050K54132 Bin 1 ADJ 11 1 110 11 848K06180 Rear cover assembly REP 11 1 110 12 Upper right hand cover Not Spared 13 019K13380 Bin 1 alignment clip NOTE Refer to ADJ 11 2 110 to align the 2K L...

Page 1778: ...ch Item Part Description 1 Sensor cover Not Spared 2 110K13980 Docking interlock switch S11 300 3 003K20400 Link bracket assembly 4 Stopper Not Spared 5 Docking latch P O PL 11 4 Item 8 6 003K17520 Latch handle 7 120K02590 Docking actuator 8 003K20410 Docking latch assembly REP 11 16 110 ...

Page 1779: ... 180K00320 2 Hole Legal 180K00290 3 Hole USSG XC 180K00300 4 Hole XE 180K00310 4 Hole Sweden 4 093E03820 Chad bin 5 Thumbscrew Not Spared 6 Bracket P O PL 11 6 Item 14 7 130E10380 Punch sensor Q11 110 Chad bin level sensor Q11 348 REP 11 7 110 8 Sensor bracket Not Spared 9 Hole punch field repair kit P O PL 31 13 Item 10 10 Bracket 11 Punch drive gear P O PL 11 6 Item 9 12 Punch cam P O PL 11 6 It...

Page 1780: ... Safety gate switch S11 365 2 Spring Not Spared 3 Switch actuator Not Spared 4 006K27950 Paddle wheel shaft assembly REP 11 12 110 5 013E25790 Bearing 6 Gear Not Spared 7 Flag Not Spared 8 Cable clamp Not Spared 9 Output cover REF PL 11 2 Item 7 10 127K55881 Paddle motor assembly MOT11 024 11 130E10360 Paddle roll position sensor Q11 326 ...

Page 1781: ... Upper limit switch S11 334 110E20180 Upper limit switch S11 334 4 Sensor bracket Not Spared 5 130E10360 Bin 1 90 full sensor Q11 331 6 Pulley Not Spared 7 013E25810 Bearing 8 127K55890 Bin 1 elevator motor MOT11 030 9 Front belt clamp Not Spared ADJ 11 1 110 10 Motor bracket Not Spared 11 130E12330 Motor encoder sensor Q11 336 12 Pulley assembly Not Spared 13 Belt tensioner Not Spared 14 Spring N...

Page 1782: ...on 1 110K13990 Bin 1 lower limit switch S11 335 2 130K75140 Edge registration sensor assembly 3 130E10360 Bin 1 Upper level sensor Q11 332 Bin 1 Lower level sensor Q11 333 REP 11 11 110 4 Actuator Not Spared 5 Sensor support assembly Not Spared 6 P clamp Not Spared 7 Edge registration sensor LED P O PL 11 12 Item 2 REP 11 11 110 ...

Page 1783: ... 1 023E24340 Input drive belt REP 11 2 110 2 127K55860 Transport motor 1 MOT11 000 REP 11 2 110 3 Spring Not Spared 4 Pulley Not Spared 5 013E25790 Nylon bearing 6 006K27980 Feed roll shaft short 7 013E25800 Bearing 8 Paper entry guide assembly REF PL 11 24 Item 1 9 006K31670 Feed roll shaft long 10 Thumb wheel Not Spared ...

Page 1784: ...on 1 068K54280 Tamper assembly REP 11 6 110 2 Tamper unit P O PL 11 16 Item 1 3 130E10360 Front tamper home sensor Q11 310 Rear tamper home sensor Q11 006 Rear tamper home away sensor Q11 319 4 Sensor bracket P O PL 11 16 Item 1 5 Static eliminator stacker REF PL 11 23 Item 7 6 Sensor retainer P O PL 11 16 Item 1 ...

Page 1785: ...1 054K37940 Ejector assembly REP 11 10 110 2 Ejector base P O PL 11 18 Item 1 3 130E10360 Ejector home sensor Q11 320 Ejector out sensor Q11 322 Ejector motor encoder sensor REP 11 10 110 4 Pulley P O PL 11 18 Item 1 5 023E24330 Ejector belt REP 11 17 110 6 Clip P O PL 11 18 Item 1 7 019K13390 Support finger set Qty 4 ...

Page 1786: ...10 2 Head traverse unit P O PL 11 20 Item 1 3 130E10360 SU1 Home sensor Q11 370 SU1 Front index sensor Q11 371 4 130E10380 SH1 Paper sensor Q11 361 5 029K04520 Staple head unit REP 11 9 110 6 Stapler cover P O PL 11 20 Item 1 7 Staple cartridge REF PL 26 10 Item 11 8 Edge registration sensor Q11 367 P O PL 11 12 Item 2 9 Sensor cover P O PL 11 20 Item 1 10 Staple head assembly P O PL 11 20 Item 1 ...

Page 1787: ...T11 001 REP 11 4 110 6 Spring Not Spared 7 115E12830 Static eliminator 8 006K27980 Feed roll shaft short 9 013E25800 Bearing 10 032K04580 Paper guide 11 130E10370 Top exit sensor Q11 130 12 121K45010 Diverter gate solenoid SOL11 002 13 006K31590 Shaft diverter assembly 14 023E24340 Paper output drive belt REP 11 4 110 15 006K27970 Drive shaft assembly 16 003K17531 Jam clearance knob 17 Belt tensio...

Page 1788: ...Lower right hand paper guide 3 006K27960 Ejector drive shaft REF PL 11 22 Item 1 4 130E10370 2nd to top exit sensor Q11 140 5 013E25790 Nylon bearing 6 Pulley Not Spared 7 115E11810 Static eliminator stacker 8 Paper output drive belt REF PL 11 22 Item 14 9 Upper right hand paper guide Not Spared 10 013E25800 Bearing 11 Mylar safety cover P O PL 11 23 Item 1 ...

Page 1789: ...ver Jam Clearance Guide Item Part Description 1 032K04600 Jam clearance guide assembly 2 Jam clearance handle P O PL 11 24 Item 1 3 130E10380 Entry sensor Q11 100 4 Sensor bracket Not Spared 5 848K06160 Entry guide cover REP 11 15 110 6 Jam clearance guide P O PL 11 24 Item 1 7 809E78390 Latch ...

Page 1790: ...0 2 105K26331 Power supply module 3 960K34490 Offline staple PWB S11 373 4 962K56951 Cord bracket assembly 5 110K13980 Front door interlock switch S11 303 6 110K13970 Top cover interlock switch S11 302 CAUTION Do not install a new 2K LCSS PWB until the cause of the damage to the old 2K LCSS PWB has been determined Go to the 11G 110 2K LCSS PWB Damage RAP ...

Page 1791: ...11350 Fixed Castor REP 11 9 130 9 017K04200 Adjustable Castor REP 11 9 130 10 Bracket P O PL 11 30 Item 16 11 802E21711 Lower Right Cover 12 802E18375 Rear Cover REP 11 1 130 13 130E11590 Bin 0 90 Full Sensor Q11 330 14 050E22841 Bin 0 Pivot tray 15 050E22830 Bin 0 Assembly 16 604K42090 Finisher door kit P O PL 31 12 Item 13 17 003E70200 Latch 18 809E53320 Latch Spring 19 802K93751 Top Cover Assem...

Page 1792: ...02830 Static eliminator 6 019E74770 Static clip 7 Top cover assembly Not used 8 107E08680 Top cover interlock sensor Q11 302 Top bin interlock sensor Q11 301 9 110E13620 Upper exit gate interlock switch S11 304 10 Button P O PL 11 32 Item 1 11 130K74000 Offline staple PWB 12 802E18356 Top cover 13 Magnet P O PL 11 32 Item 1 14 Lower exit cover P O PL 11 32 Item 1 15 Bracket P O PL 11 32 Item 1 16 ...

Page 1793: ...nterlock switch S11 300B REP 11 33 130 6 Jam clearance release bracket P O PL 11 34 Item 17 7 809E53320 Spring 8 Hinge pin 32mm P O PL 11 34 Item 17 9 003E70210 Jam clearance release latch 10 Docking latch bracket rear cover P O PL 11 34 Item 17 11 011E13751 Release bracket REP 11 33 130 12 809E43860 Spring 13 003E66310 Docking release latch REP 11 33 130 14 Hinge pin 23mm P O PL 11 34 Item 17 15 ...

Page 1794: ...t Not Spared 10 093K06421 Chad bin 11 Hole punch motor coupling Not Spared REP 11 10 130 12 Hole punch unit see below for variants 180K00190 2 Hole XE 180K00320 2 Hole Legal 180K00200 3 Hole USSG XCL 180K00300 4 Hole XE 180K00310 4 Hole Sweden 13 826E32830 Thumbscrew 14 003E54761 Jam clearance latch 5b 15 809E02910 Nip spring 16 120E25320 Latch securing bracket 17 Spring Not Spared 18 003E67871 Ja...

Page 1795: ...port motor 1B MOT11 000 REP 11 18 130 6 023E18811 Transport motor 1A drive belt REP 11 17 130 7 127K53750 Hole punch motor MOT11 042 REP 11 10 130 8 107E08680 Hole punch home sensor Q11 350 9 130E12220 Punch position sensor Q11 110 Entry sensor Q11 100 REP 11 37 130 10 004E21810 Motor damper 1A REP 11 17 130 Motor damper 1B REP 11 18 130 11 848E11110 Sensor cover P O PL 11 38 Item 14 12 962K50650 ...

Page 1796: ... 007E63370 Mylar guide reel gear P O PL 11 40 Item 3 7 Mylar guide clamp REP 11 13 130 8 Mylar guide reel bearing Not Spared 9 020E33250 Pulley Gear REP 11 13 130 10 023E18790 Drive belt REP 11 13 130 11 Bracket Not Spared 12 809E30752 Spring nip REP 11 15 130 13 830E47521 Nip holder 14 Nip bracket P O PL 11 40 Item 19 15 006E72871 Shaft P O PL 11 40 Item 3 REP 11 13 130 16 055K37070 Mylar guide R...

Page 1797: ...cal Paper Transport 2 of 2 Item Part Description 1 Bearing Not Spared 2 Washer Not Spared 3 022K69072 Pre compile pulley REP 11 14 130 4 023E18661 Vertical transport belt REP 11 14 130 5 Nip roller assembly REF PL 11 40 Item 19 6 020E33400 Drive pulley 7 125E00430 Static eliminator ...

Page 1798: ... 130 5 Compiler carriage elevator motor bracket Not Spared REP 11 6 130 6 413W30854 Bearing 7 007E63821 Worm wheel ADJ 4 1 8 127K53650 Compiler carriage elevator motor MOT11 013 REP 11 6 130 ADJ 4 1 9 809E44151 Elevator belt tensioner spring REP 11 8 130 10 110E13762 Carriage lower limit switch S11 316 11 Bearing Not Spared REP 11 6 130 12 Compiler carriage REF PL 11 46 PL 11 47 PL 11 48 PL 11 49 ...

Page 1799: ...F PL 26 10 Item 11 4 029K04340 Staple head unit 1 assembly REP 11 3 130 5 960K35210 Carriage PWB REP 11 4 130 6 019E46582 Front grip REP 11 34 130 7 019E61970 Rear grip REP 11 34 130 8 130E81311 SH1 Paper sensor Q11 361 9 023E18760 Tamper drive belt 10 127K53670 Front tamper motor MOT11 003 Rear tamper motor MOT11 004 11 Compiler carriage P O PL 11 46 Item 1 12 Stapler cover P O PL 11 46 Item 1 13...

Page 1800: ...P O PL 11 46 Item 6 8 127K53710 Paddle roll motor assembly MOT11 024 REP 11 21 130 9 107E08680 Paddle roll home sensor Q11 326 REP 11 21 130 10 Eject housing P O PL 11 47 Item 11 REP 11 41 130 ADJ 4 1 11 802K93732 Eject housing assembly 12 055E44672 Carriage top baffle REP 11 22 130 13 809E47672 Carriage top baffle return spring REP 11 22 130 14 009K02290 Top baffle idler assembly REP 11 22 130 15...

Page 1801: ...ly REP 11 24 130 9 026E76940 Traverse shaft REP 11 31 130 10 Bushing P O PL 11 46 Item 1 11 Stapling unit drive pulley P O PL 11 46 Item 1 12 Stapling unit mount support shaft P O PL 11 46 Item 1 13 Not used 14 127K53660 Stapling unit traverse motor MOT11 053 REP 11 26 130 15 107E08680 Stapling unit 1 home sensor Q11 370 16 Compiler carriage entry shaft P O PL 11 46 Item 1 17 029K04350 Stapling un...

Page 1802: ...bin height sensor Q11 314 Compiler carriage 90 full sensor Q11 313 REP 11 29 130 6 130E81311 SU1 Edge registration sensor Q11 367 7 Bushing P O PL 11 46 Item 1 8 Transport shaft P O PL 11 46 Item 1 REP 11 32 130 9 Transport shaft pulley P O PL 11 46 Item 1 10 Not used 11 022E25111 Guide roller P O PL 11 49 Item 12 REP 11 32 130 12 Compiler belt REP 11 32 130 13 Feed chute P O PL 11 46 Item 1 REP 1...

Page 1803: ... 801K27311 Bin 1 assembly REP 11 5 130 5 130E11570 Bin 1 empty sensor Q11 035 6 127K53730 Bin 1 offset motor MOT11 034 REP 11 35 130 ADJ 4 1 7 107E08680 Bin 1 offset sensor Q11 337 REP 11 35 130 8 Bin 1 lower support P O PL 11 52 Item 10 ADJ 4 1 9 Bin 1 tray P O PL 11 52 Item 10 10 050K67750 Bin 1 tray assembly 11 127K53651 Bin 1 elevator motor MOT11 030 REP 11 36 130 ADJ 4 1 12 826E32840 Thumbscr...

Page 1804: ... 041 6 127K53730 Bin 2 offset motor MOT11 040 REP 11 35 130 ADJ 4 1 7 107E08680 Bin 2 offset sensor Q11 347 REP 11 35 130 8 Bin 2 lower support P O PL 11 54 Item 10 ADJ 4 1 9 Bin 2 tray P O PL 11 54 Item 10 10 050K67750 Bin 2 tray assembly 11 127K53651 Bin 2 elevator motor MOT11 036 REP 11 36 130 ADJ 4 1 12 Bearing P O PL 11 54 Item 13 REP 11 36 130 13 801K27321 Bin 2 assembly REP 11 5 130 14 038E...

Page 1805: ...Electrical Item Part Description 1 110E13470 Front door interlock switch S11 303 2 105K28730 HCSS Power supply module 3 P clamp Not Spared 4 962K50641 Power cord 5 960K35230 HCSS PWB 6 962K50631 Communication cable NOTE For the docking interlock switch refer to PL 11 34 Item 3 ...

Page 1806: ...0 9 017K04200 Adjustable castor REP 11 6 170 10 Bracket P O PL 11 60 Item 16 11 802E21711 Lower right cover 12 802E18375 Rear cover REP 11 1 170 13 130E11590 Bin 0 90 full sensor Q11 330 14 050E22841 Bin 0 Pivot tray 15 050E22830 Bin 0 Base tray 16 Finisher door kit P O PL 31 12 Item 13 REP 11 1 170 17 003E70200 Latch 18 809E53320 Latch spring 19 802K93740 Top cover assembly REF PL 11 62 Item 1 RE...

Page 1807: ...p exit sensor Q11 130 4 038E28320 Document guide 5 125E02830 Static eliminator 6 019E74770 Static clip 7 Not used 8 107E08680 Top cover interlock sensor Q11 302 Top bin interlock sensor Q11 304 9 Bracket P O PL 11 62 Item 1 10 Button P O PL 11 62 Item 1 11 130K74000 Offline stapling PWB 12 802E18356 Top cover 13 Magnet P O PL 11 62 Item 1 14 Lower exit cover P O PL 11 62 Item 1 15 Magnet P O PL 11...

Page 1808: ...ivot interlock switch REP 11 44 170 6 Jam clearance release bracket P O PL 11 64 Item 17 7 809E53320 Spring 8 Hinge pin 32mm P O PL 11 64 Item 17 9 003E70210 Jam clearance release latch 10 Docking latch bracket rear cover P O PL 11 64 Item 17 11 011E13751 Release bracket REP 11 44 170 12 809E43860 Spring 13 003E66310 Docking release latch REP 11 44 170 14 Hinge pin 23mm P O PL 11 64 Item 17 15 Doc...

Page 1809: ...August 2007 5 97 WorkCentre 5687 Family PL 11 65 Parts Lists PL 11 65 HCSS BM Module Complete Item Part Description 1 801K27362 BM Module REP 11 61 170 2 010K04360 Slide assembly REP 11 62 170 ...

Page 1810: ...REP 11 10 170 9 Chad bin support bracket Not Spared 10 093K06421 Chad bin 11 014E41561 Hole punch motor coupling REP 11 7 170 12 Hole punch unit see below for variants 180K00280 2 Hole XE 180K00320 2 Hole Legal 180K00290 3 Hole USSG XCL 180K00300 4 Hole XE 180K00310 4 Hole Sweden 13 826E32830 Thumbscrew 14 003E54761 Jam clearance latch 5b 15 809E02910 Nip spring 16 120E25320 Latch securing bracket...

Page 1811: ...y PL 11 67 Parts Lists PL 11 67 HCSS BM Paper Path 2 of 4 Item Part Description 1 Bearing Not Spared 2 020E33400 Drive pulley 3 022K69072 Pre compile pulley REP 11 55 170 4 Pulley tire Not Spared REP 11 55 170 5 125E00430 Static eliminator ...

Page 1812: ... 11 2 170 2 Compiler carriage REF PL 11 72 PL 11 73 PL 11 74 PL 11 75 REP 11 2 170 3 Support Not Spared 4 BM support bracket Not Spared 5 121E20320 Lower diverter gate solenoid SOL 11 074 REP 11 14 170 6 Bearing Not Spared 7 055E46000 Lower diverter gate REP 11 15 170 8 Upper paper guide Not Spared REP 11 8 170 9 125E02750 Static eliminator ...

Page 1813: ...ansport motor 1B MOT11 000 REP 11 12 170 6 023E18811 Transport motor 1A drive belt REP 11 11 170 7 127K53750 Hole punch motor MOT11 042 REP 11 7 170 8 107E08680 Hole punch home sensor Q11 350 9 130E12220 Punch sensor Q11 110 Entry sensor Q11 100 REP 11 48 170 10 004E21810 Motor damper 1A REP 11 11 170 Motor damper 1B REP 11 12 170 11 848E11110 Sensor cover P O PL 11 70 Item 14 12 Ground harness No...

Page 1814: ... cartridge REF PL 26 10 Item 11 4 029K04340 Staple head unit 1 REP 11 3 170 5 960K35210 Carriage PWB REP 11 4 170 6 019E46582 Front grip REP 11 45 170 7 019E61970 Rear grip REP 11 45 170 8 130E81311 SH1 Paper sensor Q11 361 REP 11 3 170 9 023E18760 Tamper drive belt 10 127K53670 Front tamper motor MOT11 003 Rear tamper motor MOT11 004 11 Compiler carriage P O PL 11 72 Item 1 12 Stapler cover P O P...

Page 1815: ...0 8 127K53710 Paddle roll motor assembly MOT11 024 REP 11 32 170 9 107E08680 Paddle roll home sensor Q11 326 REP 11 32 170 10 Eject housing P O PL 11 73 Item 11 REP 11 57 170 ADJ 4 1 11 802K93732 Eject housing assembly 12 055E44672 Carriage top baffle P O PL 11 73 Item 16 REP 11 33 170 13 809E47672 Carriage top baffle return spring REP 11 33 170 14 009K02290 Top baffle idler assembly REP 11 33 170...

Page 1816: ...ance baffle assembly REP 11 35 170 9 026E76940 Traverse shaft REP 11 42 170 10 Bushing P O PL 11 72 Item 1 11 Stapling unit drive pulley P O PL 11 72 Item 1 12 Stapling unit mount support shaft P O PL 11 72 Item 1 13 Not used 14 127K53660 Stapling unit traverse motor MOT11 053 REP 11 37 170 15 107E08680 Stapling unit 1 home sensor Q11 370 16 Carriage entry shaft P O PL 11 72 Item 1 17 029K04350 St...

Page 1817: ... sensor Q11 314 Compiler carriage 90 full sensor Q11 313 REP 11 40 170 6 130E81311 SU1 Edge registration sensor Q11 367 7 Bushing P O PL 11 72 Item 1 8 Transport shaft P O PL 11 72 Item 1 REP 11 43 170 9 Transport shaft pulley P O PL 11 72 Item 1 10 Not used 11 022E25111 Guide roller P O PL 11 75 Item 12 REP 11 43 170 12 Compiler belt REP 11 43 170 13 Feed chute P O PL 11 72 Item 1 REP 11 43 170 1...

Page 1818: ...mbly REP 11 5 170 5 130E11570 Bin 1 empty sensor Q11 035 6 127K53730 Bin 1 offset motor MOT11 034 REP 11 46 170 ADJ 4 1 7 107E08680 Bin 1 offset sensor Q11 337 REP 11 46 170 8 Bin 1 lower support P O PL 11 78 Item 10 ADJ 4 1 9 Bin 1 tray P O PL 11 78 Item 10 10 050K67750 Bin 1 Tray assembly 11 127K53651 Bin 1 elevator motor MOT11 030 REP 11 47 170 ADJ 4 1 12 826E32840 Thumbscrew 13 Not used 14 Foa...

Page 1819: ...08680 Flapper home sensor Q11 391 P O PL 11 80 Item 30 REP 11 16 170 13 Bearing Not Spared 14 020E39990 BM Entry roll pulley REP 11 22 170 15 006K28660 BM Entry roll REP 11 22 170 16 130K74110 BM Entry sensor Q11 160 REP 11 23 170 17 125E00430 Static eliminator 18 Rear latch Not Spared 19 Shaft Not Spared 20 809E46411 Latch spring 21 Front latch Not Spared 22 Entrance baffle assembly Not Spared RE...

Page 1820: ...REP 11 30 170 7 BM Rear tamper rack P O PL 11 81 Item 9 REP 11 30 170 8 BM Front tamper rack P O PL 11 81 Item 10 REP 11 30 170 9 007K13190 BM Rear tamper assembly REP 11 30 170 10 007K13180 BM Front tamper assembly REP 11 30 170 11 807E15450 BM Tamper gear REP 11 30 170 12 BM Tamper bracket Not Spared REP 11 30 170 13 BM Tamper rack guide Not Spared REP 11 30 170 14 802E59410 BM Connector cover 1...

Page 1821: ...BM back stop drive belt REP 11 20 170 8 809E78370 BM back stop tensioner spring REP 11 20 170 9 Allen key 3mm Not Spared 10 802E59180 Sensor cover 11 BM back stop bearing Not Spared REP 11 26 170 12 BM back stop idler bracket Not Spared REP 11 26 170 13 BM back stop idler shaft Not Spared 14 BM back stop tensioner link Not Spared 15 809E25100 BM back stop link spring REP 11 26 170 16 012E20870 BM ...

Page 1822: ...em 17 6 Flanged hex nut P O PL 11 83 Item 17 7 Back stop adjust spring P O PL 11 83 Item 17 8 809E71970 Antiplay spring Not Spared 9 Solenoid spring P O PL 11 83 Item 17 10 Shaft support Not Spared 11 Belt clamp P O PL 11 83 Item 17 12 BM back stop solenoid nut P O PL 11 83 Item 17 13 Pivoting clamp P O PL 11 83 Item 17 14 006K30790 BM back stop drive shaft REP 11 26 170 15 023E23140 BM back stop ...

Page 1823: ...se blade motor assembly MOT11 061 REP 11 18 170 4 014E47460 Motor encoder REP 11 18 170 5 Drive shaft Not Spared 6 007E69830 Drive gear 7 413W30654 Bearing REP 11 18 170 8 008E08220 Crank REP 11 18 170 9 012E20860 Connecting rod REP 11 36 170 10 Bearing Not Spared 11 802E59171 Motor cover 12 809E42861 Crease nip spring REP 11 58 170 13 015K77410 Crease blade assembly REP 11 36 170 14 032E19330 Cre...

Page 1824: ...11 86 Item 16 5 Not used 6 Not used 7 Not used 8 127K53620 Crease roll gate motor MOT11 401 REP 11 24 170 9 107E22600 BM Crease roll gate home sensor Q11 415 BM Crease roll motor encoder sensor Q11 419 10 960K24051 BM PWB REP 11 17 170 11 Motor bracket P O PL 11 86 Item 12 12 127K54680 BM Crease roll motor assembly MOT11 062 REP 11 19 170 13 014E47460 BM Crease roll motor encoder 14 Support bracke...

Page 1825: ...0 9 826E19241 BM Support leg pin REP 11 51 170 10 809E49631 BM Support leg spring REP 11 51 170 11 830E77580 BM Support leg REP 11 51 170 12 Bearing Not Spared 13 007E69070 Crease roll gate rack drive gear REP 11 52 170 14 007E68951 Crease roll gate rack REP 11 52 170 15 020E38701 Crease roll gate front guide REP 11 52 170 16 020E38081 Crease roll gate rear guide REP 11 52 170 17 Crease roll drive...

Page 1826: ...26 10 Item 24 9 Staple bracket handle Not Spared REP 11 28 170 10 Stapler bracket assembly Not Spared REP 11 28 170 11 809E48830 Torsion spring REP 11 28 170 12 Bearing Not Spared REP 11 28 170 13 Spring Not Spared REP 11 28 170 14 802E42770 Staple head cover 15 BM Right hand cover Not Spared REP 11 56 170 16 125K03831 Static eliminator 17 130E11640 BM Eject sensor Q11 386 REP 11 50 170 18 107E226...

Page 1827: ...nsion 3 BM Bin 2 upper cover P O PL 11 90 Item 8 4 127K53630 BM Conveyor belt drive motor MOT11 402 5 019E61171 BM Bin 2 90 full sensor Q11 389 6 BM Bin 2 lower cover P O PL 11 90 Item 8 7 826E32840 Thumbscrew 8 050K67740 BM Bin 2 assembly 9 BM Bin 2 connector Not Spared NOTE 10 809E47341 Bin 2 actuator spring NOTE Refer to PL 31 13 Item 21 for the HCSS terminal RoHS kit ...

Page 1828: ...tion 1 110E13470 Front door interlock switch S11 303 2 105K28730 HCSS Power supply module 3 P clamp Not Spared 4 962K50641 Power Cord 5 960K35230 HCSS PWB 6 962K50631 Communication cable 7 BM PWB REF PL 11 86 Item 10 8 960K22320 In line fuse PWB NOTE For the docking interlock switch refer to PL 11 64 Item 3 ...

Page 1829: ...er REF PL 11 122 Item 5 4 848K06130 Front door cover assembly REP 11 1 120 5 1K LCSS mounting bracket repair kit P O PL 31 13 Item 16 6 Thumbscrew Not Spared 7 Output cover Not Spared 8 Not used 9 050K67380 Bin 0 10 050K54132 Bin 1 ADJ 11 1 120 11 848K06140 Rear cover REP 11 1 120 12 Right hand cover Not Spared 13 019K13380 Bin 1 alignment clip 14 017E11260 Stability foot REP 11 3 120 ...

Page 1830: ...on 1 Sensor cover P O PL 11 102 Item 8 2 110K13980 Docking interlock switch S11 300 REP 11 14 120 3 003K20400 Link bracket assembly REP 11 14 120 4 Not used 5 Docking latch P O PL 11 102 Item 8 REP 11 14 120 6 Spring P O PL 11 102 Item 8 7 120K02590 Docking actuator 8 003K20390 Docking latch assembly REP 11 14 120 ...

Page 1831: ...y Gate Item Part Description 1 Not used 2 Not used 3 Not used 4 006K30490 Paddle wheel shaft REP 11 10 120 5 013E25790 Bearing 6 Not used 7 Flag Gear Not Spared 8 Not used 9 Output cover REF PL 11 100 Item 7 10 127K55840 Paddle motor assembly MOT11 024 11 130E12330 Paddle roll position sensor Q11 326 ...

Page 1832: ...ot Spared 5 130E12330 Bin 1 90 full sensor Q11 331 Bin 1 Upper level sensor Q11 332 REP 11 9 120 Motor encoder sensor Q11 336 6 Pulley Not Spared 7 013E25810 Bearing 8 127K55850 Bin 1 elevator motor MOT11 030 9 Front belt clamp Not Spared ADJ 11 1 120 10 Motor bracket Not Spared 11 110K13990 Bin 1 lower limit switch S11 335 12 Pulley assembly Not Spared 13 Sensor support Not Spared 14 P clamp Not ...

Page 1833: ...n 1 023E30690 Input drive belt REP 11 2 120 2 127K55820 Transport motor 1 MOT11 000 REP 11 2 120 3 Spring Not Spared 4 Pulley Not Spared 5 013E25790 Nylon bearing 6 006K27980 Feed roll shaft short 7 013E25800 Bearing 8 Paper entry guide assembly REF PL 11 122 Item 1 9 006K31670 Feed roll shaft long 10 Thumb wheel Not Spared ...

Page 1834: ...on 1 068K54270 Tamper assembly REP 11 6 120 2 Tamper unit P O PL 11 112 Item 1 3 130E12330 Front tamper home sensor Q11 310 Rear tamper home sensor Q11 006 Rear tamper home away sensor Q11 319 4 Sensor bracket P O PL 11 112 Item 1 5 Static eliminator stacker REF PL 11 120 Item 7 6 Sensor retainer P O PL 11 112 Item 1 ...

Page 1835: ...m Part Description 1 054K37920 Ejector assembly REP 11 8 120 2 Ejector base P O PL 11 114 Item 1 3 130E12330 Ejector home sensor Q11 320 Ejector out sensor Q11 322 Ejector motor encoder sensor REP 11 8 120 4 Pulley P O PL 11 114 Item 1 5 023E24330 Ejector belt REP 11 15 120 6 Clip P O PL 11 114 Item 1 ...

Page 1836: ... Stapler assembly 2 Mounting bracket P O PL 11 116 Item 1 3 Stapler harness P O PL 11 116 Item 1 4 130E10380 SH1 Paper sensor Q11 361 REP 11 7 120 5 Staple head unit P O PL 11 116 Item 1 6 Stapler cover P O PL 11 116 Item 1 7 Cable clamp P O PL 11 116 Item 1 8 Staple cartridge REF PL 26 10 Item 26 9 Staple refills REF PL 26 10 Item 27 ...

Page 1837: ...mediate paper drive belt 5 Spring Not Spared 6 Spring Not Spared 7 115E12830 Static eliminator 8 006K27980 Feed roll shaft short 9 013E25800 Bearing 10 032K04550 Paper guide 11 130E11440 Top exit sensor Q11 130 12 121K45000 Diverter gate solenoid SOL11 002 13 006K31590 Shaft diverter assembly 14 Belt tensioner Not Spared 15 006K27970 Drive shaft assembly 16 003K17531 Jam clearance knob 17 Actuator...

