Xerox WC5545F, Service Manual

Page: 186 / 2320

August 2007
1-6
WorkCentre 5687 Family
SCP 4
Service Call Procedures
OCT Problems
• Go to the 12-301 Offset Catch Tray Failure RAP.
• If the prints adhere to each other in the OCT, go to the OF6 Ozone and Air Systems RAP.
1K LCSS Problems
• If the machine has a 1K LCSS fault, but not a fault code, perform the procedures that fol-
low, as appropriate:
– 11A-120 Bin 1 Overload RAP.
– 11B-120 Initialization Failure RAP.
– 11C-120 1K LCSS Power Distribution RAP.
– 11D-120 1K LCSS to Machine Communication Interface RAP.
– 11E-120 1K LCSS PWB DIP Switch Settings RAP.
– 11F-120 1K LCSS PWB Damage RAP.
– 11G-120 Copy Damage in the 1K LCSS RAP.
– 11H-120 Mis-Registration in Stapled Sets and Non-Stapled Sets RAP.
– 11J-120 1K LCSS Poor Stacking RAP.
• If the machine has the problems that follow, go to the 11E-120 1K LCSS PWB DIP Switch
Settings RAP:
– False jam clearance messages.
– Communication errors between the LCSS and the machine.
• If the staples of a stapled set are not correct, go to the 11-364-120 Stapling Failure RAP.
• If the prints bond together in the LCSS trays, go to OF6 Ozone and Air Systems RAP.
2K LCSS Problems
• If the machine has an 2K LCSS fault, but not a fault code, perform the procedures that fol-
low, as appropriate:
– 11A-110 Offline Stapling Faults RAP.
– 11B-110 Bin 1 Overload RAP.
– 11C-110 Initialization Failure RAP.
– 11D-110 2K LCSS Power Distribution RAP.
– 11E-110 2K LCSS to Machine Communications Interface RAP.
– 11F-110 2K LCSS PWB DIP Switch Settings RAP.
– 11G-110 2K LCSS PWB Damage RAP.
– 11H-110 Copy Damage in the 2K LCSS RAP.
– 11J-110 Mis-Registration in Stapled Sets and Non-Stapled Sets RAP.
– 11K-110 2K LCSS Poor Stacking RAP.
• If the punched holes are out of position, perform ADJ 11.3-110 Hole Punch Position.
• If the machine has the problems that follow, go to the 11F-110 2K LCSS PWB DIP Switch
Settings RAP:
– False jam clearance messages.
– Communication errors between the LCSS and the machine.
• If the staples of a stapled set are not correct, go to the 11-364-110 Stapling Failure RAP.
• If the prints bond together in the LCSS trays, go to OF6 Ozone and Air Systems RAP.
HCSS BM Problems
• If the machine has a fault in the HCSS BM, but with no fault code, perform the procedures
that follow, as appropriate:
– OF12 Output Device Undocked RAP.
– 11A-170 Offline Stapling RAP.
– 11B-170 HCSS BM Initialization Failure RAP.
– 11C-170 HCSS BM Power Distribution RAP.
– 11D-170 HCSS BM to Machine Communication Interface RAP.
– 11E-170 HCSS BM Bin 2 Failure RAP.
– 11F-170 Booklet Quality RAP.
– 11G-170 Copy Damage in the HCSS BM RAP.
– 11H-170 Mis-Registration in Stapled and Unstapled Sets RAP.
– 11J-170 HCSS BM Poor Stacking RAP.
• If the punched holes are out of position, perform ADJ 11.2-170 Hole Punch Position.
• If the staples of a stapled set from the compiler are not correct, go to the 11-364-170, 11-
370-170 Compiler Carriage Stapling Failure RAP.
• If the staples of a booklet are not correct, perform the correct procedure that follows:
– 11-063-170, 11-411-170 HCSS BM Staple Unit 1 Failure RAP,
– 11-403-170, 11-413-170 HCSS BM Staple Unit 2 Failure RAP.
• If the prints bond together in the HCSS BM bins, go to OF6 Ozone and Air Systems RAP.
HCSS Problems
• If the machine has an HCSS fault, but with no fault code, perform the procedures that fol-
low, as appropriate:
– OF12 Output Device Undocked RAP.
– 11A-130 Offline Stapling RAP.
– 11B-130 HCSS Initialization Failure RAP.
– 11C-130 HCSS Power Distribution RAP.
– 11D-130 HCSS to Machine Communications Interface RAP.
– 11E-130 Copy Damage in the HCSS RAP.
– 11F-130 Mis-Registration in Stapled and Unstapled Sets RAP.
– 11G-130 HCSS Poor Stacking RAP.
• If the punched holes are out of position, perform ADJ 11.2-130 Hole Punch Position.
• If the staples of a stapled set are not correct, go to the 11-364-130, 11-370-130 Stapling
Failure RAP.
• If the prints bond together in the HCSS bins, go to OF6 Ozone and Air Systems RAP.
HVF, HVF BM, PPI and Tri-Folder Problems
• If the machine has a fault in the HVF or HVF BM, but with no fault code, perform the pro-
cedures that follow, as appropriate:
– 11-300-171, 11-302-171, 11-303-171 HVF Docking and Interlocks RAP
– 11A-171 HVF BM Power Distribution RAP.
– 11B-171 HVF BM to Machine Communication Interface RAP.
– 11C-171 HVF BM Bin 2 Failure RAP.
– 11D-171 Booklet Quality RAP.
– 11E-171 Copy Damage in the HVF BM RAP.
– 11F-171 Mis-Registration in Stapled and Unstapled Sets RAP.
– 11G-171 HVF BM Poor Stacking RAP.
– 11H-171 Pause To Unload (PTU) RAP.