Still LXT 120 Original Instructions Manual Download

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Labelling points

Rear of the tow tractor

Maximum speed marking according to Ger-

man Road Traffic Regulations (StVO)

Information sign: Hydraulic oil tank

Warning sign: Risk of crushing

Decal information: Caution/read the operat-

ing instructions

Decal information: Maximum towed load

Information sign: Lifting gear fixing point

Decal information: Maximum towed load

Information sign: Li-Ion Technology

Information sign: Li-Ion Ready

Information sign: Li-Ion Technology

Information sign: PB-Technology

Decal information: 12-V socket

Decal information: 24-V socket

Decal information: Tyre pressure

Foreword

Your industrial truck

50078078001 EN - 07/2022 - 04

Summary of Contents for LXT 120

Page 1: ...Platform tractor and tow tractor LXT 120 LXT 180 LXT 250 LXT 350 LXW 20 LXW 30 Original instructions 50078078001 EN 07 2022 04 ...

Page 2: ......

Page 3: ...uck serial number to receive an email with the link and download the spare parts list Rules for the operating com pany of industrial trucks In addition to these operating instructions a code of practice containing additional informa tion for the operating companies of industrial trucks is also available This guide provides information for handling industrial trucks Information on how to select sui...

Page 4: ...Internet address and QR code The information can be accessed at any time by pasting the address https m still de vdma in a web browser or by scanning the QR code Preface II 50078078001 EN 07 2022 04 ...

Page 5: ...Supplementary documentation 20 Issue date and topicality of the operating instructions 21 List of abbreviations 21 Copyright and trademark rights 23 Environmental considerations 24 Packaging 24 Disposing of components and batteries 24 2 Safety Definition of responsible persons 26 Operating company 26 Specialist 26 Drivers 27 Basic principles for safe operation 29 Insurance cover on company premise...

Page 6: ...unit 49 4 Operation Checks and tasks before daily use 52 Visual inspections and function checking 52 Checking the condition of the wheels and tyres 54 Checking the wheel fastening screws 54 Checking tyre pressures 55 Check the service brake for correct function 55 Checking the regenerative brake 56 Checking the parking brake 57 Checking the emergency off switch 58 Checking the functions of the int...

Page 7: ...ions 92 Driver profiles 95 Driver profiles variant 95 Creating driver profiles 95 Selecting driver profiles 97 Renaming driver profiles 97 Deleting driver profiles 99 Lighting 101 Switching the lighting on and off 101 Switching the turn indicators on and off 102 Rotating beacon 102 Turning the hazard warning system on and off 103 STILL SafetyLight variant 103 StVZO equipment 104 Efficiency and dri...

Page 8: ...nd downhill gradients 146 Parking the industrial truck securely and switching it off 146 Wheel chocks variant 147 Assistance systems 149 Descent Speed Regulation DSR variant 149 Calibrating Descent Speed Regulation DSR 151 Entering the truck weight 151 Calibrating the idle position 154 Calibration run 157 Rear view camera variant 160 Trailer and load 165 Opening and closing the platform panels 165...

Page 9: ...ndicator 210 Maintaining the battery 212 Checking the battery condition acid level and acid density 213 Handling the lithium ion batteries 215 Safety regulations for handling the lithium ion battery 215 80 V lithium ion batteries 218 Regulations for storing lithium ion batteries 219 Checking the battery charge status 220 Charging the lithium ion battery 223 Replacing and transporting the battery 2...

Page 10: ...due date counter for maintenance and safety checks 259 Maintenance 1000 hours annually 261 Maintenance 3000 hours every two years 264 Ordering spare parts and wearing parts 264 Quality and quantity of the required operating materials 264 Maintenance data table 265 Preserving operational readiness 267 Maintaining the seat belt 267 Checking the driver s seat 268 Replacing the fresh air filter mat of...

Page 11: ...753 294 VDI datasheet LXW 30 0754 299 Battery specifications for lead acid batteries 304 Battery specifications for lithium ion batteries 304 Eco design requirements for electric motors and variable speed drives 306 Table of contents IX 50078078001 EN 07 2022 04 ...

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Page 13: ...1 Foreword ...

Page 14: ...k to be handled safely If the specifications of these operating instructions are adhered to the functional capability and the promised proper ties of the industrial truck will be maintained Familiarise yourself with the technology un derstand it and use it safely These operating instructions provide the necessary information and help to avoid accidents and to keep the truck ready for operation eve...

Page 15: ...on EU UKCA in the United Kingdom UK EAC in the Eurasian Economic Union The conformity marking is applied to the nameplate A declaration of conformity is is sued for the EU and UK markets An unauthorised structural change or addition to the industrial truck can compromise safety thus invalidating the declaration of conformity conformity symbols Foreword 1 Your industrial truck 3 50078078001 EN 07 2...

Page 16: ... the markets of the European Union the EU candidate countries the EFTA States and Switzerland 2 For the United Kingdom market The declaration of conformity document is supplied with the industrial truck The declara tion shown explains the conformity with the provisions of the EC Machinery Directive and the Supply of Machinery Safety Regulation 2008 2008 No 1597 An unauthorised structural change or...

Page 17: ...orised service centre Reference standards This industrial truck complies with standard EN ISO 3691 1 Safety of industrial trucks Self propelled trucks up to and including 10 000 kg capacity and tow tractors with a pulling force up to and including 20 000 N Part 1 General requirements which meets with the specific essential requirements of the EU Machinery Directive 2006 42 EC It also complies with...

Page 18: ...end that you transfer this information to this manual for ease of future reference Taking delivery of the industrial truck Each industrial truck undergoes a thorough in spection before leaving the factory This guar antees that it is in a flawless condition and fully equipped at transfer To avoid subsequent complaints and defects we ask that you carefully check the functional ability of the truck a...

Page 19: ...unit uses the current battery charge state and the selected drive programme to calculate the remaining available time until the battery has to be re charged and displays this information It also supports all FleetManager 4 x functions There are four LXT models and two LXW models Tow tractor 12 t 18 t tow tractor with very short wheel base 25 t tow tractor with short wheelbase 25 t tow tractor with...

Page 20: ...r optionally lithium ion batteries The driver can help to influence the energy consumption and performance of the truck us ing the Blue Q efficiency mode The required setting for the current application can be se lected via the display operating unit Steering The kickback free hydrostatic front wheel steering system means the truck has a small turning circle Operation The reverse inching controls ...

Page 21: ... Decal information Maximum towed load Information sign Lifting gear fixing point 1 2 3 4 5 6 7 Decal information Maximum towed load Information sign Li Ion Technology Information sign Li Ion Ready Information sign Li Ion Technology Information sign PB Technology Decal information 12 V socket Decal information 24 V socket Decal information Tyre pressure 8 9 10 11 12 13 14 15 16 Foreword 1 Your indu...

Page 22: ...m speed marking according to Ger man Road Traffic Regulations StVO 17 Decal information Close seat belt for air craft ground equipment Warning sign Risk of crushing 18 19 Foreword 1 Your industrial truck 10 50078078001 EN 07 2022 04 ...

Page 23: ...rmation according to German Traffic Regulations StVO Sticker panel Battery service Sticker panel Regular testing Sticker panel VDE test 27 28 29 30 31 32 33 34 Rear of the platform tractor Maximum speed marking according to Ger man Road Traffic Regulations StVO Information sign Hydraulic oil tank Warning sign Risk of crushing 1 2 3 4 Decal information Caution read the operat ing instructions Decal...

Page 24: ...rmation sign Li Ion Technology Information sign PB Technology 10 11 12 13 Decal information 12 V socket Decal information 24 V socket Decal information Tyre pressure 14 15 16 Foreword 1 Your industrial truck 12 50078078001 EN 07 2022 04 ...

Page 25: ...imum speed marking according to Ger man Road Traffic Regulations StVO 17 Decal information Close seat belt for air craft ground equipment Warning sign Risk of crushing 18 19 Foreword 1 Your industrial truck 13 50078078001 EN 07 2022 04 ...

Page 26: ...e Decal information Caution read the operat ing instructions 20 21 22 23 24 25 Information sign Li Ion Technology Information sign Li Ion Ready Information sign Li Ion Technology Information sign PB Technology Nameplate Decal information Information according to German Traffic Regulations StVO 26 27 28 29 30 31 Foreword 1 Your industrial truck 14 50078078001 EN 07 2022 04 ...

Page 27: ...perat ing instructions Warning sign Risk of crushing Warning sign Risk of shearing 1 2 3 Decal information Cable cross section of battery cable Pictogram Correct use of the battery cable guard 4 5 Foreword 1 Your industrial truck 15 50078078001 EN 07 2022 04 ...

Page 28: ...te countries the EFTA States and Switzer land UKCA mark for the United Kingdom market EAC mark for the Eurasian Eco nomic Union market 7 Pulling force 8 Rated drive power 9 Battery voltage 10 Payload NOTE It is possible for there to be multiple con formity markings on the nameplate The EAC mark may also be located in the immediate vicinity of the nameplate Special feature for use at airports If th...

Page 29: ...operating company or driver and not the manufacturer is liable for any hazards caused by inadmissible use see the chapter entitled Definition of terms used for responsible per sons It is prohibited to use the truck for purposes other than those described in these operating instructions The industrial truck must not be operated in Areas where there is a risk of explosion Areas that may cause corros...

Page 30: ...ys working areas and aisle widths must conform to the specifications in these operating instructions see the chapter entitled Roadways Driving on uphill and downhill gradients is per mitted as long as the defined data and specifi cations are observed refer to the chapter en titled Roadways The industrial truck is suit able for indoor and outdoor use in countries ranging from the Tropics to Nordic ...

Page 31: ...ctions If you have any questions contact your authorised service centre Enter the serial number and year of manufac ture from the nameplate in the space provi ded Serial no Year of manufac ture Please quote the serial number in all technical enquiries Operating instructions are provided with each industrial truck These instructions must be stored carefully and must be available to the driver and o...

Page 32: ... bols used DANGER Indicates procedures that must be strictly adhered to in order to prevent the risk of fatalities WARNING Indicates procedures that must be strictly adhered to in order to prevent the risk of injuries CAUTION Indicates procedures that must be strictly adhered to in order to prevent material damage and or destruc tion NOTE For technical requirements that require special attention E...

Page 33: ...ry This is defined in the additional doc umentation If you have any questions contact your au thorised service centre Issue date and topicality of the operating instructions The issue date and the version of these op erating instructions can be found on the title page We are constantly engaged in the further de velopment of the industrial trucks These oper ating instructions are subject to change ...

Page 34: ...mission on the rules for the approval of electrical equipment DC Direct Current Direct current DFÜ Datenfernübertragung Remote data transfer DIN Deutsches Institut für Normung German standardisation organisation EG European Community EN European standard FEM Fédération Européene de la Manutention European Federation of Materials Han dling and Storage Equipment Fmax maximum Force Maximum power GAA ...

Page 35: ...of vehi cles on public roads TRGS Technische Regel für Gefahrstoffe Ordinance on hazardous materials appli cable in the Federal Republic of Germany UKCA United Kingdom Conformity Assessed Confirms conformity with the product spe cific directives that apply in the United Kingdom UKCA labelling VDE Verband der Elektrotechnik Elektronik In formationstechnik e V German technical scientific association...

Page 36: ...rial truck Disposing of components and batteries The industrial truck is made of different mate rials With regard to replaced components or batteries regional or national regulations of the country of use must be observed in the following situations Disposal Handling Recycling NOTE Observe the battery manufacturer documenta tion when disposing of batteries ENVIRONMENT NOTE We recommend working wit...

Page 37: ...2 Safety ...

Page 38: ...lification that demonstrably proves their professional ex pertise This proof should consist of a voca tional qualification or a similar document Professional experience indicating that the qualified person has gained practical expe rience of industrial trucks over a proven period during their career During this time this person has become familiar with a wide range of symptoms that require checks ...

Page 39: ...ck is to be used with a German StVZO permit on public roads the driver requires a C1 driving licence In other countries observe the national regulations Rights duties and rules of behaviour for the driver The driver must be trained in their rights and duties The driver must be granted the required rights The driver must wear protective equipment protection suit safety footwear safety hel met indus...

Page 40: ...mitted to perform any work on or with the industrial truck Prohibition of use by unauthorised per sons The driver is responsible for the industrial truck during working hours The driver must not allow unauthorised persons to use the in dustrial truck When leaving the industrial truck the driver must secure it against unauthorised use e g by removing the key Safety 2 Definition of responsible perso...

Page 41: ...ur service cen tre in advance Changes that will adversely affect the handling or safety systems must not be made without approval from the manufacturer The industrial truck may only be converted with the written approval of the manufacturer Approval from the relevant authority must be obtained where applicable Changes to the brakes steering control el ements circumferential view special equip ment...

Page 42: ...nd implemented by a design of fice that specialises in industrial trucks in accordance with the standards and direc tives valid at the time the modification is made Decal information with the following data must be permanently affixed to the industrial truck so that it is clearly visible Type of modification Date of modification Name and address of the company that performed the modification Non o...