Page 1838: ...e shaft REF PL 11 118 Item 1 4 130E11440 2nd to top exit sensor Q11 140 5 013E25790 Nylon bearing 6 Pulley Not Spared 7 115E11810 Static eliminator stacker 8 023E24340 Paper output drive belt REP 11 4 120 9 Upper right hand paper guide Not Spared 10 013E25800 Bearing 11 Belt tensioner Not Spared 12 Spring Not Spared 13 127K55830 Transport motor 2 MOT 11 001 REP 11 4 120 14 Mylar safety cover P O P...

Page 1839: ...ver Jam Clearance Guide Item Part Description 1 032K04600 Jam clearance guide assembly 2 Jam clearance handle P O PL 11 122 Item 1 3 130E10380 Entry sensor Q11 100 4 Sensor bracket Not Spared 5 848K06160 Entry guide cover REP 11 13 120 6 Jam clearance guide P O PL 11 122 Item 1 7 809E78390 Latch ...

Page 1840: ...y 5 110K13980 Front door interlock switch S11 303 6 110K13970 Top cover interlock switch S11 302 7 1K LCSS communication harness P O PL 11 124 Item 4 8 Power cord P O PL 11 124 Item 4 9 Lower bracket P O PL 11 124 Item 4 10 Upper bracket P O PL 11 124 Item 4 11 Screw P O PL 11 124 Item 4 CAUTION Do not install a new 1K LCSS PWB until the cause of the damage to the old LCSS PWB has been determined ...

Page 1841: ... REP 11 1 171 6 848K12530 Vent cover REP 11 1 171 7 848E17800 Foot cover REP 11 1 171 8 848E17810 PPI removable cover REP 11 1 171 9 848K12540 Top tray REP 11 3 171 10 Seal Not Spared 11 017K03750 Fixed caster assembly REP 11 96 171 12 Fixed caster bracket P O PL 11 130 Item 11 13 017K04630 Adjustable caster REP 11 96 171 14 Adjustable caster washer P O PL 11 130 Item 11 15 017K04640 Mounting brac...

Page 1842: ...1 lower limit switch REP 11 75 171 S11 335 8 Main belt pulley Not Spared 9 Main belt tensioner Not Spared 10 127K56590 Stacker motor gear box REP 11 12 171 11 Bin 1 rear lift bar bracket Not Spared 12 Bin 1 front lift bar bracket Not Spared 13 Bin 1 lift bar Not Spared 14 Front main belt clamp 2 of 2 Not Spared 15 Front main belt clamp 1 of 2 Not Spared 16 050E23670 Bin 1 REP 11 4 171 17 Not used ...

Page 1843: ...upport finger REP 11 8 171 8 003K20660 Rear support finger REP 11 8 171 9 Support finger motor assembly Not Spared 10 Offset rod Not Spared 11 019K13380 Offset rod KL clip 12 Stapler module P O PL 11 140 Item 14 REP 11 2 171 13 032K09650 Rear tamper REP 11 15 171 14 029K04630 Staple assembly REP 11 2 171 15 130E12830 Support finger motor encoder sensor 16 130K75480 Bin 1 home sensor transmitter RE...

Page 1844: ...ker main drive gear Not Spared 13 674K03550 Paper pusher motor assembly MOT11 083 REP 11 51 171 14 Pinion gear Not Spared 15 Pinion gear shaft Not Spared 16 130E12830 Paper pusher upper sensor Q11 171 Paper pusher lower sensor Q11 173 REP 11 54 171 17 Stapler gate safety switch S11 365 P O PL 11 145 Item 22 18 Sensor screw P O PL 11 145 Item 22 19 Sensor assembly bracket P O PL 11 145 Item 22 20 N...

Page 1845: ...t feed motor MOT11 001 REP 11 66 171 11 Exit feed motor belt A Not Spared 12 127K56560 Entry feed motor MOT11 000 REP 11 63 171 Bypass feed motor MOT11 080 REP 11 64 171 13 Entry feed motor belt Not Spared 14 Exit feed motor belt B Not Spared 15 BM diverter solenoid bracket Not Spared 16 121K45290 BM diverter solenoid SOL11 074 Exit diverter solenoid SOL11 002 Buffer clamp solenoid SOL11 082 17 Ex...

Page 1846: ... gate REP 11 35 171 8 059K59560 Upper exit guide 9 038E40880 BM diverter gate REP 11 39 171 10 059K59530 Buffer pocket jam clearance guide REP 11 33 171 11 059K59540 PPI jam clearance guide assembly REP 11 34 171 12 059K59520 Input jam clearance guide REP 11 32 171 13 059K59510 Buffer guide assembly REP 11 31 171 14 Nip split motor cover P O PL 11 153 Item 13 15 Nip split motor MOT11 081 P O PL 11...

Page 1847: ...REP 11 45 171 3 Buffer lower roll Not Spared REP 11 44 171 4 PPI guide roll Not Spared REP 11 41 171 5 Booklet entrance roll Not Spared REP 11 43 171 6 Buffer pocket roll Not Spared REP 11 42 171 7 019K13660 Buffer clamp 8 Input roll Not Spared REP 11 40 171 9 013E37160 Bearing 10 Stacker exit roll Not Spared 11 Top exit roll Not Spared REP 11 47 171 12 Top exit feed roll Not Spared REP 11 46 171 ...

Page 1848: ...r Q11 310 Front tamper tray away sensor Q11 174 Nip open sensor Q11 170 Nip closed sensor Q11 159 2 130E12810 Entry sensor Q11 100 Stacker exit sensor Q11 140 Buffer position sensor Q11 157 Buffer path sensor Q11 164 Inserter sensor NOTE 3 130E12840 Top exit sensor Q11 130 Booklet exit sensor Q11 158 NOTE There is no component control code for the Paper edge sensor ...

Page 1849: ... Parts Lists PL 11 157 HVF Power and Control Item Part Description 1 105K30210 HVF power supply unit REP 11 55 171 2 960K41770 HVF PWB REP 11 57 171 3 960K41780 Pause to unload PWB REP 11 97 171 4 Power cord Not Spared 5 Communication cable Not Spared ...

Page 1850: ...August 2007 5 138 WorkCentre 5687 Family PL 11 160 Parts Lists PL 11 160 HVF BM Module Complete Item Part Description 1 801K27250 BM Module REP 11 61 171 2 010K04360 Slide assembly REP 11 62 171 ...

Page 1851: ... 22 REP 11 60 171 12 130K74072 Flapper home sensor Q11 391 P O PL 11 161 Item 30 REP 11 16 171 13 Bearing Not Spared 14 020E39990 BM Entry roll pulley REP 11 22 171 15 006K28660 BM Entry roll REP 11 22 171 16 130K74110 BM Entry sensor Q11 160 REP 11 23 171 17 125E00430 Static eliminator 18 Rear latch Not Spared 19 Shaft Not Spared 20 809E46411 Latch spring 21 Front latch Not Spared 22 Entrance baf...

Page 1852: ... REP 11 30 171 7 BM Rear tamper rack P O PL 11 162 Item 9 REP 11 30 171 8 BM Front tamper rack P O PL 11 162 Item 10 REP 11 30 171 9 007K13190 BM Rear tamper assembly REP 11 30 171 10 007K13180 BM Front tamper assembly REP 11 30 171 11 807E15450 BM Tamper gear REP 11 30 170 12 BM Tamper bracket Not Spared REP 11 30 171 13 BM Tamper rack guide Not Spared REP 11 30 171 14 802E59410 BM Connector cove...

Page 1853: ...0 BM back stop drive belt REP 11 20 171 8 809E78370 BM back stop tensioner spring REP 11 20 171 9 Allen key 3mm Not Spared 10 802E59180 Sensor cover 11 BM back stop bearing Not Spared REP 11 26 171 12 BM back stop idler bracket Not Spared REP 11 26 171 13 BM back stop idler shaft Not Spared 14 BM back stop tensioner link Not Spared 15 809E25100 BM back stop link spring REP 11 26 171 16 012E20870 B...

Page 1854: ...m 17 6 Flanged hex nut P O PL 11 164 Item 17 7 Back stop adjust spring P O PL 11 164 Item 17 8 809E71970 Antiplay spring Not Spared 9 Solenoid spring P O PL 11 164 Item 17 10 Shaft support Not Spared 11 Belt clamp P O PL 11 164 Item 17 12 BM back stop solenoid nut P O PL 11 164 Item 17 13 Pivoting clamp P O PL 11 164 Item 17 14 006K30790 BM back stop drive shaft REP 11 26 171 15 023E23140 BM back ...

Page 1855: ...ase blade motor assembly MOT11 061 REP 11 18 171 4 014E47460 Motor encoder REP 11 18 171 5 Drive shaft Not Spared 6 007E69830 Drive gear 7 413W30654 Bearing REP 11 18 171 8 008E08220 Crank REP 11 18 171 9 012E20860 Connecting rod REP 11 36 171 10 Bearing Not Spared 11 802E59171 Motor cover 12 809E42861 Crease nip spring REP 11 58 171 13 015K77410 Crease blade assembly REP 11 36 171 14 032E19330 Cr...

Page 1856: ...gate motor MOT11 401 REP 11 24 171 9 107E22600 BM Crease roll gate home sensor Q11 415 BM Crease roll motor encoder sensor Q11 419 10 960K23990 BM PWB REP 11 17 171 11 Motor bracket P O PL 11 166 Item 12 12 127K54680 BM Crease roll motor assembly MOT11 062 REP 11 19 171 13 014E47460 BM Crease roll motor encoder 14 Support bracket Not Spared 15 023E25430 Belt 16 127K55520 BM Compiler motor assembly...

Page 1857: ... 8 007E69081 Crease roll gate rack gear REP 11 52 170 9 Not used 10 Not used 11 Not used 12 Bearing Not Spared 13 007E69070 Crease roll gate rack drive gear REP 11 52 171 14 007E68951 Crease roll gate rack REP 11 52 171 15 020E38701 Crease roll gate front guide REP 11 52 171 16 020E38081 Crease roll gate rear guide REP 11 52 171 17 Crease roll drive shaft Not Spared 18 Crease roll gate shaft Not S...

Page 1858: ... 26 10 Item 24 9 Staple bracket handle Not Spared REP 11 28 171 10 Stapler bracket assembly Not Spared REP 11 28 171 11 809E48830 Torsion spring REP 11 28 171 12 Bearing Not Spared REP 11 28 171 13 Spring Not Spared REP 11 28 171 14 802E42770 Staple head cover 15 BM Right hand cover Not Spared REP 11 56 171 16 125K03831 Static eliminator 17 130E11640 BM eject sensor Q11 409 REP 11 50 171 18 107E22...

Page 1859: ...21971 HVF BM Bin 2 extension 3 HVF BM Bin 2 upper cover P O PL 11 169 Item 8 4 127K53630 BM Conveyor belt drive motor MOT11 402 5 019E61171 HVF BM Bin 2 90 full sensor Q11 389 6 HVF BM Bin 2 lower cover P O PL 11 169 Item 8 7 826E32840 Thumbscrew 8 050K67740 HVF BM Bin 2 assembly 9 HVF BM Bin 2 connector Not Spared 10 809E47341 HVF Bin 2 actuator spring ...

Page 1860: ...oor REP 11 92 171 Not Spared 8 848K19170 Top jam clearance door 9 Pivot pin Not Spared 10 Acceleration sensor REP 11 92 171 Not Spared 11 Paper present sensor Q11 153 REP 11 90 171 Not Spared 12 Paper length 1 sensor Q11 150 Paper length 2 sensor Q11 151 REP 11 89 171 Not Spared 13 Paper width sensor Q11 152 REP 11 90 171 Not Spared 14 Bottom tray bracket Not Spared 15 Bottom tray rack Not Spared ...

Page 1861: ...pared 3 Gear Not Spared 4 Pulley Not Spared 5 Belt Not Spared 6 Bracket Not Spared 7 Jam drive belt Not Spared 8 Top cover interlock switch REP 11 87 171 Not Spared 9 Loading lever Not Spared 10 Loading gear Not Spared 11 Bearing Not Spared 12 Torsion spring Not Spared 13 Loading shaft Not Spared 14 Front loading bracket Not Spared 15 Bearing Not Spared ...

Page 1862: ... Spared 7 Reverse roller drive belt Not Spared 8 Reverse roller drive Not Spared 9 960K46170 Inserter PWB REP 11 85 171 10 IDG pickup sensor REP 11 91 171 Not Spared 11 Pickup sensor Q11 155 REP 11 93 171 Paper path sensor Q11 154 REP 11 93 171 Not Spared 12 006K32470 Idle roller assembly REP 11 98 171 13 Idler roller bracket Not Spared 14 Idler roller spring Not Spared 15 Top inside cover Not Spa...

Page 1863: ...61990 Inserter motor MOT11 078 REP 11 84 171 2 Idler Not Spared 3 Driver gear Not Spared 4 Idler Not Spared 5 Tray down gear Not Spared 6 Gear cover bracket Not Spared 7 Idler Not Spared 8 Bottom shaft drive Not Spared 9 Feed roller drive gear Not Spared 10 Tray down clutch Not Spared 11 Tray down clutch assembly Not Spared ...

Page 1864: ...assembly P O PL 11 190 Item 8 REP 11 73 171 5 Top cover door assembly spring P O PL 11 190 Item 8 6 802E93931 Top cover 7 848E17430 Right hand side cover REP 11 67 171 8 Tri Folder complete P O PL 31 13 Item 20 9 Top cover door assembly shaft P O PL 11 190 Item 8 10 107E26490 Top cover home sensor REP 11 77 171 11 Top cover locking stud Not Spared 12 802E99581 Front cover 13 017K04190 Caster NOTE ...

Page 1865: ... 023E23290 Crease roll belt 11 023E30780 Coupler drive belt 12 007K14460 Install kit drive assembly 13 005K12690 Drive coupling assembly REP 11 69 171 14 Tri Folder install kit P O PL 31 13 Item 20 REP 11 68 171 15 Thumb screw P O PL 11 193 Item 14 16 960K24000 Tri folder PWB REP 11 80 171 17 Drive coupler Not Spared 18 Align gauge coupler Not Spared 19 962K49591 Bin 2 tray harness REP 11 81 171 2...

Page 1866: ...ring P O PL 11 195 Item 10 3 Top cover door assembly shaft P O PL 11 195 Item 10 4 Latch hook P O PL 11 195 Item 10 5 Top door cover assembly base P O PL 11 195 Item 10 6 Latch handle P O PL 11 195 Item 10 7 Latch spring P O PL 11 195 Item 10 8 059K58690 Idler assembly REP 11 73 171 9 Idler spring P O PL 11 195 Item 10 10 848K11680 Top cover door assembly REP 11 73 171 11 Idler assembly Not Spared...

Page 1867: ...acking assembly Not Spared 6 130E11861 Assist gate sensor Q11 184 REP 11 78 171 7 020E38480 Centerfold pulley REP 11 74 171 8 121K44660 Assist gate solenoid SOL11 086 REP 11 71 171 9 011E13832 Centerfold entry gate lever REP 11 74 171 10 809E44040 Crease roll spring REP 11 72 171 11 130K74920 Entry sensor Q11 183 REP 11 78 171 12 130K74051 Exit sensor Q11 086 REP 11 79 171 13 Not used 14 Feed roll...

Page 1868: ...rkCentre 5687 Family PL 12 10 Parts Lists PL 12 10 OCT Item Part Description 1 604K41660 OCT complete 2 Not used 3 OCT finger kit P O PL 31 13 Item 19 REP 12 1 4 826E32840 Thumbscrew 5 130E81311 OCT 90 full sensor Q12 300 ...

Page 1869: ...lass assembly NOTE REP 14 3B 6 014E61280 Spacer 7 Grommet Not Spared 8 Base cover P O PL 14 10 Item 1 9 962K26801 Image processing PWB module UI harness PJ103 PJ104 PJ130 PJ133 PJ80 10 114K01800 Top cover plug 11 Spacer Not Spared 12 032E20580 Rubber stop 13 032K04091 CVT Ramp assembly REP 14 3B 14 Document glass securing bracket P O PL 14 10 Item 1 15 Transit screw hole plug P O PL 14 10 Item 3 1...

Page 1870: ...25A Not Spared 7 130K75130 Scan carriage home sensor Q14 100 REP 14 4B Input module angle sensor Q14 310 REP 14 9B 8 Actuator support Not Spared 9 Actuator spring Not Spared 10 110K14010 Input module angle sensor actuator 11 Cable clamp P O PL 14 15 Item 1 12 Harness retainer Not Spared 13 Connector cover P O PL 14 15 Item 1 14 Sensor bracket Not Spared 15 Lower skid P O PL 14 15 Item 17 16 Upper ...

Page 1871: ... DADH Closed switch Q05 300 6 962K56871 Image processing PWB Scanner PWB PJ225 PJ127 PJ226 PJ125 Harness 7 962K26810 Power distribution PWB Scanner PWB PJ135 PJ450 PJ455 harness 8 960K41730 Scanner PWB REP 14 12B 9 Scanner PWB cover Not Spared 10 Scan motor cover Not Spared 11 130E12310 Document size sensor 1 Q14 315 Document size sensor 2 Q14 320 REP 14 14B 12 Scan cables Not Spared REP 14 7B 13 ...

Page 1872: ...r 4 090E02590 CVT Glass 31mm wide NOTE REP 14 6A 090E02500 CVT Glass 28mm wide NOTE REP 14 6A 5 090K02451 Document glass NOTE REP 14 6A 6 014E61280 Spacer 7 Grommet Not Spared 8 802E93180 Base cover 9 962K40650 Image processing module UI harness PJ130 PJ133 PJ104 10 016E18310 Top cover plug 11 Base cover plug Not Spared 12 032E20580 Rubber stop 13 032K04061 CVT Ramp assembly NOTE Refer to ADJ 14 1...

Page 1873: ...10 Lamp ribbon harness 11 960K34340 Fuse USSG REP 14 2A 12 960K34320 Exposer lamp inverter PWB REP 14 2A 13 152S06184 Image processing module scanner driver PWB CCD PWB PJ455 PJ450 PJ135 harness 14 Scanner drive belt P O PL 14 20 Item 1 REP 14 13A 15 Sensor bracket not spared 16 130K75130 Scan carriage home sensor Q14 100 REP 14 7A Input module angle sensor Q14 310 REP 14 8A 17 020K12510 Scan idle...

Page 1874: ...60K34200 Memory module DDR SDRAM 128mb 960K41620 Memory Module DDR SDRAM 256MB 10 Not used 11 Rear cage P O PL 16 10 Item 15 12 117E28561 Network controller Firewire cable 13 Cover P O PL 16 10 Item 15 14 826E33640 Thumbscrew 15 Network controller spares kit P O PL 31 10 Item 1 REP 16 1 16 USB print connectivity kit P O PL 31 10 Item 6 REP 16 1 17 Infill cover P O PL 16 10 Item 15 18 Ribbon cable ...

Page 1875: ...ox secure access power supply 3 146E02130 Xerox secure access card reader HID 4 146E02140 Xerox secure access card reader MAGSTRIPE 5 146E02150 Xerox secure access card reader MIFARE 6 146E02160 Xerox secure access card reader LEGIC 7 117E35340 Xerox secure access power cord NA 8 117E35350 Xerox secure access power cord EU 9 117E35360 Xerox secure access power cord UK ...

Page 1876: ... REP 3 2 5 Lower cover Not Spared 6 Image processing PWB module REF PL 3 10 for 65 87 ppm REF PL 3 15 for 32 55 ppm 7 Grounding strip P O PL 20 10 Item 4 8 Telephone cable not shown on illustration see below for variants P O PL 20 10 Item 9 PL 20 10 Item 10 117K45260 United Kingdom 117K45390 USSG XCL 117K45330 Austria 117K45300 Belgium 117K45320 Denmark 117K45380 Finland 117K45350 France 117K45270...

Page 1877: ... Convenience Stapler Item Part Description 1 Convenience stapler kit P O PL 31 11 Item 2 NOTE 2 Power cord P O PL 25 10 Item 1 117E29640 Power cord Argentina only 3 PSU P O PL 25 10 Item 1 4 108R00682 Staple cartridge NOTE The convenience stapler has no serviceable parts ...

Page 1878: ...ge pack of 3 2K LCSS HCSS HCSS BM Compiler Carriage 12 Serial cable Not Spared 13 035E56460 Wiper 14 082E02000 Test pattern A3 11x17 15 082E02010 Test pattern A4 16 082E02020 Test pattern 8 5x11 17 082E08230 Test pattern solid area density scale 18 082P00448 Test pattern visual scale 19 Antistatic fluid Not Spared 20 Molub grease 777 Not Spared 21 301K16110 Machine resident disk kit 22 655N00118 F...

Page 1879: ...bles and Tools 2 of 2 Item Part Description 1 006R01229 Black toner Includes waste toner bottle REF PL 9 17 Item 4 32 55 ppm Pack of 2 2 006R01230 Black toner Includes waste toner bottle REF PL 9 15 Item 4 65 87 ppm Pack of 2 3 006R01046 Toner cartridge 2 pack REF PL 9 17 Item 4 ...

Page 1880: ...F PL 11 2 5 HCSS covers REF PL 11 30 PL 11 32 6 HCSS BM covers REF PL 11 60 PL 11 62 7 Scanner covers REF PL 14 10 65 87 ppm 8 1K LCSS covers REF PL 11 100 9 Stand covers REF PL 7 40 10 Scanner covers REF PL 14 20 32 55 ppm 11 HVF covers REF PL 11 130 12 Not used 13 Tray 5 covers REF PL 7 60 14 PPI covers REF PL 11 175 15 Tri folder covers REF PL 11 190 16 Network controller covers REF PL 16 10 ...

Page 1881: ...ch kit XE 498k10310 4 hole punch kit Swedish XE 498K11400 HVF punch assembly REF PL 11 153 Item 1 6 498K10330 USB print connectivity kit REF PL 16 10 Item 16 7 Finishing devices see below for variants 097s03299 2K LCSS no hole punch REF PL 11 2 097s03112 HCSS hole punch REF PL 11 30 XE 65 87 ppm 097s03107 HCSS hole punch REF PL 11 30 XCL 65 87 ppm 097s03272 1K LCSS no hole punch REF PL 11 100 32 4...

Page 1882: ...98k15180 Colour scanning enablement kit USSG XCL 9 498k15550 Searchable file formats kit 10 498k09570 Network controller memory upgrade kit 128Mb DRAM 11 098S04796 Image processing module memory upgrade kit 256Mb DRAM 12 604K41020 ROS spares kit REF PL 6 10 Item 4 32 38 ppm 604K34980 ROS spares kit REF PL 6 10 Item 4 45 55 ppm 604K34950 ROS spares kit REF PL 6 10 Item 4 65 87 ppm 13 604K48040 Imag...

Page 1883: ... Not used 12 604K42020 BM back stop repair kit REF PL 11 83 Item 17 PL 11 164 Item 17 13 604K42090 Finisher door kit REF PL 11 60 Item 16 PL 11 30 Item 23 14 604K42120 Crease roll repair kit REF PL 11 87 Item 25 PL 11 167 Item 25 15 Not used 16 604K42150 Entry sensor kit REF PL 11 38 Item 14 PL 11 70 Item 14 17 604K42680 DADH feed bearing kit REF PL 5 15 Item 26 18 604K35340 Developer charge kit R...

Page 1884: ...veloper Drives interface kit REF PL 9 15 Item 23 13 801K20310 Separation strip kit REF PL 7 15 Item 19 14 Not used 15 604K41570 Tray 3 and 4 paper feed assembly kit REF PL 8 30 Item 1 PL 8 31 Item 1 16 1K LCSS mounting bracket repair kit REF PL 11 100 Item 5 Not Spared 17 848E17510 Cover infill kit REF PL 7 25 Item 10 18 050k67870 Envelope tray feeding kit REF PL 7 10 Item 21 19 675K26823 OCT fing...

Page 1885: ... E1 Terminal Repair Kit Not Spared REP 1 5 2 Crimp Socket 20 26 AWG Not Spared 3 Crimp Pin Qty 20 Not Spared 4 Hirose DF1B Terminal Repair Kit Not Spared REP 1 4 5 Crimp Socket 20 22 AWG Qty 20 Not Spared 6 Crimp Socket 24 28 AWG Qty 20 Not Spared 7 Crimp Pin 20 22 AWG Qty 20 Not Spared 8 Crimp Pin 24 28 AWG Qty 20 Not Spared ...

Page 1886: ...REP 1 5 5 Pre crimped Wire 24 AWG Qty 20 Not Spared 6 Splicing Block Qty 20 Not Spared 7 Hirose DF11 Terminal Repair Kit Not Spared REP 1 6 8 Pre crimped Wire 24 AWG Qty 20 Not Spared 9 Splicing Block Qty 20 Not Spared 10 600K18710 Molex SL Socket Repair Kit REP 1 3 11 Pre crimped Wire 24 AWG Qty 10 P O PL 31 20 Item 10 12 Splicing Block Qty 20 P O PL 31 20 Item 10 13 Molex SL Pin Terminal Repair ...

Page 1887: ...epair Item Part Description 1 813W25050 Connector Splicing Block 22 24 AWG 2 Faston 187 Connector Not Spared Faston 250 Connector Red Straight Case Not Spared Faston 250 Connector Blue Socket Not Spared 3 Molex Mini Fit Junior Terminal Pin Not Spared 4 Molex Mini Fit Junior Terminal Socket Not Spared ...

Page 1888: ... 30 Item 5 9 AMP CT Connector Kit A Not Spared REP 1 7 10 IDC Connector 2 Way Qty 4 Not Spared 11 IDC Connector 3 Way Qty 4 Not Spared 12 IDC Connector 4 Way Qty 4 Not Spared 13 IDC Connector 6 Way Qty 4 Not Spared 14 Splicing Block Qty 30 Not Spared 15 AMP CT Connector Kit B Not Spared REP 1 7 16 IDC Connector 7 Way Qty 2 Not Spared 17 IDC Connector 8 Way Qty 2 Not Spared 18 IDC Connector 9 Way Q...

Page 1889: ...m 498K12910 Switzerland 498K12930 Sweden 498K12950 Finland 498K12970 Denmark 498K12990 Austria 498K13010 South Africa 498k12900 Ireland Portugal Albania Bosnia Croatia Estonia Latvia lithuania Macedonia Moldova Portugal Greece Spain Slovakia Slovenia Czech Republic Poland Hungary Romania Russia Turkey Ireland Other Countries of Central and Eastern Europe NOTE 498K part numbers should not be ordere...

Page 1890: ...y 498K12920 Switzerland 498K12940 Sweden 498K12960 Finland 498K13000 Austria 498K13020 South Africa 498K13070 Germany 498K12790 Ireland Portugal Albania Bosnia Croatia Estonia Latvia lithuania Macedonia Moldova Portugal Greece Spain Slovakia Slovenia Czech Republic Poland Hungary Romania Russia Turkey Ireland Other Countries of Central and Eastern Europe NOTE 498K part numbers should not be ordere...

Page 1891: ...lf Tapping AT Screw M4x10 Self Tapping AU Screw M3x5 Machine AV E Clip M3 5 AW Screw M3x5 5 Taptite AX Screw M3x14 Machine AY Screw M3x18 Self Tapping AZ Washer M4 BA Screw M4x16 Machine BB Screw M4x5 Machine BC Screw M3x10 Machine BD Screw M3x6 Machine BE Screw M4x7 5 Machine BF Screw M3x5 5 Machine BG Washer M3 BH Spring Washer M3 BI Screw M3x6 Machine BJ Screw M3x22 Self Tapping BK Retaining Ri...

Page 1892: ...f Tapping DK Screw M4x7 Self Tapping DL Screw M4x6 Taptite DM M3 Star Washer DN Screw M4x6 Machine DO Screw M3x6 Self Tapping DP M3 Nut Washer Head DQ Screw M4x11 Machine DR Washer M8 Nylatron DS Screw M3 x 8 158W10462 DT Screw M3x17 Taptite DU Screw M2 5x8 Taptite DV Screw M3 5x10 Torx DW Screw M3 5x10 Taptite EA Screw M4x6 Machine EB Screw M4x10 Machine EC Screw M4x8 Machine EF Screw M5x6 machin...

Page 1893: ...6 61 dC104 Modal Usage Counters 6 61 dC109 Embedded Fax Protocol Report 6 62 dC111 Tag Matrix 6 64 dC131 NVM Read Write 6 65 dC131a NVM Tables Chain 1 to 10 6 66 dC131b NVM Tables Chain 12 to 28 6 86 Diagnostic Codes dC131c dC131c Fax Country Dependant NVM Values 1 of 7 6 105 Diagnostic Codes dC131d dC131d Fax Country Dependant NVM Values 2 of 7 6 133 Diagnostic Codes dC131e dC131e Fax Country Dep...

Page 1894: ...August 2007 6 2 WorkCentre 5687 Family General Procedures Information ...

Page 1895: ...C001 Reset Auditron Master Pin dC104 Modal Usage Counters dC111 Tag Matrix dC606 Internal Print Test Patterns Fax routines dC109 Protocol Report dC131 NVM Read Write dC132 NVM Initialization dC330 Component Control How to Exit From Diagnostics 1 Touch the Exit button to exit from the dC procedures 2 Touch the Call Closeout button to exit diagnostics 3 When the Call Closeout window is displayed the...

Page 1896: ...ounters Fault Chain 01 Standby Power 02 Mode Selection UI 03 Machine Run Control 04 Start Print Power 05 Document Transport 06 ROS 07 Paper Supply 08 Paper Feed and Transports 09 Xerographics 10 Copy Transports 11 Sorter Mailbox 12 Finisher DFA 13 Transition Module 14 RIS 15 IPS1 16 Network Controller 17 Disk Operation 18 Connectivity 19 Video Image Manipulation 20 Fax 21 RDT 22 Main Controller Mo...

Page 1897: ... 2 Scanner Registration Document Handler Registration dC640 Video Path Diagnostics Scanner Video Test Network Controller SIP Test dC905 TC Sensor Calibration Network Routines dC132 NVM Initialization Network All Network NVM Variable NVM Configuration NVM dC312 Echo Test TCP IP Internal Tests internal IP stack and hosts file Network Tests the Network to find other IP hosts Novell Internal Tests the...

Page 1898: ...utines dC001 Reset Auditron Master PIN dC104 Modal Usage dC111 Tag Matrix dC606 Print Test Patterns Fax Routines dC109 Protocol Report dC131 NVM Read Write dC132 NVM Initialization dC330 Component Control Table 1 Diagnostic screen menu 1st Level 2nd Level 3rd Level 4th Level 5th Level ...

Page 1899: ...ply Table 1 345 Because this starts with 3 it is a Controls code Table 2 The 4 and the 5 are sequence numbers and have no other significance NOTE Where possible the component related fault codes are the same as the component control codes Table 1 Function and fault code prefixes Chain Code Function 01 Standby power 02 User interface mode selection 03 Machine run control 04 Start print power 05 Doc...

Page 1900: ...A Rate button is displayed Touch the Rate button to show the jam rate per million sheets fed fault counter x 1 000 000 divided by sheets fed GP 3 Service Information Purpose To provide machine hardware and software information Service Information From The Diagnostic Screen Enter Diagnostics GP 1 select the Service Information tab This gives the following options Machine Serial Number See Machine S...

