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Siemens SINAMICS S150 NEMA, Operating Instructions Manual

The Siemens SINAMICS S150 NEMA is a high-performance drive system designed for industrial applications. To ensure smooth operation and optimal functionality, it is important to refer to the comprehensive Operating Instructions Manual. Download this essential manual for free from manualshive.com and unlock the full potential of this cutting-edge product.

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Maintenance and servicing 

 

11.4 Replacing components 

Enclosed Drives 
Operating Instructions, 12/2018, A5E36652151A 

751

 

Preparatory steps 

●

 

Disconnect the cabinet unit from the power supply. 

●

 

Allow unimpeded access. 

●

 

Remove the protective cover. 

Removal steps 

The removal steps are numbered in accordance with the numbers in the diagram.  
1.

 

Disconnect the plug-in connections for the fiber-optic cables and signal cables (5 plugs). 

2.

 

Remove DRIVE-CLiQ cables and connections at - X41, -X42, -X46 (6 connectors).  

The DRIVE-CLiQ cables should be marked to ensure that they are subsequently correctly 

inserted. 

3.

 

Take out the retaining screws for the IPD card (2 screws) and remove the IPD card from 

plug -X45 on the Control Interface Module. 

4.

 

Remove the retaining screws for the Control Interface Module (2 screws). 

When removing the Control Interface Module, you have to disconnect 5 additional plugs one 

after the other (2 at the top, 3 below). 

 

 

NOTICE 
Damage to the device if signal cables are damaged when removing 
Signal cables can be damaged when the Control Interface Module is removed. This can 

cause the device to fail. 

•

 

When removing the Control Interface Module, ensure that you do not damage any signal 

cables. 

 

Installation steps 

To reinstall, perform the above steps in the reverse order. 
Tightening torque for the fixing screws of the Control Interface Module (M6 x 16, item 

④

): 

6 Nm. 

 

 

Note 
Specifications for the installation 
The tightening torques specified in the table "Tightening torques for screw connections" must 

be observed. 
Carefully insert the plug-in connections and ensure that they are secure. 
The fiber-optic cable plugs must be remounted at their original slot. Fiber-optic cables and 

sockets are labeled to ensure that they are assigned correctly (U11, U21, U31). 

 

Summary of Contents for SINAMICS S150 NEMA

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Page 3: ...________________ SINAMICS SINAMICS S150 NEMA Enclosed Drives Operating Instructions Firmware version V5 2 12 2018 A5E36652151A Preface Safety instructions 1 Device overview 2 Mechanical installation 3 Electrical installation 4 Commissioning 5 Operation 6 Setpoint channel and closed loop control 7 Output terminals 8 Functions monitoring and protective functions 9 Diagnostics faults and alarms 10 Ma...

Page 4: ...erated only by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Sie...

Page 5: ...e Operating Instructions consist of the following sections Device description Mechanical installation Electrical installation Commissioning guide Description of function Maintenance instructions Technical specifications List Manual The List Manual consists of the following parts Parameter list Function diagrams Fault alarm list Documentation for Drive Control Chart DCC Programming and Operating Ma...

Page 6: ...nterfaces Terminal diagram The terminal diagram shows all the customer terminals in the ordered cabinet unit and the associated internal wiring in the cabinet unit This diagram documents the line side target wiring Spare parts list The spare parts list contains all the available spare parts for the ordered cabinet unit Additional operating instructions The instructions for supplier components inst...

Page 7: ...nline Support App is available for Apple iOS and Android Internet address Information about SINAMICS can be found on the Internet at the following address http www siemens com sinamics EMC limits for South Korea The EMC limits to be observed for Korea correspond to the limits of the EMC product standard for variable speed electric drives EN 61800 3 of category C2 or the limit class A Group 1 accor...

Page 8: ...rovided on them The user uses these web sites at his own risk Use of OpenSSL This product contains software https www openssl org that has been developed by the OpenSSL project for use in the OpenSSL toolkit This product contains cryptographic software mailto eay cryptsoft com created by Eric Young This product contains software mailto eay cryptsoft com developed by Eric Young Compliance with the ...