Page 43: ...e fleet manager responsible immediately so that they can arrange for the defect to be rectified Industrial trucks that are not safe for operation or for use on the road must not be used until they have been properly repaired Do not remove or deactivate safety systems and switches Fixed set values may only be changed with the approval of the manufacturer Work on the electrical system e g connect in...

Page 44: ...anging wheels or tyres always en sure that the industrial truck does not tilt to one side e g always replace the left hand and right hand wheels at the same time Changes must only be made following consul tation with the manufacturer Contact the authorised service centre re garding this matter Medical devices WARNING Electromagnetic interference may occur on medical devices Only use equipment that...

Page 45: ...ill depressurise the gas spring in accordance with reg ulations before the removal Gas springs must be depressurised before recycling Avoid damage lateral forces buckling tempera tures over 80 C and heavy contamination Damaged or defective gas springs must be re placed immediately Contact the authorised service centre WARNING Danger of serious injury from high accumulator pres sure In addition to ...

Page 46: ...ident due to non observation of safety information All personnel working in the vicinity of the industrial truck must be instructed regarding the dangers that can arise through use of the industrial truck Observe safety regulations in these operating in structions Risks can include Escape of consumables due to leakages rupture of lines and containers Risk of accident when driving over difficult gr...

Page 47: ...cluded in the hazard assessment Attachments possess their own CE labelling and likewise are not included for that reason The operating company must however select the type and equipment of the industrial trucks so as to comply with the local provisions for deployment The result must be documented 6 ArbSchG In the case of applications involv ing similar hazard situations it is permitted to summaris...

Page 48: ...licable Industrial truck equip ment does not comply with local regulations Testing If in doubt consult the responsible factory in spectorate or employ ers liability insurance association O Driver s lack of skills or qualifications Driver training sit on and stand on DGUV principle 308 001 VDI 3313 driver s li cence O Usage by unauthorised persons Access with key only for authorised persons O Indus...

Page 49: ...ety and Health BetrSichV O Impermissible usage improper usage Provide operating in structions German Ordinance on Industrial Safety and Health BetrSichV and German Health and labour protection law ArbSchG O Written notice of in struction to driver German Ordinance on Industrial Safety and Health BetrSichV and German Health and labour protection law ArbSchG O German Ordinance on Industrial Safety a...

Page 50: ...nce on Industrial Safety and Health BetrSichV and DGUV rule 113 001 O When operating driverless transport systems Roadway quality inad equate Clean clear roadways German Ordinance on Industrial Safety and Health BetrSichV O Loading equipment in correct slipped Reposition load on pal let German Ordinance on Industrial Safety and Health BetrSichV O Unpredictable driving behaviour Employee training G...

Page 51: ... out The inspection date is indicated by an adhe sive label on the industrial truck Arrange for the authorised service centre to perform regular testing on the industrial truck Observe the guidelines regarding inspection work on industrial trucks as specified by FEM 4 004 The operating company is responsible for en suring that any defects are remedied without delay Notify the authorised service ce...

Page 52: ...ive batteries must be checked sepa rately Test values for the drive battery Component Recommended test voltage Measurements Nominal volt age UBatt Test values Battery 50 VDC Batt Batt Battery tray 24 V 1200 Ω 100 VDC 48 V 2400 Ω 100 VDC 80 V 4000 Ω Test values for the industrial truck Nominal volt age Test voltage Test values for new trucks Minimum values over the duration of the service life 24 V...

Page 53: ... the bat tery acid at all costs In case of injury seek medical advice immediately WARNING Battery acid contains dissolved sulphuric acid This is corrosive When working with battery acid al ways wear a protection suit and eye protection When working with battery acid nev er wear a watch or any jewellery Do not allow any acid to get onto clothing or skin or into the eyes if this does happen rinse im...

Page 54: ...parks Observe the safety regulations for handling the battery Oils DANGER Oils are flammable Follow the statutory regulations Do not allow oils to come into contact with hot engine parts No smoking fires or naked flames DANGER Oils are toxic Avoid contact and consumption If vapour or fumes are inhaled move to fresh air immediately In the event of contact with the eyes rinse thoroughly for at least...

Page 55: ...rding to the regulations ENVIRONMENT NOTE Oil is a water polluting substance Always store oil in containers that comply with the applicable regulations Avoid spilling oils Spilt oil should be removed immediately with oil binding agents and disposed of ac cording to the regulations Dispose of old oils according to the regula tions Hydraulic fluid WARNING These fluids are pressurised during op erati...

Page 56: ...ons Avoid spills Spilt hydraulic fluid should be removed im mediately with oil binding agents and dis posed of according to the regulations Dispose of old hydraulic fluid according to the regulations Disposal of consumables ENVIRONMENT NOTE Materials that accumulate during repair main tenance and cleaning must be collected prop erly and disposed of in accordance with the national regulations for t...

Page 57: ...ective 2002 44 EC by the operating company see chapter entitled Responsible persons at the actual place of use in order to consider all additional factors such as the driving route intensity of use etc Noise emissions The values were determined using the meas uring procedures from the EN 12053 stand ard noise measurement for industrial trucks based on EN 12001 and EN ISO 3744 and the requirements ...

Page 58: ...tive 2003 10 EC daily personal noise pollution If necessary these values must be determined directly at the workplace in the actual condi tions present there additional noise sources special application conditions sound reflec tions NOTE Due to environmental conditions the above figures may vary during operation of the truck Safety 2 Emissions 46 50078078001 EN 07 2022 04 ...

Page 59: ...3 Overviews ...

Page 60: ... the heating system and blower air conditioning variant Accelerator pedal Brake pedal Key switch Steering wheel 6 7 8 9 10 NOTE In the right hand drive variant the steering wheel 10 and the pedal group 7 und 8 are mounted on the right hand side of the driver s cab Parts 1 2 and 4 are mounted in a mirror image NOTE The industrial truck equipment may differ from the equipment shown Overviews 3 Drive...

Page 61: ...uphill gradients Right hand favourites bar Right softkey bar Menu button 1 2 3 4 5 6 7 8 Scrolling buttons Right turn indicator display Back button Main display button Driving speed or parking brake display Left turn indicator display Reverse drive direction indicator Forward drive direction indicator Energy mode display here sprint mode Display for direction of movement of the in dustrial truck S...

Page 62: ...Overviews 3 Display control unit 50 50078078001 EN 07 2022 04 ...

Page 63: ...4 Operation ...

Page 64: ...icated at the lubricating nipple When doing so observe the manufacturer s operating instructions Visually inspect for deformation and wear for exam ple bent torn broken Check the function of the automatic coupling var iant Underside Check the area under the industrial truck for leaking consumables Brakes Check the function of the parking brake and service brake Steering Check the function of the s...

Page 65: ...lumn is in the correct position and is securely fitted Battery male connector and plug connec tion Inspect the battery male connector and the plug connection for moisture or any foreign objects that may have become lodged and remove as necessa ry e g using compressed air Visually inspect for sound condition and deforma tion Check the contacts Have damaged battery male connectors replaced by the au...

Page 66: ...tyre wear replace both tyres Observe the safety regulations in the sec tion entitled Tyres Checking the wheel fastening screws WARNING Risk of accident from loose wheel fastening screws Within the first 50 operating hours of receiving the industrial truck or after changing a wheel it is imper ative to check the tightening torques of the wheel fastening screws and to check that they are complete an...

Page 67: ...0 bar Tow tractor short wheel base Tow tractor long wheel base Tow tractor very long wheelbase Platform tractor long wheel base NOTE Depending on the application tyre pressures may differ from those stated above Please refer to the tyre pressure labels on the truck Check the service brake for cor rect function DANGER If the brake system fails the industrial truck will be insufficiently braked Risk...

Page 68: ...aking Always actuate the brake pedal 1 for emergency braking DANGER Risk of accident due to excessive speed Depending on the charging state of the battery regenerative braking may be insufficient for down hill driving meaning that the permissible maximum speed of the truck is exceeded In this case an acoustic and a visual alarm in the display of the display unit indicates that the permissi ble max...

Page 69: ... being applied notify the au thorised service centre On level ground Find a sufficiently large open area in which no other traffic will be obstructed Accelerate the industrial truck to walking speed Press the emergency off switch The park ing brake is applied The industrial truck must decelerate and re main stationary WARNING Risk of accident The industrial truck can slow down jerkily Use the rest...

Page 70: ...o a standstill The warning light for the active parking brake in the display unit lights up Turn the emergency off switch clockwise to unlock it Release the parking brake Checking the functions of the in terlock DANGER Risk of accident in case of malfunction Interlock changes impair truck safety Never make changes to interlocks Always check that the interlock is operating cor rectly before startin...

Page 71: ...fleet manager immediately so that they can have the defect rectified NOTE Additional interlock switches may be fitted for any attachments These switches must be checked for correct and safe operation Check the hydraulic oil level Tow tractors Open the rear flap To do this turn the slot ted screw 1 anti clockwise and pull the rear flap upwards Operation 4 Checks and tasks before daily use 59 500780...

Page 72: ...olding plat form panel of the load platform See the chapter entitled Opening and closing the platform panels Lift the rear platform cover 1 and move it in the drive direction Pull out the breather filter with the dipstick 2 and check the hydraulic oil level Operation 4 Checks and tasks before daily use 60 50078078001 EN 07 2022 04 ...

Page 73: ...place Checking the automatic tow cou pling variant WARNING Risk of trapping or crushing Before carrying out any maintenance work on the coupling ensure that the coupling is closed Do not reach into the open coupling NOTE If the coupling is engaged and disengaged more than 2 3 times per shift the coupling must be relubricated on the lubricating nipple Check the coupling pin 1 for damage Clean any d...

Page 74: ...justed steering column is en gaged Sit in the driver s seat Loosen the adjustment lever 1 for the steering column Hold the steering wheel firmly while doing so Raise the steering column to the desired height and adjust the tilt as desired Secure the adjustment lever 1 again Ensure that the steering wheel is securely engaged Check the steering play If the steering has too much play contact the auth...

Page 75: ...y Ensure that the seat and the seat backrest are securely engaged WARNING On some equipment variants the amount of head clearance may be re stricted On these specific equipment variants the distance between the driver s head and the lower edge of the roofing sheet must be at least 40 mm NOTE Observe any separate operating instructions for the seat WARNING To obtain optimum seat cushioning you must...

Page 76: ...ng knob 2 to the left or right to move the seat backrest forwards or back wards into the desired position MSG 65 MSG 75 driver s seat Moving the seat Raise the lever 1 and hold it in position Push the driver s seat into the required po sition Release the lever Ensure that the driver s seat is securely en gaged Adjusting the seat backrest Do not load the seat backrest while it is being adjusted 709...

Page 77: ... the seat NOTE The MSG 75 seat is equipped with electric air suspension that is activated using an electric switch instead of the lever 3 Fold out the weight adjusting lever 3 Pump the lever up or down to set the driv er s weight Return the weight adjusting lever to the ini tial central position each time before raising it again a click can be heard when this position is reached Retract the weight...

Page 78: ...ch to the I position The seat automatically adjusts to the driver s weight Adjusting the lumbar support variant NOTE The lumbar support can be adjusted to suit the contours of the individual driver s spine Adjusting the lumbar support moves a convex support cushion into the upper or lower part of the backrest Turn the turning knob 5 up or down until the lumbar support is in the required posi tion ...

Page 79: ...on not wearing a seat belt can be thrown out The person may fall under the industrial truck or col lide with an obstacle Fasten the seat belt before every trip Do not twist the seat belt when fastening it Only use the seat belt to secure one person Have any malfunctions repaired by the authorised service centre NOTE Operation at airports If the industrial truck is used at an airport it is a legal ...

Page 80: ... is leaning against the seat backrest The au tomatic blocking mechanism permits sufficient freedom of movement on the seat Click the belt tongue 2 into the buckle 1 Check the tension of the seat belt The belt should fit closely around your body Fastening on a steep slope The automatic blocking mechanism prevents the belt from being extended when the indus trial truck is on a steep slope It is no l...

Page 81: ...seat belt around 10 to 15 mm out of the retractor to disengage the blocking mechanism Slowly allow the seat belt to retract again Protect the seat belt from dirt for example by covering it Malfunction due to cold If the buckle or belt retractor are frozen thaw the buckle or the belt retractor and dry the parts to prevent them from refreezing CAUTION The seat belt may be damaged by heat Do not subj...

Page 82: ...ng identified Perform the visual inspections and function check ing Do not operate the industrial truck if defects have been detected contact the authorised service centre Insert the switch key 1 into the key switch and turn to the I position NOTE If the industrial truck is equipped with the Ac cess authorisation with PIN code variant the display initially changes to the input menu for access auth...

Page 83: ...eet Manager or Access authorisation with PIN code variants In place of the key switch the industrial truck has a push button that is used to switch it on and off To switch on the truck press the push but ton 1 or sit on the driver s seat A mes sage on the display operating unit asks the operator to place the FleetManager card in position or to enter the PIN code See the chapter entitled Access aut...

Page 84: ...r logging in and logging off The FleetManager can be fitted to the truck in different versions The description and operat ing information can be found in the separate operating instructions for the corresponding FleetManager versions Variant Operation 4 Switching on 72 50078078001 EN 07 2022 04 ...