Page 1901: ...DH Stand 198 to 264VAC WRN WorkCentre DC 35 ppm DADH HCF 198 to 264VAC WRU WorkCentre DC 45 ppm Platen Stand 198 to 264VAC WRV WorkCentre DC 45 ppm DADH Stand 198 to 264VAC WRW WorkCentre DC 45 ppm DADH HCF 198 to 264VAC WTE WorkCentre DC 65 ppm Platen Stand 198 to 264VAC WTG WorkCentre DC 55 ppm DADH HCF 198 to 264VAC WTE WorkCentre DC 65 ppm Platen Stand 198 to 264VAC WTN WorkCentre DC 75 ppm DA...

Page 1902: ...odules in upgrade mode Progress and errors are displayed on the GUI screen and on the PWS software upgrade tool screen if this is used When the upgrade is complete the machine will reboot When a machine without a network controller is switched on the image processor compares its SCD with the software in the hardware modules If the software is not compatible the image processor requests a software ...

Page 1903: ...ne Set the Subnet mask of the PWS to the same as the Subnet mask of the machine NOTE A default gateway setting is not required i Click on OK to close the properties dialog box j Click on OK to close the Local Area Connection Properties dialog box k If any settings have been changed reboot the PWS 3 Switch on the machine GP 14 4 Disconnect the ethernet cable from the network controller 5 Connect th...

Page 1904: ...r Subnet mask of the machine Set the Subnet mask of the PWS to the same as the Subnet mask of the machine NOTE A default gateway setting is not required i Click on OK to close the properties dialog box j Click on OK to close the Local Area Connection Properties dialog box k If any settings have been changed reboot the PWS if it is not running Windows XP AltBoot Hardware and Software Hardware requi...

Page 1905: ...cess Press key 2 within 30 seconds to continue You should now see Download Request appear in the status bar at the bottom left A file open window will then appear You should enter the Filename box or use the browse button to select the Linux Kernel file Select Open button The transfer progress dialog is displayed The Progress Bar will display how far it is through the transfer You can cancel the t...

Page 1906: ...isplayed This procedure will repartition the disk and install software If you are downloading there is a chance that some or ALL of the systems configuration setting will be lost Printing a configura tion report is strongly recommended before proceeding Proceed y n Press the y key and press the Enter key and continue to AltBoot Process Stage 5 AltBoot Process Stage 5 The following menu is displaye...

Page 1907: ...est and then reboot the system Options 3 will return you to the Main Menu in AltBoot Process Stage 1 Select the required option Software Loading Progress During the software loading procedure a progress bar is displayed on the UI Figure 1 and Fig ure 2 show the start and progress of a software upgrade The display has the following fea tures Three progress bars are assigned to each of the seven har...

Page 1908: ...ol AltBoot is a tool to download the software to the network controller if the software on the network controller has become corrupt Refer to GP 4 Software Loading Using AltBoot A diagnostic menu is available in the AltBoot tool Access to the diagnostic menu is during the AltBoot Process Stage 1 Select the Diagnostics Menu from the Main Menu The AltBoot diagnostic menu has the following options 1 ...

Page 1909: ...ce NC Debug Logs Event Log Shutdown Log Error Warning Log Completed Job Log NOTE It is not necessary to keep the PWS connected if selectable logging is enabled NVM Save and Restore NVM Save and Restore is used to save NVM settings to a disk this would normally be the machine resident diskette and then restore them to the machine Previous NVM values can be restored after loading a software set usin...

Page 1910: ...achine thread screws and nuts to avoid cross threading Inserting a Screw into an Un threaded Hole Some new components are supplied with fastening holes that do not have the screw thread pre cut It is the insertion of the first screw into the hole that forms the thread CAUTION Use the following procedure to avoid broken screws and damaged holes 1 Ensure that the screw is a thread forming screw refe...

Page 1911: ...cial Tools and Consumables Description Refer to the following WARNING Wear protective gloves when using solvents and cleaning agents PL 26 10 Item 10 Antistatic fluid PL 26 10 Item 19 Cleaning agent Disposable gloves PL 26 10 Item 10 General protection Ethernet crossover cable PL 26 10 Item 6 PWS to network controller Film remover PL 26 10 Item 4 Cleaning agent Finisher bypass harness PL 26 10 Ite...

Page 1912: ... Read Write b Enter a new PIN using the key pad NOTE The secure diagnostic PIN has to be a number that has been agreed by the team or district e g team telephone number or the last 5 digits of the machine serial number c Press Save d In the options window press OK e Check that the new secure diagnostics PIN is displayed in the 03 900 Value volume f To return the secure diagnostics entry PIN to def...

Page 1913: ...PJB Check that 24V is measured when the component control code for the motor is entered Go to Flag 1 Disconnect PJA Check for 24V on the LVPS Go to Flag 3 Disconnect PJC Check that the signal changes on the IOT PWB when the component control code for the motor is entered Check the wiring and the connectors for the motor circuit References 01G 24V Distribution RAP 01B 0V Distribution RAP REP 1 2 Wi...

Page 1914: ...August 2007 6 22 WorkCentre 5687 Family GP 10 General Procedures Information Figure 1 Circuit diagram ...

Page 1915: ... by a surface that reflects check that the surface is clean Also make sure that there is not an obstruction between the sensor and the surface 6 If the sensor actuates by an encoder disc ensure the holes or gaps in the disc are aligned correctly with the sensor Sensor Action In the upper sensor in Figure 1 when light from the LED is allowed to fall on the photo sensi tive transistor the sensing li...

Page 1916: ...he voltages PJ numbers pin numbers and PWB names shown are an example only Go to the circuit diagram in the RAP for the correct information NOTE When a solenoid is energized in diagnostics armature movement is seen When a clutch is energized in diagnostics the sound of the clutch action is heard If possible energize the motor connected to the clutch to confirm when the clutch is energized Go to Fl...

Page 1917: ...injury of persons The moving components can cause the injury of persons Manually check that the switch operates Ensure that the magnet or other actuator has enough mechanical movement to operate the switch NOTE The voltages PJ numbers pin numbers and PWB names shown are an example only Go to the circuit diagram in the RAP for the correct information Procedure Go to Flag 1 Disconnect PJA Check the ...

Page 1918: ...s switched off remove the power lead from the outlet 5 If the machine does not switch off go to Switch Off Failure Procedure General 1 When power down is selected and confirmed power down starts after a maximum of 45 seconds with the following exceptions a If the system and the UI cannot communicate then power down begins after 3 sec onds b If possible the system finishes all jobs c The delays occ...

Page 1919: ...er Requirements for further information GP 15 How to Set the Machine Configuration Description Use this procedure when a new NVM chip has been installed on the IOT PWB or the message Machine Speed Configuration Error occurs WARNING Switch off the electricity to the machine GP14 Disconnect the power cord from the cus tomer supply while performing tasks that do not need electricity Electricity can c...

Page 1920: ...rocedure Enter diagnostics GP 1 Select the Service Info window and touch the HFSI feature to select the HFSI table The five columns in the HFSI table on the display are The Item column shows the HFSI item to be tracked The Status column indicates the status of an item relative to its threshold setting Values are Off not tracked OK or Check The Unit column shows the events that are being used to tr...

Page 1921: ...rint a copy of the latest configuration report 2 Set the proxy server setting on the PWS Perform the following a Open Start Control Panel Network Connections Network Connections Local Area Connections b Double click the Internet Protocol TCP IP icon or open Properties when selected c Select Use the following IP address NOTE Before changing the proxy server settings record the original IP address a...

Page 1922: ... instructions 8 On the Cloning DLM right click select Save Target As 9 Select File Name Enter DLM 10 Save to the MRD 11 Close the window the clone file is written to the floppy drive How to Install a Clone File 1 Open the web browser Enter the machine IP address in the web browser address field Then press the Enter key The machine web page will open NOTE Refer to the configuration report for the m...

Page 1923: ...livered to the output bins of the HVF Table 10 Output stock performance The table shows the media stock performance con straints for the output Performance will not be guaranteed for media not listed in the table Media that is smaller than 139 mm 5 5 inches in either the process or cross pro cess direction cannot be duplexed Table 11 Input document material definitions Table 12 Input document qual...

Page 1924: ...2 Poor fusing on 35 65 ppm machines All All LEF SEF Envelopes 2 X 2 X X Wrinkle All 100 LEF SEF Conqueror finely ridged laid 2 2 2 2 2 Poor fusing on 35 65 ppm machines All 80 LEF SEF Recycled 1 1 1 1 1 Excessive curl Any Any LEF SEF Jobs with covers 1 X 1 1 X Rear cover of stapled sets of more than 35 sheets plus 2 cov ers may be mis registered in the 1K LCSS and 2K LCSS All 200 LEF SEF Colortech...

Page 1925: ... 5 34 53 LEF Plain paper 2 X 2 2 X Not tested 8 5 x 5 5 34 53 SEF Plain paper X X 2 1 X Not tested 5 5 x 4 25 16 LEF Plain paper X X X X X Out of specification 5 5 x 4 25 16 SEF Plain paper X X 2 X X Out of specification 5 5 x 4 25 20 32 LEF Plain paper X X X X X Out of specification 5 5 x 4 25 20 32 SEF Plain paper X X 3 X X Out of specification 5 5 x 4 25 34 53 LEF Plain paper X X X X X Out of s...

Page 1926: ...st card thickness mm see NOTE US bond weight lb US text book weight lb US cover weight lb US Bristol weight lb US index weight lb US tag weight lb Metric weight gsm Table 5 Input output Paper sizes Paper size Orientation Paper tray size sensing DADH size sensing Document glass size sensing Output device Notes Common Name Inch W x L 1 32 inch mm W x L 1 mm LEF SEF Tray 1 and 2 Bypass tray Tray 3 an...

Page 1927: ...2 x 257 SEF U Y N N Y Y Y Y Y Y Y JIS B5 7 17 x 10 12 182 x 257 LEF U Y N N Y Y Y Y Y Y Y JIS B4 10 12 x 14 33 257 x 364 SEF U Y N N U U U Y Y Y Y Detected as ISO B4 JIS B6 5 08 x 7 17 128 x 182 SEF N Y N N N N N Y Y Y Y JIS B6 5 08 x 7 17 128 x 182 LEF N N N N U U U U U U Y Detected as ISO B5 ISO B5 6 93 x 9 84 176 x 250 SEF N U N N Y Y Y U U U Y ISO B5 6 93 x 9 84 176 x 250 LEF U U N N Y Y Y U U...

Page 1928: ...6K Taiwan 7 64 x 10 51 194 x 267 LEF U U N N U U U U U U Y Detected as 8 5 x 11 Quarto 8 x 10 203 x 254 SEF U U N N U U U U U U Y Detected as 8 5 x 11 Quarto 8 x 10 203 x 254 LEF U U N N U U U U U U Y Detected as 8 5 x 11 8 x 10 5 203 x 267 SEF U U N N U U U U U U Y Detected as 8 5 x 11 8 x 10 5 203 x 267 LEF U U N N U U U U U U Y Detected as 8 5 x 11 8 x 13 inch foolscap 8 x 13 203 x 330 SEF U U ...

Page 1929: ... ISO B4 Accounting 10 x 14 254 x 356 SEF U U N N U U U U U U Y Detected as ISO B4 10 x 15 254 x 381 SEF U U N N U U U U U U Y Detected as ISO B4 8K Taiwan 10 51 x 15 28 267 x 388 SEF U U N N U U U U U U Y Detected as ISO B4 Table 5 Input output Paper sizes Paper size Orientation Paper tray size sensing DADH size sensing Document glass size sensing Output device Notes Common Name Inch W x L 1 32 in...

Page 1930: ...4 5 x 6 114 x 152 LEF N N N Postcard 5 x 7 127 x 178 SEF N N Y Postcard 5 x 7 127 x 178 LEF N N N Oufuku Hagaki Postcard 5 83 x 7 87 148 x 200 SEF Y Y Y Oufuku Hagaki Postcard 5 83 x 7 87 148 x 200 LEF Y Y Y 6 x 9 inch 6 x 9 152 x 229 SEF Y Y Y 6 x 9 inch 6 x 9 152 x 229 LEF Y Y Y Royal Octavo 6 x 9 5 152 x 241 SEF Y Y Y Royal Octavo 6 x 9 5 152 x 241 LEF Y Y Y Foolscap Quarto 6 5 x 8 25 165 x 206...

Page 1931: ...K LCSS output paper sizes Paper Size Orientation Output Staple position Output Common Name Inch W x L mm W x L LEF SEF Stack Corner Top Tray Table 7 2K LCSS output paper sizes Paper Size Orientation Output Staple position Option Output Common Name Inch W x L mm W x L LEF SEF Stack Front Rear Dual Hole punch all types Top Tray Letter 8 5 x 11 216 x 279 SEF Y Y Y N Y Y Letter 8 5 x 11 216 x 279 LEF ...

Page 1932: ... Postcard 5 x 7 127 x 178 LEF N N N N N N Oufuku Hagaki Postcard 5 83 x 7 87 148 x 200 SEF Y Y N N N Y Oufuku Hagaki Postcard 5 83 x 7 87 148 x 200 LEF Y Y Y N N Y 6 x 9 inch 6 x 9 152 x 229 SEF Y Y N N N Y 6 x 9 inch 6 x 9 152 x 229 LEF Y Y N N N Y Royal Octavo 6 x 9 5 152 x 241 SEF Y Y N N N Y Royal Octavo 6 x 9 5 152 x 241 LEF Y Y N N N Y Foolscap Quarto 6 5 x 8 25 165 x 206 SEF Y Y N N N Y Foo...

Page 1933: ...es Paper Size Orientation Output Staple position Option Output Common Name Inch W x L mm W x L LEF SEF Stack Front Rear Dual Hole punch all types Top Tray Table 8 HCSS and HCSS BM output paper sizes Paper Size Orientation Output Staple position Option Output Common Name Inch W x L mm W x L LEF SEF Stack Front Rear Dual Multiple Hole punch all types Top Tray Booklet maker Letter 8 5 x 11 216 x 279 ...

Page 1934: ... N N N N N N N Postcard 5 x 7 127 x 178 SEF Y N N N N N Y N Postcard 5 x 7 127 x 178 LEF N N N N N N N N Oufuku Hagaki Postcard 5 83 x 7 87 148 x 200 SEF Y N N N N N Y N Oufuku Hagaki Postcard 5 83 x 7 87 148 x 200 LEF Y Y Y Y Y N Y N 6 x 9 inch 6 x 9 152 x 229 SEF Y N N N N N Y N 6 x 9 inch 6 x 9 152 x 229 LEF Y Y Y Y Y N Y N Royal Octavo 6 x 9 5 152 x 241 SEF Y N N N N N Y N Royal Octavo 6 x 9 5...

Page 1935: ...0 x 15 254 x 381 SEF Y Y Y Y Y N Y N 8K Taiwan 10 51 x 15 28 267 x 388 SEF Y Y Y Y Y N Y N Custom size cross process direction minimum 4 13 105 N N N N N N N Y N Custom size process direction minimum 5 5 138 N N N N N N N Y N Custom size cross process direction maximum 11 69 297 N N N N N N N Y N Custom size process direction maximum 17 01 432 N N N N N N N Y N Table 8 HCSS and HCSS BM output pape...

Page 1936: ...SEF Y Y Y Y Y N Y N ISO A4 Cover 8 78 x 11 69 297 x 223 SEF Y Y Y Y Y N Y N ISO A4 Cover 8 78 x 11 69 297 x 223 LEF Y Y Y Y Y N Y N ISO A4 Tab Stock LEF Y Y Y Y Y Y Y N Letter Cover 9 x 11 229 x 279 SEF Y Y Y Y Y N Y N Letter Cover 9 x 11 229 x 279 LEF Y Y Y Y Y N Y N 8 5 x 11 inch Tab Stock LEF Y Y Y Y Y Y Y N Postcard Lakes 4 5 x 6 114 x 152 SEF Y N N N N N Y N Postcard Lakes 4 5 x 6 114 x 152 L...

Page 1937: ...Y Y Y Y N Y N Demi Quarto 8 46 x 10 7 215 x 273 SEF Y Y Y Y N N Y N Demi Quarto 8 46 x 10 7 215 x 273 LEF Y Y Y Y Y N Y N 8 46 x 10 83 215 x 275 SEF Y Y Y Y Y N Y N 8 46 x 10 83 215 x 275 LEF Y Y Y Y Y N Y N 8 66 x 13 220 x 330 SEF Y Y Y Y Y N Y N Arch A 9 x 12 229 x 305 SEF Y Y Y Y Y N Y N SB4 9 92 x 14 09 252 x 358 SEF Y Y Y Y Y N Y N SB4 9 92 x 14 09 252 x 358 LEF N N N N N N N N Accounting 10 ...

Page 1938: ... set registration may occur with greater than 20 sheets 2 LCSS only 3 Top tray only for HCSS 4 Must be fed into the output device sealed edge first 5 HCSS will not support these on an inverted job Labels 1 N 3 Y N N N N N Y 2 N N N N 1 Must not be inverted 2 LCSS Top tray only HCSS Top tray only 4 Except for hospital labels Card stock 120 gsm to 200 gsm Y Y Y Y Y Y Y Y Y 1 Y 2 N Y 1 Pro rata reduc...

Page 1939: ... 9lb bond or equivalent weight range rag bond ledger mimeo or GSE papers Impact typewriter offset image Xerographic image gravure image Letter press image pencil 2H or harder ballpoint pen ink pen Group VII 34gsm 9lb to 48gsm 12 9lb bond or equivalent weight range rag bond ledger mimeo or GSE papers Impact typewriter offset image Xerographic image gravure image Letter press image pencil 2H or hard...

Page 1940: ...p to 75mm 3 inch diago nal length One or more bent corner exceeding 75mm 3 inch diagonal length Dog ears must be flattened to within 6mm 0 25 inch height before plac ing in the input device Computer fan fold sheets Perforated tractor feed edges cleanly removed Perforated tractor feed edges not removed Table 12 Input document quality definitions Defect Acceptable Marginal Unacceptable Notes Table 1...

Page 1941: ...g 271 lbs Fully configured machine weight 129 4 kg 284 7 lbs excluding media shelf NOTE Machine weight does not include the weight of the finisher or tray 5 Optional Tray Tray 5 30 kg 66 lbs Finishers OCT 2 kg 4 5 lbs 1K LCSS 25 kg 55 lbs 2K LCSS 30 kg 66 5 lbs HCSS 58 kg 127 6 lbs HCSS BM 77 5 kg 170 5 lbs HVF 72 8 kg 160 lbs HVF BM 100 3 kg 220 6 lbs HVF BM with PPI 107 5 kg 236 5 lbs HVF BM wit...

Page 1942: ...5 2650 104 100 4 1000 39 4 WC5632 WC5655 with HVF BM and tri fold 2030 79 9 650 26 3030 119 3 4030 158 7 1650 65 2650 104 100 4 1000 39 4 WC5632 WC5655 with HVF BM tri fold and tray 5 2419 95 2 650 26 3419 134 6 4419 174 1650 65 2650 104 100 4 1000 39 4 WC5665 with OCT 1012 39 8 704 27 7 2012 79 2 3012 118 6 1704 67 2704 106 5 100 4 1000 39 4 WC5665 with OCT and Tray 5 1344 53 704 27 7 2350 92 3 3...

Page 1943: ...tre 39 4 inches minimum safety workspace around the machine To acquire this minimum safety workspace it may be neces sary to move the machine within the area specified A gap of 100 mm is required at the rear of the IOT for airflow to the fans This is also be suffi cient for the DADH when raised Figure 2 Represents a plan view of a machine installation and is to be read in conjunction with Table 2 ...

Page 1944: ... 675 26 6 3419 134 6 4419 174 1675 66 2675 105 3 100 4 1000 39 4 WC5632 WC5655 with HCSS and Tray 5 1809 71 2 675 26 6 2809 110 6 3808 150 1675 66 2675 105 3 100 4 1000 39 4 WC5665 with OCT and media shelf 1297 51 725 28 5 2297 90 4 3297 129 8 1725 68 2725 107 3 100 4 1000 39 4 WC5665 with OCT and tray 5 1344 53 725 28 5 2344 92 3 3344 131 7 1725 68 2725 107 3 100 4 1000 39 4 WC5665 WC5687 with 1K...

Page 1945: ...August 2007 6 53 WorkCentre 5687 Family GP 21 General Procedures Information Figure 2 Installation plan Front ...

Page 1946: ...arkets including USA and Canada 220VAC 50Hz Less than or equal to 10A RMS Less than or equal to 10A RMS Europe and other 50Hz mar kets 230VAC 50Hz Less than or equal to 10A RMS Less than or equal to 10A RMS Europe and other 50Hz mar kets 240VAC 50Hz Less than or equal to 10A RMS Less than or equal to 10A RMS Europe and other 50Hz mar kets Table 1 Electrical power requirements Nominal Voltage Avera...

Page 1947: ...0 20 0 0 0 0 Additional power for HVF 55 ppm 140 20 0 0 0 0 Additional power for HVF 65 87 ppm 170 20 0 0 0 0 Additional power for HVF BM 55 ppm 140 20 0 0 0 0 Additional power for HVF BM 65 87 ppm 170 20 0 0 0 0 Table 2 Power consumption in all modes Configuration Run mode Watt Standby Watt Low power Watt Sleep Watt Auto off Watt Plug in mode Watt ...

Page 1948: ... noise that can be generated by the machine in other configurations Altitude 0 to 1829 metres 0 to 6000 feet Storage Temperature and humidity range 55 degrees C 131 degrees F 85 RH max 25 degrees C 13 degrees F 15 RH max Altitude 0 to 3048 metres 0 to 10000 feet Table 1 Maximum noise limits dBA basic machine PPM Standby Run continuous Run impulse 32 32 54 57 38 32 54 57 45 35 56 59 55 35 56 61 65 ...

Page 1949: ...nter or digital copier printer scan Normal random office jobs 128Mb 32 55 ppm 256Mb 65 87 ppm Digital copier printer or digital copier printer scan Frequent stress jobs Large complex copy jobs with more than 60 originals of Letter size Newslet ter demo original type and a combina tion of the jobs below Image rotation e g Legal N up Letter auto reduction Simplex to duplex Build job sample set Secur...

Page 1950: ...to 28 sec onds From sleep mode to ready to print or copy Power on time to ready to copy Less than or equal to 28 sec onds Less than or equal to 28 sec onds Less than or equal to 28 sec onds Less than or equal to 28 sec onds Less than or equal to 28 sec onds Less than or equal to 28 sec onds Power on time to ready to print Less than or equal to 2 min utes and 10 sec onds Less than or equal to 2 min...

Page 1951: ...t The directive takes effect from 1st July 2006 NOTE Currently these restrictions are only for the European Union EU market and some associated countries For more information go to www Xerox com The hazardous substances are Lead Pb Mercury Hg Cadmium Cd Hexavalent Chromium Cr 6 Cr VI Polybrominated Diphenyl Ethers PBDE s Polybrominated Biphenyls PBB s Identification of a RoHS Compliant Machine Xer...

Page 1952: ...August 2007 6 60 WorkCentre 5687 Family GP 26 General Procedures Information ...

Page 1953: ...Auditron Master PIN 4 Select confirm or cancel NOTE The auditron is irrelevant to login on a multifunctional printer Resetting the auditron pin does nothing to the system admin on an multifunctional printer Only an SA can reset change SA pin via a web link dC104 Modal Usage Counters Purpose To list counters that provide information about features of the machine that have been used by the customer ...

Page 1954: ...the Fax NVM This is the equivalent of an active Fax job in the Fax card queue The job does not print it remains in the queue until the Fax card exits diagnostics 6 Exit Diagnostics GP 1 7 The protocol report prints out Analyse the Protocol Report For an example of a send and a receive Fax protocol report refer to Figure 1 or Figure 2 In Job Details The results column also shows the line speed i e ...

Page 1955: ...he quality of the line ERR Response for end of transmission FCD Facsimile coded data FCF Fax Code Field FIF Fax Information Field FTT Failure to train JM Joint menu MCF Message confirmation MPS Multi page signal NSC Non to standard facilities command NSF Non to standard facilities NSS Non to standard setup PID Procedure interrupt PIN Procedure interrupt negative PIP Procedure interrupt positive PP...

Page 1956: ...dule identifying prefix and number as follows Processor module to 001 to 250 DADH module to D001 to D050 Finisher module to F001 to F050 Network controller to N001 to N050 The tag numbers are stored in areas defined by module and are entered into the Tag Matrix dC 111 without the prefix Refer to the procedure Tags This contains a list of Tag numbers together with an description of each of the modi...

Page 1957: ...Touch the selected NVM in the list and touch the Read Write button The Read Write window will open for editable NVM and the Read Only window will open for Read Only protected NVM 8 Refer to the tables that follow for NVM chain locations and parameters NVM Tables Chains 1 to 10 dC131a NVM Tables Chains 12 to 28 dC131b Fax Country Dependant NVM Values 1 of 5 dC131c Fax Country Dependant NVM Values 2...

Page 1958: ...e 0 manfg 1 FIC 2 Customer Install 3 Customer Setup 4 Install Complete 0 03 006 Auto Configura tion Determines if the system runs through auto configu ration detect at power on 0 disabled 1 enabled 1 03 007 Value Added Reseller Defines installation s value added reseller Password protected 0 to 255 255 03 008 Product Identifier Sets the product identifier This is used to identify the printer type ...

Page 1959: ...1 Constant Image quality adjustment K1 constant 0 to 3000 32 38 2500 45 55 65 75 87 500 Table 3 NVM chain 3 Location NVM Name NVM Description Value Default 03 403 IQA K2 Constant Image quality adjustment K2 constant 0 to 6000 32 38 1500 45 55 65 75 87 5500 03 404 IQA K3 Constant Image quality adjustment K3 constant 0 to 200 0 03 405 IQA K4 Constant Image quality adjustment K4 constant 0 to 5000 32...

Page 1960: ...000 06 004 IQA Factor TRC adjustment used as a factor applied to ROS light 50 to 200 100 06 005 Extended Rng Ros Enable Indicates which type of ROS is fitted 32 38 ppm only 0 3 to 6 Erg cm2 range ROS 1 1 5 to 6 Erg cm2 Extended range ROS 1 Table 6 NVM chain 7 Location NVM Name NVM Description Value Default 07 001 Feeder Module Type Defines feeder module type 67 2 internal trays bypass 68 2 interna...

Page 1961: ...rom tray 4 feed motor to LE at tray 4 feed sensor 0 to 800 400 07 023 T3 Buckle Size Size of de skew buckle 0 to 15 3 07 024 T4 Buckle Size Size of de skew buckle 0 to 15 10 Table 6 NVM chain 7 Location NVM Name NVM Description Value Default 07 025 Release Steps T3 T4 Number of steps the HCF transport motor should run after the release sheet com mand 0 to 15 5 07 026 LE Late T4 From T3 Maximum num...

Page 1962: ... 08 148 Le Dup Snr To Clh On Act Duplex buckle timer mode 1 0 to 700 32 38 496 45 55 343 65 75 244 87 256 Table 7 NVM chain 8 Location NVM Name NVM Description Value Default 08 149 PSync To Reg Clut On Dup Duplex registration mode 1 100 to 380 32 38 314 45 55 219 65 75 87 154 08 152 Le Reg Snr To Clutch On Simplex buckle 100 to 900 32 38 630 45 55 440 65 75 87 290 08 153 PSync To Reg Clut On Simp ...

Page 1963: ...M chain 8 Location NVM Name NVM Description Value Default 08 207 Pitch Tick Dup Mode 2 IOT paper path timing pitch tick setting Duplex mode 2 1000 to 3500 32 38 2390 45 55 1670 65 75 1220 87 1110 08 208 Pitch Tick Dup Mode 3 IOT paper path timing pitch tick setting Duplex mode 3 1000 to 3500 32 38 2760 45 55 1930 65 75 1430 87 1290 08 209 Pitch Tick Dup Mode 4 IOT paper path timing pitch tick sett...

Page 1964: ...87 500 08 229 Rst Dup Jam Win dow M6 Restart sheet to duplex jam window to indicate LE of the sheet is late envelope pitch simp only 200 to 1500ms 32 38 1050 45 55 690 65 75 87 500 Table 7 NVM chain 8 Location NVM Name NVM Description Value Default 08 230 Inv Mot Slow Down M1 Inverter motor slow down for mode 1 Delay from invert motor start ramp down from high speed to restart in opposite directio...

Page 1965: ...lutch on to trail edge late to duplex sensor 0 to 1000ms 32 38 350 45 55 190 65 75 87 350 08 258 Tim After Sen Ramp Dwn M1 Nominal time after hitting sensor that speed ramps down for mode 1 0 to 200ms 35 45 55 20 65 75 87 130 Table 7 NVM chain 8 Location NVM Name NVM Description Value Default 08 259 Slow Down Correct Temperature value to cor rect slowdown Ramp down time from high to process speed ...

Page 1966: ... 230 Table 7 NVM chain 8 Location NVM Name NVM Description Value Default 08 292 Fsr Max2 Temperature at which the electronics shutdown the fuser 0 to 0 deg C 245 08 293 Fsr Tolstandby Temperature tolerance either side of standby target temperature 0 to 0 deg C 32 38 26 45 55 20 65 75 87 15 08 294 Fsr Apply Power Time Fuser apply power time 100 to 20000ms 200 08 295 Fsr Bias To Run Time Fuser bias ...

Page 1967: ...k setting duplex mode 7 600 to 3500ms 32 38 1560 45 55 1090 65 75 800 87 690 Table 7 NVM chain 8 Location NVM Name NVM Description Value Default 08 322 Pitch Simp Mode 1 Alt IOT paper path timing pitch tick setting simplex mode 1 400 to 3500ms 32 1630 38 1560 45 1330 55 1090 65 920 75 800 87 690 08 323 Pitch Simp Mode 2 Alt IOT paper path timing pitch tick setting simplex mode 2 1000 to 3500ms 32 ...

Page 1968: ... Duplex buckle timer mode 1 0 to 700ms 32 38 496 45 55 343 65 75 425 87 431 08 605 LE Dup Snr To Clutch On M4 Duplex buckle timer mode 1 0 to 700ms 32 38 496 45 55 343 65 75 425 87 431 Table 7 NVM chain 8 Location NVM Name NVM Description Value Default 08 606 LE Dup Snr To Clutch On M5 Duplex buckle timer mode 1 0 to 700ms 32 38 496 45 55 343 65 75 244 87 256 08 607 LE Dup Snr To Clutch On M6 Dupl...

Page 1969: ...2 Side 2 detack corotron volt age 3000 to 5000 V 4200 Table 8 NVM chain 9 Location NVM Name NVM Description Value Default 09 015 Detack LE Side 1 Side 1 detack corotron LE Unsigned no in NVM table and displayed on GUI to be converted to signed no over range of 20 to 200 microA by subtraction of 200 from value in table 0 to 220 microA 32 38 150 45 55 65 75 87 130 09 016 Detack Mid Side 1 Side 1 det...

