MacDon 802 Operator'S Manual Download Page 1

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Model 802

CENTER MOUNT

ADAPTER

for New Holland 9030 & TV140

Bi-Directional Tractors

OPERATOR’S MANUAL

Form 46488 Issue 06/02

Sugg. Retail: $10.00

Summary of Contents for 802

Page 1: ...Model 802 CENTER MOUNT ADAPTER for New Holland 9030 TV140 Bi Directional Tractors OPERATOR S MANUAL Form 46488 Issue 06 02 Sugg Retail 10 00...

Page 2: ...Inside Front Cover blank...

Page 3: ...ES BEFORE ATTEMPTING TO UNLOAD ASSEMBLE OR USE THE MACHINE This manual is divided into sections on Safety Initial Set Up Attaching and Detaching the Header Operation and Maintenance Service Use the Ta...

Page 4: ...ing Header to Tractor and Adapter 22 25 Detaching Header from Tractor and Adapter 26 27 Detaching Header and Adapter from Tractor 28 29 Attaching Header and Adapter to Tractor 30 OPERATION Header Cont...

Page 5: ...the serial number in the space provided 802 Adapter Plate A is located on flow control mounting plate NOTE When ordering parts and service be sure to give your dealer the complete and proper serial nu...

Page 6: ...he use of the signal words DANGER WARNING and CAUTION with safety messages The appropriate signal word for each message has been selected using the following guidelines DANGER Indicates an imminently...

Page 7: ...also bears the current safety sign Safety signs are available from your Dealer Parts Department To install safety signs 1 Be sure the installation area is clean and dry 2 Decide on the exact location...

Page 8: ...alternate method One hydraulic circuit with SAE male hydraulic quick coupler for case drain Loader frame mount TV140 Tractor 16 9 R38 R1 2 Star Tires 12 4 R54 R1W 4 Star Tires optional axle spacers to...

Page 9: ...with TV140 tractor only IMPORTANT The auxiliary switch in cab must be on to operate header control panel Consult your Tractor Operator s Manual for location of switch If the tractor has no switch ensu...

Page 10: ...ipped with the header in control panel as follows NOTE If header has a serial tag with production year 00 or older switch provided with header will be too small for the hole in control panel Order swi...

Page 11: ...lication as shown below For headers with hay conditioners remove crop deflector C See following page for instructions NOTE Adapters can be ordered in two configurations A For 9030 Tractor or TV140 Tra...

Page 12: ...n the tractor Stop engine and engage parking brake on tractor 2 Attach the header lift hoses B to the GREEN couplers on the tractor NOTE For TV140 tractor ensure that header raise hose is installed in...

Page 13: ...the following conversion kit 21 B2620 25 B2621 30 B2622 36 B2623 Instructions are provided with the kit The illustration below shows the maximum delivery opening width distance between rollers and cle...

Page 14: ...r both sides 2 Install rubber shield A by attaching its mounting angle with 3 8 x 3 4 bolts B supplied with completion package 3 Install 3 8 x 1 bolt C supplied with adapter completion package with he...

Page 15: ...ld installation See page 10 for removal instructions Remove L bracket from top of rubber strap and attach rubber strap E to adapter frame with 3 8 flange nut and washer supplied with hay conditioner s...

Page 16: ...and nut are positioned outboard 8 Install front supports H supplied with completion package onto spacers installed in Step 7 Bolt to forming shield with x 1 flange bolts and flange nuts at J as shown...

Page 17: ...s Manual except use top hole A as shown 2 Move rear forming shield support brackets D to second bolt from each end 3 Remove crop deflector from under adapter to allow conditioner forming shield insta...

Page 18: ...ary to move to first or second link See header Operator s Manual for conditioner adjustments IMPORTANT Damage to pump or hay conditioner shield may occur if chain is too short 5 Install R H hay condit...

Page 19: ...For TV140 tractor ensure that header raise hose is installed in the EXTEND port 3 Raise or lower cylinders as required to drive tractor into adapter frame NOTE Turning slightly from side to side will...

Page 20: ...hose For 9030 Tractor pressure coupler is attached to two smaller hoses one of which is routed to BLUE EXTEND coupler For TV140 Tractor pressure coupler is attached to a steel line that is routed to...

Page 21: ...rage position B on top of frame leg Place adapter stands in storage position G Retract the telescoping foot into the stand to minimize storage length NOTE For adapters with hay conditioner top forming...

Page 22: ...at B Lower adapter onto stands 3 Disconnect wiring harnesses K and L Disconnect hydraulic hoses at couplers H and coupler J Leave header lift couplers G connected Plug or cap all couplers to prevent...