Page 85: ... 8 and the soft keys 4 10 The display 2 shows informa tion about the current driving programme load programme and the configuration of the fa vourites bars 1 3 The brightness sensor 9 automatically adjusts the brightness of the dis play based on the truck s surroundings Operation 4 Display operating unit 73 50078078001 EN 07 2022 04 ...

Page 86: ...u items within a menu level This button clears input entered in the settings menus This button switches between upper case and lower case for alphanumeric entries Back button 7 When the back button is pressed the display switches to the next menu level up This button cancels input entered in the settings menus Main display button 8 Pressing the main display button at any menu level takes you direc...

Page 87: ...ctions and drive functions of the industrial truck are blocked In the StVZO German Road Traffic Licensing Regulations variant the function of the hazard warning system variant is guaranteed To activate the blocked functions use the softkeys to enter the PIN code To confirm press the button If the input was correct the display changes to the main display The industrial truck is ready for operation ...

Page 88: ...Change PIN codes softkey Follow the instructions on the display Access authorisation for the fleet manager variant Industrial trucks equipped with the Access authorisation for the fleet manager variant can be configured by the users themselves Service Configure favourites Truck settings Service Access authorisation Display settings Fahrzeuggewicht_1_en Service Driving programme Speed restriction B...

Page 89: ...eet manager password must be changed af ter the first use See also the section en titled Changing the fleet manager pass word 3 Individual fleet manager password The individual fleet manager password is noted on the order confirmation and on the industrial truck invoice NOTE Access to the settings menu is available only if the industrial truck is at a standstill and the parking brake is applied If...

Page 90: ...enu Enter the fleet manager password using the softkeys To confirm press the button Service Configure favourites Truck settings Service Access authorisation Display settings Fahrzeuggewicht_1_en Enter password 6219_003 208_V3_en Operation 4 Display operating unit 78 50078078001 EN 07 2022 04 ...

Page 91: ...is activated Fleet manager is displayed in an orange bar at the bottom of the screen When the users switches to the main display the access authorisation expires again Changing the fleet manager password Activate the Access authorisation for the fleet manager Press the Service softkey Fleet manager access authorisation granted 6219_003 208 Service Configure favourites Truck settings Service Access...

Page 92: ...s Press the Change password ac cess auth softkey Follow the instructions on the display Service Check electr parking brake Display parameters Change password access auth Truck reset Calibration Passwort ändern_en Operation 4 Display operating unit 80 50078078001 EN 07 2022 04 ...

Page 93: ...by default is Truck ready for operation If the question is answered with No an entry is made in the history No restrictions to the functions of the industrial truck are stored by default for this scenario The authorised serv ice centre can replace this question with a question from the question catalogue In addition the fleet manager has the follow ing options The fleet manager can view the result...

Page 94: ...unctional test of the lighting NOTE The main display symbol appears only when it is required for the test To access the main display press the main display button or the softkey The main display contains the message To complete Pre Shift Check press This means that the Pre Shift Check is still active and the industrial truck functions are restricted To acknowledge the message press the softkey Swi...

Page 95: ...gative check result The message Pre Shift Check truck restrictions active shows that the industrial truck functions are restric ted As long as the functions are restricted no further Pre Shift Check is requested at the start of a new shift The check is only reques ted again after the fleet manager has reset the restrictions All questions NOTE This question catalogue contains questions about differ...

Page 96: ...ver restraint system damaged Does the horn work Does the truck lighting work Do the warning lights work Is the antistatic belt present and does it have sufficient con tact with the floor Is the corona electrode present and clean Does the parking brake work properly Does the service brake work properly Does the steering work properly Does the emergency off work Is the battery dirty or obviously dam...

Page 97: ... can be defined in a random sequence or in a fixed sequence The random sequence is advisable because the questions are then read more consciously by the driver This means that there is no rou tine aspect Activate the Access authorisation for the fleet manager Press the Service softkey Service Configure favourites Truck settings Service Access authorisation Display settings Fahrzeuggewicht_1_en Ope...

Page 98: ...hift Check menu appears Press the Question sequence softkey Fleet manager Maintenance interval Version list Pre Shift Check Calibration Message list 6219_003 268_en Fleet manager Reset restriction Shift start Question sequence History 6219_003 269_en Operation 4 Pre Shift Check 86 50078078001 EN 07 2022 04 ...

Page 99: ...n Displaying the history The fleet manager can display a Pre Shift Check history Activate the Access authorisation for the fleet manager Press the Service softkey Fleet manager Random sequence Fixed sequence 6219_003 273_en Service Configure favourites Truck settings Service Access authorisation Display settings Fahrzeuggewicht_1_en Operation 4 Pre Shift Check 87 50078078001 EN 07 2022 04 ...

Page 100: ...k is always requested 24 hours after the last check was performed The fleet manager can define up to three shifts and their start times The Pre Shift Check is then always requested at this time Fleet manager Maintenance interval Version list Pre Shift Check Calibration Message list 6219_003 268_en Fleet manager Reset restriction Shift start Question sequence History 6219_003 269_en Operation 4 Pre...

Page 101: ... fleet manager Press the Service softkey Press the scroll keys until the Pre Shift Check menu appears Press the Pre Shift Check softkey Service Configure favourites Truck settings Service Access authorisation Display settings Fahrzeuggewicht_1_en Fleet manager Maintenance interval Version list Pre Shift Check Calibration Message list 6219_003 268_en Operation 4 Pre Shift Check 89 50078078001 EN 07...

Page 102: ...time The orange activation bar indicates which shifts are activated To edit a shift press the corresponding soft key Fleet manager Reset restriction Shift start Question sequence History 6219_003 269_en Fleet manager Shift start 2 Shift start 3 Shift start 1 6219_003 271_en Operation 4 Pre Shift Check 90 50078078001 EN 07 2022 04 ...

Page 103: ...s requested from this shift start time The display reverts to the previous menu To deactivate a certain shift start select the relevant shift Fleet manager Enter shift start Clear 06 Shift start 1 00 Deactivate Save Cancel 6219_003 272_en Fleet manager Shift start 2 Shift start 3 Shift start 1 6219_003 271_en Operation 4 Pre Shift Check 91 50078078001 EN 07 2022 04 ...

Page 104: ...ruck functions are restricted due to checks with a bad result the fleet manager can reset these restrictions The fleet manager can also do this if a previously detected problem has been rectified Activate the Access authorisation for the fleet manager Press the Service softkey Fleet manager Enter shift start Clear 06 Shift start 1 00 Deactivate Save Cancel 6219_003 272_en Service Configure favouri...

Page 105: ...hift Check menu appears Press the Reset restriction softkey Fleet manager Maintenance interval Version list Pre Shift Check Calibration Message list 6219_003 268_en Fleet manager Reset restriction Shift start Question sequence History 6219_003 269_en Operation 4 Pre Shift Check 93 50078078001 EN 07 2022 04 ...

Page 106: ... The display reverts to the previous menu To cancel press the softkey The truck functions remain restricted The dis play reverts to the previous menu To access the main display press the main display button 6219_003 274_en Fleet manager Reset the truck restrictions The entry remains in the history Operation 4 Pre Shift Check 94 50078078001 EN 07 2022 04 ...

Page 107: ...er profile are called up again the next time a user logs in with this driver profile Selected drive programme 1 to 3 Efficiency and drive modes Blue Q sprint mode If a driver without an existing driver profile logs in using the Access authorisation with PIN code or FleetManager variants a driv er profile is generated This driver profile cor responds to the settings when the industrial truck was de...

Page 108: ...that do not con tain a driver profile are indicated by Availa ble storage position The Driver name menu is displayed Use the softkeys to enter the desired name To confirm press the button The driver profile is active The driver is gree ted with the selected name after the next log in Any changes that drivers make to the settings while they are logged in are saved These will then be available the n...

Page 109: ...gs menu will close Stop the industrial truck Apply the parking brake Press the button Press the softkey Press the Driver profiles soft key The orange activation bar displays the current selection Press the softkey for the required driver profile The driver profile is active The driver is gree ted with the selected name the next time that the industrial truck is switched on Renaming driver profiles...

Page 110: ...to enter the desired name To confirm press the button Renaming by the fleet manager Activate the Access authorisation for the fleet manager Press the Truck settings softkey Press the Manage driver pro files softkey Rename driver profiles Driving programme 6219_003 298_en Enter driver name Clear Driver name Horst abc ABC Save Cancel 6219_003 295_en 0 Operation 4 Driver profiles 98 50078078001 EN 07...

Page 111: ...has access authorisation to delete driver profiles Activate the Access authorisation for the fleet manager Press the Truck settings softkey Press the Manage driver profiles softkey Fleet manager Delete driver profiles Rename driver profiles 6219_003 297_en Enter driver name Clear Driver name Horst abc ABC Save Cancel 6219_003 295_en 0 Operation 4 Driver profiles 99 50078078001 EN 07 2022 04 ...

Page 112: ...he driver profile to be deleted The driver profile is deleted Fleet manager Delete driver profiles Rename driver profiles 6219_003 297_en Horst Lisa Driver 4 Available storage position 5 Guido 6219_003 294_en Operation 4 Driver profiles 100 50078078001 EN 07 2022 04 ...

Page 113: ...ting functions Lighting off Parking light Dipped beam Still Safety Light Is not switched on and off via the operating lever see the chapter entitled STILL Safe tyLight variant Actuating the main beam and headlight flasher With the dipped beam switched on push the operating lever on the left hand side of the steering wheel forwards until it engages The main beam is on To switch the main beam off pu...

Page 114: ... turn indicator display for the trailer also flashes To switch the turn indicator off push the op erating lever 1 back to the centre position NOTE The operating lever can also be optionally lo cated on the right of the steering wheel In this case operation of the turn indicators is reversed Rotating beacon To switch on the rotating beacon push the associated Softkey on the display operating unit T...

Page 115: ... warning unit designed to enable early detection of industrial trucks in driving areas with low visibility such as drive lanes high racks as well as at blind junctions The STILL SafetyLight is mounted on a support on the cab such that it is not affected by jolts and vibrations Depending on the version the STILL Safe tyLight projects one or more light blue light spots in front of or behind the indu...

Page 116: ...off all lighting devices that are not permitted on roads subject to StVZO This relates to the following variants of lighting equipment STILL SafetyLight Warning zone light Working spotlight Rotating beacon To switch this lighting equipment off press the softkey The orange activation bar lights up next to the softkey To switch this lighting equipment on press the softkey again The orange activation...

Page 117: ...The softkey is also located in the Driving menu Operation 4 Lighting 105 50078078001 EN 07 2022 04 ...

Page 118: ... celeration is gentler Therefore on distances of up to approx 40 m lower speeds are reached than would be the case if the efficien cy mode was not activated As in STILL Clas sic mode the maximum speed is 25 km h Blue Q has no influence on Maximum speed Climbing capability Pulling force Braking characteristics Switching Blue Q efficiency mode on and off To switch on Blue Q efficiency mode push the ...

Page 119: ...censing Regulations equipment variant Configuring Blue Q Fleet manager access authorisation allows the fleet manager to activate Blue Q efficiency mode permanently or to enable it to be switch ed on and off via softkey Enable Access authorisation Press the Truck settings softkey The menu that opens provides the following selection Permanent The driver cannot switch Blue Q on and off Blue Q is perm...

Page 120: ... used the energy consump tion of the industrial truck is higher The bat tery is therefore discharged more quickly The drive units heat up more quickly Switching sprint mode on and off To switch sprint mode on push the asso ciated softkey The sprint mode symbol appears in the display of the display operating unit Sprint mode is switched on To switch sprint mode off push the soft key again The symbo...

Page 121: ... or if the temperature becomes too high sprint mode is deactivated auto matically If the truck is switched off automatically sprint mode can then only be switched on again if the following conditions are met The battery is fully recharged The industrial truck has been restarted Operation 4 Efficiency and drive modes 109 50078078001 EN 07 2022 04 ...

Page 122: ...Possible serious injury Do not lean out past the door contour while the truck is in motion Do not extend arms or legs out past the door contour WARNING Risk of injury Open and close doors only when the industrial truck is stationary If any panes have become scratched faulty or opaque have them replaced by the au thorised service centre Doors must only be replaced by the author ised service centre ...

Page 123: ...river s cab For information on how to use the emergency hammer see the chapter entitled Emergency hammer Opening the doors From the outside Pull on the door handle 1 until the door lock audibly unlocks The door can be opened From the inside Pull on the door handle 3 until the door lock audibly unlocks Open the door Closing and locking the door Close the door and push or pull it into the door frame...

Page 124: ...here is an emergency hammer in the driver s cab For information on how to use the emergency hammer see the chapter entitled Emergency hammer Opening the doors CAUTION Risk of component damage Only open the sliding door on the right hand side in the drive direction if the battery door is fully closed Do not open or close sliding doors while driving From the outside Pull on the door handle 1 until t...

Page 125: ...e at any time Bracket doors NOTE The doors are monitored by a door contact switch If they are not opened or closed fully a corresponding message appears in the dis play operating unit and the industrial truck can only be moved at creep speed Opening the doors Pull on the door handle 3 until the door lock audibly unlocks Open the door Closing the doors Close the door and push or pull it into the do...