Page 1970: ...9 Location NVM Name NVM Description Value Default 09 044 T CBLERUN Chute bias lead edge switch 0 to 500 ms 32 38 140 45 55 100 65 75 87 70 09 045 T CBTERUN Chute bias trail edge switch 0 to 500 ms 32 38 140 45 55 100 65 75 87 70 09 048 T DBOFCO Developer bias off cycle out 0 to 500 ms 32 38 350 45 55 240 65 75 87 160 09 049 T MMOFCO Main motor off cycle out 0 to 500 ms 32 38 390 45 55 270 65 75 87...

Page 1971: ...hain 9 Location NVM Name NVM Description Value Default 09 110 Replenisher capacity Replenisher capacity 1050 to 1787 grams 32 38 45 55 1188 65 75 87 1750 09 111 Repl Delivery Rate Replenisher delivery rate 15 to 60 decigrams min 35 45 55 460 65 75 87 550 09 112 Cumulative Disp Time Total dispense time 0 to 78000000ms 0 09 114 Rep Lev Snr Fault Flag to indicate replenisher sensor failure 0 0 09 115...

Page 1972: ...ilure high 0 0 Table 8 NVM chain 9 Location NVM Name NVM Description Value Default 09 277 Int Man Clean Enable Interim manual charge scorotron cleaning ennoble ment flag 0 disabled 1 enabled 32 38 0 45 55 65 75 87 1 09 278 Auto Clean Enable Auto charge scorotron cleaning ennoblement flag 0 disabled 1 enabled 32 38 0 45 55 65 75 87 1 09 279 Charg Clean Cout Enable Charge cleaner count enable 0 disa...

Page 1973: ...08 XRU Blade C Coefficient C 0 to 10000ug per 10 5 pixels 805 09 409 XRU Blade Enable XRU Blade maintenance enable disable 0 disable XT 1 enable EA 0 for XT 1 for EA 09 410 XRU Blade ML max XRU Blade maintenance level maximum level 0 to 300ug 42 Table 8 NVM chain 9 Location NVM Name NVM Description Value Default Table 9 NVM chain 10 Location NVM Name NVM Description Value Default 10 028 Standby Te...

Page 1974: ...efault 10 049 241 260 mm offset Offset temperature required on thermistor B for paper width Unsigned number in NVM table displayed on GUI to be converted to signed number by subtrac tion of 10 from table value i e 8 displayed in NVM is equivalent to 2 degrees Cel sius 0 to 20 10 10 050 261 280 mm offset Offset temperature required on thermistor B for paper width Unsigned number in NVM table displa...

Page 1975: ... NVM Name NVM Description Value Default 10 071 Rough Stock Off set Media type offset for fuser roll temperature Unsigned num ber in NVM table displayed on GUI to be converted to signed number by subtrac tion of 10 from table value i e 8 displayed in NVM is equivalent to 2 degrees Cel sius 0 to 25 15 10 072 Rough Stock Delay Media type time delay for fuser roll temperature 0 to 8 seconds 4 10 074 R...

Page 1976: ... e 8 displayed in NVM is equivalent to 2 degrees Cel sius 0 to 20 10 Table 9 NVM chain 10 Location NVM Name NVM Description Value Default 10 346 181 200mm Offset 2 Offset temperature required on thermistor B for paper width Unsigned number in NVM table displayed on GUI to be converted to signed number by subtrac tion of 10 from table value i e 8 displayed in NVM is equivalent to 2 degrees Cel sius...

Page 1977: ...e NVM Description Value Default 10 360 Envelopes Offset 2 Media type offset for fuser roll temperature Unsigned num ber in NVM table displayed on GUI to be converted to signed number by subtrac tion of 10 from table value i e 8 displayed in NVM is equivalent to 2 degrees Cel sius 0 to 30 15 10 361 Labels Offset 2 Media type offset for fuser roll temperature Unsigned num ber in NVM table displayed ...

Page 1978: ... HCSSMB 160 Binder 170 Booklet Maker 100 No Finisher 100 12 002 OCTFullFilter OCT 90 full filter 0 to 5000 ms 32 38 4000 45 55 65 75 87 2500 12 003 BookMkrCompile Offset Used to adjust the compiler position of the booklet maker back stop 0 to 200 0 1137mm step 100 12 004 BookMkrStapleOff set Used to align the staple to the fold 0 to 200 0 1137mm step 100 12 005 BookMkrFold Off set Used to centre t...

Page 1979: ...150 to 255 increments of 1 bit 32 38 45 55 212 65 75 87 214 14 026 Scan CCD Offset Pnt To adjust offset point during scanner CCD calibration 0 to 20 Incre ments of 1 bit 0 Table 1 NVM chain 12 Location NVM Name NVM Description Value Default 14 027 Scanner Mag Adj Adjust platen scan speed in slow scan direction to com pensate for magnification errors 50 to 150 100 14 028 Green Gain Set point Nvm Gr...

Page 1980: ...nd and receive 1 send only 2 receive only 0 20 204 FaxLine1TypeDe fault Line type configuration set ting 0 analogue line 1 ISDN line 2 not config ured 0 20 205 FaxLine2TypeDe fault Line type configuration set ting 0 analogue line 1 ISDN line 2 not config ured 0 20 209 LinePriority Priority of fax lines 1 line 1 has priority 2 line 2 has priority 1 20 210 FaxPauseTime Default Pause time Range 0 to ...

Page 1981: ...nabled 0 20 248 FaxReportPolicy Def Report policy 0 print 1 follow secure policy 2 store in mailbox 0 20 249 FaxActivityRe portDef Activity report default 0 off 1 auto print 1 20 252 FaxBroadc stRepDef Broadcast and multi poll report default and remote broadcast 0 always print 1 print on error 2 off 1 Table 6 NVM chain 20 Location NVM Name NVM Description Value Default 20 254 FaxCountry Fax countr...

Page 1982: ...ingJo bID Last allocated recurring job ID Sets the last allocated recurring job ID 5199 20 280 CompletedJob sCount Completed jobs count Sets the completed jobs count for automatic activ ity report generation 0 Table 6 NVM chain 20 Location NVM Name NVM Description Value Default 20 281 Line1CurrentDet ection Line current detection line 1 0 disabled 1 enabled 1 20 282 Line2CurrentDet ection Line cur...

Page 1983: ...nge 1 to 65535 29251 20 433 Busy1FilterStage 1B1 Busy 1 filter stage 1 B1 Range 1 to 65535 29034 Table 6 NVM chain 20 Location NVM Name NVM Description Value Default 20 434 Busy1FilterStage 1B2 Busy 1 filter stage 1 B2 Range 1 to 65535 50750 20 435 Busy1FilterStage 2A1 Busy 1 filter stage 2 A1 Range 1 to 65535 714 20 436 Busy1FilterStage 2A2 Busy 1 filter stage 2 A2 Range 1 to 65535 1427 20 437 Bu...

Page 1984: ...ell 2 Index of next pattern Range 0 to 2 0 Table 6 NVM chain 20 Location NVM Name NVM Description Value Default 20 477 Busy1IdxRestart Cell2 Busy 1 idx restart cell 2 Index to restart at Range 0 to 2 0 20 478 Busy1FlgDetect Perfd2 Busy 1 flag detection per formed 2 Is this the last detection pattern Range 0 to 1 0 20 479 FaxBusy1Make Min3 Busy 1 make min 3 Range 0 to 10000 ms 0 20 480 FaxBusy1Make...

Page 1985: ...tage 1 A1 Range 1 to 65535 714 20 519 Congt1FilterStag e1A2 Congest 1 Filter stage 1 A2 Range 1 to 65535 64822 Table 6 NVM chain 20 Location NVM Name NVM Description Value Default 20 520 Congt1FilterStag e1A3 Congest 1 Filter stage 1 A3 Range 1 to 65535 0 20 521 Congt1FilterStag e1B1 Congest 1 Filter stage 1 B1 Range 1 to 65535 29251 20 522 Congt1FilterStag e1B2 Congest 1 Filter stage 1 B2 Range 1...

Page 1986: ...estart at Range 0 to 2 0 20 561 Congt1FlgDetctP erfd3 Congest 1 flag detection performed 3 Is this the last detection pattern Range 0 to 1 0 20 562 FaxCED1FiltrSta ge1A1 CED 1 Filter stage 1 A1 Range 1 to 65535 714 Table 6 NVM chain 20 Location NVM Name NVM Description Value Default 20 563 FaxCED1FiltrSta ge1A2 CED 1 Filter stage 1 A2 Range 1 to 65535 64822 20 564 FaxCED1FiltrSta ge1A3 CED 1 Filte...

Page 1987: ... 3 Is this the last detection pattern Range 0 to 1 0 Table 6 NVM chain 20 Location NVM Name NVM Description Value Default 20 606 IntDtone1FltrStg e1A1 International Dtone 1 Filter stage 1 A1 Range 1 to 65535 714 20 607 IntDtone1FltrStg e1A2 International Dtone 1 Filter stage 1 A2 Range 1 to 65535 64822 20 608 IntDtone1FltrStg e1A3 International Dtone 1 Filter stage 1 A3 Range 0 to 65535 0 20 609 I...

Page 1988: ...Detector MaxFreq Ring detector max fre quency 68Hz Range 1 to 65535 35 Table 6 NVM chain 20 Location NVM Name NVM Description Value Default 20 651 Ring1DetectAlgo rithm Ring 1 detection algorithm Range 32 to 33 32 20 652 Ring1NumCellPa ttern Ring 1 number cell pattern Number of patterns to describe the sequence Range 0 to 3 1 20 653 Ring1TmoutRset Detect Ring 1 time out reset detec tor Range 10000...

Page 1989: ...nge 0 to 1 1 20 693 FaxRing2MakeM in2 Ring 2 make min 2 Range 0 to 10000 ms 0 Table 6 NVM chain 20 Location NVM Name NVM Description Value Default 20 694 FaxRing2MakeM ax2 Ring 2 make max 2 Range 0 to 10000 ms 0 20 695 FaxRing2MakeH ole2 Ring 2 make hole 2 Range 0 to 10000 ms 0 20 696 FaxRing2Break Min2 Ring 2 break min 2 Range 0 to 10000 ms 0 20 697 FaxRing2Break Max2 Ring 2 break max 2 Range 0 t...

Page 1990: ...35 20 737 Dtone2UpperThr eshold Dtone 2 Upper Threshold Range 1 to 65535 10752 Table 6 NVM chain 20 Location NVM Name NVM Description Value Default 20 738 Dtone2LowerThr eshold Dtone 2 Lower Threshold Range 1 to 65535 7168 20 739 Dtone1DetctAlgo rithm Dtone 1 detection algorithm Range 32 to 33 32 20 740 Dtone1NumCell Pattern Dtone 1 number cell pattern Number of patterns to describe the sequence R...

Page 1991: ... at Range 0 to 2 0 20 780 Dtone2FlgDetctP erfd1 Dtone 2 flag detection per formed 1 Is this the last detection pattern Range 0 to 1 0 Table 6 NVM chain 20 Location NVM Name NVM Description Value Default 20 781 FaxDtone2Make Min2 Dtone 2 make min 2 Range 0 to 10000 ms 0 20 782 FaxDtone2Make Max2 Dtone 2 make max 2 Range 0 to 10000 ms 0 20 783 FaxDtone2Make Hole2 Dtone 2 make hole 2 Range 0 to 10000...

Page 1992: ...pulse response digital filter with programable coefficients Range 0 to 65535 64445 Table 6 NVM chain 20 Location NVM Name NVM Description Value Default 20 816 CEQTAP15 Tap 15 Finite impulse response digital filter with programable coefficients Range 0 to 65535 4800 20 817 CEQTAP16 Tap 16 Finite impulse response digital filter with programable coefficients Range 0 to 65535 65267 20 818 CEQTAP17 Tap...

Page 1993: ...81 Table 6 NVM chain 20 Location NVM Name NVM Description Value Default 20 851 ARA2800BAUD9 600 Automatic rate adaption for 2800 baud rate Range 0 to 255 79 20 852 ARA2800BAUD1 2000 Automatic rate adaption for 2800 baud rate Range 0 to 255 72 20 853 ARA2800BAUD1 4400 Automatic rate adaption for 2800 baud rate Range 0 to 255 67 20 854 ARA2800BAUD1 6800 Automatic rate adaption for 2800 baud rate Ran...

Page 1994: ...atic rate adaption for 3429 baud rate Range 0 to 255 53 20 894 ARA3429BAUD2 6400 Automatic rate adaption for 3429 baud rate Range 0 to 255 46 Table 6 NVM chain 20 Location NVM Name NVM Description Value Default 20 895 ARA3429BAUD2 8800 Automatic rate adaption for 3429 baud rate Range 0 to 255 32 20 896 ARA3429BAUD3 1200 Automatic rate adaption for 3429 baud rate Range 0 to 255 30 20 897 ARA3429BAU...

Page 1995: ...0 20 931 FaxIntDtoneMak Hole3 Int Dtone make hole 3 Range 0 to 10000 ms 0 20 932 FaxIntDtoneBrk Min3 Int Dtone break min 3 Range 0 to 10000 ms 0 20 933 FaxIntDtoneBrk Max3 Int Dtone break max 3 Range 0 to 10000 ms 0 20 934 FaxIntDtoneBrkH ole3 Int Dtone break hole 3 Range 0 to 10000 ms 0 20 935 FaxIntDtoneIdxN xtC3 Int Dtone idx next cell 3 Index of next pattern Range 0 to 2 0 20 936 IntDtoneIdxRe...

Page 1996: ...August 2007 6 104 WorkCentre 5687 Family dC131b General Procedures Information ...

Page 1997: ...2 Range 1 to 65535 1244 20 437 Busy1FilterStage 2A3 Busy 1 filter stage 2 A3 Range 1 to 65535 311 20 438 Busy1FilterStage 2B1 Busy 1 filter stage 2 B1 Range 1 to 65535 28558 20 439 Busy1FilterStage 2B2 Busy 1 filter stage 2 B2 Range 1 to 65535 51060 20 440 Busy1LowPassF eedback Busy 1 low pass feedback Range 1 to 65535 32560 20 441 FaxBusy1LowPa ssGain Busy 1 low pass gain Range 1 to 65535 207 20 ...

Page 1998: ...0 to 10000 ms 30 Table 1 UK NVM values Location NVM Name NVM Description Value Default 20 512 FaxBusy2Break Min3 Busy 2 break min 3 Range 0 to 10000 ms 370 20 513 FaxBusy2Break Max3 Busy 2 break max 3 Range 0 to 10000 ms 380 20 518 Congt1FilterStag e1A1 Congest 1 Filter stage 1 A1 Range 1 to 65535 1245 20 519 Congt1FilterStag e1A2 Congest 1 Filter stage 1 A2 Range 1 to 65535 0 20 521 Congt1FilterS...

Page 1999: ...8 20 570 FaxCED1FiltrSta ge2B1 CED 1 Filter stage 2 B1 Range 1 to 65535 57113 Table 1 UK NVM values Location NVM Name NVM Description Value Default 20 571 FaxCED1FiltrSta ge2B2 CED 1 Filter stage 2 B2 Range 1 to 65535 49479 20 572 FaxCED1LwPas sFeedbck CED 1 Low Pass Feedback Range 1 to 65535 32560 20 573 FaxCED1LowPa ssGain CED 1 Low Pass Gain Range 1 to 65535 207 20 585 FaxCED1IdxNex tCell1 CED ...

Page 2000: ...nge 0 to 10000 ms 40 Table 1 UK NVM values Location NVM Name NVM Description Value Default 20 754 FaxDtone1Break Min2 Dtone 1 break min 2 Range 0 to 10000 ms 850 20 755 FaxDtone1Break Max2 Dtone 1 break max 2 Range 0 to 10000 ms 1150 20 759 Dtone1FlgDetctP erfd2 Dtone 1 flag detection per formed 2 Is this the last detection pattern Range 0 to 1 1 20 770 DtoneNumCell Pattern Dtone 2 number cell pat...

Page 2001: ... Range 1 to 65535 207 Table 1 UK NVM values Location NVM Name NVM Description Value Default 20 459 Busy1NumCellP attern Busy 1 number cell pattern Number of patterns to describe the sequence Range 0 to 3 2 20 461 FaxBusy1Make Min1 Busy 1 make min 1 Range 0 to 10000 ms 180 20 462 FaxBusy1Make Max1 Busy 1 make max 1 Range 0 to 10000 ms 600 20 463 FaxBusy1MakeH ole1 Busy 1 make hole 1 Range 0 to 1000...

Page 2002: ... to 65535 752 Table 2 Switzerland NVM values Location NVM Name NVM Description Value Default 20 525 Congt1FilterStag e2A3 Congest 1 Filter stage 2 A3 Range 1 to 65535 365 20 526 Congt1FilterStag e2B1 Congest 1 Filter stage 2 B1 Range 1 to 65535 28759 20 528 Congt1LwPassF eedback Congest 1 Low Pass Feed back Range 1 to 65535 32560 20 529 Congest1LowPa ssGain Congest 1 Low Pass Gain Range 1 to 65535...

Page 2003: ... PulseDialInter digit Inter digit pause for pulse dialling Range 0 to 255 10 ms step 72 Table 2 Switzerland NVM values Location NVM Name NVM Description Value Default 20 628 T0Timeout CED detect time from end of dial to call clear down Range 0 to 255 1 second step 50 20 634 BillingFilterTypeL n1 Selects type of billing filter 0 None 1 12Khz 2 16KHz 1 20 635 BillingFilterTypeL n2 Selects type of bi...

Page 2004: ... 1 flag detection per formed 2 Is this the last detection pattern Range 0 to 1 1 Table 2 Switzerland NVM values Location NVM Name NVM Description Value Default 20 770 DtoneNumCell Pattern Dtone 2 number cell pattern Number of ring pattern detectors Range 0 to 3 1 20 772 FaxDtone2Make Min1 Dtone 2 make min 1 Range 0 to 10000 ms 1500 20 773 FaxDtone2Make Max1 Dtone 2 make max 1 Range 0 to 10000 ms 1...

Page 2005: ...ak max 2 Range 0 to 10000 ms 550 Table 2 Switzerland NVM values Location NVM Name NVM Description Value Default 20 478 Busy1FlgDetect Perfd2 Busy 1 flag detection per formed 2 Is this the last detection pattern Range 0 to 1 1 20 479 FaxBusy1Make Min3 Busy 1 make min 3 Range 0 to 10000 ms 450 20 480 FaxBusy1Make Max3 Busy 1 make max 3 Range 0 to 10000 ms 550 20 481 FaxBusy1MakeH ole3 Busy 1 make ho...

Page 2006: ...Range 0 to 1 1 20 553 FaxCongest1Ma keMin3 Congest 1 make min 3 Range 0 to 10000 ms 180 Table 3 Norway NVM values Location NVM Name NVM Description Value Default 20 554 FaxCongest1Ma keMax3 Congest 1 make max 3 Range 0 to 10000 ms 220 20 555 FaxCongest1Ma keHole3 Congest 1 make hole 3 Range 0 to 10000 ms 30 20 556 FaxCongest1Bre akMin3 Congest 1 break min 3 Range 0 to 10000 ms 180 20 557 FaxConges...

Page 2007: ...tone1FilterStag e1A3 Dtone 1 Filter stage 1 A3 Range 0 to 65535 829 Table 3 Norway NVM values Location NVM Name NVM Description Value Default 20 714 Dtone1FilterStag e1B1 Dtone 1 Filter stage 1 B1 Range 0 to 65535 30693 20 715 Dtone1FilterStag e1B2 Dtone 1 Filter stage 1 B2 Range 0 to 65535 49644 20 716 Dtone1FilterStag e2A1 Dtone 1 Filter stage 2 A1 Range 0 to 65535 829 20 718 Dtone1FilterStag e2...

Page 2008: ...ax 2 Range 0 to 10000 ms 710 20 922 FaxIntDtoneMak eHole2 Int Dtone make hole 2 Range 0 to 10000 ms 40 20 923 FaxIntDtoneBrk Min2 Int Dtone break min 2 Range 0 to 10000 ms 850 Table 3 Norway NVM values Location NVM Name NVM Description Value Default 20 924 FaxIntDtoneBrk Max2 Int Dtone break max 2 Range 0 to 10000 ms 1150 20 928 FaxIntDtFlgDetP rfd2 Int Dtone flag detection per formed 2 Is this th...

Page 2009: ...2 Range 0 to 10000 ms 275 Table 4 Denmark NVM values Location NVM Name NVM Description Value Default 20 502 FaxBusy2MakeH ole2 Busy 2 make hole 2 Range 0 to 10000 ms 30 20 503 FaxBusy2Break Min2 Busy 2 break min 2 Range 0 to 10000 ms 225 20 504 FaxBusy2Break Max2 Busy 2 break max 2 Range 0 to 10000 ms 275 20 508 Busy2FlagDetct Perfd2 Busy 2 flag detection per formed 2 Is this the last detection pa...

Page 2010: ...in Range 1 to 65535 207 Table 4 Denmark NVM values Location NVM Name NVM Description Value Default 20 585 FaxCED1IdxNex tCell1 CED 1 idx next cell 1 Index of next pattern Range 0 to 2 255 20 616 IntDtone1LwPss Fdback International Dtone 1 Low Pass Feedback Range 1 to 65535 32560 20 617 IntDtone1LwPss Gain International Dtone 1 Low Pass Gain Range 1 to 65535 207 20 621 TimeBefore dial Determines pa...

Page 2011: ...Range 0 to 10000 ms 490 Table 4 Denmark NVM values Location NVM Name NVM Description Value Default 20 752 FaxDtone1Make Max2 Dtone 1 make max 2 Range 0 to 10000 ms 710 20 753 FaxDtone1Make Hole2 Dtone 1 make hole 2 Range 0 to 10000 ms 40 20 754 FaxDtone1Break Min2 Dtone 1 break min 2 Range 0 to 10000 ms 850 20 755 FaxDtone1Break Max2 Dtone 1 break max 2 Range 0 to 10000 ms 1150 20 759 Dtone1FlgDet...

Page 2012: ...er threshold Range 1 to 65535 1264 Table 4 Denmark NVM values Location NVM Name NVM Description Value Default 20 443 Busy1LowerThre shold Busy 1 lower threshold Range 1 to 65535 1223 20 454 Busy2LowPassF eedback Busy 2 low pass feedback Range 1 to 65535 32560 20 455 FaxBusy2LowPa ssGain Busy 2 low pass gain Range 1 to 65535 207 20 459 Busy1NumCellP attern Busy 1 number cell pattern Number of patte...

Page 2013: ... 5 Ireland NVM values Location NVM Name NVM Description Value Default 20 521 Congt1FilterStag e1B1 Congest 1 Filter stage 1 B1 Range 1 to 65535 28850 20 522 Congt1FilterStag e1B2 Congest 1 Filter stage 1 B2 Range 1 to 65535 51060 20 523 Congt1FilterStag e2A1 Congest 1 Filter stage 2 A1 Range 1 to 65535 1703 20 524 Congt1FilterStag e2A2 Congest 1 Filter stage 2 A2 Range 1 to 65535 0 20 525 Congt1Fi...

Page 2014: ...ack Range 1 to 65535 32560 Table 5 Ireland NVM values Location NVM Name NVM Description Value Default 20 617 IntDtone1LwPss Gain International Dtone 1 Low Pass Gain Range 1 to 65535 207 20 621 TimeBefore dial Determines pause time before dial blind mode or dial tone detection time out Range 0 to 255 1 100 ms 5 20 622 PulseDialMake Make time for pulse dialling Range 0 to 255 1 ms step 33 20 623 Pul...

Page 2015: ... ms 1150 Table 5 Ireland NVM values Location NVM Name NVM Description Value Default 20 759 Dtone1FlgDetctP erfd2 Dtone 1 flag detection per formed 2 Is this the last detection pattern Range 0 to 1 1 20 770 DtoneNumCell Pattern Dtone 2 number cell pattern Number of ring pattern detectors Range 0 to 3 1 20 772 FaxDtone2Make Min1 Dtone 2 make min 1 Range 0 to 10000 ms 1500 20 773 FaxDtone2Make Max1 D...

Page 2016: ...nge 0 to 10000 ms 180 Table 5 Ireland NVM values Location NVM Name NVM Description Value Default 20 462 FaxBusy1Make Max1 Busy 1 make max 1 Range 0 to 10000 ms 520 20 463 FaxBusy1MakeH ole1 Busy 1 make hole 1 Range 0 to 10000 ms 30 20 464 FaxBusy1Break Min1 Busy 1 break min 1 Range 0 to 10000 ms 180 20 465 FaxBusy1Break Max1 Busy 1 break max 1 Range 0 to 10000 ms 520 20 467 FaxBusy1IdxNex tCell1 B...

Page 2017: ... Congest 1 Filter stage 2 B1 Range 1 to 65535 28759 Table 6 Austria NVM values Location NVM Name NVM Description Value Default 20 528 Congt1LwPassF eedback Congest 1 Low Pass Feed back Range 1 to 65535 32560 20 529 Congest1LowPa ssGain Congest 1 Low Pass Gain Range 1 to 65535 207 20 530 Congt1UpperThr eshold Congest 1 Upper Threshold Range 1 to 65535 1264 20 531 Congt1LowerThr eshold Congest 1 Low...

Page 2018: ...clear down Range 0 to 255 1 second step 50 20 634 BillingFilterTypeL n1 Selects type of billing filter 0 None 1 12Khz 2 16KHz 1 Table 6 Austria NVM values Location NVM Name NVM Description Value Default 20 635 BillingFilterTypeL n2 Selects type of billing filter 0 None 1 12Khz 2 16KHz 1 20 639 FaxDTMFTone Time DTMF tone time Range 0 to 30000 ms units 100 20 640 FaxDTMFIntdig itTime DTMF inter digi...

Page 2019: ...attern Number of ring pattern detectors Range 0 to 3 1 20 772 FaxDtone2Make Min1 Dtone 2 make min 1 Range 0 to 10000 ms 1500 Table 6 Austria NVM values Location NVM Name NVM Description Value Default 20 773 FaxDtone2Make Max1 Dtone 2 make max 1 Range 0 to 10000 ms 1500 20 774 FaxDtone2Make Hole1 Dtone 2 make hole 1 Range 0 to 10000 ms 40 20 778 FaxDtone2IdxNx tCell1 Dtone 2 idx next cell 1 Index o...

Page 2020: ...FaxBusy1MakeH ole1 Busy 1 make hole 1 Range 0 to 10000 ms 30 20 464 FaxBusy1Break Min1 Busy 1 break min 1 Range 0 to 10000 ms 225 20 465 FaxBusy1Break Max1 Busy 1 break max 1 Range 0 to 10000 ms 400 20 467 FaxBusy1IdxNex tCell1 Busy 1 idx next cell 1 Index of next pattern Range 0 to 2 1 20 469 Busy1FlagDetct Perfd1 Busy 1 flag detection per formed 1 Is this the last detection pattern Range 0 to 1 ...

Page 2021: ...1 Upper Threshold Range 1 to 65535 1264 Table 7 Finland NVM values Location NVM Name NVM Description Value Default 20 531 Congt1LowerThr eshold Congest 1 Lower Threshold Range 1 to 65535 1223 20 533 Congt1NumCell Pattern Congest 1 number cell pat tern Number of patterns to describe the sequence Range 0 to 3 2 20 535 FaxCongest1Ma keMin1 Congest 1 make min 1 Range 0 to 10000 ms 175 20 536 FaxConges...

Page 2022: ...FTone Time DTMF tone time Range 0 to 30000 ms units 100 20 640 FaxDTMFIntdig itTime DTMF inter digit time Range 0 to 30000 ms units 90 Table 7 Finland NVM values Location NVM Name NVM Description Value Default 20 642 FaxDelayBe tweenFaxes Delay between faxes Guard delay between outgoing faxes Range 1 to 10 seconds 5 20 682 Ring2NumCellPa ttern Ring 2 number cell pattern Number of ring pattern dete...

Page 2023: ...0 ms 1500 20 773 FaxDtone2Make Max1 Dtone 2 make max 1 Range 0 to 10000 ms 1500 20 774 FaxDtone2Make Hole1 Dtone 2 make hole 1 Range 0 to 10000 ms 40 20 778 FaxDtone2IdxNx tCell1 Dtone 2 idx next cell 1 Index of next pattern Range 0 to 2 255 Table 7 Finland NVM values Location NVM Name NVM Description Value Default 20 780 Dtone2FlgDetctP erfd1 Dtone 2 flag detection per formed 1 Is this the last d...

Page 2024: ...August 2007 6 132 WorkCentre 5687 Family dC131c General Procedures Information ...

Page 2025: ...gain Range 1 to 65535 207 20 459 Busy1NumCellP attern Busy 1 number cell pattern Number of patterns to describe the sequence Range 0 to 3 2 20 463 FaxBusy1MakeH ole1 Busy 1 make hole 1 Range 0 to 10000 ms 30 20 467 FaxBusy1IdxNex tCell1 Busy 1 idx next cell 1 Index of next pattern Range 0 to 2 1 20 469 Busy1FlagDetct Perfd1 Busy 1 flag detection per formed 1 Is this the last detection pattern Rang...

Page 2026: ...e hole 2 Range 0 to 10000 ms 30 Table 1 France NVM values Location NVM Name NVM Description Value Default 20 547 FaxCongest1Bre akMin2 Congest 1 break min 2 Range 0 to 10000 ms 450 20 548 FaxCongest1Bre akMax2 Congest 1 break max 2 Range 0 to 10000 ms 550 20 553 FaxCongest1Ma keMin3 Congest 1 make min 3 Range 0 to 10000 ms 450 20 554 FaxCongest1Ma keMax3 Congest 1 make max 3 Range 0 to 10000 ms 55...

Page 2027: ... 0 to 10000 ms 1100 20 697 FaxRing2Break Max2 Ring 2 break max 2 Range 0 to 10000 ms 3900 Table 1 France NVM values Location NVM Name NVM Description Value Default 20 711 Dtone1FilterStag e1A1 Dtone 1 Filter stage 1 A1 Range 0 to 65535 829 20 713 Dtone1FilterStag e1A3 Dtone 1 Filter stage 1 A3 Range 0 to 65535 829 20 714 Dtone1FilterStag e1B1 Dtone 1 Filter stage 1 B1 Range 0 to 65535 30693 20 715...

Page 2028: ... 1 Range 0 to 1 0 20 920 FaxIntDtoneMak eMin2 Int Dtone make min 2 Range 0 to 10000 ms 490 20 921 FaxIntDtoneMak eMax2 Int Dtone make max 2 Range 0 to 10000 ms 710 Table 1 France NVM values Location NVM Name NVM Description Value Default 20 922 FaxIntDtoneMak eHole2 Int Dtone make hole 2 Range 0 to 10000 ms 40 20 923 FaxIntDtoneBrk Min2 Int Dtone break min 2 Range 0 to 10000 ms 850 20 924 FaxIntDt...