Page 23: ...Tractor with MacDon Header Drive Pump Disconnect pump from tractor PTO and store on torque arm support K 8 Back away from adapter until tractor is just clear of 4 x 4 tubes Be aware of header lift hos...

Page 24: ...tacts support plate in the lower header leg and header nudges forward Stop engine and remove key 3 Install center link B from adapter to header Adjust length of link if required See Header Angle in Op...

Page 25: ...highest setting is required use outboard hole L b Attach conditioner float spring to adapter frame at J using 5 8 x 4 thread full length hex bolt Turn bolt into spring until spring insert contacts mou...

Page 26: ...l pin through header leg engaging the U bracket in lift linkage and securing adapter to header leg both sides For 910 920 932 942 Headers secure L pin J behind lug For 970 Series and 912 922 933 Heade...

Page 27: ...header leg conveyor drive return N near left adapter lower link 920 930 Series Auger Headers 3 hoses reel drive pressure and return near right header leg reel drive auxiliary pressure near left header...

Page 28: ...system contamination 4 Detach driveline from header shaft Attach driveline to storage bracket A Shield chain remains attached at E 5 Lower the reel and raise the header Stop engine and remove key DANG...

Page 29: ...emove key 12 Disconnect center link at header and raise to storage position G 13 741 742 Hay Conditioner a Detach chain at right side of conditioner from adapter frame at K b Detach conditioner float...

Page 30: ...couplers G reel lift coupler H and coupler J Leave header lift couplers K connected Plug or cap all couplers to prevent hydraulic system contamination 5 For TV140 Tractor with NH Auxiliary Pump Discon...

Page 31: ...support K 10 Extend lift cylinders until adapter is supported on stands 11 Back away from adapter until tractor is just clear of 4 x 4 tubes Be aware of header lift hoses which are still connected Sto...

Page 32: ...0 Series headers when connecting hydraulics also connect reel lift coupler A to TAN EXTEND port on TV140 tractor or to TAN RETRACT port on 9030 tractor 4 After attaching is complete raise header and A...

Page 33: ...xiliary pump switch to ON to start sickle drive IMPORTANT Set flow to 25 gallons per minute If a flow meter is not available adjust flow until sickle drive shaft speed is 1100 rpm measured at the rear...

Page 34: ...Operator s Manual To adjust header float on adapter 1 Lower cutterbar to the ground 2 Loosen springs if required so that both working pins A are tight in the slots as shown NOTE The slots provide the...

Page 35: ...conditioner damage to conditioner shield and pump may occur To adjust header angle 1 Unlock collar C by tapping it in a counter clockwise direction 2 Using a long punch in hole D turn the center link...

Page 36: ...with slip resistant soles a hard hat protective glasses or goggles and heavy gloves Be prepared if an accident should occur Know where the first aid kit and fire extinguisher are located and how to u...

Page 37: ...l to keep track of scheduled maintenance Procedure 1 Wipe grease fitting with a clean cloth before greasing to avoid injecting dirt and grit 2 Inject grease through fitting with grease gun until greas...

Page 38: ...skin it must be surgically removed within a few hours by a doctor familiar with this type of injury or gangrene may result IMPORTANT Ensure all hydraulic couplings are properly mated and fully engage...

Page 39: ...colour code on adapter For relief valve B attach a 5000 psi 34 MPa pressure gauge Remove pressure switch D and attach hose to this port 2 Start engine and run at operating speed Engage header drive Fo...

Page 40: ...38 MAINTENANCE SERVICE HYDRAULIC SYSTEM continued NOTE Available flow from tractor for the above circuit is 22 GPM 802 ADAPTER WITH MacDon HEADER DRIVE PUMP HYDRAULIC SCHEMATIC...

Page 41: ...nued MAINTENANCE SERVICE NOTE Available flow from tractor for circuits other than auxillary circuit is 22 GPM Available flow from tractor for Auxillary circuit is up to 33 GPM 802 ADAPTER WITH NEW HOL...

Page 42: ...40 MAINTENANCE SERVICE ELECTRICAL SYSTEM 802 ADAPTER ELECTRICAL SCHEMATIC...

Page 43: ...ng tractor To reduce lift time do not lift header or reel while turning tractor Flow to header drives set too high Set flow through BLUE hydraulic circuit to 18 GPM 31 Re direct some flow from header...

Page 44: ...Float cannot be adjusted to heavy enough setting Light header Remove inner coil springs from float 32 Tires running over crop Tractor wheels improperly set Adjust wheels For TV140 Tractor Install 4 w...

Page 45: ...H Header Control Panel 31 Header Control Panel Installation 7 8 Header Angle 33 Header Drive Control 31 Header Flotation 32 Header Levelling 32 Hydraulic Flow Control Block 37 Hydraulic Hoses 36 Hydr...

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MacDon 802, Operator'S Manual

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