Page 126: ...nique and cannot be interchanged Opening the doors Open the zip 1 fully Roll up the fabric door and hold it in position with the two straps 2 Closing the doors Release the two straps 2 and roll down the fabric door Close the zip 1 fully Heating system variant DANGER There is a risk of poisoning if heavily polluted surrounding air is aspirated in to the closed cab Do not operate the heater in the v...

Page 127: ...wer is switched on Move any objects away from the heating system or air distributors DANGER The heating system housing can be come very hot during heating opera tion There is a risk of burns if it is touched Do not touch the heating system housing during operation Only touch the switches provided Operating devices of the heating sys tem The operating devices of the heating system include 1 Heating...

Page 128: ...power turn the heat ing level control knob 1 clockwise Setting the air vent control knob To direct the air flow to the footwell turn the air vent control knob 3 in an anticlockwise direction to the position To direct the air flow to the windscreen turn the air vent control knob 3 in a clockwise direction to the position The centre position directs the air flow to the footwell and the windscreen Sw...

Page 129: ...n the air flow The discs can be adjusted to the desired an gle The air distributor can be rotated Press down again to close the discs In addition there is a roller nozzle for the air supply above the operating panel of the heat ing system Air conditioning variant The air conditioning cools down the air in the cab The air conditioning dries the air in the cab to prevent the glass panes misting up T...

Page 130: ...ing system compensates for the cooling This produces a more pleasant temperature inside the cab and prevents misting of the win dows NOTE A significant difference between the internal temperature and the outside temperature in creases the physical stress put on the driv er To reduce the risk of illness the differ ence between the internal temperature and the outside temperature must not exceed six...

Page 131: ...en the windscreen is foggy Push the Defog push button 5 The LED on the switch lights up green The LED in the AC push button also lights up The air conditioning and the blower are now operat ed so as to optimally eliminate the fog on the windscreen To stop the Defog function press the De fog push button 5 again The LEDs in the two push buttons 4 and 5 go out The air conditioning and the blower retu...

Page 132: ...ey for the symbol 1 on the dis play operating unit The On operating stage is activated The symbol 3 appears and the activation bar ap pears next to the symbol To activate the Intermittent mode operat ing stage press the Softkey again The symbol 2 is highlighted with a dot To activate the Washer operating stage press and hold the Softkey This is possible at any operating stage The Washer operating ...

Page 133: ...tches off automati cally Windscreen heating variant The windscreen heating helps to de ice the window quickly and eliminate fog Press the Windscreen heating softkey on the favourites bar of the display operat ing unit The windscreen heating remains switched on for 15 minutes and then switches off automati cally Push up roof window variant To push up the roof window push the han dle 1 forwards and ...

Page 134: ...he washer fluid CAUTION Damage due to the effects of frost When water freezes it expands If the washer sys tem is not filled with fluid that is suitable for use in winter ice can form in the washer system and cause damage If there is a risk of frost use fluid that is suitable for winter use The washer fluid reservoir is located in the driver s cab on the left hand side of the leg room under the fl...

Page 135: ...p the washer fluid Close the cover 2 firmly again and fold the floor mat back down NOTE When the washer fluid filling level is low the message Top up wiper water and the symbol appear in the display operating unit Operation 4 Cab 123 50078078001 EN 07 2022 04 ...

Page 136: ...amage caused by the load Note the following Always secure the load correctly See the chapter entitled Loading a platform for more information Make sure that the load for example pipes cannot enter the spaces between the bars of the grille To clean the rear window or replace the wiper blade of the rear window wiper fold the guard grille down Refer to the following section when doing so Folding down...

Page 137: ... guard grille must be removed Refer to the following section when doing so Removing the lamp guard grille Unscrew the two mounting screws 1 on both sides of the lamp guard grille and care fully remove the grille If the fresh air filter of the heating system is to be changed see the chapter entitled Replacing the fresh air filter mat of the heating system Front hoop guard The front hoop guard prote...

Page 138: ...Move the front hoop guard into the desired position Retighten the four socket head screws 1 Collision protection strips Additional collision protection strips 1 made of plastic protect the front rear and sides of the industrial truck from damage Operation 4 Protective devices 126 50078078001 EN 07 2022 04 ...

Page 139: ...in dangerous places or in blind spots Initial driving practice must be carried out in an empty space or on a clear roadway The following are forbidden when driving Allowing arms and legs to hang outside the truck Leaning the body over the outer contour of the industrial truck Climbing out of the industrial truck Moving the driver s seat Adjusting the steering column Releasing the seat belt Operati...

Page 140: ...e load and the fixed points of the surroundings The height is based on the height of the driver s cab and the dimensions of the load Driving on ramps platforms DANGER Risk of accident due to the industrial truck crashing When driving near edges e g ramps platforms particular care must be taken In the event of power ful steering movements e g evasive manoeuvres in the direction of the edge the indu...

Page 141: ...affic supervisor must walk in front of the industrial truck In such cases only drive at walking pace and always take extra care If the driver los es eye contact with the traffic supervisor the driver must stop the industrial truck im mediately Always use the rear view mirrors when ma noeuvring In areas with very poor visibility a second person can also be used as a guide This applies in particular...

Page 142: ...overs energy for the bat tery This results in a longer operating time be tween the charging processes and less wear to the brakes The strength of the electric braking can be adjusted via the ABE DANGER Risk of accident If the service brake fails the in dustrial truck no longer brakes sufficiently If the driver notices that the regenerative braking ef fect has reduced by 50 and that the drive torqu...

Page 143: ...sufficient stopping distance Operating the horn Push the knob 1 at the end of the Light ing operating lever on the left of the steer ing column NOTE As an option the Lighting operating lever can be fitted on the right hand side of the steering column Selecting drive programmes 1 to 3 The industrial truck has three driving pro grammes with different preset driving and braking characteristics The ba...

Page 144: ...like the fixed drive programmes 1 to 3 the programs A and B can be configured The procedure for this is described in the following section The drive programme is selected using the display operating unit under the Drive menu item Press the or softkey to select the desired drive programme If the drive programmes are saved as a favourite on a softkey press the Drive pro gramme Softkey until the lett...

Page 145: ...for drive programme A or drive programme B The menu Set drive programme A appears The following parameters can be set Max speed Determines the maximum speed max 20 km h Agility Determines the acceleration behaviour and the reversing behaviour using five levels 1 indicates the lowest agility and 5 indi cates the greatest agility Deceleration Determines the delay using five levels 1 indicates the lo...

Page 146: ...attery male connec tor has been connected and the key switch is switched on When the industrial truck is switched off the parking brake is applied and the industrial truck is braked This industrial truck is equipped with an elec tric parking brake It is not necessary to apply the parking brake manually when the driver leaves the industrial truck The parking brake is applied automatically Despite t...

Page 147: ...m partment between the seats do not slip and there by unintentionally actuate the push button 1 for the parking brake Press the push button 1 to release the parking brake The traction motor keeps the industrial truck at a standstill Manual actuation of the electric parking brake when the industrial truck is sta tionary Applying the parking brake manually Press the push button 1 The electric parkin...

Page 148: ...d with an audible sound The LED 2 lights up with a steady light On a gradient the industrial truck is held in place by the traction motor for 3 seconds Then the electric parking brake is applied The industrial truck is switched off The electric parking brake is immediately ap plied with an audible sound The LED 2 will light up briefly with a steady light until the control units switch off The emer...

Page 149: ...he industrial truck is braked using the drive unit in accordance with the selected drive pro gramme Once the industrial truck has come to a standstill the electric parking brake is applied with an audible sound The LED 2 lights up with a steady light The symbol appears in the display operating unit If the braking effect is insufficient also use the service brake NOTE If the drive unit fails the in...

Page 150: ...s in the display The industrial truck accelerates rapidly even though the driver s seat has been vacated The electric parking brake is immediately ap plied with an audible sound The LED 2 lights up with a steady light The symbol appears in the display The industrial truck accelerates rapidly even though the accelerator pedal has not been ac tuated The parking brake is immediately applied with an a...

Page 151: ...t is faulty Actuating a malfunctioning parking brake when the industrial truck is stationary There are two ways to apply the parking brake Press and hold the push button 1 for at least five seconds and then release the push button Or Press the push button 1 several times in succession so that the push button is actu ated for a total of five seconds The parking brake is applied with an audi ble sou...

Page 152: ... driver s seat is vacated The electric park ing brake cannot be applied or previously could not be applied The following message appears in the display Parking brake cannot be applied To confirm press the softkey A warning signal sounds when the driver s seat is vacated Sitting in the driver s seat silences the warning signal again The industrial truck is to be switched off The electric parking br...

Page 153: ...ency actuation mechanism se cure the industrial truck with wedges to pre vent it from rolling away Have the parking brake repaired by an au thorised service centre Message Parking brake cannot be applied If the truck control unit detects a malfunction in the parking brake the industrial truck cannot be switched off The message Parking brake can not be applied appears on the display operating unit ...

Page 154: ...hapter Procedure in emergencies If the parking brake cannot be applied via the emergency actuation mechanism se cure the industrial truck with wedges to pre vent it from rolling away Have the parking brake repaired by an au thorised service centre Starting drive mode The driver s seat is equipped with a seat switch This seat switch checks whether the driver s seat is occupied If the driver s seat ...

Page 155: ...e direction proceed as follows Forwards Pull the drive direction selection lever from the neutral position 1 towards the steering wheel and move it upwards Backwards Pull the drive direction selec tion lever 1 towards the steering wheel and move it downwards The indicator for the selected drive direction forwards 1 or backwards 2 lights up on the display operating unit 1 2 Operation 4 Driving 143 ...

Page 156: ...egenerative brake mal functions Changing the drive direction Take the foot off the accelerator pedal 3 Use the drive direction selection lever 1 to select the desired drive direction Press the accelerator pedal 3 The indus trial truck will travel in the selected drive direction Speed restriction variant The speed restriction variant is a function that can be configured by the fleet manager It sets...

Page 157: ...e parking brake Press the button Press the softkey The first menu level appears Activate the Access authorisation for the fleet manager Press the Truck settings softkey Press the Speed restriction softkey The menu that opens offers the following func tions Permanent Enabling this function limits the speed until the fleet manager disables this function By pressing a button If this function is activ...

Page 158: ...radient is displayed with a negative sign A and an uphill gradient is displayed without a sign B To the right of this display the maximum permissible value for an uphill gradient or a downhill gradient for the indus trial truck is also displayed This allows the driver to assess at any time whether they are still within the permissible tolerances with the industrial truck Parking the industrial tru...

Page 159: ...y the parking brake Turn the switch key to position 0 and re move the key If the industrial truck is not being used for a prolonged period pull out the battery male connector NOTE Switch keys the FleetManager card variant the FleetManager transponder chip variant and the PIN code for the access authorisation variant must not be handed over to other per sons unless explicit instructions to this eff...

Page 160: ...Grasp the wheel chock 2 by the handle and pull it out Push the wheel chock under a wheel of the rear axle on the side facing the downhill gradient After use reinsert the wheel chock in the support mounting Make sure that the wheel chock is correctly seated in the guide and that the latch 1 is holding the wheel chock in place Operation 4 Driving 148 50078078001 EN 07 2022 04 ...

Page 161: ...y inter venes in the driving behaviour These DSR functions are now active The maximum driving speed is restricted to a previously selected value This applies to both forward and reverse travel The value for the maximum speed is either set at the factory or can be adjusted subsequently by the authorised service centre When driving on a downhill gradient DSR automatically brakes the industrial truck...

Page 162: ...t accelerates again automatically For this to happen the accelerator pedal must be depressed The symbol turns grey again DSR Premium DSR Premium becomes active as soon as the industrial truck is switched on The DSR symbol appears on the display of the dis play operating unit Initially it is grey It turns black as soon as DSR actively intervenes in the driving behaviour The driving speed is not res...

Page 163: ...required for these steps Entering the truck weight First the total actual weight of the industrial truck must be determined To do this proceed as follows Read the tare weight 1 of the truck off the nameplate of the industrial truck Read the battery weight off the nameplate of the battery If it is not indicated there ask the battery manufacturer for the battery weight Add the individual weights lis...

Page 164: ...gs softkey In the Truck settings press the scroll button until the Zeroing menu appears Press the Zeroing softkey Service Configure favourites Truck settings Service Access authorisation Display settings Fahrzeuggewicht_1_en Service Blue Q Battery Zeroing Run on time Speed restriction Fahrzeuggewicht_3_en Operation 4 Assistance systems 152 50078078001 EN 07 2022 04 ...

Page 165: ... total actual weight in tonnes using the number softkeys Service DSR calibration run DSR idle Total weight of truck Fahrzeuggewicht_4_en Enter desired weight t Clear 0 00 Total weight of truck Save Cancel Fahrzeuggewicht_5_en Operation 4 Assistance systems 153 50078078001 EN 07 2022 04 ...

Page 166: ...ark the industri al truck on a surface that is as level as possi ble and apply the parking brake Activate fleet manager access authorisation via the display operating unit see the chap ter entitled Access authorisation for the fleet manager variant Press the Menu button on the display op erating unit Press the Settings softkey Enter desired weight t Clear 0 04 Total weight of truck Save Cancel Fah...