Page 2029: ... FaxBusy1Break Max3 Busy 1 break max 3 Range 0 to 10000 ms 580 Table 2 Germany NVM values Location NVM Name NVM Description Value Default 20 489 Busy2NumCellP attern Busy 2 number cell pattern Number of patterns to describe the sequence Range 0 to 3 2 20 491 FaxBusy2Make Min1 Busy 2 make min 1 Range 0 to 10000 ms 95 20 492 FaxBusy2Make Max1 Busy 2 make max 1 Range 0 to 10000 ms 205 20 493 FaxBusy2...

Page 2030: ...20 545 FaxCongest1Ma keMax2 Congest 1 make max 2 Range 0 to 10000 ms 260 Table 2 Germany NVM values Location NVM Name NVM Description Value Default 20 546 FaxCongest1Ma keHole2 Congest 1 make hole 2 Range 0 to 10000 ms 30 20 547 FaxCongest1Bre akMin2 Congest 1 break min 2 Range 0 to 10000 ms 220 20 548 FaxCongest1Bre akMax2 Congest 1 break max 2 Range 0 to 10000 ms 260 20 552 Congt1FlgDetctP erfd2...

Page 2031: ...xRing2MakeM ax2 Ring 2 make max 2 Range 0 to 10000 ms 1150 20 695 FaxRing2MakeH ole2 Ring 2 make hole 2 Range 0 to 10000 ms 40 Table 2 Germany NVM values Location NVM Name NVM Description Value Default 20 696 FaxRing2Break Min2 Ring 2 break min 2 Range 0 to 10000 ms 3450 20 697 FaxRing2Break Max2 Ring 2 break max 2 Range 0 to 10000 ms 5550 20 711 Dtone1FilterStag e1A1 Dtone 1 Filter stage 1 A1 Ran...

Page 2032: ...0 to 10000 ms 270 20 917 FaxIntDtoneIdxN xtC1 Int Dtone idx next cell 1 Index of next pattern Range 0 to 255 1 20 919 FaxIntDtFlgDtPe rfd1 Int Dtone flag detection per formed 1 Range 0 to 1 0 Table 2 Germany NVM values Location NVM Name NVM Description Value Default 20 920 FaxIntDtoneMak eMin2 Int Dtone make min 2 Range 0 to 10000 ms 490 20 921 FaxIntDtoneMak eMax2 Int Dtone make max 2 Range 0 to ...

Page 2033: ...Busy2Break Max1 Busy 2 break max 1 Range 0 to 10000 ms 270 Table 3 Sweden NVM values Location NVM Name NVM Description Value Default 20 497 FaxBusy2IdxNex tCell1 Busy 2 idx next cell 1 Index of next pattern Range 0 to 2 1 20 499 Busy2FlagDetct Perfd1 Busy 2 flag detection per formed 1 Is this the last detection pattern Range 0 to 1 0 20 500 FaxBusy2Make Min2 Busy 2 make min 2 Range 0 to 10000 ms 2...

Page 2034: ...ltrSta ge2A3 CED 1 Filter stage 2 A3 Range 1 to 65535 488 Table 3 Sweden NVM values Location NVM Name NVM Description Value Default 20 570 FaxCED1FiltrSta ge2B1 CED 1 Filter stage 2 B1 Range 1 to 65535 57113 20 571 FaxCED1FiltrSta ge2B2 CED 1 Filter stage 2 B2 Range 1 to 65535 49479 20 572 FaxCED1LwPas sFeedbck CED 1 Low Pass Feedback Range 1 to 65535 32560 20 573 FaxCED1LowPa ssGain CED 1 Low Pas...

Page 2035: ... Location NVM Name NVM Description Value Default 20 746 FaxDtone1Break Max1 Dtone 1 break max 1 Range 0 to 10000 ms 270 20 748 FaxDtone1IdxNx tCell1 Dtone 1 idx next cell 1 Index of next pattern Range 0 to 255 1 20 750 Dtone1FlgDetctP erfd1 Dtone 1 flag detection per formed 1 Is this the last detection pattern Range 0 to 1 0 20 751 FaxDtone1Make Min2 Dtone 1 make min 2 Range 0 to 10000 ms 490 20 7...

Page 2036: ...usy 1 low pass feedback Range 1 to 65535 32560 Table 3 Sweden NVM values Location NVM Name NVM Description Value Default 20 441 FaxBusy1LowPa ssGain Busy 1 low pass gain Range 1 to 65535 207 20 442 Busy1UpperThre shold Busy 1 upper threshold Range 1 to 65535 1264 20 443 Busy1LowerThre shold Busy 1 lower threshold Range 1 to 65535 1223 20 454 Busy2LowPassF eedback Busy 2 low pass feedback Range 1 t...

Page 2037: ...4 Belgium NVM values Location NVM Name NVM Description Value Default 20 519 Congt1FilterStag e1A2 Congest 1 Filter stage 1 A2 Range 1 to 65535 0 20 521 Congt1FilterStag e1B1 Congest 1 Filter stage 1 B1 Range 1 to 65535 29061 20 523 Congt1FilterStag e2A1 Congest 1 Filter stage 2 A1 Range 1 to 65535 749 20 524 Congt1FilterStag e2A2 Congest 1 Filter stage 2 A2 Range 1 to 65535 1498 20 525 Congt1Filte...

Page 2038: ...ck International Dtone 1 Low Pass Feedback Range 1 to 65535 32560 Table 4 Belgium NVM values Location NVM Name NVM Description Value Default 20 617 IntDtone1LwPss Gain International Dtone 1 Low Pass Gain Range 1 to 65535 207 20 621 TimeBefore dial Determines pause time before dial blind mode or dial tone detection time out Range 0 to 255 1 100 ms 5 20 622 PulseDialMake Make time for pulse dialling...

Page 2039: ...Range 0 to 10000 ms 490 Table 4 Belgium NVM values Location NVM Name NVM Description Value Default 20 752 FaxDtone1Make Max2 Dtone 1 make max 2 Range 0 to 10000 ms 710 20 753 FaxDtone1Make Hole2 Dtone 1 make hole 2 Range 0 to 10000 ms 40 20 754 FaxDtone1Break Min2 Dtone 1 break min 2 Range 0 to 10000 ms 850 20 755 FaxDtone1Break Max2 Dtone 1 break max 2 Range 0 to 10000 ms 1150 20 759 Dtone1FlgDet...

Page 2040: ...1 upper threshold Range 1 to 65535 1264 Table 4 Belgium NVM values Location NVM Name NVM Description Value Default 20 443 Busy1LowerThre shold Busy 1 lower threshold Range 1 to 65535 1223 20 454 Busy2LowPassF eedback Busy 2 low pass feedback Range 1 to 65535 32560 20 455 FaxBusy2LowPa ssGain Busy 2 low pass gain Range 1 to 65535 207 20 459 Busy1NumCellP attern Busy 1 number cell pattern Number of ...

Page 2041: ...etherlands NVM values Location NVM Name NVM Description Value Default 20 520 Congt1FilterStag e1A3 Congest 1 Filter stage 1 A3 Range 1 to 65535 1026 20 521 Congt1FilterStag e1B1 Congest 1 Filter stage 1 B1 Range 1 to 65535 29688 20 523 Congt1FilterStag e2A1 Congest 1 Filter stage 2 A1 Range 1 to 65535 2948 20 524 Congt1FilterStag e2A2 Congest 1 Filter stage 2 A2 Range 1 to 65535 5235 20 525 Congt1...

Page 2042: ...Cell1 CED 1 idx next cell 1 Index of next pattern Range 0 to 2 255 Table 5 Netherlands NVM values Location NVM Name NVM Description Value Default 20 616 IntDtone1LwPss Fdback International Dtone 1 Low Pass Feedback Range 1 to 65535 32560 20 617 IntDtone1LwPss Gain International Dtone 1 Low Pass Gain Range 1 to 65535 207 20 621 TimeBefore dial Determines pause time before dial blind mode or dial to...

Page 2043: ...10000 ms 40 Table 5 Netherlands NVM values Location NVM Name NVM Description Value Default 20 754 FaxDtone1Break Min2 Dtone 1 break min 2 Range 0 to 10000 ms 850 20 755 FaxDtone1Break Max2 Dtone 1 break max 2 Range 0 to 10000 ms 1150 20 759 Dtone1FlgDetctP erfd2 Dtone 1 flag detection per formed 2 Is this the last detection pattern Range 0 to 1 1 20 770 DtoneNumCell Pattern Dtone 2 number cell pat...

Page 2044: ... make hole 2 Range 0 to 10000 ms 30 Table 5 Netherlands NVM values Location NVM Name NVM Description Value Default 20 473 FaxBusy1Break Min2 Busy 1 break min 2 Range 0 to 10000 ms 450 20 474 FaxBusy1Break Max2 Busy 1 break max 2 Range 0 to 10000 ms 550 20 478 Busy1FlgDetect Perfd2 Busy 1 flag detection per formed 2 Is this the last detection pattern Range 0 to 1 1 20 479 FaxBusy1Make Min3 Busy 1 m...

Page 2045: ... FaxCongest1Bre akMax2 Congest 1 break max 2 Range 0 to 10000 ms 220 Table 6 Italy NVM values Location NVM Name NVM Description Value Default 20 552 Congt1FlgDetctP erfd2 Congest 1 flag detection performed 2 Is this the last detection pattern Range 0 to 1 1 20 553 FaxCongest1Ma keMin3 Congest 1 make min 3 Range 0 to 10000 ms 180 20 554 FaxCongest1Ma keMax3 Congest 1 make max 3 Range 0 to 10000 ms ...

Page 2046: ...one1FilterStag e1B2 Dtone 1 Filter stage 1 B2 Range 0 to 65535 49644 Table 6 Italy NVM values Location NVM Name NVM Description Value Default 20 716 Dtone1FilterStag e2A1 Dtone 1 Filter stage 2 A1 Range 0 to 65535 829 20 718 Dtone1FilterStag e2A3 Dtone 1 Filter stage 2 A3 Range 0 to 65535 829 20 720 Dtone1FilterStag e2B2 Dtone 1 Filter stage 2 B2 Range 0 to 65535 49644 20 721 Dtone1LowPass Feedbck...

Page 2047: ...n2 Int Dtone break min 2 Range 0 to 10000 ms 850 20 924 FaxIntDtoneBrk Max2 Int Dtone break max 2 Range 0 to 10000 ms 1150 Table 6 Italy NVM values Location NVM Name NVM Description Value Default 20 928 FaxIntDtFlgDetP rfd2 Int Dtone flag detection per formed 2 Is this the last detection pattern Range 0 to 1 1 Table 7 Portugal NVM values Location NVM Name NVM Description Value Default 20 211 FaxAu...

Page 2048: ... Busy 2 make hole 2 Range 0 to 10000 ms 30 Table 7 Portugal NVM values Location NVM Name NVM Description Value Default 20 503 FaxBusy2Break Min2 Busy 2 break min 2 Range 0 to 10000 ms 400 20 504 FaxBusy2Break Max2 Busy 2 break max 2 Range 0 to 10000 ms 600 20 509 FaxBusy2Make Min3 Busy 2 make min 3 Range 0 to 10000 ms 400 20 510 FaxBusy2Make Max3 Busy 2 make max 3 Range 0 to 10000 ms 600 20 511 Fa...

Page 2049: ...1 idx next cell 1 Index of next pattern Range 0 to 2 255 Table 7 Portugal NVM values Location NVM Name NVM Description Value Default 20 616 IntDtone1LwPss Fdback International Dtone 1 Low Pass Feedback Range 1 to 65535 32560 20 617 IntDtone1LwPss Gain International Dtone 1 Low Pass Gain Range 1 to 65535 207 20 621 TimeBefore dial Determines pause time before dial blind mode or dial tone detection ...

Page 2050: ...ange 0 to 10000 ms 490 Table 7 Portugal NVM values Location NVM Name NVM Description Value Default 20 752 FaxDtone1Make Max2 Dtone 1 make max 2 Range 0 to 10000 ms 710 20 753 FaxDtone1Make Hole2 Dtone 1 make hole 2 Range 0 to 10000 ms 40 20 754 FaxDtone1Break Min2 Dtone 1 break min 2 Range 0 to 10000 ms 850 20 755 FaxDtone1Break Max2 Dtone 1 break max 2 Range 0 to 10000 ms 1150 20 759 Dtone1FlgDet...

Page 2051: ...Int Dtone make hole 2 Range 0 to 10000 ms 40 20 923 FaxIntDtoneBrk Min2 Int Dtone break min 2 Range 0 to 10000 ms 850 20 924 FaxIntDtoneBrk Max2 Int Dtone break max 2 Range 0 to 10000 ms 1150 20 928 FaxIntDtFlgDetP rfd2 Int Dtone flag detection per formed 2 Is this the last detection pattern Range 0 to 1 1 Table 7 Portugal NVM values Location NVM Name NVM Description Value Default ...

Page 2052: ...August 2007 6 160 WorkCentre 5687 Family dC131d General Procedures Information ...

Page 2053: ...sy2LowPa ssGain Busy 2 low pass gain Range 1 to 65535 207 20 459 Busy1NumCellP attern Busy 1 number cell pattern Number of patterns to describe the sequence Range 0 to 3 2 20 461 FaxBusy1Make Min1 Busy 1 make min 1 Range 0 to 10000 ms 250 20 462 FaxBusy1Make Max1 Busy 1 make max 1 Range 0 to 10000 ms 350 20 463 FaxBusy1MakeH ole1 Busy 1 make hole 1 Range 0 to 10000 ms 30 20 464 FaxBusy1Break Min1 ...

Page 2054: ... 10000 ms 290 Table 1 Greece NVM values Location NVM Name NVM Description Value Default 20 536 FaxCongest1Ma keMax1 Congest 1 make max 1 Range 0 to 10000 ms 310 20 537 FaxCongest1Ma keHole1 Congest 1 make hole 1 Range 0 to 10000 ms 30 20 538 FaxCongest1Bre akMin1 Congest 1 break min 1 Range 0 to 10000 ms 290 20 539 FaxCongest1Bre akMax1 Congest 1 break max 1 Range 0 to 10000 ms 310 20 541 Congest1...

Page 2055: ... 20 682 Ring2NumCellPa ttern Ring 2 number cell pattern Number of ring pattern detectors Range 0 to 3 1 20 684 FaxRing2MakeM in1 Ring 2 make min 1 Range 0 to 10000 ms 850 Table 1 Greece NVM values Location NVM Name NVM Description Value Default 20 685 FaxRing2MakeM ax1 Ring 2 make max 1 Range 0 to 10000 ms 1150 20 686 FaxRing2MakeH ole1 Ring 2 make hole 1 Range 0 to 10000 ms 40 20 687 FaxRing2Brea...

Page 2056: ...ge for the auto re dial attempts dis played in SA KO Linked to ID204 Range 0 to 14 14 20 909 FaxIntDtnNum CellPatt Int Dtone number cell pat tern Range 0 to 3 2 Table 1 Greece NVM values Location NVM Name NVM Description Value Default 20 911 FaxIntDtoneMak eMin1 Int Dtone make min 1 Range 0 to 10000 ms 130 20 912 FaxIntDtoneMak eMax1 Int Dtone make max 1 Range 0 to 10000 ms 270 20 913 FaxIntDtoneM...

Page 2057: ... 10000 ms 160 20 483 FaxBusy1Break Max3 Busy 1 break max 3 Range 0 to 10000 ms 230 Table 2 Spain NVM values Location NVM Name NVM Description Value Default 20 489 Busy2NumCellP attern Busy 2 number cell pattern Number of patterns to describe the sequence Range 0 to 3 2 20 491 FaxBusy2Make Min1 Busy 2 make min 1 Range 0 to 10000 ms 160 20 492 FaxBusy2Make Max1 Busy 2 make max 1 Range 0 to 10000 ms ...

Page 2058: ...tion performed 3 Is this the last detection pattern Range 0 to 1 1 Table 2 Spain NVM values Location NVM Name NVM Description Value Default 20 562 FaxCED1FiltrSta ge1A1 CED 1 Filter stage 1 A1 Range 1 to 65535 489 20 563 FaxCED1FiltrSta ge1A2 CED 1 Filter stage 1 A2 Range 1 to 65535 64562 20 564 FaxCED1FiltrSta ge1A3 CED 1 Filter stage 1 A3 Range 0 to 65535 488 20 565 FaxCED1FiltrSta ge1B1 CED 1 F...

Page 2059: ... 0 to 65535 829 Table 2 Spain NVM values Location NVM Name NVM Description Value Default 20 720 Dtone1FilterStag e2B2 Dtone 1 Filter stage 2 B2 Range 0 to 65535 49644 20 721 Dtone1LowPass Feedbck Dtone 1 Low Pass Feed back Range 1 to 65535 32560 20 722 FaxDtone1LowP assGain Dtone 1 Low Pass Gain Range 1 to 65535 207 20 735 Dtone2LwPassF eedback Dtone 2 Low Pass Feed back Range 1 to 65535 32560 20 ...

Page 2060: ...ormed 2 Is this the last detection pattern Range 0 to 1 1 Table 2 Spain NVM values Location NVM Name NVM Description Value Default Table 3 US NVM values Location NVM Name NVM Description Value Default 20 211 FaxAutore dial Default Number of times to retry not connected Range 0 to 14 10 20 212 FaxAutore dial TimeDef Time between each re dial Range 1 to 25 minutes 3 20 430 Busy1FilterStage 1A1 Busy ...

Page 2061: ... break min 1 Range 0 to 10000 ms 490 Table 3 US NVM values Location NVM Name NVM Description Value Default 20 495 FaxBusy2Break Max1 Busy 2 break max 1 Range 0 to 10000 ms 510 20 497 FaxBusy2IdxNex tCell1 Busy 2 idx next cell 1 Index of next pattern Range 0 to 2 1 20 499 Busy2FlagDetct Perfd1 Busy 2 flag detection per formed 1 Is this the last detection pattern Range 0 to 1 0 20 500 FaxBusy2Make M...

Page 2062: ...Congest1Ma keMax3 Congest 1 make max 3 Range 0 to 10000 ms 300 Table 3 US NVM values Location NVM Name NVM Description Value Default 20 555 FaxCongest1Ma keHole3 Congest 1 make hole 3 Range 0 to 10000 ms 30 20 556 FaxCongest1Bre akMin3 Congest 1 break min 3 Range 0 to 10000 ms 100 20 557 FaxCongest1Bre akMax3 Congest 1 break max 3 Range 0 to 10000 ms 300 20 562 FaxCED1FiltrSta ge1A1 CED 1 Filter s...

Page 2063: ...535 829 Table 3 US NVM values Location NVM Name NVM Description Value Default 20 714 Dtone1FilterStag e1B1 Dtone 1 Filter stage 1 B1 Range 0 to 65535 30693 20 715 Dtone1FilterStag e1B2 Dtone 1 Filter stage 1 B2 Range 0 to 65535 49644 20 716 Dtone1FilterStag e2A1 Dtone 1 Filter stage 2 A1 Range 0 to 65535 829 20 718 Dtone1FilterStag e2A3 Dtone 1 Filter stage 2 A3 Range 0 to 65535 829 20 720 Dtone1F...

Page 2064: ...eIdxN xtC2 Int Dtone idx next cell 2 Index of next pattern Range 0 to 255 255 Table 3 US NVM values Location NVM Name NVM Description Value Default Table 4 Canada NVM values Location NVM Name NVM Description Value Default 20 211 FaxAutore dial Default Number of times to retry not connected Range 0 to 14 10 20 212 FaxAutore dial TimeDef Time between each re dial Range 1 to 25 minutes 3 20 430 Busy1...

Page 2065: ...ak min 1 Range 0 to 10000 ms 490 Table 4 Canada NVM values Location NVM Name NVM Description Value Default 20 495 FaxBusy2Break Max1 Busy 2 break max 1 Range 0 to 10000 ms 510 20 497 FaxBusy2IdxNex tCell1 Busy 2 idx next cell 1 Index of next pattern Range 0 to 2 1 20 499 Busy2FlagDetct Perfd1 Busy 2 flag detection per formed 1 Is this the last detection pattern Range 0 to 1 0 20 500 FaxBusy2Make M...

Page 2066: ...est1Ma keMax3 Congest 1 make max 3 Range 0 to 10000 ms 300 Table 4 Canada NVM values Location NVM Name NVM Description Value Default 20 555 FaxCongest1Ma keHole3 Congest 1 make hole 3 Range 0 to 10000 ms 30 20 556 FaxCongest1Bre akMin3 Congest 1 break min 3 Range 0 to 10000 ms 100 20 557 FaxCongest1Bre akMax3 Congest 1 break max 3 Range 0 to 10000 ms 300 20 562 FaxCED1FiltrSta ge1A1 CED 1 Filter s...

Page 2067: ...829 Table 4 Canada NVM values Location NVM Name NVM Description Value Default 20 714 Dtone1FilterStag e1B1 Dtone 1 Filter stage 1 B1 Range 0 to 65535 30693 20 715 Dtone1FilterStag e1B2 Dtone 1 Filter stage 1 B2 Range 0 to 65535 49644 20 716 Dtone1FilterStag e2A1 Dtone 1 Filter stage 2 A1 Range 0 to 65535 829 20 718 Dtone1FilterStag e2A3 Dtone 1 Filter stage 2 A3 Range 0 to 65535 829 20 720 Dtone1F...

Page 2068: ... xtC2 Int Dtone idx next cell 2 Index of next pattern Range 0 to 255 255 Table 4 Canada NVM values Location NVM Name NVM Description Value Default Table 5 Iceland NVM values Location NVM Name NVM Description Value Default 20 211 FaxAutore dial Default Number of times to retry not connected Range 0 to 14 10 20 212 FaxAutore dial TimeDef Time between each re dial Range 1 to 25 minutes 3 20 440 Busy1...

Page 2069: ...xBusy2Make Min3 Busy 2 make min 3 Range 0 to 10000 ms 225 Table 5 Iceland NVM values Location NVM Name NVM Description Value Default 20 510 FaxBusy2Make Max3 Busy 2 make max 3 Range 0 to 10000 ms 275 20 511 FaxBusy2MakeH ole3 Busy 2 make hole 3 Range 0 to 10000 ms 30 20 512 FaxBusy2Break Min3 Busy 2 break min 3 Range 0 to 10000 ms 225 20 513 FaxBusy2Break Max3 Busy 2 break max 3 Range 0 to 10000 m...

Page 2070: ...dial blind mode or dial tone detection time out Range 0 to 255 1 100 ms 5 Table 5 Iceland NVM values Location NVM Name NVM Description Value Default 20 624 PulseDialInter digit Inter digit pause for pulse dialling Range 0 to 255 10 ms step 70 20 628 T0Timeout CED detect time from end of dial to call clear down Range 0 to 255 1 second step 50 20 634 BillingFilterTypeL n1 Selects type of billing fil...

Page 2071: ... ms 1150 Table 5 Iceland NVM values Location NVM Name NVM Description Value Default 20 759 Dtone1FlgDetctP erfd2 Dtone 1 flag detection per formed 2 Is this the last detection pattern Range 0 to 1 1 20 770 DtoneNumCell Pattern Dtone 2 number cell pattern Number of ring pattern detectors Range 0 to 3 1 20 772 FaxDtone2Make Min1 Dtone 2 make min 1 Range 0 to 10000 ms 1500 20 773 FaxDtone2Make Max1 D...

Page 2072: ...nge 0 to 10000 ms 400 Table 5 Iceland NVM values Location NVM Name NVM Description Value Default 20 462 FaxBusy1Make Max1 Busy 1 make max 1 Range 0 to 10000 ms 600 20 463 FaxBusy1MakeH ole1 Busy 1 make hole 1 Range 0 to 10000 ms 30 20 464 FaxBusy1Break Min1 Busy 1 break min 1 Range 0 to 10000 ms 400 20 465 FaxBusy1Break Max1 Busy 1 break max 1 Range 0 to 10000 ms 600 20 467 FaxBusy1IdxNex tCell1 B...

Page 2073: ...1 Low Pass Gain Range 1 to 65535 207 Table 6 Luxembourg NVM values Location NVM Name NVM Description Value Default 20 530 Congt1UpperThr eshold Congest 1 Upper Threshold Range 1 to 65535 1264 20 531 Congt1LowerThr eshold Congest 1 Lower Threshold Range 1 to 65535 1223 20 533 Congt1NumCell Pattern Congest 1 number cell pat tern Number of patterns to describe the sequence Range 0 to 3 2 20 535 FaxCo...

Page 2074: ...Selects type of billing filter 0 None 1 12Khz 2 16KHz 2 20 639 FaxDTMFTone Time DTMF tone time Range 0 to 30000 ms units 100 Table 6 Luxembourg NVM values Location NVM Name NVM Description Value Default 20 640 FaxDTMFIntdig itTime DTMF inter digit time Range 0 to 30000 ms units 90 20 642 FaxDelayBe tweenFaxes Delay between faxes Guard delay between outgoing faxes Range 1 to 10 seconds 5 20 682 Rin...

Page 2075: ... max 1 Range 0 to 10000 ms 1500 20 774 FaxDtone2Make Hole1 Dtone 2 make hole 1 Range 0 to 10000 ms 40 Table 6 Luxembourg NVM values Location NVM Name NVM Description Value Default 20 778 FaxDtone2IdxNx tCell1 Dtone 2 idx next cell 1 Index of next pattern Range 0 to 2 255 20 780 Dtone2FlgDetctP erfd1 Dtone 2 flag detection per formed 1 Is this the last detection pattern Range 0 to 1 1 20 799 FaxMax...

Page 2076: ...axBusy1MakeH ole1 Busy 1 make hole 1 Range 0 to 10000 ms 30 Table 7 Australia NVM values Location NVM Name NVM Description Value Default 20 464 FaxBusy1Break Min1 Busy 1 break min 1 Range 0 to 10000 ms 350 20 465 FaxBusy1Break Max1 Busy 1 break max 1 Range 0 to 10000 ms 600 20 467 FaxBusy1IdxNex tCell1 Busy 1 idx next cell 1 Index of next pattern Range 0 to 2 1 20 469 Busy1FlagDetct Perfd1 Busy 1 ...

Page 2077: ...erStag e2B2 Congest 1 Filter stage 2 B2 Range 1 to 65535 50219 Table 7 Australia NVM values Location NVM Name NVM Description Value Default 20 528 Congt1LwPassF eedback Congest 1 Low Pass Feed back Range 1 to 65535 32560 20 529 Congest1LowPa ssGain Congest 1 Low Pass Gain Range 1 to 65535 207 20 530 Congt1UpperThr eshold Congest 1 Upper Threshold Range 1 to 65535 1280 20 531 Congt1LowerThr eshold ...

Page 2078: ...20 634 BillingFilterTypeL n1 Selects type of billing filter 0 None 1 12Khz 2 16KHz 1 Table 7 Australia NVM values Location NVM Name NVM Description Value Default 20 635 BillingFilterTypeL n2 Selects type of billing filter 0 None 1 12Khz 2 16KHz 1 20 642 FaxDelayBe tweenFaxes Delay between faxes Guard delay between outgoing faxes Range 1 to 10 seconds 5 20 645 Line 1 Current Line 1 Current 0 off 1 ...

Page 2079: ...000 ms 40 20 778 FaxDtone2IdxNx tCell1 Dtone 2 idx next cell 1 Index of next pattern Range 0 to 2 255 20 780 Dtone2FlgDetctP erfd1 Dtone 2 flag detection per formed 1 Is this the last detection pattern Range 0 to 1 1 Table 7 Australia NVM values Location NVM Name NVM Description Value Default 20 799 FaxMaxAutore dials The maximum range for the auto re dial attempts dis played in SA KO Linked to ID...

Page 2080: ...August 2007 6 188 WorkCentre 5687 Family dC131e General Procedures Information ...

Page 2081: ...e 2A1 Busy 1 filter stage 2 A1 Range 1 to 65535 928 20 436 Busy1FilterStage 2A2 Busy 1 filter stage 2 A2 Range 1 to 65535 0 20 437 Busy1FilterStage 2A3 Busy 1 filter stage 2 A3 Range 1 to 65535 0 20 438 Busy1FilterStage 2B1 Busy 1 filter stage 2 B1 Range 1 to 65535 29271 20 439 Busy1FilterStage 2B2 Busy 1 filter stage 2 B2 Range 1 to 65535 50219 20 440 Busy1LowPassF eedback Busy 1 low pass feedbac...

Page 2082: ... make max 3 Range 0 to 10000 ms 650 Table 1 Bulgaria NVM values Location NVM Name NVM Description Value Default 20 511 FaxBusy2MakeH ole3 Busy 2 make hole 3 Range 0 to 10000 ms 30 20 512 FaxBusy2Break Min3 Busy 2 break min 3 Range 0 to 10000 ms 50 20 513 FaxBusy2Break Max3 Busy 2 break max 3 Range 0 to 10000 ms 650 20 518 Congt1FilterStag e1A1 Congest 1 Filter stage 1 A1 Range 1 to 65535 928 20 51...

Page 2083: ... CED 1 Filter stage 2 A3 Range 1 to 65535 488 Table 1 Bulgaria NVM values Location NVM Name NVM Description Value Default 20 570 FaxCED1FiltrSta ge2B1 CED 1 Filter stage 2 B1 Range 1 to 65535 57113 20 571 FaxCED1FiltrSta ge2B2 CED 1 Filter stage 2 B2 Range 1 to 65535 49479 20 572 FaxCED1LwPas sFeedbck CED 1 Low Pass Feedback Range 1 to 65535 32560 20 573 FaxCED1LowPa ssGain CED 1 Low Pass Gain Ran...

Page 2084: ...s Location NVM Name NVM Description Value Default 20 748 FaxDtone1IdxNx tCell1 Dtone 1 idx next cell 1 Index of next pattern Range 0 to 255 1 20 750 Dtone1FlgDetctP erfd1 Dtone 1 flag detection per formed 1 Is this the last detection pattern Range 0 to 1 0 20 751 FaxDtone1Make Min2 Dtone 1 make min 2 Range 0 to 10000 ms 490 20 752 FaxDtone1Make Max2 Dtone 1 make max 2 Range 0 to 10000 ms 710 20 75...

Page 2085: ...r stage 2 B1 Range 1 to 65535 29656 Table 1 Bulgaria NVM values Location NVM Name NVM Description Value Default 20 439 Busy1FilterStage 2B2 Busy 1 filter stage 2 B2 Range 1 to 65535 49579 20 440 Busy1LowPassF eedback Busy 1 low pass feedback Range 1 to 65535 32560 20 441 FaxBusy1LowPa ssGain Busy 1 low pass gain Range 1 to 65535 207 20 442 Busy1UpperThre shold Busy 1 upper threshold Range 1 to 655...

Page 2086: ...000 ms 30 Table 2 Argentina NVM values Location NVM Name NVM Description Value Default 20 512 FaxBusy2Break Min3 Busy 2 break min 3 Range 0 to 10000 ms 150 20 513 FaxBusy2Break Max3 Busy 2 break max 3 Range 0 to 10000 ms 350 20 518 Congt1FilterStag e1A1 Congest 1 Filter stage 1 A1 Range 1 to 65535 693 20 519 Congt1FilterStag e1A2 Congest 1 Filter stage 1 A2 Range 1 to 65535 65168 20 520 Congt1Filt...

