Stanley AV 5, Instruction And Service Manual

Page: 13 / 314

ENGLISH ORIGINAL INSTRUCTION
12
5. SERVICING THE TOOL
IMPORTANT - READ SAFETY INSTRUCTIONS ON PAGES 4 - 6. THE EMPLOYER IS RESPONSIBLE FOR ENSURING
THAT TOOL MAINTENANCE INSTRUCTIONS ARE GIVEN TO THE APPROPRIATE PERSONNEL. THE OPERATOR
SHOULD NOT BE INVOLVED IN MAINTENANCE OR REPAIR OF THE TOOL UNLESS PROPERLY TRAINED. THE TOOL
SHALL BE EXAMINED REGULARLY FOR DAMAGE AND MALFUNCTION.
5.1 DAILY SERVICING
y
Check placing tool, hoses and quick couplers for oil leaks.
y
Worn or damaged hoses and couplings should be replaced.
y
Check that the stroke of tool meets the specifi cation.
y
Check the end cap is properly and tightly fi tted to the AV®5 body.
y
Check that the stem defl ector is fi tted.
y
Check that the pump pull / advance pressure relief valve is functioning correctly.
y
Check nose equipment is correct for the rivet to be placed and that it is fi tted properly.
y
Check for worn anvil indicated by score marks on the installed collar. This can also be confi rmed by referring to
the installed data in the fastener catalogue. Excessive wear can cause the anvil to rupture.
5.2 WEEKLY SERVICING
y
Dismantle and clean the nose assembly especially the jaws as described in the relevant nose assembly data-
sheet.
y
Check for oil leaks in placing tool, hoses and quick couplers.
CAUTION – Never use solvents or other harsh chemicals for cleaning the non-metallic parts of the tool. These
chemicals may weaken the materials used in these parts.
5.3 ANNUAL SERVICING / EVERY 250K OPERATIONS
y
Annually or every 250,000 cycles (which is sooner) the tool should be completely dismantled and new compo-
nents should be used where worn, damaged or as recommended. All O-rings, back-up rings and seals should be
renewed and lubricated with MolyKote
®
111 grease before assembling.
5.4 SERVICE KIT
For a complete service the following Service Kit is available:
SERVICE KIT: 73425-99990
PART NUMBER DESCRIPTION PART NUMBER DESCRIPTION
07005-10118 Quick Coupler – Male 07900-01103 AV®5 Piston Guide Sleeve
07005-10120 Quick Couple – Female 07900-01104 AV®5 End Cap Assembly Tool
07900-00043 AV®5 Piston Bullet – Front AV®5 07992-00020 Grease – MolyLithium EP3753
07900-01101 Piston Bullet – Rear 07900-00755 Grease – MolyKote 111
07900-01102 AV®5 Front Gland Guide Rod 07900-00756 Loctite 243 Thread Locker
07002-00478 M4 X 20 Socket HD cap screw
5.5 SERVICING TOOLS
The following standard tools are also required:
y
Allen Key: 2.0 / 3.0 mm
y
Open End Flat Spanner: 12 / 14 / 18 / 24 / 45 mm A/F
y
PTFE Tape: 10 mm
y
Engineers Vice with Jaw Guards – 150 mm