Page 167: ...ng menu ap pears Press the Zeroing softkey Service Configure favourites Truck settings Service Access authorisation Display settings Fahrzeuggewicht_1_en Service Blue Q Battery Zeroing Run on time Speed restriction Fahrzeuggewicht_3_en Operation 4 Assistance systems 155 50078078001 EN 07 2022 04 ...

Page 168: ...n a level surface opens If this is the case confirm with the Tick softkey Service DSR calibration run DSR idle Total weight of truck Fahrzeuggewicht_4_en Service Truck on a level surface DSR idle Ruhelage_4_en Operation 4 Assistance systems 156 50078078001 EN 07 2022 04 ...

Page 169: ...k with one anoth er Activate fleet manager access authorisation via the display operating unit see the chap ter entitled Access authorisation for the fleet manager variant Press the Menu button on the display op erating unit Press the Settings softkey Press the Truck settings softkey In the Truck settings press the scroll button until the Zeroing menu appears Service Calibration successful DSR idl...

Page 170: ...libration run soft key Service Blue Q Battery Zeroing Run on time Speed restriction Fahrzeuggewicht_3_en Service DSR calibration run DSR idle Total weight of truck Fahrzeuggewicht_4_en Operation 4 Assistance systems 158 50078078001 EN 07 2022 04 ...

Page 171: ...ges and the drive direction indicator the speed indicator and the left hand softkey bar appear For the calibration run drive a slalom and in a circle Service Perform calibration run DSR calibration run Kalibrierfahrt_4_en Service DSR calibration run Perform calibration run Kalibrierfahrt_5_en 0 98 Operation 4 Assistance systems 159 50078078001 EN 07 2022 04 ...

Page 172: ...n affect the image display DANGER Risk of accident If a camera is misaligned or damaged a reliable camera view can no longer be guaranteed The driver must always check the area displayed on the monitor by also making direct visual con tact CAUTION The camera system is an aid to the driver However the driver is always responsible for safe operation of the truck Do not rely solely on the camera syst...

Page 173: ... driving Do not rely solely on the camera system NOTE The monitor is fitted with a cover to protect it from operating errors The components of the camera system must not be opened Only the authorised service centre may in stall and maintain the camera system Camera position The camera is located on the rear of the truck Camera position 1 on the tow tractor Operation 4 Assistance systems 161 500780...

Page 174: ...olling the auto matic background lighting To switch between day and night settings for the automatic back ground lighting press the button 2 Adjusting the contrast To activate adjust ment mode press the button once Then ad just the contrast using the minus button 5 and the plus button 6 3 Adjusting the brightness To activate adjust ment mode press the button once Then ad just the brightness using ...

Page 175: ...ate the selected menu option Due to the installation position of the camera a certain area directly behind the industrial truck is not captured in the image This blind spot should be captured so that the driver can take it into account when using the camera To do this proceed as follows Park the industrial truck securely Engage the reverse drive direction to switch on the camera and the monitor Po...

Page 176: ...ll amount of glass cleaner to moisten the lens Then carefully wipe away with a lint free cloth Do not use an aggressive cleaning agent or solvents Do not use high pressure cleaning equip ment Carefully wipe the monitor with a lint free cloth Do not use an aggressive cleaning agent or solvents Occasionally remove dust from the moni tor s ventilation slots with a cloth or brush T 2 1 Kamera_toten Wi...

Page 177: ...ollably or a load could fall out WARNING Risk of injury to persons along the route due to unse cured transparent tarpaulin Only drive with properly secured closed or rolled up open transparent tarpaulin CAUTION Possible component damage Do not drive with the side panel open If the platform panels interfere they may have to be dismantled and the load secured accordingly CAUTION Possible component d...

Page 178: ...n a controlled manner before opening the second side platform panel if necessary If the industrial truck has a tarpaulin struc ture loosen the lashing straps of the side tarpaulins and push the tarpaulin up Open the bars 1 on both sides of the plat form panel To do this push the knurled button 2 down and push the lever 3 all the way up The platform panel is noticeably unlocked Gently fold the plat...

Page 179: ... sure that the locking bolts 4 are securely engaged in the guides provi ded for them and can be moved up and down there Pull the lever 5 all the way down and push it firmly into the end position until the inter lock engages audibly Operation 4 Trailer and load 167 50078078001 EN 07 2022 04 ...

Page 180: ...oading surface Always distribute and secure the load even ly on the platform A platform tractor with a load capacity of 2 t may be loaded with a maximum of 1 t each on the front and rear load floor With a load capacity of 3 t each with a maximum of 1 5 t Transportation of loose bulk material on the loading surface is not permitted This must be transported in suitable containers Small parts smaller...

Page 181: ...an influence on the handling due to the susceptibility to wind Always drive and ma noeuvre the industrial truck appropriately If no rear guard grille is fitted pipes sheet metal or similar easily displaceable loads may only be loaded up to the lower edge of the rear window These loads could other wise puncture the rear window in the event of a collision Compact loads may be loa ded higher Observe ...

Page 182: ...hing points may be loaded with a maxi mum force of 1500 N Loading trailers DANGER There is increased risk of accidents due to unau thorised loads and improper use Never exceed the maximum loads shown These values apply to compact and homogenous loads Do not transport people on the loading surface Distribute trailer loads uniformly and ensure they are secure Do not exceed the payload of the tiller ...

Page 183: ...upling Check the nominal pulling force and nomi nal weight before transporting loads Refer to the identification plate Never exceed the nominal capacity of the tow tractor The maximum payload of the tiller corresponds to the maximum pulling force that the tow tractor can exert in order to overcome the starting resistance of the load being towed The starting resistance is comprised of the combined ...

Page 184: ... reverse inching function It is activated automatically as soon as you leave the driver s seat It must be activated via the display operat ing unit Automatic activation of the reverse in ching function variant NOTE The reverse inching function is only activated when the front wheels are in the straight posi tion Stop the industrial truck and activate the parking brake Pay attention to possible tra...

Page 185: ...Softkey The reverse inching function is active when the Softkey is highlighted in black If the softkey is greyed out the re verse inching function is inactive Using the reverse inching function DANGER Risk of injury from becoming trapped Always stand next to and never between the in dustrial truck and the trailer while driving with the reverse inching function Keep away from the wheels of the indu...

Page 186: ...driver and the surrounding area The following warnings draw attention to the dangers DANGER People can become trapped between the industrial truck and the trailer When coupling ensure that there are no people present between the industrial truck and the trail er DANGER Never jack up or crane load the industrial truck on the tow coupling The tow coupling is not designed for this and may become defo...

Page 187: ...ustrial truck to couple or uncouple it there is a risk of fatal injury caused by the truck rolling away and running you over Apply the parking brake Switch off the key switch and remove the key DANGER If the coupling pin drops out or is damaged during towing the trailer will become loose and uncontrol lable Risk of accident Use only original coupling pins that have been checked for good condition ...

Page 188: ...sures that the rotation range is sufficient at the top and bottom The authorised service centre can adjust the assembly height for the tow coupling to the tiller height if necessary Make sure that the tiller is level To change the coupling height contact the author ised service centre Coupling and uncoupling trailers Coupling the trailer WARNING Risk of injury from components moving suddenly Do no...

Page 189: ...move any securing devices used to pre vent the trailer from rolling away Uncoupling the trailer WARNING Risk of injury from components moving suddenly Do not reach into the open coupling Take measures to prevent the trailer from rolling away e g using wheel chocks Activate the parking brake of the industrial truck Activate the reverse inching operation see the following chapter entitled Reverse in...

Page 190: ...ly use STILL approved tow couplings for the tow tractors and the platform tractors NOTE Only the authorised service centre is permitted to mount or replace the tow couplings The approved fasteners adapter plates and speci fied tightening torques must be used for this purpose NOTE When mounting a different tow coupling the authorised service centre must check whether this tow coupling is permissibl...

Page 191: ...heelbase towed load up to a maximum of 16 t LXT 300 towed load up to a maximum of 16 t LXT 350 towed load up to a maximum of 12 t Push the coupling pin 2 downwards and turn it 90 so that the handle is perpendicu lar to the industrial truck The coupling pin is now unlocked Pull the coupling pin 2 out of the tow cou pling Insert the tow bar eye of the tiller into the corresponding coupling jaw 1 at ...

Page 192: ...service centre is permitted to mount or replace the tow couplings The approved fasteners adapter plates and speci fied tightening torques must be used for this purpose NOTE When mounting a different tow coupling the authorised service centre must check whether this tow coupling is permissible for this indus trial truck NOTE Observe the chapter entitled Towing guide lines with regard to towed loads...

Page 193: ...2 out of the tow cou pling Insert the tow bar eye of the tiller into the corresponding coupling jaw 1 at the de sired height Insert the coupling pin through the holes in the tow coupling and the tow bar eye Turn the handle of the coupling pin so that the handle is perpendicular to the industrial truck Push the coupling pin all the way down against the spring resistance and turn it 90 to the right ...

Page 194: ... permissible for this indus trial truck NOTE Observe the chapter entitled Towing guide lines with regard to towed loads with un braked trailers NOTE Also observe the operating instructions sup plied with the HSM 2144 tow coupling by the manufacturer and the information on the iden tification plate Warning The information in the STILL op erating instructions applies in the event that the informatio...

Page 195: ...4054 hole diameter 40 mm or DIN 8454 hole di ameter 35 mm The coupling closes automati cally when it makes contact with the tiller Take measures to prevent the trailer from rolling away e g using wedges Adjust the tow bar eye of the tiller so that it is in the middle of the towing jaws Push the hand lever 1 upwards until it en gages The tow coupling is opened CAUTION During coupling the tow bar ey...

Page 196: ...d to prevent the trail er from rolling away Move the industrial truck with the trailer for wards approx 1 m and then move it back slightly Check again whether the control pin 3 pro trudes from its guide If this is no longer the case the tow coupling is correctly closed Tow the trailer Coupling trailers NOTE The Ro 244 tow coupling is intended for a tow bar eye in accordance with DIN 74054 hole dia...

Page 197: ... jaw and the coupling pin snaps down and engages See the chapter entitled Reverse inching func tion The coupling pin is correctly engaged if the control pin 3 does not protrude from its guide If the coupling pin does not engage correctly This is the case if the coupling pin has snap ped closed but the control pin 3 still pro trudes from its guide Remove any items used to prevent the trail er from ...

Page 198: ...sures to prevent the trailer from rolling away e g using wedges Push the hand lever 1 upwards until the coupling pin engages The tow coupling is opened Slowly drive the industrial truck forwards with the reverse inching function until the tow bar eye and the towing jaws are sepa rated To close the tow coupling again push the closing lever 4 all the way down The cou pling pin snaps down NOTE To pro...

Page 199: ...s for the tow tractors and the platform tractors NOTE Only the authorised service centre is permitted to mount or replace the tow couplings The approved fasteners adapter plates and speci fied tightening torques must be used for this purpose NOTE When mounting a different tow coupling the authorised service centre must check whether this tow coupling is permissible for this indus trial truck NOTE ...

Page 200: ... be mounted on the front and rear of the tow tractor and the platform tractor It can be used with towed loads of up to 35 t It is available for the following truck variants LXT 120 LXT 180 LXT 250 LXT 350 LXW 20 with a short loading area 2200 mm front and rear mounting LXW 30 with a short loading area 2200 mm front and rear mounting LXW 20 with a long loading area 2600 mm front mounting only LXW 3...

Page 201: ...oupling jaw and the coupling pin snaps down and engages See the chapter entitled Reverse inching func tion The coupling pin is correctly engaged if the control pin 2 does not protrude from its guide If the coupling pin does not engage correctly This is the case if the coupling pin has snap ped closed but the control pin 2 still pro trudes from its guide Remove any items used to prevent the trail e...

Page 202: ...n snaps down It is correctly engaged if the control pin 2 does not protrude from its guide The tow coupling is closed Uncoupling the trailer Secure the trailer for example using wheel chocks so that it cannot roll away Push the hand lever 1 upwards until the coupling pin engages The tow coupling is opened Slowly drive the industrial truck forwards with the reverse inching function until the tow ba...

Page 203: ...ication on the identification plate of the tow coupling Front Max 100 kg differs from the speci fication on the identification plate of the tow coupling WARNING Possible component damage If the maximum support loads specified here are ex ceeded this may cause damage to the axles for example RO230B tow coupling variant Important information NOTE Only use STILL approved tow couplings for the tow tra...

Page 204: ...o use the tow coupling for manoeuvring Permanent towing operation is not permitted The RO230B tow coupling is only mounted on the truck front It is approved for all truck variants Remove the locking hook 1 from the pin 2 Pull the pin 2 out of the coupling Insert the towing device e g a tow bar into the coupling using the opening provided for this purpose Insert the pin 2 through the holes in the c...

Page 205: ...A trailer train with several trailers cannot be manoeuvred backwards Only manoeuvre trailer trains with single trailers backwards Ensure that the trailer load is securely lash ed Release trailer brake and remove all wheel chocks Determine the width of the widest trailer or its load to ensure unobstructed passage Adjust the mirror so that the driver can see the complete trailer train Move the truck...