Page 2087: ...ilter stage 2 A2 Range 1 to 65535 846 20 569 FaxCED1FiltrSta ge2A3 CED 1 Filter stage 2 A3 Range 1 to 65535 488 Table 2 Argentina NVM values Location NVM Name NVM Description Value Default 20 570 FaxCED1FiltrSta ge2B1 CED 1 Filter stage 2 B1 Range 1 to 65535 57113 20 571 FaxCED1FiltrSta ge2B2 CED 1 Filter stage 2 B2 Range 1 to 65535 49479 20 572 FaxCED1LwPas sFeedbck CED 1 Low Pass Feedback Range ...

Page 2088: ...2 Argentina NVM values Location NVM Name NVM Description Value Default 20 748 FaxDtone1IdxNx tCell1 Dtone 1 idx next cell 1 Index of next pattern Range 0 to 255 255 20 751 FaxDtone1Make Min2 Dtone 1 make min 2 Range 0 to 10000 ms 1500 20 752 FaxDtone1Make Max2 Dtone 1 make max 2 Range 0 to 10000 ms 1500 20 753 FaxDtone1Make Hole2 Dtone 1 make hole 2 Range 0 to 10000 ms 40 20 757 FaxDtone1IdxNx tCe...

Page 2089: ... Busy 1 filter stage 2 B2 Range 1 to 65535 49579 Table 2 Argentina NVM values Location NVM Name NVM Description Value Default 20 440 Busy1LowPassF eedback Busy 1 low pass feedback Range 1 to 65535 32560 20 441 FaxBusy1LowPa ssGain Busy 1 low pass gain Range 1 to 65535 207 20 442 Busy1UpperThre shold Busy 1 upper threshold Range 1 to 65535 1280 20 443 Busy1LowerThre shold Busy 1 lower threshold Ran...

Page 2090: ...000 ms 150 Table 3 Brazil NVM values Location NVM Name NVM Description Value Default 20 513 FaxBusy2Break Max3 Busy 2 break max 3 Range 0 to 10000 ms 350 20 518 Congt1FilterStag e1A1 Congest 1 Filter stage 1 A1 Range 1 to 65535 693 20 519 Congt1FilterStag e1A2 Congest 1 Filter stage 1 A2 Range 1 to 65535 65168 20 520 Congt1FilterStag e1A3 Congest 1 Filter stage 1 A3 Range 1 to 65535 474 20 521 Con...

Page 2091: ...3 Range 1 to 65535 488 20 570 FaxCED1FiltrSta ge2B1 CED 1 Filter stage 2 B1 Range 1 to 65535 57113 Table 3 Brazil NVM values Location NVM Name NVM Description Value Default 20 571 FaxCED1FiltrSta ge2B2 CED 1 Filter stage 2 B2 Range 1 to 65535 49479 20 572 FaxCED1LwPas sFeedbck CED 1 Low Pass Feedback Range 1 to 65535 32560 20 573 FaxCED1LowPa ssGain CED 1 Low Pass Gain Range 1 to 65535 207 20 585 ...

Page 2092: ... 0 Table 3 Brazil NVM values Location NVM Name NVM Description Value Default 20 746 FaxDtone1Break Max1 Dtone 1 break max 1 Range 0 to 10000 ms 0 20 748 FaxDtone1IdxNx tCell1 Dtone 1 idx next cell 1 Index of next pattern Range 0 to 255 255 20 751 FaxDtone1Make Min2 Dtone 1 make min 2 Range 0 to 10000 ms 1500 20 752 FaxDtone1Make Max2 Dtone 1 make max 2 Range 0 to 10000 ms 1500 20 753 FaxDtone1Make...

Page 2093: ...ge 2 B2 Range 1 to 65535 49579 Table 3 Brazil NVM values Location NVM Name NVM Description Value Default 20 440 Busy1LowPassF eedback Busy 1 low pass feedback Range 1 to 65535 32560 20 441 FaxBusy1LowPa ssGain Busy 1 low pass gain Range 1 to 65535 207 20 442 Busy1UpperThre shold Busy 1 upper threshold Range 1 to 65535 1280 20 443 Busy1LowerThre shold Busy 1 lower threshold Range 1 to 65535 1223 20...

Page 2094: ...0000 ms 300 Table 4 Chile NVM values Location NVM Name NVM Description Value Default 20 513 FaxBusy2Break Max3 Busy 2 break max 3 Range 0 to 10000 ms 650 20 518 Congt1FilterStag e1A1 Congest 1 Filter stage 1 A1 Range 1 to 65535 1646 20 519 Congt1FilterStag e1A2 Congest 1 Filter stage 1 A2 Range 1 to 65535 63561 20 520 Congt1FilterStag e1A3 Congest 1 Filter stage 1 A3 Range 1 to 65535 592 20 521 Co...

Page 2095: ... Range 1 to 65535 488 20 570 FaxCED1FiltrSta ge2B1 CED 1 Filter stage 2 B1 Range 1 to 65535 57113 Table 4 Chile NVM values Location NVM Name NVM Description Value Default 20 571 FaxCED1FiltrSta ge2B2 CED 1 Filter stage 2 B2 Range 1 to 65535 49479 20 572 FaxCED1LwPas sFeedbck CED 1 Low Pass Feedback Range 1 to 65535 32560 20 573 FaxCED1LowPa ssGain CED 1 Low Pass Gain Range 1 to 65535 207 20 585 Fa...

Page 2096: ...s 0 Table 4 Chile NVM values Location NVM Name NVM Description Value Default 20 746 FaxDtone1Break Max1 Dtone 1 break max 1 Range 0 to 10000 ms 0 20 748 FaxDtone1IdxNx tCell1 Dtone 1 idx next cell 1 Index of next pattern Range 0 to 255 255 20 751 FaxDtone1Make Min2 Dtone 1 make min 2 Range 0 to 10000 ms 1500 20 752 FaxDtone1Make Max2 Dtone 1 make max 2 Range 0 to 10000 ms 1500 20 753 FaxDtone1Make...

Page 2097: ... pass feedback Range 1 to 65535 32560 Table 4 Chile NVM values Location NVM Name NVM Description Value Default 20 441 FaxBusy1LowPa ssGain Busy 1 low pass gain Range 1 to 65535 207 20 442 Busy1UpperThre shold Busy 1 upper threshold Range 1 to 65535 1264 20 443 Busy1LowerThre shold Busy 1 lower threshold Range 1 to 65535 1223 20 454 Busy2LowPassF eedback Busy 2 low pass feedback Range 1 to 65535 32...

Page 2098: ...alues Location NVM Name NVM Description Value Default 20 518 Congt1FilterStag e1A1 Congest 1 Filter stage 1 A1 Range 1 to 65535 1245 20 519 Congt1FilterStag e1A2 Congest 1 Filter stage 1 A2 Range 1 to 65535 0 20 521 Congt1FilterStag e1B1 Congest 1 Filter stage 1 B1 Range 1 to 65535 29034 20 522 Congt1FilterStag e1B2 Congest 1 Filter stage 1 B2 Range 1 to 65535 51060 20 523 Congt1FilterStag e2A1 Co...

Page 2099: ...s Feedback Range 1 to 65535 32560 Table 5 Cyprus NVM values Location NVM Name NVM Description Value Default 20 573 FaxCED1LowPa ssGain CED 1 Low Pass Gain Range 1 to 65535 207 20 585 FaxCED1IdxNex tCell1 CED 1 idx next cell 1 Index of next pattern Range 0 to 2 255 20 616 IntDtone1LwPss Fdback International Dtone 1 Low Pass Feedback Range 1 to 65535 32560 20 617 IntDtone1LwPss Gain International Dt...

Page 2100: ... Cyprus NVM values Location NVM Name NVM Description Value Default 20 746 FaxDtone1Break Max1 Dtone 1 break max 1 Range 0 to 10000 ms 270 20 748 FaxDtone1IdxNx tCell1 Dtone 1 idx next cell 1 Index of next pattern Range 0 to 255 1 20 750 Dtone1FlgDetctP erfd1 Dtone 1 flag detection per formed 1 Is this the last detection pattern Range 0 to 1 0 20 751 FaxDtone1Make Min2 Dtone 1 make min 2 Range 0 to...

Page 2101: ...terStage 2A2 Busy 1 filter stage 2 A2 Range 1 to 65535 0 Table 5 Cyprus NVM values Location NVM Name NVM Description Value Default 20 437 Busy1FilterStage 2A3 Busy 1 filter stage 2 A3 Range 1 to 65535 0 20 438 Busy1FilterStage 2B1 Busy 1 filter stage 2 B1 Range 1 to 65535 29271 20 439 Busy1FilterStage 2B2 Busy 1 filter stage 2 B2 Range 1 to 65535 50219 20 440 Busy1LowPassF eedback Busy 1 low pass ...

Page 2102: ...sy 2 make min 3 Range 0 to 10000 ms 25 Table 6 Czech Rep NVM values Location NVM Name NVM Description Value Default 20 510 FaxBusy2Make Max3 Busy 2 make max 3 Range 0 to 10000 ms 700 20 511 FaxBusy2MakeH ole3 Busy 2 make hole 3 Range 0 to 10000 ms 30 20 512 FaxBusy2Break Min3 Busy 2 break min 3 Range 0 to 10000 ms 25 20 513 FaxBusy2Break Max3 Busy 2 break max 3 Range 0 to 10000 ms 700 20 518 Congt...

Page 2103: ...age 2 A2 Range 1 to 65535 846 Table 6 Czech Rep NVM values Location NVM Name NVM Description Value Default 20 569 FaxCED1FiltrSta ge2A3 CED 1 Filter stage 2 A3 Range 1 to 65535 488 20 570 FaxCED1FiltrSta ge2B1 CED 1 Filter stage 2 B1 Range 1 to 65535 57113 20 571 FaxCED1FiltrSta ge2B2 CED 1 Filter stage 2 B2 Range 1 to 65535 49479 20 572 FaxCED1LwPas sFeedbck CED 1 Low Pass Feedback Range 1 to 655...

Page 2104: ...M values Location NVM Name NVM Description Value Default 20 743 FaxDtone1Make Max1 Dtone 1 make max 1 Range 0 to 10000 ms 270 20 744 FaxDtone1Make Hole1 Dtone 1 make hole 1 Range 0 to 10000 ms 40 20 745 FaxDtone1Break Min1 Dtone 1 break min 1 Range 0 to 10000 ms 130 20 746 FaxDtone1Break Max1 Dtone 1 break max 1 Range 0 to 10000 ms 270 20 748 FaxDtone1IdxNx tCell1 Dtone 1 idx next cell 1 Index of ...

Page 2105: ... 1 filter stage 1 B1 Range 1 to 65535 29970 Table 6 Czech Rep NVM values Location NVM Name NVM Description Value Default 20 434 Busy1FilterStage 1B2 Busy 1 filter stage 1 B2 Range 1 to 65535 50846 20 435 Busy1FilterStage 2A1 Busy 1 filter stage 2 A1 Range 1 to 65535 928 20 436 Busy1FilterStage 2A2 Busy 1 filter stage 2 A2 Range 1 to 65535 0 20 437 Busy1FilterStage 2A3 Busy 1 filter stage 2 A3 Rang...

Page 2106: ...600 20 502 FaxBusy2MakeH ole2 Busy 2 make hole 2 Range 0 to 10000 ms 30 Table 7 Hungary NVM values Location NVM Name NVM Description Value Default 20 503 FaxBusy2Break Min2 Busy 2 break min 2 Range 0 to 10000 ms 75 20 504 FaxBusy2Break Max2 Busy 2 break max 2 Range 0 to 10000 ms 600 20 509 FaxBusy2Make Min3 Busy 2 make min 3 Range 0 to 10000 ms 75 20 510 FaxBusy2Make Max3 Busy 2 make max 3 Range 0...

Page 2107: ... 1 A3 Range 0 to 65535 488 Table 7 Hungary NVM values Location NVM Name NVM Description Value Default 20 565 FaxCED1FiltrSta ge1B1 CED 1 Filter stage 1 B1 Range 1 to 65535 57167 20 566 FaxCED1FiltrSta ge1B2 CED 1 Filter stage 1 B2 Range 1 to 65535 49479 20 567 FaxCED1FiltrSta ge2A1 CED 1 Filter stage 2 A1 Range 1 to 65535 489 20 568 FaxCED1FiltrSta ge2A2 CED 1 Filter stage 2 A2 Range 1 to 65535 84...

Page 2108: ...ange 1 to 65535 207 Table 7 Hungary NVM values Location NVM Name NVM Description Value Default 20 735 Dtone2LwPassF eedback Dtone 2 Low Pass Feed back Range 1 to 65535 32560 20 736 FaxDtone2LowP assGain Dtone 2 Low Pass Gain Range 1 to 65535 207 20 739 Dtone1DetctAlgo rithm Dtone 1 detection algorithm Range 32 to 33 32 20 740 Dtone1NumCell Pattern Dtone 1 number cell pattern Number of patterns to ...

Page 2109: ...o 10000 ms 40 20 914 FaxIntDtoneBrek Min1 Int Dtone 1 break min 1 Range 0 to 10000 ms 130 20 915 FaxIntDtoneBrek Max1 Int Dtone break max 1 Range 0 to 10000 ms 270 20 917 FaxIntDtoneIdxN xtC1 Int Dtone idx next cell 1 Index of next pattern Range 0 to 255 1 20 919 FaxIntDtFlgDtPe rfd1 Int Dtone flag detection per formed 1 Range 0 to 1 0 20 920 FaxIntDtoneMak eMin2 Int Dtone make min 2 Range 0 to 10...

Page 2110: ...August 2007 6 218 WorkCentre 5687 Family dC131f General Procedures Information ...

Page 2111: ...sy 1 filter stage 2 A1 Range 1 to 65535 547 20 436 Busy1FilterStage 2A2 Busy 1 filter stage 2 A2 Range 1 to 65535 65241 20 437 Busy1FilterStage 2A3 Busy 1 filter stage 2 A3 Range 1 to 65535 87 20 438 Busy1FilterStage 2B1 Busy 1 filter stage 2 B1 Range 1 to 65535 29486 20 439 Busy1FilterStage 2B2 Busy 1 filter stage 2 B2 Range 1 to 65535 49993 20 440 Busy1LowPassF eedback Busy 1 low pass feedback R...

Page 2112: ...make hole 3 Range 0 to 10000 ms 30 Table 1 India NVM values Location NVM Name NVM Description Value Default 20 512 FaxBusy2Break Min3 Busy 2 break min 3 Range 0 to 10000 ms 600 20 513 FaxBusy2Break Max3 Busy 2 break max 3 Range 0 to 10000 ms 900 20 518 Congt1FilterStag e1A1 Congest 1 Filter stage 1 A1 Range 1 to 65535 547 20 519 Congt1FilterStag e1A2 Congest 1 Filter stage 1 A2 Range 1 to 65535 65...

Page 2113: ...rSta ge2B1 CED 1 Filter stage 2 B1 Range 1 to 65535 57113 Table 1 India NVM values Location NVM Name NVM Description Value Default 20 571 FaxCED1FiltrSta ge2B2 CED 1 Filter stage 2 B2 Range 1 to 65535 49479 20 572 FaxCED1LwPas sFeedbck CED 1 Low Pass Feedback Range 1 to 65535 32560 20 573 FaxCED1LowPa ssGain CED 1 Low Pass Gain Range 1 to 65535 207 20 585 FaxCED1IdxNex tCell1 CED 1 idx next cell 1...

Page 2114: ...Min2 Dtone 1 make min 2 Range 0 to 10000 ms 490 Table 1 India NVM values Location NVM Name NVM Description Value Default 20 752 FaxDtone1Make Max2 Dtone 1 make max 2 Range 0 to 10000 ms 710 20 753 FaxDtone1Make Hole2 Dtone 1 make hole 2 Range 0 to 10000 ms 40 20 754 FaxDtone1Break Min2 Dtone 1 break min 2 Range 0 to 10000 ms 850 20 755 FaxDtone1Break Max2 Dtone 1 break max 2 Range 0 to 10000 ms 11...

Page 2115: ... low pass gain Range 1 to 65535 207 Table 1 India NVM values Location NVM Name NVM Description Value Default 20 442 Busy1UpperThre shold Busy 1 upper threshold Range 1 to 65535 1280 20 443 Busy1LowerThre shold Busy 1 lower threshold Range 1 to 65535 1223 20 454 Busy2LowPassF eedback Busy 2 low pass feedback Range 1 to 65535 32560 20 455 FaxBusy2LowPa ssGain Busy 2 low pass gain Range 1 to 65535 20...

Page 2116: ...o NVM values Location NVM Name NVM Description Value Default 20 519 Congt1FilterStag e1A2 Congest 1 Filter stage 1 A2 Range 1 to 65535 65168 20 520 Congt1FilterStag e1A3 Congest 1 Filter stage 1 A3 Range 1 to 65535 474 20 521 Congt1FilterStag e1B1 Congest 1 Filter stage 1 B1 Range 1 to 65535 30394 20 522 Congt1FilterStag e1B2 Congest 1 Filter stage 1 B2 Range 1 to 65535 49579 20 523 Congt1FilterSt...

Page 2117: ...9 20 572 FaxCED1LwPas sFeedbck CED 1 Low Pass Feedback Range 1 to 65535 32560 Table 2 Mexico NVM values Location NVM Name NVM Description Value Default 20 573 FaxCED1LowPa ssGain CED 1 Low Pass Gain Range 1 to 65535 207 20 585 FaxCED1IdxNex tCell1 CED 1 idx next cell 1 Index of next pattern Range 0 to 2 255 20 616 IntDtone1LwPss Fdback International Dtone 1 Low Pass Feedback Range 1 to 65535 32560...

Page 2118: ... ms 1500 Table 2 Mexico NVM values Location NVM Name NVM Description Value Default 20 752 FaxDtone1Make Max2 Dtone 1 make max 2 Range 0 to 10000 ms 1500 20 753 FaxDtone1Make Hole2 Dtone 1 make hole 2 Range 0 to 10000 ms 40 20 757 FaxDtone1IdxNx tCell2 Dtone 1 idx next cell 2 Index of next pattern Range 0 to 255 255 20 770 DtoneNumCell Pattern Dtone 2 number cell pattern Number of ring pattern dete...

Page 2119: ...old Range 1 to 65535 1280 Table 2 Mexico NVM values Location NVM Name NVM Description Value Default 20 443 Busy1LowerThre shold Busy 1 lower threshold Range 1 to 65535 1223 20 454 Busy2LowPassF eedback Busy 2 low pass feedback Range 1 to 65535 32560 20 455 FaxBusy2LowPa ssGain Busy 2 low pass gain Range 1 to 65535 207 20 459 Busy1NumCellP attern Busy 1 number cell pattern Number of patterns to des...

Page 2120: ... 3 Poland NVM values Location NVM Name NVM Description Value Default 20 520 Congt1FilterStag e1A3 Congest 1 Filter stage 1 A3 Range 1 to 65535 635 20 521 Congt1FilterStag e1B1 Congest 1 Filter stage 1 B1 Range 1 to 65535 29970 20 522 Congt1FilterStag e1B2 Congest 1 Filter stage 1 B2 Range 1 to 65535 50846 20 523 Congt1FilterStag e2A1 Congest 1 Filter stage 2 A1 Range 1 to 65535 928 20 524 Congt1Fi...

Page 2121: ... pattern Range 0 to 2 255 Table 3 Poland NVM values Location NVM Name NVM Description Value Default 20 616 IntDtone1LwPss Fdback International Dtone 1 Low Pass Feedback Range 1 to 65535 32560 20 617 IntDtone1LwPss Gain International Dtone 1 Low Pass Gain Range 1 to 65535 207 20 621 TimeBefore dial Determines pause time before dial blind mode or dial tone detection time out Range 0 to 255 1 100 ms ...

Page 2122: ...land NVM values Location NVM Name NVM Description Value Default 20 750 Dtone1FlgDetctP erfd1 Dtone 1 flag detection per formed 1 Is this the last detection pattern Range 0 to 1 0 20 751 FaxDtone1Make Min2 Dtone 1 make min 2 Range 0 to 10000 ms 490 20 752 FaxDtone1Make Max2 Dtone 1 make max 2 Range 0 to 10000 ms 710 20 753 FaxDtone1Make Hole2 Dtone 1 make hole 2 Range 0 to 10000 ms 40 20 754 FaxDto...

Page 2123: ...2B2 Busy 1 filter stage 2 B2 Range 1 to 65535 52649 Table 3 Poland NVM values Location NVM Name NVM Description Value Default 20 440 Busy1LowPassF eedback Busy 1 low pass feedback Range 1 to 65535 32560 20 441 FaxBusy1LowPa ssGain Busy 1 low pass gain Range 1 to 65535 207 20 442 Busy1UpperThre shold Busy 1 upper threshold Range 1 to 65535 1280 20 443 Busy1LowerThre shold Busy 1 lower threshold Ran...

Page 2124: ...min 1 Range 0 to 10000 ms 100 Table 4 Romania NVM values Location NVM Name NVM Description Value Default 20 495 FaxBusy2Break Max1 Busy 2 break max 1 Range 0 to 10000 ms 250 20 497 FaxBusy2IdxNex tCell1 Busy 2 idx next cell 1 Index of next pattern Range 0 to 2 1 20 499 Busy2FlagDetct Perfd1 Busy 2 flag detection per formed 1 Is this the last detection pattern Range 0 to 1 0 20 500 FaxBusy2Make Min...

Page 2125: ...e akMax3 Congest 1 break max 3 Range 0 to 10000 ms 250 Table 4 Romania NVM values Location NVM Name NVM Description Value Default 20 562 FaxCED1FiltrSta ge1A1 CED 1 Filter stage 1 A1 Range 1 to 65535 489 20 563 FaxCED1FiltrSta ge1A2 CED 1 Filter stage 1 A2 Range 1 to 65535 64562 20 564 FaxCED1FiltrSta ge1A3 CED 1 Filter stage 1 A3 Range 0 to 65535 488 20 565 FaxCED1FiltrSta ge1B1 CED 1 Filter stag...

Page 2126: ...Range 1 to 65535 207 Table 4 Romania NVM values Location NVM Name NVM Description Value Default 20 735 Dtone2LwPassF eedback Dtone 2 Low Pass Feed back Range 1 to 65535 32560 20 736 FaxDtone2LowP assGain Dtone 2 Low Pass Gain Range 1 to 65535 207 20 739 Dtone1DetctAlgo rithm Dtone 1 detection algorithm Range 32 to 33 32 20 740 Dtone1NumCell Pattern Dtone 1 number cell pattern Number of patterns to...

Page 2127: ...utore dial Default Number of times to retry not connected Range 0 to 14 3 Table 4 Romania NVM values Location NVM Name NVM Description Value Default 20 212 FaxAutore dial TimeDef Time between each re dial Range 1 to 25 minutes 5 20 430 Busy1FilterStage 1A1 Busy 1 filter stage 1 A1 Range 1 to 65535 1195 20 431 Busy1FilterStage 1A2 Busy 1 filter stage 1 A2 Range 1 to 65535 0 20 433 Busy1FilterStage ...

Page 2128: ...l 1 Index of next pattern Range 0 to 2 1 Table 5 Russia NVM values Location NVM Name NVM Description Value Default 20 499 Busy2FlagDetct Perfd1 Busy 2 flag detection per formed 1 Is this the last detection pattern Range 0 to 1 0 20 500 FaxBusy2Make Min2 Busy 2 make min 2 Range 0 to 10000 ms 50 20 501 FaxBusy2Make Max2 Busy 2 make max 2 Range 0 to 10000 ms 600 20 502 FaxBusy2MakeH ole2 Busy 2 make ...

Page 2129: ...a ge1A1 CED 1 Filter stage 1 A1 Range 1 to 65535 489 Table 5 Russia NVM values Location NVM Name NVM Description Value Default 20 563 FaxCED1FiltrSta ge1A2 CED 1 Filter stage 1 A2 Range 1 to 65535 64562 20 564 FaxCED1FiltrSta ge1A3 CED 1 Filter stage 1 A3 Range 0 to 65535 488 20 565 FaxCED1FiltrSta ge1B1 CED 1 Filter stage 1 B1 Range 1 to 65535 57167 20 566 FaxCED1FiltrSta ge1B2 CED 1 Filter stage...

Page 2130: ...o 65535 829 Table 5 Russia NVM values Location NVM Name NVM Description Value Default 20 720 Dtone1FilterStag e2B2 Dtone 1 Filter stage 2 B2 Range 0 to 65535 49644 20 721 Dtone1LowPass Feedbck Dtone 1 Low Pass Feed back Range 1 to 65535 32560 20 722 FaxDtone1LowP assGain Dtone 1 Low Pass Gain Range 1 to 65535 207 20 735 Dtone2LwPassF eedback Dtone 2 Low Pass Feed back Range 1 to 65535 32560 20 736...

Page 2131: ... Int Dtone flag detection per formed 2 Is this the last detection pattern Range 0 to 1 1 Table 5 Russia NVM values Location NVM Name NVM Description Value Default Table 6 South Africa NVM values Location NVM Name NVM Description Value Default 20 210 FaxPauseTime Default Pause time Range 0 to 255 sec onds 3 20 211 FaxAutore dial Default Number of times to retry not connected Range 0 to 14 10 20 212...

Page 2132: ...ange 0 to 10000 ms 350 Table 6 South Africa NVM values Location NVM Name NVM Description Value Default 20 495 FaxBusy2Break Max1 Busy 2 break max 1 Range 0 to 10000 ms 600 20 497 FaxBusy2IdxNex tCell1 Busy 2 idx next cell 1 Index of next pattern Range 0 to 2 1 20 499 Busy2FlagDetct Perfd1 Busy 2 flag detection per formed 1 Is this the last detection pattern Range 0 to 1 0 20 500 FaxBusy2Make Min2 ...

Page 2133: ... 1 break min 3 Range 0 to 10000 ms 150 Table 6 South Africa NVM values Location NVM Name NVM Description Value Default 20 557 FaxCongest1Bre akMax3 Congest 1 break max 3 Range 0 to 10000 ms 350 20 562 FaxCED1FiltrSta ge1A1 CED 1 Filter stage 1 A1 Range 1 to 65535 489 20 563 FaxCED1FiltrSta ge1A2 CED 1 Filter stage 1 A2 Range 1 to 65535 64562 20 564 FaxCED1FiltrSta ge1A3 CED 1 Filter stage 1 A3 Ran...

Page 2134: ...B2 Dtone 1 Filter stage 2 B2 Range 0 to 65535 49644 Table 6 South Africa NVM values Location NVM Name NVM Description Value Default 20 721 Dtone1LowPass Feedbck Dtone 1 Low Pass Feed back Range 1 to 65535 32560 20 722 FaxDtone1LowP assGain Dtone 1 Low Pass Gain Range 1 to 65535 207 20 735 Dtone2LwPassF eedback Dtone 2 Low Pass Feed back Range 1 to 65535 32560 20 736 FaxDtone2LowP assGain Dtone 2 L...

Page 2135: ...t Dtone flag detection per formed 2 Is this the last detection pattern Range 0 to 1 1 Table 6 South Africa NVM values Location NVM Name NVM Description Value Default Table 7 Turkey NVM values Location NVM Name NVM Description Value Default 20 211 FaxAutore dial Default Number of times to retry not connected Range 0 to 14 5 20 212 FaxAutore dial TimeDef Time between each re dial Range 1 to 25 minut...

Page 2136: ... make hole 1 Range 0 to 10000 ms 30 Table 7 Turkey NVM values Location NVM Name NVM Description Value Default 20 494 FaxBusy2Break Min1 Busy 2 break min 1 Range 0 to 10000 ms 75 20 495 FaxBusy2Break Max1 Busy 2 break max 1 Range 0 to 10000 ms 600 20 497 FaxBusy2IdxNex tCell1 Busy 2 idx next cell 1 Index of next pattern Range 0 to 2 1 20 499 Busy2FlagDetct Perfd1 Busy 2 flag detection per formed 1 ...

Page 2137: ...0 554 FaxCongest1Ma keMax3 Congest 1 make max 3 Range 0 to 10000 ms 600 Table 7 Turkey NVM values Location NVM Name NVM Description Value Default 20 555 FaxCongest1Ma keHole3 Congest 1 make hole 3 Range 0 to 10000 ms 30 20 556 FaxCongest1Bre akMin3 Congest 1 break min 3 Range 0 to 10000 ms 75 20 557 FaxCongest1Bre akMax3 Congest 1 break max 3 Range 0 to 10000 ms 600 20 562 FaxCED1FiltrSta ge1A1 CE...

Page 2138: ...Stag e2A1 Dtone 1 Filter stage 2 A1 Range 0 to 65535 829 Table 7 Turkey NVM values Location NVM Name NVM Description Value Default 20 718 Dtone1FilterStag e2A3 Dtone 1 Filter stage 2 A3 Range 0 to 65535 829 20 720 Dtone1FilterStag e2B2 Dtone 1 Filter stage 2 B2 Range 0 to 65535 49644 20 721 Dtone1LowPass Feedbck Dtone 1 Low Pass Feed back Range 1 to 65535 32560 20 722 FaxDtone1LowP assGain Dtone 1...

Page 2139: ... Range 0 to 10000 ms 130 20 912 FaxIntDtoneMak eMax1 Int Dtone make max 1 Range 0 to 10000 ms 270 20 913 FaxIntDtoneMak Hole1 Int Dtone make hole 1 Range 0 to 10000 ms 40 20 914 FaxIntDtoneBrek Min1 Int Dtone 1 break min 1 Range 0 to 10000 ms 130 20 915 FaxIntDtoneBrek Max1 Int Dtone break max 1 Range 0 to 10000 ms 270 20 917 FaxIntDtoneIdxN xtC1 Int Dtone idx next cell 1 Index of next pattern Ran...

Page 2140: ...August 2007 6 248 WorkCentre 5687 Family dC131g General Procedures Information ...

Page 2141: ...age 2A1 Busy 1 filter stage 2 A1 Range 1 to 65535 1245 20 436 Busy1FilterStage 2A2 Busy 1 filter stage 2 A2 Range 1 to 65535 1244 20 437 Busy1FilterStage 2A3 Busy 1 filter stage 2 A3 Range 1 to 65535 311 20 438 Busy1FilterStage 2B1 Busy 1 filter stage 2 B1 Range 1 to 65535 28558 20 439 Busy1FilterStage 2B2 Busy 1 filter stage 2 B2 Range 1 to 65535 51060 20 440 Busy1LowPassF eedback Busy 1 low pass...

Page 2142: ...make max 3 Range 0 to 10000 ms 380 Table 1 New Zealand NVM values Location NVM Name NVM Description Value Default 20 511 FaxBusy2MakeH ole3 Busy 2 make hole 3 Range 0 to 10000 ms 30 20 512 FaxBusy2Break Min3 Busy 2 break min 3 Range 0 to 10000 ms 370 20 513 FaxBusy2Break Max3 Busy 2 break max 3 Range 0 to 10000 ms 380 20 518 Congt1FilterStag e1A1 Congest 1 Filter stage 1 A1 Range 1 to 65535 1245 2...