Page 9: ...ciple 34 2 5 Rating plate 35 3 Mechanical installation 41 3 1 Chapter content 41 3 2 Transportation and storage 41 3 3 Installation 43 3 3 1 Mechanical installation checklist 44 3 3 2 Preparation 45 3 3 2 1 Requirements for installation location 45 3 3 2 2 Requirements on the levelness of the floor 45 3 3 2 3 Shipping and handling monitors 46 3 3 2 4 Unpacking 48 3 3 2 5 Required tools 48 3 3 3 In...

Page 10: ...connection 102 4 8 2 2 Customer terminal block A60 104 4 8 2 3 Customer terminal block X65 with option G65 106 4 8 2 4 Terminal descriptions 108 4 9 Additional connections 114 4 9 1 Infeed module rated one level lower option L04 115 4 9 2 dv dt filter plus Voltage Peak Limiter option L10 120 4 9 3 Feeder for external auxiliaries motor blower option L17 124 4 9 4 Line filter monitoring option L40 1...

Page 11: ...1 wired to customer terminal block option G65 179 4 9 25 Additional TM31 option G61 wired to customer terminal block option G66 179 4 9 26 Safety license for 1 axis option K01 179 4 9 27 Terminal module for activation of Safe Torque Off and Safe STOP 1 option K82 180 4 9 28 Terminal Module TM54F option K87 181 4 9 29 Safe Brake Adapter SBA 230 V AC option K88 183 4 9 30 Control Unit CU320 2 PN opt...

Page 12: ...rvice menu 296 6 6 5 1 Drive commissioning 296 6 6 5 2 Device commissioning 297 6 6 5 3 Drive diagnostics 297 6 6 5 4 AOP settings 299 6 6 5 5 AOP diagnostics 307 6 6 6 Sprachauswahl Language selection 309 6 6 7 Operation via the operator panel LOCAL mode 309 6 6 7 1 LOCAL REMOTE key 310 6 6 7 2 ON key OFF key 310 6 6 7 3 Switching between clockwise and counter clockwise rotation 311 6 6 7 4 Jog 3...

Page 13: ...ne operation STARTER via PROFINET IO 362 6 9 2 General information about PROFINET IO 366 6 9 2 1 General information about PROFINET IO for SINAMICS 366 6 9 2 2 Real time RT and isochronous real time IRT communication 367 6 9 2 3 Addresses 368 6 9 2 4 Dynamic IP address assignment 371 6 9 2 5 DCP flashing 372 6 9 2 6 Data transmission 373 6 9 2 7 Communication channels 374 6 9 3 Communication with ...

Page 14: ... 2 Examples Read parameters 427 6 12 6 3 Examples Write parameter 428 6 12 7 Communication procedure 429 6 12 8 Parameters faults and alarms 430 6 13 Communication services and used port numbers 431 6 14 Parallel operation of communication interfaces 433 6 15 Engineering Software Drive Control Chart DCC 437 7 Setpoint channel and closed loop control 439 7 1 Section content 439 7 2 Setpoint channel...

Page 15: ...r optimization 505 9 3 1 1 Motor data identification 506 9 3 1 2 Rotating measurement and speed controller optimization 509 9 3 1 3 Shortened rotating measurement 511 9 3 1 4 Parameters 512 9 3 2 Efficiency optimization 513 9 3 2 1 Description 513 9 3 2 2 Simple efficiency optimization method 1 514 9 3 2 3 Advanced efficiency optimization method 2 515 9 3 2 4 Function diagrams parameters 515 9 3 3...

Page 16: ...ing data with know how protection into the file system 571 9 3 22 7 Overview of important parameters 574 9 3 23 Essential service mode 574 9 3 24 Web server 579 9 3 24 1 Description 579 9 3 24 2 Starting the web server 583 9 3 24 3 Web server configuration 585 9 3 24 4 Display areas 586 9 3 24 5 Overview of important parameters 588 9 3 25 Tolerant encoder monitoring 588 9 3 25 1 General informatio...

Page 17: ...9 4 7 7 Traversing blocks 678 9 4 7 8 Traversing to fixed stop 684 9 4 7 9 Direct setpoint specification MDI 687 9 4 7 10 Jog 690 9 4 7 11 Status signals 690 9 4 8 Parameterizable bandstop filters for the active infeed 693 9 5 Monitoring functions and protective functions 695 9 5 1 Protecting power components 695 9 5 2 Thermal monitoring and overload responses 696 9 5 3 Blocking protection 699 9 5...