Page 206: ...ance of the industrial truck such as the possible driving speed and the permissible travel dis tance per hour see the towing performance diagrams in the chapter entitled Technical data Operation 4 Trailer and load 194 50078078001 EN 07 2022 04 ...

Page 207: ...ly actuate the emergency off switch to discon nect the power supply in an emergency CAUTION Actuating the emergency off switch 1 disconnects the drives from the power supply Disconnecting the battery male connector 2 disconnects the entire in dustrial truck from the power supply Only use this safety system in an emergency or in order to park the industrial truck safely CAUTION Risk of component da...

Page 208: ...an emergency the battery male con nector can also be removed However this should be avoided if possible as this leads to an arc in the battery male connector when the key switch is switched on This can lead to erosion at the contacts which considerably shortens the service life of the contacts Possible positions of the emergency off switch 1 Above the operating panel for the heating system Operati...

Page 209: ...ly using the emergency hammer in order for the driver to escape or be rescued from the danger area Using the emergency hammer WARNING When glass is smashed there is a risk of injury caused by glass splinters When the cab windows are smashed this can cause splinters of glass to fly into your face and cut your skin and eyes When smashing a window turn your face away and cover it with the crook of yo...

Page 210: ...ving the lever Tow tractor Open the battery door Disconnect the battery male connector 1 and place it carefully on the battery Remove the lever 2 that is to the left of the battery tray Platform tractor Open the battery door Disconnect the battery male connector and place it carefully on the battery Open and fold down the rear folding plat form panel of the load platform See the chapter entitled O...

Page 211: ...pen the rear flap To do this turn the slot ted screw 1 anti clockwise and pull the rear flap upwards using the handle WARNING Risk of damage to components Carefully guide the lever past the hydraulic hoses and the cables Carefully guide the lever 2 over the hy draulic hoses between the axle and the hy draulic pump 4 Mount the lever 2 on the bolt on the axle The lever is correctly mounted if it is ...

Page 212: ...lied again immediately Leave the rear flap open during towing Platform tractor The mounting point for the lever 2 is located in the immediate vicinity of the storage loca tion for the lever WARNING Risk of damage to components Carefully guide the lever past the hydraulic hoses and the cables Carefully guide the lever 2 over the hy draulic hoses between the axle and the hy draulic pump 4 Mount the ...

Page 213: ...lied again immediately Leave the rear flap open during towing After towing Once the industrial truck has arrived at the intended parking location the lever can be re moved again To do this release the lever 2 from where it is caught and guide it out of the plate cut out 3 in the opposite direction to the drive direction The parking brake is reapplied Place the lever back in its intended storage lo...

Page 214: ... or battery charg er and for the battery Observe the following safety regulations when maintaining charging and changing the battery Maintenance personnel Batteries must only be charged maintained and replaced by properly trained personnel in accordance with the instructions compiled by the manufacturers of the battery battery charger and industrial truck The handling instructions for the battery ...

Page 215: ...cturer s maintenance in structions for the battery and the battery charger Fire protection measures DANGER Risk of explosion due to flammable gases During charging the battery releases a mixture of oxygen and hydrogen oxyhy drogen gas This gas mixture is explo sive and must not be ignited There must be no flammable materi als or spark forming operating materials within 2 m of the battery charger a...

Page 216: ... and screwed on tightly Neutralise any spilt battery acid immediate ly Observe the safety regulations for handling battery acid see the chapter entitled Bat tery acid Damage to cables and battery male connectors CAUTION There is a risk of short circuit if cables are damaged Do not crush the battery cable when closing the battery door Check the battery cable for damage When removing and reinstallin...

Page 217: ...male connector while under load except in an emergency Ventilation gap The ventilation gaps between the battery cov er and the chassis are used for forced air cooling of the battery compartment Do not block the ventilation gaps If the battery cover is deformed contact the authorised service centre Charging the lead acid battery DANGER Explosive gases are generated during charging Ensure that work ...

Page 218: ...the safety regulations in the chapter entitled Battery acid CAUTION Risk of damage to the battery charger Incorrect connection or incorrect operation of the charging station or battery charger may result in damage to components Follow the operating instructions for the charging station or battery charger and for the battery CAUTION Possible component damage to the battery male connector If you dis...

Page 219: ...ion Insert the battery cable guard 2 into the support mounting provided in the battery door Do not place any metallic objects or tools on the battery NOTE The battery cable guard 2 is designed to prevent the battery cable from being trapped when the battery door is closed After charging mount the battery cable guard over the battery cable in the centre of the edge of the battery tray To do this ti...

Page 220: ...ustrial truck Make sure that the battery cables are rout ed neatly and are not twisted Fix the battery cable guard 2 over the bat tery cable again in the centre on the edge of the battery tray as shown in the picture opposite It prevents the battery cable from being pinched by the battery door CAUTION There is a risk of short circuit if cables are damaged Do not crush the battery cable when closin...

Page 221: ...ttery charger regarding how to perform an equalising charge Starting the equalising charge Charge the battery After charging leave the battery in the bat tery charger The battery charger remains switched on De pending on the type of battery charger used the equalising charge begins between 6 and 24 hours after the end of the actual charging process The equalising charge takes up to 2 hours Please ...

Page 222: ...ndicator CAUTION Deep discharges shorten the service life of the bat tery Deep discharge begins when the battery charge dis play is red 3 0 of the available battery capacity i e approx 20 of the nominal capacity Deep discharge must be avoided see the section entitled Equalising charge to prevent a deep dis charge of the battery Immediately stop working with the industrial truck Charge the battery ...

Page 223: ...e ing or discharge This can even occur when the same battery types are used Therefore the Access authorisation for the fleet manag er allows the battery charge indicator to be calibrated to the newly inserted battery The stored battery charge history is then deleted in the display operating unit Activate the Access authorisation for the fleet manager Press the button Press the softkey Press the Tr...

Page 224: ... contact your authorised service centre Maintaining the battery DANGER Danger to life and limb Observe the instructions in the chapter entitled Safety regulations when handling the battery WARNING Battery acid is toxic and corrosive Observe the safety regulations in the chapter enti tled Battery acid Battery Driving programme 6219_003 327_en Calibrate discharge indicator 6219_003 328_en Operation ...

Page 225: ...harge to maintain the battery capacity Checking the battery condition acid level and acid density WARNING The electrolyte diluted sulphuric acid is poisonous and corrosive Observe safety regulations for han dling battery acid see the chapter en titled Battery acid Wear personal protective equipment rubber gloves apron and protection goggles Rinse away spilt battery acid immedi ately using plenty o...

Page 226: ...attery cell cover and dry if nec essary Remove any oxidation residue on the bat tery terminals then apply acid free grease to the terminals Tighten the battery terminal clips 2 to a torque of 22 25 Nm depending on the size of the terminal screws used Check the acid density using an acid si phon After charging the acid density must be be tween 1 28 and 1 30 kg l For a discharged battery the acid de...

Page 227: ...skin with soap and water Eye irritation can occur in the event of contact with the eyes Immediately rinse eyes thoroughly with wa ter for 15 minutes then consult a doctor Maintenance personnel The lithium ion battery is virtually mainte nance free and can be charged by the driver If you have any questions contact your au thorised service centre The handling instructions for the battery and the ope...

Page 228: ...ning the battery observe the manufacturer s maintenance in structions for the battery and the battery charger Fire protection measures DANGER There is a risk of damage short circuiting and ex plosions Do not place any metal objects or tools on the battery Keep away from open flames and do not smoke DANGER Increased risk of fire Damaged lithium ion batteries pose an increased fire hazard In the eve...

Page 229: ...of the battery manufac turer Protect the battery against mechanical damage to prevent internal short circuits If batteries have even the slightest external damage dispose of them in accordance with national regulations for the country in which they are being used Do not expose batteries directly to continu ously high temperatures or heat sources such as direct sunlight Train employees in how to ha...

Page 230: ...raightened they lose their rigidity The lifting eyes are then no longer able to support the weight of the battery The battery may fall Do not straighten bent lifting eyes Have bent lifting eyes replaced by the authorised service centre NOTE When switching to lithium ion batteries have the industrial truck electronics adapted by the authorised service centre Operation 4 Handling the lithium ion bat...

Page 231: ...load capacity of the stor age area refer to the manufacturer s speci fications regarding battery weight To protect batteries against moisture do not store them directly on the floor Due to the fire risk store batteries outside buildings Store in a cool dry and well ventilated area Never subject the battery to temperatures below 35 C and above 80 C Long term storage below 10 C or above 50 C has a n...

Page 232: ...service centre Checking the battery charge sta tus The charge state of the lithium ion battery can be read on the display operating unit of the industrial truck and on the display of the lithi um ion battery Reading the display operating unit Apply the parking brake Switch on the key switch Read the charge state from the display Charge a discharged or partly discharged battery Meaning of the colou...

Page 233: ...rge state is 2 The industrial truck can no longer be moved A charge state of 20 to 30 is indicated by yellow bars A charge state of 30 to 100 is indica ted by green bars When charging the charge state LEDs 3 light up green as a chase light Service LED The service LED 1 lights up red if the battery function is significantly restricted or operation is not possible Contact the authorised service cent...

Page 234: ...charge state drop below 10 To prevent deep discharge of the lithium ion battery industrial truck performance limita tions are imposed once the charge state of the battery drops to 10 If the charge state drops below 15 drive to the charging station and recharge the battery WARNING There is no electric brake assistance when the bat tery is switched off The drives are de energised when the battery is...

Page 235: ... service centre NOTE To prevent deep discharge of the lithium ion battery performance limitations are imposed once the discharge status of the battery drops to a certain level Charge the battery before the charge state drops below 15 To read the battery charge state see the section entitled Checking the battery charge status Park the industrial truck securely Make sure that the external ventilatio...

Page 236: ...rger The charging process starts automatically The display signals the charging process by illuminating the LEDS as a chase light The battery charger will indicate when the battery is fully charged Only disconnect the battery from the charger if no current is flowing NOTE Observe the information in the operating in structions for the battery and the battery charger NOTE The battery has no memory e...

Page 237: ...of the battery tray as shown in the picture opposite It prevents the battery cable from being pinched by the battery door CAUTION There is a risk of short circuit if cables are damaged Do not crush the battery cable when closing the battery door Ensure that the battery cable does not come into contact with the battery door Close the battery door When doing so en sure that no cables are crushed bet...

Page 238: ...he bat tery hood Pull the interlock handle 1 above the right hand rear wheel upwards until it audibly un locks Grasp the battery hood with both hands on the load guard rail and fold the hood upwards until it is vertical The lock must audibly engage Closing the battery hood WARNING Risk of crushing When lifting and closing limbs could become trap ped Do not reach into the area between the covers an...

Page 239: ... If the interlock handle cannot be actuated the battery hood can also be opened as follows On the left hand side in the drive direction there is an opening in the battery hood cover just behind the cab door Remove the lid 1 on the opening Insert a long narrow tool such as a screw driver through the opening Place the tool 2 on the release lever 3 of the battery hood lock Push the tool to the left s...

Page 240: ... or on rack ing CAUTION Danger of truck damage if original batteries are not used The replacement battery must be identical in size and weight to the original battery If the size or weight is different please contact your authorised service centre CAUTION Risk of damage to electrical and electronic compo nents due to short circuit Connecting or disconnecting the battery with the in dustrial truck ...

Page 241: ...nserted into the battery compartment Open the battery latch es Trucks with a short wheelbase have one battery latch trucks with a long wheelbase have two For the position of the battery latches see the following section entitled Battery latches Carefully move the means of transport un der the battery Raise the battery sufficiently to clear the support on the chassis Carefully remove the battery fr...

Page 242: ... of crushing and shearing between battery and chassis Do not reach between the battery and chassis Carefully drive the means of transport under the battery Transport the battery to the industrial truck Make sure that the battery cable guard 2 is securely connected to the battery tray and holds the battery cable as shown in the adjacent image Attach the battery ca ble guard to the centre of the bat...

Page 243: ...battery Even if other means of transport are used a change frame is useful It facilitates the inser tion and removal of the battery and reduces the risk of a collision between the battery and components of the industrial truck The different tow tractors and platform tractors have different battery sizes for which different change frames are required The battery size depends on the wheelbase of the...

Page 244: ...d service centre Material numbers of the change frames Tow tractor with very short wheel base Tow tractor with short long wheel base Tow tractor with very long wheel base Platform tractor with long wheel base Material num ber model 50074204804 50074204805 50074204806 50074204805 The important data for selecting the correct change frame can be found on the frame nameplate 2 It is attached to the fr...

Page 245: ...eplacement battery must be identical in size and weight to the original battery Contact your authorised service centre if there are any differences in height or weight CAUTION Risk of damage to electrical and electronic compo nents due to short circuits Connecting or disconnecting the battery with the in dustrial truck switched on may cause damage to electrical and electronic components Always tur...

Page 246: ...gear with a load capacity corresponding to the maximum battery weight Observe the operating instructions for the lifting gear Attach the lifting gear to the four lifting eyes of the battery tray 1 For transportation by crane only use appropriately sized lifting gear with bridge piece 2 and ensure that the lifting gear has a suitable load capacity Lift the battery until it is no longer in contact w...