Page 2143: ...3 CED 1 Filter stage 2 A3 Range 1 to 65535 488 Table 1 New Zealand NVM values Location NVM Name NVM Description Value Default 20 570 FaxCED1FiltrSta ge2B1 CED 1 Filter stage 2 B1 Range 1 to 65535 57113 20 571 FaxCED1FiltrSta ge2B2 CED 1 Filter stage 2 B2 Range 1 to 65535 49479 20 572 FaxCED1LwPas sFeedbck CED 1 Low Pass Feedback Range 1 to 65535 32560 20 573 FaxCED1LowPa ssGain CED 1 Low Pass Gain...

Page 2144: ... 10000 ms 40 Table 1 New Zealand NVM values Location NVM Name NVM Description Value Default 20 754 FaxDtone1Break Min2 Dtone 1 break min 2 Range 0 to 10000 ms 850 20 755 FaxDtone1Break Max2 Dtone 1 break max 2 Range 0 to 10000 ms 1150 20 759 Dtone1FlgDetctP erfd2 Dtone 1 flag detection per formed 2 Is this the last detection pattern Range 0 to 1 1 20 770 DtoneNumCell Pattern Dtone 2 number cell pa...

Page 2145: ...usy 1 upper threshold Range 1 to 65535 1264 Table 1 New Zealand NVM values Location NVM Name NVM Description Value Default 20 443 Busy1LowerThre shold Busy 1 lower threshold Range 1 to 65535 1223 20 454 Busy2LowPassF eedback Busy 2 low pass feedback Range 1 to 65535 32560 20 455 FaxBusy2LowPa ssGain Busy 2 low pass gain Range 1 to 65535 207 20 459 Busy1NumCellP attern Busy 1 number cell pattern Nu...

Page 2146: ...ble 2 Singapore NVM values Location NVM Name NVM Description Value Default 20 521 Congt1FilterStag e1B1 Congest 1 Filter stage 1 B1 Range 1 to 65535 30182 20 522 Congt1FilterStag e1B2 Congest 1 Filter stage 1 B2 Range 1 to 65535 50254 20 523 Congt1FilterStag e2A1 Congest 1 Filter stage 2 A1 Range 1 to 65535 547 20 524 Congt1FilterStag e2A2 Congest 1 Filter stage 2 A2 Range 1 to 65535 65241 20 525 ...

Page 2147: ... 1 to 65535 32560 Table 2 Singapore NVM values Location NVM Name NVM Description Value Default 20 617 IntDtone1LwPss Gain International Dtone 1 Low Pass Gain Range 1 to 65535 207 20 620 DetTonesBefore dial Select tones to detect before dialling 0 blind dial 1 detect dial tone 1 20 621 TimeBefore dial Determines pause time before dial blind mode or dial tone detection time out Range 0 to 255 1 100 ...

Page 2148: ... 10000 ms 40 Table 2 Singapore NVM values Location NVM Name NVM Description Value Default 20 754 FaxDtone1Break Min2 Dtone 1 break min 2 Range 0 to 10000 ms 850 20 755 FaxDtone1Break Max2 Dtone 1 break max 2 Range 0 to 10000 ms 1150 20 759 Dtone1FlgDetctP erfd2 Dtone 1 flag detection per formed 2 Is this the last detection pattern Range 0 to 1 1 20 770 DtoneNumCell Pattern Dtone 2 number cell patt...

Page 2149: ... lower threshold Range 1 to 65535 1223 Table 2 Singapore NVM values Location NVM Name NVM Description Value Default 20 454 Busy2LowPassF eedback Busy 2 low pass feedback Range 1 to 65535 32560 20 455 FaxBusy2LowPa ssGain Busy 2 low pass gain Range 1 to 65535 207 20 459 Busy1NumCellP attern Busy 1 number cell pattern Number of patterns to describe the sequence Range 0 to 3 2 20 461 FaxBusy1Make Min...

Page 2150: ...5 30182 Table 3 Malaysia NVM values Location NVM Name NVM Description Value Default 20 522 Congt1FilterStag e1B2 Congest 1 Filter stage 1 B2 Range 1 to 65535 50254 20 523 Congt1FilterStag e2A1 Congest 1 Filter stage 2 A1 Range 1 to 65535 547 20 524 Congt1FilterStag e2A2 Congest 1 Filter stage 2 A2 Range 1 to 65535 65241 20 525 Congt1FilterStag e2A3 Congest 1 Filter stage 2 A3 Range 1 to 65535 87 2...

Page 2151: ...one 1 Low Pass Gain Range 1 to 65535 207 Table 3 Malaysia NVM values Location NVM Name NVM Description Value Default 20 621 TimeBefore dial Determines pause time before dial blind mode or dial tone detection time out Range 0 to 255 1 100 ms 5 20 622 PulseDialMake Make time for pulse dialling Range 0 to 255 1 ms step 33 20 623 PulseDialBreak Break time for pulse dialling Range 0 to 255 1 ms step 68...

Page 2152: ...0000 ms 850 Table 3 Malaysia NVM values Location NVM Name NVM Description Value Default 20 755 FaxDtone1Break Max2 Dtone 1 break max 2 Range 0 to 10000 ms 1150 20 759 Dtone1FlgDetctP erfd2 Dtone 1 flag detection per formed 2 Is this the last detection pattern Range 0 to 1 1 20 770 DtoneNumCell Pattern Dtone 2 number cell pattern Number of ring pattern detectors Range 0 to 3 1 20 772 FaxDtone2Make ...

Page 2153: ...nge 1 to 65535 32560 Table 3 Malaysia NVM values Location NVM Name NVM Description Value Default 20 455 FaxBusy2LowPa ssGain Busy 2 low pass gain Range 1 to 65535 207 20 459 Busy1NumCellP attern Busy 1 number cell pattern Number of patterns to describe the sequence Range 0 to 3 2 20 461 FaxBusy1Make Min1 Busy 1 make min 1 Range 0 to 10000 ms 150 20 462 FaxBusy1Make Max1 Busy 1 make max 1 Range 0 t...

Page 2154: ...tage 1 B2 Range 1 to 65535 49579 Table 4 Peru NVM values Location NVM Name NVM Description Value Default 20 523 Congt1FilterStag e2A1 Congest 1 Filter stage 2 A1 Range 1 to 65535 693 20 524 Congt1FilterStag e2A2 Congest 1 Filter stage 2 A2 Range 1 to 65535 0 20 525 Congt1FilterStag e2A3 Congest 1 Filter stage 2 A3 Range 1 to 65535 0 20 526 Congt1FilterStag e2B1 Congest 1 Filter stage 2 B1 Range 1 ...

Page 2155: ...1 to 65535 32560 20 617 IntDtone1LwPss Gain International Dtone 1 Low Pass Gain Range 1 to 65535 207 Table 4 Peru NVM values Location NVM Name NVM Description Value Default 20 621 TimeBefore dial Determines pause time before dial blind mode or dial tone detection time out Range 0 to 255 1 100 ms 5 20 628 T0Timeout CED detect time from end of dial to call clear down Range 0 to 255 1 second step 50 ...

Page 2156: ...attern Range 0 to 255 255 Table 4 Peru NVM values Location NVM Name NVM Description Value Default 20 770 DtoneNumCell Pattern Dtone 2 number cell pattern Number of ring pattern detectors Range 0 to 3 1 20 772 FaxDtone2Make Min1 Dtone 2 make min 1 Range 0 to 10000 ms 1500 20 773 FaxDtone2Make Max1 Dtone 2 make max 1 Range 0 to 10000 ms 1500 20 774 FaxDtone2Make Hole1 Dtone 2 make hole 1 Range 0 to ...

Page 2157: ... to 65535 207 Table 4 Peru NVM values Location NVM Name NVM Description Value Default 20 459 Busy1NumCellP attern Busy 1 number cell pattern Number of patterns to describe the sequence Range 0 to 3 2 20 461 FaxBusy1Make Min1 Busy 1 make min 1 Range 0 to 10000 ms 600 20 462 FaxBusy1Make Max1 Busy 1 make max 1 Range 0 to 10000 ms 900 20 463 FaxBusy1MakeH ole1 Busy 1 make hole 1 Range 0 to 10000 ms 3...

Page 2158: ...1 Filter stage 2 A2 Range 1 to 65535 65241 Table 5 Hong Kong NVM values Location NVM Name NVM Description Value Default 20 525 Congt1FilterStag e2A3 Congest 1 Filter stage 2 A3 Range 1 to 65535 87 20 526 Congt1FilterStag e2B1 Congest 1 Filter stage 2 B1 Range 1 to 65535 29486 20 527 Congt1FilterStag e2B2 Congest 1 Filter stage 2 B2 Range 1 to 65535 49993 20 528 Congt1LwPassF eedback Congest 1 Low ...

Page 2159: ...e time for pulse dialling Range 0 to 255 1 ms step 33 Table 5 Hong Kong NVM values Location NVM Name NVM Description Value Default 20 623 PulseDialBreak Break time for pulse dialling Range 0 to 255 1 ms step 67 20 624 PulseDialInter digit Inter digit pause for pulse dialling Range 0 to 255 10 ms step 60 20 628 T0Timeout CED detect time from end of dial to call clear down Range 0 to 255 1 second st...

Page 2160: ...cell pattern Number of ring pattern detectors Range 0 to 3 1 20 772 FaxDtone2Make Min1 Dtone 2 make min 1 Range 0 to 10000 ms 1500 Table 5 Hong Kong NVM values Location NVM Name NVM Description Value Default 20 773 FaxDtone2Make Max1 Dtone 2 make max 1 Range 0 to 10000 ms 1500 20 774 FaxDtone2Make Hole1 Dtone 2 make hole 1 Range 0 to 10000 ms 40 20 778 FaxDtone2IdxNx tCell1 Dtone 2 idx next cell 1...

Page 2161: ...00 ms 410 20 462 FaxBusy1Make Max1 Busy 1 make max 1 Range 0 to 10000 ms 580 20 463 FaxBusy1MakeH ole1 Busy 1 make hole 1 Range 0 to 10000 ms 30 20 464 FaxBusy1Break Min1 Busy 1 break min 1 Range 0 to 10000 ms 410 20 465 FaxBusy1Break Max1 Busy 1 break max 1 Range 0 to 10000 ms 580 20 467 FaxBusy1IdxNex tCell1 Busy 1 idx next cell 1 Index of next pattern Range 0 to 2 1 20 469 Busy1FlagDetct Perfd1...

Page 2162: ...tag e2B2 Congest 1 Filter stage 2 B2 Range 1 to 65535 50905 Table 6 Yugoslavia NVM values Location NVM Name NVM Description Value Default 20 528 Congt1LwPassF eedback Congest 1 Low Pass Feed back Range 1 to 65535 32560 20 529 Congest1LowPa ssGain Congest 1 Low Pass Gain Range 1 to 65535 207 20 530 Congt1UpperThr eshold Congest 1 Upper Threshold Range 1 to 65535 1264 20 531 Congt1LowerThr eshold Co...

Page 2163: ...634 BillingFilterTypeL n1 Selects type of billing filter 0 None 1 12Khz 2 16KHz 2 Table 6 Yugoslavia NVM values Location NVM Name NVM Description Value Default 20 635 BillingFilterTypeL n2 Selects type of billing filter 0 None 1 12Khz 2 16KHz 2 20 639 FaxDTMFTone Time DTMF tone time Range 0 to 30000 ms units 100 20 640 FaxDTMFIntdig itTime DTMF inter digit time Range 0 to 30000 ms units 90 20 642 ...

Page 2164: ...e 6 Yugoslavia NVM values Location NVM Name NVM Description Value Default 20 757 FaxDtone1IdxNx tCell2 Dtone 1 idx next cell 2 Index of next pattern Range 0 to 255 255 20 759 Dtone1FlgDetctP erfd2 Dtone 1 flag detection per formed 2 Is this the last detection pattern Range 0 to 1 1 20 770 DtoneNumCell Pattern Dtone 2 number cell pattern Number of ring pattern detectors Range 0 to 3 1 20 772 FaxDto...

Page 2165: ...in Range 1 to 65535 207 Table 6 Yugoslavia NVM values Location NVM Name NVM Description Value Default 20 459 Busy1NumCellP attern Busy 1 number cell pattern Number of patterns to describe the sequence Range 0 to 3 2 20 461 FaxBusy1Make Min1 Busy 1 make min 1 Range 0 to 10000 ms 50 20 462 FaxBusy1Make Max1 Busy 1 make max 1 Range 0 to 10000 ms 600 20 463 FaxBusy1MakeH ole1 Busy 1 make hole 1 Range ...

Page 2166: ...ter stage 2 A2 Range 1 to 65535 1911 Table 7 Ukraine NVM values Location NVM Name NVM Description Value Default 20 525 Congt1FilterStag e2A3 Congest 1 Filter stage 2 A3 Range 1 to 65535 765 20 526 Congt1FilterStag e2B1 Congest 1 Filter stage 2 B1 Range 1 to 65535 28153 20 527 Congt1FilterStag e2B2 Congest 1 Filter stage 2 B2 Range 1 to 65535 51155 20 528 Congt1LwPassF eedback Congest 1 Low Pass Fe...

Page 2167: ... 255 1 100 ms 5 20 628 T0Timeout CED detect time from end of dial to call clear down Range 0 to 255 1 second step 50 Table 7 Ukraine NVM values Location NVM Name NVM Description Value Default 20 637 FaxDTMFHigh FreqLevel Tx level of DTMF high fre quency group Range 0 to 30 in 0 5dB steps 0 0dBm 30 15dBm 4 20 638 FaxDTMFLow FreqLevel Tx level of DTMF low fre quency group Range 0 to 30 in 0 5dB step...

Page 2168: ... ms 40 Table 7 Ukraine NVM values Location NVM Name NVM Description Value Default 20 754 FaxDtone1Break Min2 Dtone 1 break min 2 Range 0 to 10000 ms 850 20 755 FaxDtone1Break Max2 Dtone 1 break max 2 Range 0 to 10000 ms 1150 20 757 FaxDtone1IdxNx tCell2 Dtone 1 idx next cell 2 Index of next pattern Range 0 to 255 255 20 759 Dtone1FlgDetctP erfd2 Dtone 1 flag detection per formed 2 Is this the last...

Page 2169: ...00 ms 40 20 923 FaxIntDtoneBrk Min2 Int Dtone break min 2 Range 0 to 10000 ms 850 20 924 FaxIntDtoneBrk Max2 Int Dtone break max 2 Range 0 to 10000 ms 1150 20 928 FaxIntDtFlgDetP rfd2 Int Dtone flag detection per formed 2 Is this the last detection pattern Range 0 to 1 1 Table 7 Ukraine NVM values Location NVM Name NVM Description Value Default ...

Page 2170: ...August 2007 6 278 WorkCentre 5687 Family dC131h General Procedures Information ...

Page 2171: ... to 65535 1244 20 437 Busy1FilterStage 2A3 Busy 1 filter stage 2 A3 Range 1 to 65535 311 20 438 Busy1FilterStage 2B1 Busy 1 filter stage 2 B1 Range 1 to 65535 28558 20 439 Busy1FilterStage 2B2 Busy 1 filter stage 2 B2 Range 1 to 65535 51060 20 440 Busy1LowPassF eedback Busy 1 low pass feedback Range 1 to 65535 32560 20 441 FaxBusy1LowPa ssGain Busy 1 low pass gain Range 1 to 65535 207 20 442 Busy1...

Page 2172: ...o 10000 ms 30 Table 1 Egypt NVM values Location NVM Name NVM Description Value Default 20 512 FaxBusy2Break Min3 Busy 2 break min 3 Range 0 to 10000 ms 370 20 513 FaxBusy2Break Max3 Busy 2 break max 3 Range 0 to 10000 ms 380 20 518 Congt1FilterStag e1A1 Congest 1 Filter stage 1 A1 Range 1 to 65535 1245 20 519 Congt1FilterStag e1A2 Congest 1 Filter stage 1 A2 Range 1 to 65535 0 20 521 Congt1FilterS...

Page 2173: ...iltrSta ge2B1 CED 1 Filter stage 2 B1 Range 1 to 65535 57113 Table 1 Egypt NVM values Location NVM Name NVM Description Value Default 20 571 FaxCED1FiltrSta ge2B2 CED 1 Filter stage 2 B2 Range 1 to 65535 49479 20 572 FaxCED1LwPas sFeedbck CED 1 Low Pass Feedback Range 1 to 65535 32560 20 573 FaxCED1LowPa ssGain CED 1 Low Pass Gain Range 1 to 65535 207 20 585 FaxCED1IdxNex tCell1 CED 1 idx next cel...

Page 2174: ...able 1 Egypt NVM values Location NVM Name NVM Description Value Default 20 748 FaxDtone1IdxNx tCell1 Dtone 1 idx next cell 1 Index of next pattern Range 0 to 255 1 20 750 Dtone1FlgDetctP erfd1 Dtone 1 flag detection per formed 1 Is this the last detection pattern Range 0 to 1 0 20 751 FaxDtone1Make Min2 Dtone 1 make min 2 Range 0 to 10000 ms 490 20 752 FaxDtone1Make Max2 Dtone 1 make max 2 Range 0...

Page 2175: ... 1 filter stage 2 B2 Range 1 to 65535 51060 Table 1 Egypt NVM values Location NVM Name NVM Description Value Default 20 440 Busy1LowPassF eedback Busy 1 low pass feedback Range 1 to 65535 32560 20 441 FaxBusy1LowPa ssGain Busy 1 low pass gain Range 1 to 65535 207 20 442 Busy1UpperThre shold Busy 1 upper threshold Range 1 to 65535 1264 20 443 Busy1LowerThre shold Busy 1 lower threshold Range 1 to 6...

Page 2176: ...s 370 Table 2 UAE NVM values Location NVM Name NVM Description Value Default 20 513 FaxBusy2Break Max3 Busy 2 break max 3 Range 0 to 10000 ms 380 20 518 Congt1FilterStag e1A1 Congest 1 Filter stage 1 A1 Range 1 to 65535 1245 20 519 Congt1FilterStag e1A2 Congest 1 Filter stage 1 A2 Range 1 to 65535 0 20 521 Congt1FilterStag e1B1 Congest 1 Filter stage 1 B1 Range 1 to 65535 29034 20 522 Congt1Filter...

Page 2177: ...ED1FiltrSta ge2B2 CED 1 Filter stage 2 B2 Range 1 to 65535 49479 Table 2 UAE NVM values Location NVM Name NVM Description Value Default 20 572 FaxCED1LwPas sFeedbck CED 1 Low Pass Feedback Range 1 to 65535 32560 20 573 FaxCED1LowPa ssGain CED 1 Low Pass Gain Range 1 to 65535 207 20 585 FaxCED1IdxNex tCell1 CED 1 idx next cell 1 Index of next pattern Range 0 to 2 255 20 616 IntDtone1LwPss Fdback In...

Page 2178: ...tection pattern Range 0 to 1 1 Table 2 UAE NVM values Location NVM Name NVM Description Value Default 20 770 DtoneNumCell Pattern Dtone 2 number cell pattern Number of ring pattern detectors Range 0 to 3 1 20 772 FaxDtone2Make Min1 Dtone 2 make min 1 Range 0 to 10000 ms 1500 20 773 FaxDtone2Make Max1 Dtone 2 make max 1 Range 0 to 10000 ms 1500 20 774 FaxDtone2Make Hole1 Dtone 2 make hole 1 Range 0...

Page 2179: ...ge 0 to 3 2 20 461 FaxBusy1Make Min1 Busy 1 make min 1 Range 0 to 10000 ms 400 20 462 FaxBusy1Make Max1 Busy 1 make max 1 Range 0 to 10000 ms 600 20 463 FaxBusy1MakeH ole1 Busy 1 make hole 1 Range 0 to 10000 ms 30 20 464 FaxBusy1Break Min1 Busy 1 break min 1 Range 0 to 10000 ms 400 20 465 FaxBusy1Break Max1 Busy 1 break max 1 Range 0 to 10000 ms 600 20 467 FaxBusy1IdxNex tCell1 Busy 1 idx next cel...

Page 2180: ...e 2 B1 Range 1 to 65535 27197 Table 3 Saudi Arabia NVM values Location NVM Name NVM Description Value Default 20 527 Congt1FilterStag e2B2 Congest 1 Filter stage 2 B2 Range 1 to 65535 49579 20 528 Congt1LwPassF eedback Congest 1 Low Pass Feed back Range 1 to 65535 32560 20 529 Congest1LowPa ssGain Congest 1 Low Pass Gain Range 1 to 65535 207 20 530 Congt1UpperThr eshold Congest 1 Upper Threshold R...

Page 2181: ...s call and does not re dial if T0 time out occurs no ANSAM CED detection 0 disabled 1 enabled 1 Table 3 Saudi Arabia NVM values Location NVM Name NVM Description Value Default 20 632 FaxTxSignalLev Ln1Ln2 Fax modem Tx level for line1 and 2 Range 0 to 15 in 1dB steps 0 0dBm 15 15dBm 15 20 642 FaxDelayBe tweenFaxes Delay between faxes Guard delay between outgoing faxes Range 1 to 10 seconds 5 20 643...

Page 2182: ...Hole1 Dtone 2 make hole 1 Range 0 to 10000 ms 40 20 778 FaxDtone2IdxNx tCell1 Dtone 2 idx next cell 1 Index of next pattern Range 0 to 2 255 Table 3 Saudi Arabia NVM values Location NVM Name NVM Description Value Default 20 781 FaxDtone2Make Min2 Dtone 2 make min 2 Range 0 to 10000 ms 1500 20 782 FaxDtone2Make Max2 Dtone 2 make max 2 Range 0 to 10000 ms 1500 20 783 FaxDtone2Make Hole2 Dtone 2 make...

Page 2183: ...1 Range 0 to 10000 ms 900 Table 4 China NVM values Location NVM Name NVM Description Value Default 20 467 FaxBusy1IdxNex tCell1 Busy 1 idx next cell 1 Index of next pattern Range 0 to 2 1 20 469 Busy1FlagDetct Perfd1 Busy 1 flag detection per formed 1 Is this the last detection pattern Range 0 to 1 0 20 470 FaxBusy1Make Min2 Busy 1 make min 2 Range 0 to 10000 ms 600 20 471 FaxBusy1Make Max2 Busy 1...

Page 2184: ...hold Congest 1 Upper Threshold Range 1 to 65535 1264 Table 4 China NVM values Location NVM Name NVM Description Value Default 20 531 Congt1LowerThr eshold Congest 1 Lower Threshold Range 1 to 65535 1223 20 533 Congt1NumCell Pattern Congest 1 number cell pat tern Number of patterns to describe the sequence Range 0 to 3 2 20 535 FaxCongest1Ma keMin1 Congest 1 make min 1 Range 0 to 10000 ms 150 20 53...

Page 2185: ...4 Line 2 Imped ance Line 2 impedance 0 complex 1 600 ohms 1 Table 4 China NVM values Location NVM Name NVM Description Value Default 20 645 Line 1 Current Line 1 Current 0 off 1 on 0 20 646 Line 2 Current Line 2 Current 0 off 1 on 0 20 682 Ring2NumCellPa ttern Ring 2 number cell pattern Number of ring pattern detectors Range 0 to 3 2 20 684 FaxRing2MakeM in1 Ring 2 make min 1 Range 0 to 10000 ms 1...

Page 2186: ...mber cell pattern Number of ring pattern detectors Range 0 to 3 1 20 772 FaxDtone2Make Min1 Dtone 2 make min 1 Range 0 to 10000 ms 1500 Table 4 China NVM values Location NVM Name NVM Description Value Default 20 773 FaxDtone2Make Max1 Dtone 2 make max 1 Range 0 to 10000 ms 1500 20 774 FaxDtone2Make Hole1 Dtone 2 make hole 1 Range 0 to 10000 ms 40 20 778 FaxDtone2IdxNx tCell1 Dtone 2 idx next cell ...

Page 2187: ...e Min3 Busy 1 make min 3 Range 0 to 10000 ms 450 20 480 FaxBusy1Make Max3 Busy 1 make max 3 Range 0 to 10000 ms 550 20 481 FaxBusy1MakeH ole3 Busy 1 make hole 3 Range 0 to 10000 ms 30 20 482 FaxBusy1Break Min3 Busy 1 break min 3 Range 0 to 10000 ms 450 20 483 FaxBusy1Break Max3 Busy 1 break max 3 Range 0 to 10000 ms 550 20 489 Busy2NumCellP attern Busy 2 number cell pattern Number of patterns to d...

Page 2188: ...65535 49479 Table 5 Morocco NVM values Location NVM Name NVM Description Value Default 20 567 FaxCED1FiltrSta ge2A1 CED 1 Filter stage 2 A1 Range 1 to 65535 489 20 568 FaxCED1FiltrSta ge2A2 CED 1 Filter stage 2 A2 Range 1 to 65535 846 20 569 FaxCED1FiltrSta ge2A3 CED 1 Filter stage 2 A3 Range 1 to 65535 488 20 570 FaxCED1FiltrSta ge2B1 CED 1 Filter stage 2 B1 Range 1 to 65535 57113 20 571 FaxCED1F...

Page 2189: ...ation NVM Name NVM Description Value Default 20 743 FaxDtone1Make Max1 Dtone 1 make max 1 Range 0 to 10000 ms 270 20 744 FaxDtone1Make Hole1 Dtone 1 make hole 1 Range 0 to 10000 ms 40 20 745 FaxDtone1Break Min1 Dtone 1 break min 1 Range 0 to 10000 ms 130 20 746 FaxDtone1Break Max1 Dtone 1 break max 1 Range 0 to 10000 ms 270 20 748 FaxDtone1IdxNx tCell1 Dtone 1 idx next cell 1 Index of next pattern...

Page 2190: ...y 1 filter stage 1 B2 Range 1 to 65535 51060 Table 5 Morocco NVM values Location NVM Name NVM Description Value Default 20 435 Busy1FilterStage 2A1 Busy 1 filter stage 2 A1 Range 1 to 65535 1245 20 436 Busy1FilterStage 2A2 Busy 1 filter stage 2 A2 Range 1 to 65535 1244 20 437 Busy1FilterStage 2A3 Busy 1 filter stage 2 A3 Range 1 to 65535 311 20 438 Busy1FilterStage 2B1 Busy 1 filter stage 2 B1 Ran...

Page 2191: ...ak Min2 Busy 2 break min 2 Range 0 to 10000 ms 370 Table 6 Jordan NVM values Location NVM Name NVM Description Value Default 20 504 FaxBusy2Break Max2 Busy 2 break max 2 Range 0 to 10000 ms 380 20 509 FaxBusy2Make Min3 Busy 2 make min 3 Range 0 to 10000 ms 370 20 510 FaxBusy2Make Max3 Busy 2 make max 3 Range 0 to 10000 ms 380 20 511 FaxBusy2MakeH ole3 Busy 2 make hole 3 Range 0 to 10000 ms 30 20 5...

Page 2192: ...67 20 566 FaxCED1FiltrSta ge1B2 CED 1 Filter stage 1 B2 Range 1 to 65535 49479 Table 6 Jordan NVM values Location NVM Name NVM Description Value Default 20 567 FaxCED1FiltrSta ge2A1 CED 1 Filter stage 2 A1 Range 1 to 65535 489 20 568 FaxCED1FiltrSta ge2A2 CED 1 Filter stage 2 A2 Range 1 to 65535 846 20 569 FaxCED1FiltrSta ge2A3 CED 1 Filter stage 2 A3 Range 1 to 65535 488 20 570 FaxCED1FiltrSta ge...

Page 2193: ...0 to 3 2 Table 6 Jordan NVM values Location NVM Name NVM Description Value Default 20 742 FaxDtone1Make Min1 Dtone 1 make min 1 Range 0 to 10000 ms 130 20 743 FaxDtone1Make Max1 Dtone 1 make max 1 Range 0 to 10000 ms 270 20 744 FaxDtone1Make Hole1 Dtone 1 make hole 1 Range 0 to 10000 ms 40 20 745 FaxDtone1Break Min1 Dtone 1 break min 1 Range 0 to 10000 ms 130 20 746 FaxDtone1Break Max1 Dtone 1 bre...

Page 2194: ...tines 4 Select Copier Routines 132 NVM initialization Copier 5 Touch the appropriate button to select the NVM to be initialized and follow the on screen instructions Refer to Table 1 for the functions that are reset to default All Copier NVM Machine Variable NVM i e paper path platen and DADH registration SA KO Dust Off System Counters Dust Off NOTE The NVM window will gray out while the initializ...

Page 2195: ...ch on the machine GP 14 NVM to Install Condition The Dust Off routines are available to return the machine to a pre installed state refer to Table 1 Dust Off CAUTION If a network controller is installed the Dust Off routine for the network controller must be per formed before the NVM Dust Off routine The NVM Dust Off routine will Clear all non billing counters Default all SA KO NVM including defau...

Page 2196: ...guration Reset Variables Dial Directories Y Y Group Directories Y Y Junk Directories Y Y Logo Directories Y Y Mailbox Directories Y Y Poll Directories Y Y Jobs Sets Y Y Image Y Y Bitmaps Y Y Job ID Y Y Mailboxes Y Y Alarm Y Y Fax Protocol Trace Y Y Protocol Records Y Y Container Versions Y Y Fax NVM Category NVM Configuration Y Y Y Fax NVM Category NVM SA KO Settings Y Y Y Table 1 Copier NVM Initi...

Page 2197: ...ics Routines Copier Routines dC 305 UI Tests 3 Touch the appropriate test button 4 Touch Start Test and follow the on screen instructions dC312 Network Echo Tests Purpose To enable verification of the machines connectivity to an attached network Performing a test will give the result pass or fail eliminating the possibility of the machines hardware being at fault during a diagnostic session In add...

Page 2198: ...ia access control address Server NOS version number Hop count to device local net extended test Is the printer attached to file server status Is the printer attached to print queue status NDPS enabled 3 NetBIOS NetBEUI No data need be collected as the network controller has a dynamic internal name table stored in RAM 4 AppleTalk ESS port id Device type router print server file server workstation e...

Page 2199: ... 11 Output Codes 04 Table 12 Output Codes 05 Table 13 Output Codes 06 Table 14 Output Codes 07 Table 15 Output Codes 08 Table 16 Output Codes 09 Table 17 Output Codes 10 Table 18 Output Codes 11 Table 19 Output Codes 12 Table 20 Output Codes 14 Table 21 Output Codes 20 Procedure CAUTION Do not press Exit before stopping any energized components The UI may lock up and grey out If this occurs switch...

Page 2200: ...low no document Table 3 Input codes 06 Code Displayed Name Description General 06 320 ROS Motor Ready Snr Detects when ROS motor is at required speed High motor ready Toggle ROS motor 06 020 on and off to check sensor 06 340 ROS Ready Indicates that the ROS laser has reached it s operating level and the ROS motor is up to required speed High ready Toggle ROS motor 06 020 on and off to check sensor...

Page 2201: ...T5 Stack Down Sensor Tray 5 stack down sensor Q07 405 detects when the tray is in the fully lowered position High tray is fully down Table 4 Input codes 07 Code Displayed Name Description General 07 406 T5 El Motor Encoder Sensor Encoder sensor Q07 406 detects state of motor encoder sensor bit High detected low not detected Table 5 Input codes 08 Code Displayed Name Description General 08 100 Wait...