Page 247: ...ge piece 2 and ensure that the lifting gear has a suitable load capacity Lift the battery far enough so that it cannot collide with the industrial truck Carefully swivel the battery over the battery compartment and then lower it When the battery is securely in the battery compartment release the lifting gear and swing it away from the industrial truck Connect the battery male connector see the cha...

Page 248: ...tive messages are displayed one after another on the display After a few seconds the display will alternate between the last shown display and the mes sage Messages about operation If messages about operation appear on the display operating unit an action must be car ried out Shown on display Cause action Log in The access authorisation variant is preventing the use of the industrial truck Enable ...

Page 249: ...blocked This message follows earlier messages e g over temperature It is not possible to drive the truck Wait until the message disappears If necessary switch the industrial truck off and on again If the message continues to appear please contact the authorised service centre Sit on driver s seat The industrial truck is equipped with a seat contact switch If the driver s seat is not occupied the d...

Page 250: ... wait This message is for the authorised service centre It is not displayed when in normal operation Unsent data will be over written If the industrial truck is equipped with this variant data transmission must be carried out See the associated instructions Emergency off active When the key switch is switched on and an operating device is actuated when the emergency off switch is pressed this mess...

Page 251: ... If the truck control unit detects an excessive battery temperature this message appears Allow the industrial truck to cool down Factory mode active This message is for the authorised service centre It is not displayed when in normal operation Top up wiper water If the wiper water level is low this message appears Top up the washer fluid reservoir with washer fluid adapted to the ambient temperatu...

Page 252: ...ft height sensor measurement error A5934 Re insert charging plug Error on the charging connector detection Disconnect the connection assembly and re connect it A5961 Battery overtempera ture Overtemperature of the lithium battery Switch off the industrial truck and leave it to cool down A5962 Battery too cold Insufficient lithium battery temperature Move the industrial truck to a warmer environ me...

Page 253: ...y flammable cleaning materials CAUTION Risk of fire due to flammable materials Deposits and solids can be ignited by hot components e g drive units Remove deposits and solids CAUTION Risk of damage to the battery male connector when disconnecting If the battery male connector is disconnected while the key switch is switched on under load an arc will be produced The arc can damage the contacts and ...

Page 254: ...vers directly with water Use only high pressure cleaners with a maximum output power of up to 50 bar and 85 C If a high pressure cleaner is used maintain a distance of at least 20 cm between the nozzle and the object being cleaned Do not aim the cleaning jet directly at adhe sive labels or decal information Remove all deposits and accumulations of foreign materials in the vicinity of hot com ponen...

Page 255: ...ns in the section Cleaning the industrial truck CAUTION Possible component damage due to compressed air If components are cleaned with compressed air the air must have a maximum pressure of 0 15 bar This prevents liquids or small solids from being forced through slots or openings inside components and causing damage The components of the electrical system are fitted underneath the cover sheet of t...

Page 256: ... to an electrical short circuit Use compressed air to dry the battery male con nector and the plug connection before connecting them Use compressed air to remove any foreign objects that may be lodged in the battery male connector and the plug connection Dry the industrial truck carefully e g with compressed air Lubricate the joints and actuators Lubricate the industrial truck See the chap ter ent...

Page 257: ...overloading In the worst case the industrial truck can crash Determine the total actual weight of the industrial truck Load the industrial truck only if the combined load capacity of the means of transport ramps and loading bridges is greater than the total actual weight of the industrial truck Read off the individual weights from the nameplate of the industrial truck and add them to the total wei...

Page 258: ... are routed along both sides and around the truck front and the truck rear At tach the ends of the tension belts to the lash ing points on the transport vehicle Lashing down the truck front Guide the tension belts around the truck front as shown in the adjacent diagram Route the tension belts towards the rear on the right hand and left hand sides and secure them to the specified lashing points on ...

Page 259: ...ently require crane loading consult the authorised service centre Industrial trucks may only be crane loaded by persons with sufficient experience of the suita ble harnesses and hoists DANGER Risk of death from suspended loads Never enter the area below the industrial truck suspended from the crane DANGER Risk to life due to the harnesses snapping Sharp edges can damage harnesses Protect harnesses...

Page 260: ...ial truck Partic ularly sharp edged or hard harnesses such as wires or chains damage the surface Use textile harnesses e g lifting straps with edge protectors or similar protective devices where nec essary Harness requirements The harnesses must be approved for a sin gle load of at least 4 t To avoid damage to the industrial truck use textile harnesses whenever possible Preparing and performing cr...

Page 261: ...ont wheel Using protection such as foam mats 2 protect the lifting strap 1 from sharp edges On both rear wheels guide the slings of the lifting straps 3 all the way around the drive axle on the wheel side Using protection such as foam mats 4 protect the lifting straps 3 from sharp edges Verkranen Krangurt Vorderachse 1 2 3 4 Operation 4 Transporting the industrial truck 249 50078078001 EN 07 2022 ...

Page 262: ...tension on the lifting straps on attachment parts the crane hook must be at least 2 70 m above the loading area of the industrial truck Crane load the industrial truck Verkranen_Position Kranhaken min 2 7 m Operation 4 Transporting the industrial truck 250 50078078001 EN 07 2022 04 ...

Page 263: ...hin film of oil or lubricating grease to all unpainted mechanical parts Lubricate the industrial truck Spray all open electrical contacts with a suitable contact spray Top up the fuel tank of the heating system if applicable Cover the industrial truck with a cotton sheet to protect it against dust NOTE Do not use a polythene sheet to cover the in dustrial truck as this encourages the formation of ...

Page 264: ...pproved dismantler However if you wish to do the work yourself note the following Dismantle the industrial truck into as many individual parts as possible and separate them according to material for recycling Observe legal regulations regarding the dis posal of toxic substances such as hydraulic oil or batteries Follow the battery manufacturer s instruc tions for the disposal of old batteries NOTE...

Page 265: ...5 Maintenance ...

Page 266: ... capacity Have the industrial truck raised and jacked up on ly by the authorised service centre Only jack the industrial truck up at the points specified in the workshop manual The industrial truck must be raised and jacked up for various types of maintenance work The authorised service centre must be informed that this is to take place Safe handling of the industrial truck and the corresponding h...

Page 267: ... and replaced by personnel who have received appropriate training in accordance with the in structions from the manufacturers of the bat tery battery charger and industrial truck Observe the handling instructions for the battery and the operating instructions for the battery charger Maintenance work without special quali fications Simple maintenance work such as checking the hydraulic oil level ma...

Page 268: ...ial truck The following factors may necessitate shorter maintenance intervals Dirty poor quality roadways Dusty or salty air High levels of air humidity Extremely high or low ambient tempera tures and extreme changes in temperature Multi shift operation with a high duty cycle Specific national regulations for the industri al truck or individual components Service menu The date when the industrial ...

Page 269: ... config ured in the status line Information for carrying out maintenance This section contains all the information re quired to determine when the truck requires maintenance Carry out maintenance work within the time limits according to the hour meter and using the maintenance check lists below This ensures that the truck remains ready for operation and provides optimal per formance and service li...

Page 270: ...ored in the Service menu NOTE Access to the settings menu is only availa ble if the truck is at a standstill and the park ing brake is applied If the parking brake is released prematurely the settings menu will close Access is only granted when the pass word is entered by the fleet manager Stop the truck Apply the parking brake Press the button Press the softkey The first menu level appears Activa...

Page 271: ... this proceed as follows Press the Service softkey Press the Maintenance interval softkey Setup and adjustment by the fleet man ager For the fleet manager due date counters are also defined for the following checks Regular testing of the truck for electric trucks and IC trucks Battery testing for electric trucks Exhaust gas testing and LPG testing for IC trucks For these tests the fleet manager ca...

Page 272: ...te counters for individual mainte nance intervals e g for an attachment The fleet manager can use his access authorisa tion to configure these due date counters The process is then the same as for the due date counters created ex works Fleet manager 2120 h 04 02 22 880 h 3000 h interval Latest date 1000 h interval Safety check h Emissions check 6219_003 333_en Fleet manager Enter date Clear Safety...

Page 273: ... and check for damage Check the battery lock for damage Variant Check the power bolt for damage and adjustment Tyres and wheels Check tyres for wear and check the air pressure if necessary Check the wheels for damage and check the tightening torques Drive axle Check the hydraulic line connections Check the condition of the chassis bearings Check the motor connections and sensors for damage Check t...

Page 274: ...system Check all power cable connections Check that the switches transmitters and sensors are working correctly Check the lighting and indicator lights Cooling system converter drive axle Check that the fans and the air ducts are working correctly and check for damage Clean the fans and the air ducts Battery and accessories Check the lead acid battery for damage and check the acid density observe ...

Page 275: ...ioning is working correctly observe the manufacturer s maintenance instructions Check the compressed air supply system for damage observe the manufacturer s maintenance instructions Check the trailer coupling for wear and for damage observe the manufacturer s maintenance instructions General Read out the error numbers and clear the list Reset the maintenance interval Check that the labelling is co...

Page 276: ...parts and wear ing parts Spare parts are provided by our spare parts service department The information required for ordering parts can be found in the spare parts list Only use spare parts as per the manufactur er s instructions The use of unapproved spare parts can result in an increased risk of acci dents due to insufficient quality or incorrect assignment Anyone using unapproved spare parts sh...

Page 277: ...ose grease DIN 51825 KPF2 As required Battery Code Unit Operating materials Specifications Dimension System filling Distilled water As required Insulation resistance DIN 43539 VDE 0510 For further informa tion refer to the workshop manual for the truck in question Brake system Code Unit Operating materials Specifications Dimension Front axle system filling Mineral oil brake fluid SHELL SPIRAX S3 T...

Page 278: ...r limit To wear mark Solid rubber tyres Wear limit To wear mark Pneumatic tyres Minimum tread depth Air pressure see in formation on truck Min tread depth 1 6 mm Steering axle Code Unit Operating materials Specifications Dimension A Axle stub bearing spherical bearing Multi purpose grease DIN 51825 KPF2 ID no 7337400140 As required Wheel fastening screws Torque wrench 195 Nm Drive axle Code Unit O...

Page 279: ... be replaced by your service centre Only use genuine spare parts Do not make any changes to the belt NOTE Carry out the following checks on a regular basis monthly In the case of significant strain a daily check is necessary Checking the seat belt Pull out the belt 3 completely and check it for wear The belt must not be frayed or cut The stitch ing must not be loose Check whether the belt is dirty...

Page 280: ... belt as necessary but with out using chemical cleaning materials a brush will suffice Replacing after an accident As a rule the seat belt must be replaced after an accident Checking the driver s seat WARNING Risk of injury After an accident check the driver s seat with at tached restraining belt and fastening Check the controls for correct operation Check the condition of the seat e g wear on the...

Page 281: ...e right hand and left hand sides of the grille Loosen the four M6 socket head screws 1 of the trademark emblem 2 on the truck front Remove the trademark emblem and set it aside with the four socket head screws Remove the filter mat 3 and check it for contamination Replace the filter mat if it is grey Re attach the trademark emblem 2 Tighten the four socket head screws 1 NOTE Replace the filter mat...

Page 282: ... never be changed and rim parts from different manufacturers must not be mixed If you wish to use a type of tyre or tyre manufac turer that has not been approved by STILL obtain approval from STILL prior to use Do not change rim parts and do not mix rim parts from different manufacturers Remove any foreign bodies embedded in the tyres 1 The level of wear exhibited by tyres on the same axle must be...

Page 283: ...cid level and acid density Replacing the fuses DANGER Danger from electrical current High voltages are present in the fuse box There is a risk of electric shock Do not open the fuse box The fuses must be replaced only by the authorised service centre Checking the hydraulic system for leak tightness WARNING Hydraulic oil is hazardous to health Hydraulic oil under pressure can escape from leaking pi...

Page 284: ...of Germany observe the national regula tions for the country of use Check pipe and hose connection screw joints for leaks traces of oil Replace hose lines if they display the following abnormalities Outer layer has been damaged or is brittle or cracked Leaking Deformation e g with blisters or kinks A fitting has come loose A fitting is badly damaged or corroded Replace pipes if they display the fo...

Page 285: ...6 Technical data ...

Page 286: ...tor dimensions The numerical values for the dimensions b h l w and y can be found in the follow ing VDI datasheets VDI datasheet LXT120 0748 Technical data 6 Tow tractor dimensions 274 50078078001 EN 07 2022 04 ...

Page 287: ...ights Model LXT120 Li ion Type number 0748 Net weight incl battery with heavi est battery kg 3489 Front axle load laden with heavi est battery kg 1984 Rear axle load laden with heaviest battery kg 1806 Front axle load unladen with heaviest battery kg 1909 Rear axle load unladen with heav iest battery kg 1581 Wheels chassis frame Model LXT120 Li ion Type number 0748 Tyres Air SE Tyre size front 6 0...

Page 288: ... 405 Loading height without load h11 mm 1060 Loading area length l3 mm 1396 Overhang length l5 mm 624 Cab overhang mm 1061 Width of loading surface b9 mm 1106 front 1242 rear Overall length l1 mm 3086 Overall width b1 mm 1310 Ground clearance at the middle of the wheelbase m2 mm 150 Aisle width at specified load dimen sions without safety distance safety allowance Ast mm 4264 Turning radius Wa mm ...