Page 2202: ...isplayed Name Description General 11 044 Punch Unit Home Sensor HVF punch unit home sensor Q11 044 High home low unit not home 11 100 Entry Sensor LCSS HVF and HCSS BM entry sensor Q11 100 High paper present low no paper 11 110 Punch Sensor LCSS HVF and HCSS BM punch position sensor Q11 110 High paper present low no paper 11 112 Chad Bin Set Sensor HVF chad bin set sensor Q11 112 detects when the ...

Page 2203: ...or Q11 183 detects the booklet and tri folder entry Trigger point for CL80 High made low not detected Table 8 Input codes 11 Code Displayed Name Description General 11 184 Tri Folder Assist Sen sor HVF tri folder assist sensor Q11 184 detects trigger point for L81 High made low not detected 11 185 Tri Folder Exit Sensor HVF tri folder exit sensor Q11 185 detects booklet and tri folder exit to tray...

Page 2204: ...on of the paddle roll High home low not home Table 8 Input codes 11 Code Displayed Name Description General 11 330 Bin0 90 Full Sensor HCSS BM bin 0 90 full sensor Q11 330 detects when bin 0 is 90 or more full High 90 or more full low less than 90 full 11 331 Bin 1 90 Full Sen sor LCSS HVF and HCSS BM bin 1 90 full sensor Q11 331 detects when bin 1 is 90 or more full High 90 or more full low less ...

Page 2205: ...r Roll Home Sensor HVF and HCSS BM booklet maker flapper sector roll home sensor Q11 391 High home Table 8 Input codes 11 Code Displayed Name Description General 11 392 PTU Switch HVF PTU switch S11 392 detects if pause to unload button is pressed High made low not detected 11 393 TriFold Front Dr Inter lock HVF tri fold door interlock S11 393 detects if the tri fold door is closed High closed low...

Page 2206: ...11 Code Displayed Name Description General 05 020 DADH feed motor DADH feed motor MOT05 020 On off 90 seconds time out 05 025 DADH feed clutch DADH feed clutch CL05 025 On off Normally linked with feed motor 30 seconds time out 05 030 DADH CVT motor DADH CVT motor MOT05 030 On off 90 seconds timeout 05 050 DADH duplex solenoid DADH duplex solenoid SOL05 050 On off 30 seconds timeout Table 13 Outpu...

Page 2207: ...ble Energizes the duplex path cooling fans On off 90 seconds timeout When enabled the fans will switch on simultaneously 09 037 Duplex cooling fans speed Duplex path cooling fans speed On high speed 0 low speed 09 040 Dispense Motor Energizes the toner dispense motor MOT09 040 On off 5 seconds timeout 09 045 Cartridge Motor Energizes the toner cartridge motor MOT09 045 On off 5 seconds timeout 09 ...

Page 2208: ... timeout 11 007 Tampers to A4LEF Moves the LCSS and HCSS BM tampers to A4LEF position On off 5 seconds timeout 11 008 Tampers to 8 5x11LEF Move the LCSS and HCSS BM tampers to 8 5 x11 LEF position On off 5 seconds timeout 11 009 Tamper Motor Cycle Cycles the LCSS tampers in and out until time out or stop On off 90 seconds timeout 11 010 CC Eject Roll Motor Energizes the HVF and HCSS BM com piler c...

Page 2209: ...ut codes 11 Code Displayed Name Description General 11 074 BM Diverter Sole noid Energizes the HCSS BM and HVF BM lower diverter gate solenoid SOL11 074 On off 5 seconds timeout 11 076 BM Stack Hold Sol Energizes the HCSS BM and HVF BM stack hold solenoids SOL11 076 part of back stop assembly On off 5 seconds timeout 11 077 Inserter Electric Clutch Energizes the HVF inserter electric clutch CL11 0...

Page 2210: ...er 4800 bps Line1 Emits V 27ter 4800 bps on line 1 On off 20 043 V 29 7200 bps Line1 Emits V 29 7200 bps on line 1 On off 20 044 V 29 9600 bps Line1 Emits V 29 9600 bps on line 1 On off 20 045 V 17 7200 bps Line1 Emits V 17 7200 bps on line 1 On off 20 046 V 17 9600 bps Line1 Emits V 17 9600 bps on line 1 On off 20 047 V 17 12000 bps Line1 Emits V 17 12000 bps on line 1 On off 20 048 V 17 14400 bp...

Page 2211: ...ine 2 On off 20 095 DTMF 3 Line2 Emits DTMF 3 on line 2 On off 20 096 DTMF 4 Line2 Emits DTMF 4 on line 2 On off 20 097 DTMF 5 Line2 Emits DTMF 5 on line 2 On off 20 098 DTMF 6 Line2 Emits DTMF 6 on line 2 On off 20 099 DTMF 7 Line2 Emits DTMF 7 on line 2 On off 20 100 DTMF 8 Line2 Emits DTMF 8 on line 2 On off 20 101 DTMF 9 Line2 Emits DTMF 9 on line 2 On off 20 102 DTMF A Line2 Emits DTMF A on l...

Page 2212: ...hat the registration on the IOT test samples is correct Figure 2 If not correct then return to step 3 b Place one of the IOT test sample on the platen glass c Compare the zones A and D on the scanner test samples with those in Figure 3 d Adjust the registration enter the number at the point where the scale is deleted For example If the top of the zone A scale is deleted at the 10mm mark 10mm indi ...

Page 2213: ...king these adjustments repeat the procedure in step 9 10 Make copies of the test pattern 82E2010 or 82E2020 from the DADH and document glass to check for skew Refer to IQS 5 Skew Use internal test prints 16 or 17 to check printer skew Refer to IQS 5 Skew 11 Save the new settings to the machine resident diskette GP 5 Figure 1 Registration test pattern Figure 2 IOT registration Top edge registration...

Page 2214: ...st Patterns 5 Select Image Quality Test Patterns 1 19 6 Select the Features 1 or 2 sided and paper size NOTE Two sided test patterns are always backed with test pattern 16 quadrille 7 Select the Format Label on or off and Border on or off 8 Select Saved 9 Touch the Start Test 10 Press Exit to return to the main diagnostic menu select another feature or exit diagnos tics NOTE The system administrat...

Page 2215: ... 55 ppm Check in the sequence that follows a The harness from the Image processing PWB to the CCD PWB PJ110 to PJ125 PL 14 25 Item 5 Refer to Wiring Diagram 8 b The harness from the Power distribution PWB to the scanner PJ135 to PJ455 and PJ450 PL 14 25 Item 13 Refer to Wiring Diagram 10 c Install new components as necessary Image processing PWB PL 3 20 Item 3 Scanner complete assembly PL 14 20 It...

Page 2216: ...target value for a new developer toner concentration The sensor output voltage can be adjusted to the correct level by varying the control voltage applied to the sensor The output of the sensor depends on the Magnetic properties of the developer material this is a fixed value Applied control voltage Developer temperature Humidity Procedure 1 Enter diagnostics GP 1 2 Select Diagnostics Routines Cop...

Page 2217: ...er Interface Bluetooth Wireless local area network BM Booklet Maker BMF Basic Multi Function device BootP Boot Protocol AN IP protocol for automatically assigning IP addresses BPS Bits Per Second BS Behavior Specification BT Busy Tone C Celsius CAT Customer Admin Tool CB Certification Bodies CC Copy Centre CCA Cenelec Certification Agreement CCA Customer Call Assistance CCD Charged Coupled Device ...

Page 2218: ...ynamically Loadable Module DMO E Developing Markets Operations East was part of RX DMO W Developing Markets Operations West was part of ACO DOS Disk Operating Systems DPHM Defects Per Hundred Machines DIS Digital Identification Signal DMA Direct Memory Access DMO Developing Markets Operations Table 1 Term Description DOF Direction Of Feed paper width sensors DPI Dots per inch DRAM Dynamic Random A...

Page 2219: ...GS German safety GSM Grams per square metre GUI Graphics User Interface GWA Green World Alliance Table 1 Term Description HC High Capacity HCF High Capacity Feeder HCSS High Capacity Stapler Stacker 3K HCSS BM High Capacity Stapler Stacker Booklet Maker HDD Hard Disk Drive HDLC High Level Data Link Control HFLEN High Frequency random Line Edge Noise image quality metric HFSI High Frequency Service...

Page 2220: ...ess Media Access Code This is the basic unique identifier of a networked device An incoming message is analysed and an address in another form such as an IP address is resolved by a lookup table to a MAC address The message is then directed to and accepted by the equip ment thus identified It is the burnt in hardware address of a NIC MB Megabyte one MB 1 048 576 bytes 1024 kilobytes Mail Box Mb Me...

Page 2221: ...ociation PD Process Direction PDF Adobe Acrobat Portable Document Format PDL Page Description Language PDT Product Delivery Team Pels Picture Data Pixel PFM Paper Feed Module PFP Paper Feed Platform PHI per Hundred Installs PIN Procedural Interrupt Negative PIN Personal Identification Number ping Packet InterNet Groper Tool to test connections between nodes by send ing and returning test data PIP ...

Page 2222: ...r RR Receive Ready RRB Requirements Review Board Table 1 Term Description RS 232 RS 423 RS 422 RS 485 Series of standards for serial communication of data by wire RS 232 operates at 20 kbits s RS 423 operates at 100 kbits s RS 422 and RS 485 operate at 10 Mbits s See FireWire and USB RTN Retrain Negative RTP Retrain Positive RTS Request To Send Rx Receive S2E Scan to E mail S2F Scan to File S2X Sc...

Page 2223: ...F Fax eXtended TIFFX Tagged Image File Format for internet FAX TP Test Point TOS Teflon over Silicon Table 1 Term Description TPM Technical Programme Manager Transmissive LCD Liquid Crystal Display lit from the back TRC Toner Reproduction Curve Tri Folder Output device that creates C and Z folds TRN Train TSH Technical Service Hours TSI Transmit Subscriber Identification TTY Teletype Terminal TUI ...

Page 2224: ...y GP 40 General Procedures Information XLA Xerox Latin America XOG Xerox Office Group XRU Xerographic Replacement Unit XSA Xerox Standard Accounting XUL Xerox Unique Login enables use of the xerox corporate directory Table 1 Term Description ...

Page 2225: ...ves the name of the part or modification Kit Number gives the part number of the kit or part required to install the modification Reference or Parts List On indicates the parts list where the kit or modification part can be found Mod Tag Plate Location The Processor module Open the front door and the Mod Tag plate is located on the left side of the main machine frame The DADH module Lift up the DA...

Page 2226: ...RPOSE This kit is to be installed if excessive paper curl occurs in tray 1 or tray 2 The lip is installed on the front edge of the paper tray to constrain the curl on the paper KIT NUMBER 60K48700 PARTS LIST ON TAG 050 CLASS 5 NAME Restriction of Hazardous Substances RoHS PURPOSE To identify RoHS compliant machines Refer to GP 26 KIT NUMBER PARTS LIST ON DADH Tags TAG D 050 CLASS 5 NAME Restrictio...

Page 2227: ...AG F 005 CLASS 5 NAME LCSS elevator motor encoder sensor PURPOSE A new sensor with an improved response time KIT NUMBER None PARTS LIST ON PL 11 10 Item 11 TAG F 006 CLASS 4 NAME LCSS hole punch field repair kit PURPOSE To implement an adjustment for the LCSS hole punch KIT NUMBER 604K21620 PARTS LIST ON PL 11 6 TAG F 007 CLASS 5 NAME LCSS rear frame cutout modified PURPOSE Change to the cutout in...

Page 2228: ...tamper motor from stalling KIT NUMBER PARTS LIST ON PL 11 16 TAG F 011 CLASS 4 NAME Re routed harness PURPOSE To improve the routing of the staple harness by using a longer harness KIT NUMBER PARTS LIST ON TAG F 013 CLASS 4 NAME LCSS bin 1 kit PURPOSE Modified angle to the output tray to reduce problem with paper curl KIT NUMBER 604K48150 PARTS LIST ON TAG F 050 CLASS 5 NAME Restriction of Hazardo...

Page 2229: ...let wears out prematurely Grease the kicker pivots and eyelet where the spring makes contact Apply Molykote EM D110 grease to the pivots and the eyelet KIT NUMBER PARTS LIST ON PL 11 49 Item 15 TAG H 004 CLASS 1 NAME Lower exit gate interlock switch S11 305B PURPOSE The actuation of the lower exit gate interlock switch is not reliable This could result in customer injury The new switch S11 305B ha...

Page 2230: ...ing past the home position The eject home sen sor flag was made shorter so that the housing stopped in the correct position KIT NUMBER 604K42130 PARTS LIST ON PL 31 12 Item 15 TAG B 006 CLASS 3 NAME Entry baffle assembly kit PURPOSE To replace the punch position sensor entry sensor cover and baffle assembly on the HCSSBM to comply with RoHS KIT NUMBER 604K42150 PARTS LIST ON PL 31 12 Item 16 TAG B...

Page 2231: ...G B 050 CLASS 5 NAME Restriction of Hazardous Substances RoHS PURPOSE To identify RoHS compliant machines Refer to GP 26 KIT NUMBER PARTS LIST ON Finisher HVF Tags TAG V 050 CLASS 5 NAME Restriction of Hazardous Substances RoHS PURPOSE To identify RoHS compliant machines Refer to GP 26 KIT NUMBER PARTS LIST ON ...

Page 2232: ...o upgrade a Workcentre machine with PostScript software KIT NUMBER PARTS LIST ON TAG N 050 CLASS 5 NAME Restriction of Hazardous Substances RoHS PURPOSE To identify RoHS compliant machines Refer to GP 26 KIT NUMBER PARTS LIST ON Fax Tags TAG X 050 CLASS 5 NAME Restriction of Hazardous Substances RoHS PURPOSE To identify RoHS compliant machines Refer to GP 26 KIT NUMBER PARTS LIST ON ...

Page 2233: ...August 2007 7 1 WorkCentre 5687 Family Wiring Data 7 Wiring Data Plug Jack Locations PJ Locations 7 3 Wiring Diagrams Wiring Diagrams 7 33 ...

Page 2234: ...August 2007 7 2 WorkCentre 5687 Family Wiring Data ...

Page 2235: ...52 Figure 22 22 Inverter motor driver PWB Figure 29 23 1K LCSS PWB Figure 32 24 2K LCSS PWB Figure 7 25 LVPS Figure 6 26 Main Drive PWB Figure 4 27 Network controller Figure 14 28 Power and control module Figure 5 29 Power Distribution PWB Figure 9 30 Riser PWB Figure 11 31 ROS Figure 33 32 Scanner PWB Figure 12 33 Tray 1 and 2 control PWB Figure 2 34 UI PWB part of the user interface assembly Fig...

Page 2236: ...control assembly bulkhead WD 1 22 Figure 5 Power and control assembly bulkhead WD 1 23 Figure 5 Power and control assembly bulkhead WD 1 23 Figure 14 Network controller PWB WD 35 Table 1 PJ1 to PJ49 PJ number PJ location figure PJ location Wiring diagram 24 Figure 5 Power and control assembly WD 2 25 Figure 5 Figure 6 Power and control assembly LVPS WD 2 26 Figure 1 IOT PWB WD 3 27 Figure 1 IOT PW...

Page 2237: ...J number PJ location figure PJ location Wiring diagram 104 Figure 10 Image processing PWB WD 8 104 Figure 37 Image processing PWB WD 40 105 Figure 10 Image processing PWB WD 4 106 Figure 10 Image processing PWB WD 10 107 Figure 10 Image processing PWB WD 8 108 Figure 10 Image processing PWB WD 8 109 Figure 10 Image processing PWB WD 8 110 Figure 10 Image processing PWB WD 8 111 Figure 37 HVF Contr...

Page 2238: ...Table 3 PJ100 to PJ149 PJ number PJ location figure PJ location Wiring diagram Table 5 PJ200 to JP249 PJ number PJ location figure PJ location Wiring diagram 200 DADH feed sensor WD 11 201 DADH feed solenoid WD 11 201 Figure 37 HFV Control PWB WD 42 202 DADH feed clutch WD 11 202 Figure 37 HFV Control PWB WD 42 203 DADH CVT motor WD 11 204 DADH feed motor WD 11 205 In line connector WD 11 216 Figu...

Page 2239: ...control PWB WD 14 397 Figure 3 HCF control PWB WD 14 398 Figure 3 HCF control PWB WD 14 399 Figure 3 HCF control PWB WD 14 Table 9 PJ400 to PJ449 PJ number PJ location figure PJ location Wiring diagram 401 Figure 25 Carriage PWB WD 24 401 Figure 37 HFV Control PWB WD 43 402 Figure 25 Carriage PWB WD 26 402 Figure 37 HFV Control PWB WD 43 403 Figure 37 HFV Control PWB WD 43 403 Figure 25 Carriage P...

Page 2240: ...sor WD 23 487 Top bin interlock sensor WD 23 488 Top cover interlock sensor WD 23 489 Chad bin level sensor WD 23 493 In line connector WD 23 493 In line connector off line stapler WD 24 494 In line connector WD 23 494 In line connector off line stapler WD 24 495 OCT module PWB WD 21 496 Punch sensor WD 23 498 In line connector lower exit gate WD 25 Table 11 PJ500 to PJ999 Connection PJ location f...

Page 2241: ...ine connector WD 29 578 BM in line connector WD 28 579 BM in line connector WD 28 580 BM in line connector WD 28 581 BM stack hold solenoid WD 29 582 BM stack hold solenoid WD 29 583 BM Bin 2 WD 29 584 BM entry sensor WD 28 Table 11 PJ500 to PJ999 Connection PJ location figure PJ location Wiring diagram 585 BM SH1 staples low switch staple head 1 WD 28 586 BM SH1 staples low switch staple head 2 W...

Page 2242: ...August 2007 7 10 WorkCentre 5687 Family PJ Locations Wiring Data IOT PWB Location PL 1 10 Item 2 Figure 1 IOT PWB Tray 1 and 2 Control PWB Location PL 7 10 Item 2 Figure 2 Tray 1 and 2 control PWB ...

Page 2243: ... WorkCentre 5687 Family PJ Locations Wiring Data HCF Control PWB Location PL 7 20 Item 2 Figure 3 HCF control PWB Main Drive Module Location 32 55 ppm PL 4 15 Item 1 65 87 ppm PL 4 10 Item 1 Figure 4 Main drive module ...

Page 2244: ...7 12 WorkCentre 5687 Family PJ Locations Wiring Data Power and Control Assembly Location PL 1 10 Item 1 Figure 5 Power and control Assembly LVPS and Base Module Location PL 1 10 Item 3 Figure 6 LVPS and base module ...

Page 2245: ...August 2007 7 13 WorkCentre 5687 Family PJ Locations Wiring Data 2K LCSS PWB Location PL 11 26 Item 1 Figure 7 2K LCSS PWB DADH PWB Location PL 5 10 Item 5 Figure 8 DADH PWB ...

Page 2246: ...e 5687 Family PJ Locations Wiring Data Power Distribution PWB Location PL 3 10 Item 5 Figure 9 Power distribution PWB Image Processing PWB Location 32 55 ppm PL 3 20 Item 3 65 87 ppm PL 3 10 Item 3 Figure 10 Image processing PWB ...

Page 2247: ...ntre 5687 Family PJ Locations Wiring Data Riser PWB Location 32 55 ppm PL 3 15 Item 3 65 87 ppm PL 3 11 Item 6 Figure 11 Riser PWB Scanner PWB Location 32 55 ppm PL 14 25 Item 4 65 87 ppm PL 14 16 Item 8 Figure 12 Scanner PWB ...

Page 2248: ...7 Family PJ Locations Wiring Data Exposure Lamp Inverter Location 32 55 ppm PL 14 25 Item 12 65 87 ppm PL 14 15 Item 3 Figure 13 Exposure lamp inverter Network Controller PWB Location PL 16 10 Item 1 Figure 14 Network controller PWB ...

Page 2249: ...August 2007 7 17 WorkCentre 5687 Family PJ Locations Wiring Data BM PWB Location PL 11 86 Item 10 Figure 15 BM PWB HCSS PWB Location PL 11 92 Item 5 Figure 16 HCSS PWB ...

Page 2250: ... 18 WorkCentre 5687 Family PJ Locations Wiring Data Foreign Interface PWB Location PL 3 11 Item 3 Figure 17 Foreign interface PWB In line Connector PJ63 Location PL 7 10 Figure 18 PJ63 PJ63 Tray 1 and 2 control PWB ...

Page 2251: ...ly PJ Locations Wiring Data In line Connector PJ49 and PJ76 Location PL 10 11 Figure 19 PJ49 and PJ76 In line Connectors PJ40 and PJ44 Location PL 8 20 Figure 20 PJ40 and PJ44 PJ49 Inverter assembly PJ76 65 87ppm PJ40 PJ44 Duplex transport ...

Page 2252: ...ing Data In line Connector PJ93 Location PL 9 15 Figure 21 PJ93 In line Connectors PJ152 and PJ800 Location 32 55 ppm PL 3 20 65 87 ppm PL 3 10 Figure 22 PJ152 and PJ800 PJ93 Developer bias connection Developer module PJ152 Image processing PWB module PJ800 ...

Page 2253: ...7 21 WorkCentre 5687 Family PJ Locations Wiring Data In line Connector PJ75 Location PL 9 15 Figure 23 PJ75 UI PWB Location PL 2 10 Item 6 part of user interface assembly Figure 24 UI PWB PJ75 Toner dispense module ...

Page 2254: ...August 2007 7 22 WorkCentre 5687 Family PJ Locations Wiring Data Carriage PWB Location PL 11 72 Item 5 Figure 25 Carriage PWB Embedded Fax PWB Location PL 20 10 Item 4 Figure 26 Embedded Fax PWB ...

Page 2255: ...gust 2007 7 23 WorkCentre 5687 Family PJ Locations Wiring Data Firewire PWB Location PL 3 11 Item 7 Figure 27 Firewire PWB Duplex Motor Driver PWB Location PL 8 20 Item 9 Figure 28 Duplex motor driver PWB ...

Page 2256: ...August 2007 7 24 WorkCentre 5687 Family PJ Locations Wiring Data Inverter Motor Driver PWB Location PL 10 11 Item 22 Figure 29 Inverter motor driver PWB HVPS Location PL 1 10 Item 5 Figure 30 HVPS ...

Page 2257: ...August 2007 7 25 WorkCentre 5687 Family PJ Locations Wiring Data CCD PWB Location PL 14 25 Item 19 Figure 31 CCD PWB 1K LCSS PWB Location PL 11 124 Item 1 Figure 32 1K LCSS PWB ...

Page 2258: ...ata ROS Location PL 6 10 Item 4 Figure 33 ROS Fuser Module Location 32 55 ppm PL 10 8 Item 1 65 87 ppm PL 10 10 Item 1 Figure 34 Fuser module PJ2 harness PJ121 PJ120 PJ122 PJ18 harness PJ109 32 55 ppm PJ228 65 87 ppm Fuser CRUM PJ141 Fuser drawer connector PJ100 ...

Page 2259: ...7 WorkCentre 5687 Family PJ Locations Wiring Data Xerographic Module Location PL 9 20 Item 2 Figure 35 Xerographic module Tray 5 Control PWB Location PL 7 68 Item 8 Figure 36 Tray 5 Control PWB Xerographic CRUM PJ144 ...

Page 2260: ...August 2007 7 28 WorkCentre 5687 Family PJ Locations Wiring Data HVF PWB Location PL 11 157 Item 2 Figure 37 HVF PWB In line connector PJ530 Location PL 7 68 Item 4 Figure 38 PJ530 PJ530 ...

Page 2261: ...rkCentre 5687 Family PJ Locations Wiring Data In line connectors PJ279 PJ280 Location PL 8 25 Item 9 Figure 39 PJ279 and PJ280 In line connectors PJ36 PJ636 Location PL 7 30 Figure 40 PJ36 and PJ636 PJ279 PJ280 PJ36 PJ636 ...

Page 2262: ...Centre 5687 Family PJ Locations Wiring Data In line connectors PJ82 and PJ299 Location 45 87 ppm PL 9 20 Figure 41 PJ82 and PJ299 Tri Folder Control PWB Location PL 11 193 Item 16 Figure 42 Tri Folder Control PWB PJ82 PJ299 ...

Page 2263: ...August 2007 7 31 WorkCentre 5687 Family PJ Locations Wiring Data Inserter PWB Location PL 11 179 Item 9 Figure 43 Inserter PWB ...

Page 2264: ...August 2007 7 32 WorkCentre 5687 Family PJ Locations Wiring Data ...

Page 2265: ...iagram 29 1K LCSS PWB Wiring Diagram 32 1K LCSS PWB Wiring Diagram 33 1K LCSS PWB Wiring Diagram 34 Network controller Wiring Diagram 35 IOT PWB and paper path module 45 55 ppm Wiring Diagram 36 IOT PWB and paper path module 65 87 ppm Wiring Diagram 37 Tray 5 PWB Wiring Diagram 38 Tray 5 PWB Wiring Diagram 39 HVF PWB Wiring Diagram 40 HVF PWB Wiring Diagram 41 HVF PWB Wiring Diagram 42 HVF PWB Wir...

Page 2266: ...August 2007 7 34 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 1 Figure 1 Wiring Diagram 1 ...

Page 2267: ...August 2007 7 35 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 2 Figure 2 Wiring Diagram 2 ...

Page 2268: ...August 2007 7 36 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 3 Figure 3 Wiring Diagram 3 ...

Page 2269: ...August 2007 7 37 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 4 Figure 4 Wiring Diagram 4 ...

Page 2270: ...August 2007 7 38 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 5 Figure 5 Wiring Diagram 5 32 38 ppm machines only ...

Page 2271: ...August 2007 7 39 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 6 Figure 6 Wiring Diagram 6 ...

Page 2272: ...August 2007 7 40 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 7 Figure 7 Wiring Diagram 7 ...

Page 2273: ...August 2007 7 41 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 8 Figure 8 Wiring Diagram 8 ...

Page 2274: ...August 2007 7 42 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 9 Figure 9 Wiring Diagram 9 ...

Page 2275: ...August 2007 7 43 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 10 Figure 10 Wiring Diagram 10 ...

Page 2276: ...August 2007 7 44 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 11 Figure 11 Wiring Diagram 11 ...

Page 2277: ...August 2007 7 45 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 12 Figure 12 Wiring Diagram 12 ...

Page 2278: ...August 2007 7 46 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 13 Figure 13 Wiring Diagram 13 ...

Page 2279: ...August 2007 7 47 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 14 Figure 14 Wiring Diagram 14 ...

Page 2280: ...August 2007 7 48 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 15 Figure 15 Wiring Diagram 15 ...

Page 2281: ...August 2007 7 49 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 16 Figure 16 Wiring Diagram 16 ...

Page 2282: ...August 2007 7 50 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 17 Figure 17 Wiring Diagram 17 ...

Page 2283: ...August 2007 7 51 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 18 Figure 18 Wiring Diagram 18 ...

Page 2284: ...August 2007 7 52 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 19 Figure 19 Wiring Diagram 19 ...

Page 2285: ...August 2007 7 53 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 20 Figure 20 Wiring Diagram 20 ...

Page 2286: ...August 2007 7 54 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 21 Figure 21 Wiring diagram 21 ...

Page 2287: ...August 2007 7 55 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 22 Figure 22 Wiring Diagram 22 ...

Page 2288: ...August 2007 7 56 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 23 Figure 23 Wiring Diagram 23 ...

Page 2289: ...August 2007 7 57 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 24 Figure 24 Wiring Diagram 24 ...

Page 2290: ...August 2007 7 58 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 25 Figure 25 Wiring Diagram 25 ...

Page 2291: ...August 2007 7 59 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 26 Figure 26 Wiring Diagram 26 ...

Page 2292: ...August 2007 7 60 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 27 Figure 27 Wiring Diagram 27 ...

Page 2293: ...August 2007 7 61 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 28 Figure 28 Wiring Diagram 28 ...

Page 2294: ...August 2007 7 62 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 29 Figure 29 Wiring Diagram 29 ...

Page 2295: ...August 2007 7 63 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 30 Figure 30 Wiring Diagram 30 ...

Page 2296: ...August 2007 7 64 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 31 Figure 31 Wiring Diagram 31 ...

Page 2297: ...August 2007 7 65 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 32 Figure 32 Wiring Diagram 32 ...

Page 2298: ...August 2007 7 66 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 33 Figure 33 Wiring Diagram 33 ...

Page 2299: ...August 2007 7 67 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 34 Figure 34 Wiring Diagram 34 ...

Page 2300: ...August 2007 7 68 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 35 Figure 35 Wiring Diagram 35 ...

Page 2301: ...August 2007 7 69 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 36 Figure 36 Wiring Diagram 36 45 55 ppm machines only ...

Page 2302: ...August 2007 7 70 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 37 Figure 37 Wiring Diagram 37 65 87 ppm machines only ...

Page 2303: ...August 2007 7 71 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 38 Figure 38 Wiring Diagram 38 ...

Page 2304: ...August 2007 7 72 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 39 Figure 39 Wiring Diagram 39 ...

Page 2305: ...August 2007 7 73 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 40 Figure 40 Wiring Diagram 40 ...

Page 2306: ...August 2007 7 74 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 41 Figure 41 Wiring Diagram 41 ...

Page 2307: ...August 2007 7 75 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 42 Figure 42 Wiring Diagram 42 ...

Page 2308: ...August 2007 7 76 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 43 Figure 43 Wiring Diagram 43 ...

Page 2309: ...August 2007 7 77 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 44 Figure 44 Wiring Diagram 44 ...

Page 2310: ...August 2007 7 78 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 45 Figure 45 Wiring Diagram 45 ...

Page 2311: ...August 2007 7 79 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 46 Figure 46 Wiring Diagram 46 ...

Page 2312: ...August 2007 7 80 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 47 Figure 47 Wiring Diagram 47 ...

Page 2313: ...August 2007 7 81 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 48 Figure 48 Wiring Diagram 48 ...

Page 2314: ...August 2007 7 82 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 49 Figure 49 Wiring Diagram 49 ...

Page 2315: ...August 2007 7 83 WorkCentre 5687 Family Wiring Diagrams Wiring Data Wiring Diagram 50 Figure 50 Wiring Diagram 50 ...

Page 2316: ...August 2007 7 84 WorkCentre 5687 Family Wiring Diagrams Wiring Data ...

Page 2317: ...August 2007 8 1 WorkCentre 5687 Family Accessories 8 Accessories ACC 1 Foreign Device Checkout 8 3 ...

Page 2318: ...August 2007 8 2 WorkCentre 5687 Family Accessories ...

Page 2319: ...August 2007 8 3 WorkCentre 5687 Family ACC 1 Accessories ACC 1 Foreign Device Checkout Procedure Go to the 03 412 Foreign Device PWB Fault RAP ...

Page 2320: ...August 2007 8 4 WorkCentre 5687 Family ACC 1 Accessories ...

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Xerox WC5545F, Service Manual

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