Page 289: ... or without a load the maximum uphill or downhill gradient permitted for travel is 25 If you have any questions contact your authorised service centre Electric motor Model LXT120 Type number 0748 Traction motor power rating S2 60 min kW 2 x 10 5 Battery Standard circuit DIN 43536 A Battery voltage U V 80 Battery capacity K5 Ah 465 Battery weight kg 1238 Miscellaneous Model LXT120 Type number 0748 ...

Page 290: ...Towing performance diagram Schleppleisungsdiagramme LXT 120_en 9 2 2 1 1 7 6 5 4 3 3 4 5 6 7 8 9 8 Technical data 6 VDI datasheet LXT120 0748 278 50078078001 EN 07 2022 04 ...

Page 291: ...ta Model LXT180 Type number 0749 Manufacturer STILL GmbH Drive Electric Operation Seat Rated capacity load kg 300 Towed load kg 18000 Wheelbase y mm 1401 Weights Model LXT180 Type number 0749 Net weight incl battery with heavi est battery kg 3489 Front axle load laden with heavi est battery kg 1984 Rear axle load laden with heaviest battery kg 1806 Front axle load unladen with heaviest battery kg ...

Page 292: ...P stand ing height h7 mm 909 5 at MSG65 Entry height mm 400 middle of the step Coupling height h10 mm 240 295 350 405 Loading height without load h11 mm 1060 Loading area length l3 mm 1396 Overhang length l5 mm 624 Cab overhang mm 1061 Width of loading surface b9 mm 1106 front 1242 rear Overall length l1 mm 3086 Overall width b1 mm 1310 Ground clearance at the middle of the wheelbase m2 mm 150 Ais...

Page 293: ...rial trucks in the same category The specified values in no way represent the nor mal daily operating conditions WARNING To use the industrial truck safely with or without a load the maximum uphill or downhill gradient permit ted for travel is 25 If you have any questions contact your authorised service centre Electric motor Model LXT180 Type number 0749 Traction motor power rating S2 60 min kW 2 ...

Page 294: ...mber 0749 Sound pressure level LpAZ Driver s compartment dB A Human vibration acceleration ac cording to EN 13059 m s2 Tow coupling DIN type model 3 level coupling Technical data 6 VDI datasheet LXT180 0749 282 50078078001 EN 07 2022 04 ...

Page 295: ...Towing performance diagram Schleppleisungsdiagramme LXT 180_en 2 1 1 11 9 7 6 5 4 3 3 4 5 6 7 8 9 10 11 10 8 2 Technical data 6 VDI datasheet LXT180 0749 283 50078078001 EN 07 2022 04 ...

Page 296: ...Operation Seat Rated capacity load kg 300 Towed load kg 25000 Pulling force on starting N 18 100 0750 18 600 0751 Wheelbase y mm 1465 0750 1900 long Weights Model LXT250 Li ion Type number 0750 0751 Net weight incl battery with heavi est battery kg 4185 0750 4942 0751 Front axle load laden with heavi est battery kg 2192 0750 2542 0751 Rear axle load laden with heaviest battery kg 2293 0750 2700 07...

Page 297: ... 400 middle of the step Min max tiller handle height in driv ing position mm Coupling height h10 mm 240 295 350 405 Loading height without load h11 mm 1060 Loading area length l3 mm 1540 0750 1895 0751 Overhang length l5 mm 624 Cab overhang mm 1061 Width of loading surface b9 mm 1106 front 1242 rear Overall length l1 mm 3230 0750 3585 0751 Overall width b1 mm 1310 Ground clearance at the middle of...

Page 298: ...al trucks in the same category The specified values in no way represent the nor mal daily operating conditions WARNING To use the industrial truck safely with or without a load the maximum uphill or downhill gradient permit ted for travel is 25 If you have any questions contact your authorised service centre Electric motor Model LXT250 Li ion Type number 0750 0751 Traction motor power rating S2 60...

Page 299: ...750 0751 Sound pressure level LpAZ Driver s compartment dB A Human vibration acceleration ac cording to EN 13059 m s2 Tow coupling DIN type model 3 level coupling Technical data 6 VDI datasheet LXT250 0750 0751 287 50078078001 EN 07 2022 04 ...

Page 300: ...Towing performance diagram Schleppleisungsdiagramme LXT 250_en 1 2 13 11 9 8 7 6 5 4 3 12 10 2 1 3 4 5 6 7 8 9 10 11 12 13 Technical data 6 VDI datasheet LXT250 0750 0751 288 50078078001 EN 07 2022 04 ...

Page 301: ...Key data Model LXT350 Li ion Type number 0752 Manufacturer STILL GmbH Drive Electric Operation Seat Towed load N 35 000 Wheelbase y mm 2150 Weights Model LXT350 Li ion Type number 0752 Net weight incl battery with heavi est battery kg 6000 Front axle load laden with heavi est battery kg 2911 Rear axle load laden with heaviest battery kg 3889 Front axle load unladen with heaviest battery kg 2836 Re...

Page 302: ... to SIP stand ing height h7 mm 909 5 at MSG65 Entry height mm 400 middle of the step Coupling height h10 mm 240 295 350 405 Loading height without load h11 mm 1060 Loading area length l3 mm 2145 Overhang length l5 mm 733 Cab overhang mm 1061 Width of loading surface b9 mm 1106 front 1242 rear Overall length l1 mm 3944 Overall width b1 mm 1310 Ground clearance at the middle of the wheelbase m2 mm 1...

Page 303: ...dustrial trucks in the same category The specified values in no way represent the nor mal daily operating conditions WARNING To use the industrial truck safely with or without a load the maximum uphill or downhill gradient permit ted for travel is 25 If you have any questions contact your authorised service centre Electric motor Model LXT350 Li ion Type number 0752 Traction motor power rating S2 6...

Page 304: ... number 0752 Sound pressure level LpAZ Driver s compartment dB A Human vibration acceleration ac cording to EN 13059 m s2 Tow coupling DIN type model 3 level coupling Technical data 6 VDI datasheet LXT350 0752 292 50078078001 EN 07 2022 04 ...

Page 305: ... performance diagram Schleppleisungsdiagramme LXT 350_en 1 2 1 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 4 5 6 7 8 9 10 12 15 11 13 14 16 Technical data 6 VDI datasheet LXT350 0752 293 50078078001 EN 07 2022 04 ...

Page 306: ...return journey and any downhill gradients Dimensions of the platform tractor The numerical values for the dimensions b h l w and y can be found in the follow ing VDI datasheets VDI datasheet LXW 20 0753 Technical data 6 Dimensions of the platform tractor 294 50078078001 EN 07 2022 04 ...

Page 307: ...0 Weights Model LXW 20 Li ion Type number 0753 Net weight including battery kg 3581 Front axle load laden kg 2484 Rear axle load laden kg 3097 Front axle load unladen kg 2026 Rear axle load unladen kg 1555 Wheels chassis frame Model LXW 20 Li ion Type number 0753 Tyres Air SE Tyre size front 6 00 R 9 21x8 9 Tyre size rear 7 00 R 12 Number of front wheels x driven 2 Number of rear wheels x driven 2...

Page 308: ...of the wheelbase m2 mm 150 Aisle width at specified load dimen sions without safety distance safety allowance Ast mm 5115 Turning radius Wa mm 3267 Smallest pivot point distance b13 mm 1074 Performance data Model LXW 20 Li ion Type number 0753 Driving speed with load nominal load km h 23 Driving speed without load km h 23 Nominal tractive force over 60 min N 900 1200 Max pulling force without load...

Page 309: ...ntact your authorised service centre Electric motor Model LXW 20 Li ion Type number 0753 Traction motor power rating S2 60 min kW 2 x 10 5 Battery Standard circuit DIN 43536 A Battery voltage U V 80 Battery capacity K5 Ah 240 500 Battery weight kg 679 1210 Other Model LXW 20 Li ion Type number 0753 Sound pressure level LpAZ Driver s compartment dB A 66 Human vibration acceleration ac cording to EN...

Page 310: ...Towing performance diagram Schleppleisungsdiagramme LXW 20_30_en 2 1 1 3 3 4 5 6 7 8 9 10 4 5 6 7 8 9 10 2 Technical data 6 VDI datasheet LXW 20 0753 298 50078078001 EN 07 2022 04 ...

Page 311: ...del LXW 30 Li ion Type number 0754 Manufacturer STILL GmbH Drive Electric Operation Seat Rated capacity load kg 3000 Towed load kg 6000 Wheelbase y mm 1900 Weights Model LXW 30 Li ion Type number 0754 Net weight including battery kg 3581 Front axle load laden kg 2397 Rear axle load laden kg 4184 Front axle load unladen kg 2026 Rear axle load unladen kg 1555 Wheels chassis frame Model LXW 30 Li ion...

Page 312: ...09 5 at MSG65 Entry height mm 400 middle of the step Coupling height h10 mm 240 295 350 405 Loading height without load h11 mm 900 Loading area length l3 mm 2200 Overhang length l5 mm 1065 Cab overhang mm 1061 Width of loading surface b9 mm 1300 Overall length l1 mm 4026 Overall width b1 mm 1310 Ground clearance at the middle of the wheelbase m2 mm 150 Aisle width at specified load dimen sions wit...

Page 313: ... of industrial trucks in the same category The specified values in no way represent the nor mal daily operating conditions WARNING To use the industrial truck safely with or without a load the maximum uphill or downhill gradient permit ted for travel is 25 If you have any questions contact your authorised service centre Electric motor Model LXW 30 Li ion Type number 0754 Traction motor power ratin...

Page 314: ...ber 0754 Sound pressure level LpAZ Driver s compartment dB A Human vibration acceleration ac cording to EN 13059 m s2 Tow coupling DIN type model 3 level coupling Technical data 6 VDI datasheet LXW 30 0754 302 50078078001 EN 07 2022 04 ...

Page 315: ...Schleppleisungsdiagramme LXW 20_30_en 2 1 1 3 3 4 5 6 7 8 9 10 4 5 6 7 8 9 10 2 Technical data 6 VDI datasheet LXW 30 0754 303 50078078001 EN 07 2022 04 ...

Page 316: ...na tion Capacity Ah Tray Weight ballast weight kg Battery compartment di mensions mm Circuit Length Width Height 4PzS 500 500 204 234 1026 708 627 A 3PzS 465 233 4PzS 620 620 234 234 1028 711 784 5PzV 775 775 235 1028 885 6PzS 930 236 8PzS 1240 238 NOTE To convert to TENSOR batteries contact the authorised service centre Battery specifications for lithium ion batteries For more information please ...

Page 317: ...ominal voltage V 88 08 Nominal capacity Ah 600 Nominal energy kWh 52 8 Cell connections Length mm 1028 Width mm 711 Height mm 692 Weight kg 1558 Tray 508 Li ion 80 V BG 7 kWh and kWh Battery group 7 6 Nominal voltage V 88 08 Nominal capacity Ah 840 Nominal energy kWh 74 0 Cell connections Length mm 1028 Width mm 999 Height mm 724 Weight kg 2178 Tray 509 Technical data 6 Battery specifications for ...

Page 318: ...ns in Article 2 2 h Motors in cordless or battery operated equip ment and Article 2 2 o Motors designed specifically for the traction of electric vehicles All variable speed drives in this industrial truck are exempt from Regulation EU 2019 1781 because these variable speed drives do not meet the description given in Article 2 Scope Item 1 b Technical data 6 Eco design requirements for electric mo...

Page 319: ...river s seat 268 Checking wheel fastenings 271 Cleaning the electrical system 243 Cleaning the industrial truck 241 After cleaning 244 Cleaning the windows 243 Conformity marking 3 Consumables 41 Disposal 44 Safety information for handling oils 42 Safety information for hydraulic fluid 43 Contact details I Copyright and trademark rights 23 D Damage 31 Declaration of conformity 4 Decommissioning 25...

Page 320: ...254 Lighting 101 STILL SafetyLight 103 StVZO equipment 104 List of abbreviations 21 Lithium ion batteries Checking the charge status 220 Fire protection measures 216 First aid measures 215 Maintenance personnel 215 Regulations for storing 219 Safety regulations 217 M Maintenance 0 Maintenance data table 265 Battery 265 Brake system 265 Controls joints 266 Drive axle 266 Electrical system 265 Gener...

Page 321: ...res 216 Maintenance personnel 215 Safety regulations for handling the bat tery 202 Damage to cables and battery male connectors 204 Fire protection measures 203 Maintenance personnel 202 Performing battery maintenance 204 Safety regulations for maintenance 254 Safety regulations for working with lithium ion batteries 217 Safety regulations when driving 127 Safety tests 39 Scope of the documentatio...

Page 322: ...Check 81 Speed restriction 144 VDI datasheet 274 279 284 289 294 299 W Wheels and tyres Checking the condition and wear of the tyres 270 Checking wheel fastenings 271 Servicing 270 Usage in winter weather conditions 270 Y Your truck 2 Index 310 50078078001 EN 07 2022 04 ...

Page 323: ......

Page 324: ...STILL GmbH 50078078001 EN 07 2022 04 ...

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