Page 18: ... 4 7 Replacing the power block frame size GX 754 11 4 8 Replacing the power block frame size HX 756 11 4 9 Replacing the power block frame size JX 760 11 4 10 Replacing the fan frame size FX 762 11 4 11 Replacing the fan frame size GX 764 11 4 12 Replacing the fan size HX 766 11 4 13 Replacing the fan frame size JX 770 11 4 14 Replacing the fan in the Active Interface Module frame size FI 772 11 4...

Page 19: ...t derating as a function of the ambient temperature 799 12 2 1 2 Installation altitudes over 6600 ft and up to 16500 ft above MSL 800 12 2 1 3 Current derating as a function of the pulse frequency 801 12 2 2 Overload capability 803 12 3 Technical specifications 805 12 3 1 Cabinet units 380 V 480 V 3 AC 806 12 3 2 Cabinet units 500 690 V 3 AC 814 A Appendix 827 A 1 Environmental compatibility 827 A...

Page 20: ...Table of contents Enclosed Drives 18 Operating Instructions 12 2018 A5E36652151A ...

Page 21: ...r shutdown This includes notifying team members who will be affected by the procedure 2 Shut down the machine This may involve reviewing the procedure to make sure that it was done correctly 3 Identify all the hazardous energy sources Electricity is just one source Be sure to identify hidden sources of energy these may be residual energy or stored energy sources 4 Isolate or neutralize all hazardo...

Page 22: ...e that the motors cannot move 7 Identify all other dangerous energy sources e g compressed air hydraulic or water Switch the energy sources to a safe state 8 Check that the correct drive system is completely locked After you have completed the work restore the operational readiness by following the above steps in the reverse order WARNING Electric shock due to connection to an unsuitable power sup...

Page 23: ...ing operation Opening a plug connection when a system is in operation can result in arcing that may cause serious injury or death Only open plug connections when the equipment is in a voltage free state unless it has been explicitly stated that they can be opened in operation WARNING Electric shock due to residual charges in power components Because of the capacitors a hazardous voltage is present...

Page 24: ...sually adequate No clearance to closed control cabinets and shielded MOTION CONNECT supply cables Forearm length approx 35 cm clearance to distributed drive systems and open control cabinets WARNING Unexpected movement of machines caused by radio devices or mobile phones When radio devices or mobile phones with a transmission power 1 W are used in the immediate vicinity of components they may caus...

Page 25: ...e illegible warning labels NOTICE Device damage caused by incorrect voltage insulation tests Incorrect voltage insulation tests can damage the device Disconnect the devices before carrying out a voltage insulation test of the machine system because all drives and motors have been high voltage tested at the manufacturer and therefore it is not necessary to perform an additional test within the mach...

Page 26: ...per handling of lithium batteries can result in an explosion of the batteries Explosion of the batteries and the released pollutants can cause severe physical injury Note the following points when handling lithium batteries Replace used batteries in good time see the chapter Replacing the backup battery Only replace the lithium battery with an identical battery or with a type recommended by the ma...

Page 27: ...nsport and send electronic components modules or devices in their original packaging or in other suitable materials e g conductive foam rubber of aluminum foil Only touch components modules and devices when you are grounded by one of the following methods Wearing an ESD wrist strap Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring Only place electronic components modu...

Page 28: ...f and to the extent necessary and with appropriate security measures e g use of firewalls and network segmentation in place Additionally Siemens guidance on appropriate security measures should be taken into account For more information about Industrial Security please visit Industrial Security http www siemens com industrialsecurity Siemens products and solutions undergo continuous development to...

Page 29: ...and property damage Keep the software up to date Incorporate the automation and drive components into a holistic state of the art industrial security concept for the installation or machine Make sure that you include all installed products into the holistic industrial security concept Protect files stored on exchangeable storage media from malicious software by applying suitable protection measure...

Page 30: ...ion and cosmic radiation 2 Unusually high temperatures including open flames as well as the emission of light noise particles gases etc can occur inside and outside the components under fault conditions caused by for example Component malfunctions Software errors Operation and or environmental conditions outside the specifications External influences damage 3 Hazardous shock voltages caused by for...

Page 31: ... 2 2 Applications characteristics 2 2 1 Field of application SINAMICS S150 drive converter cabinet units are used for variable speed drives with exacting demands regarding performance and include drives with High dynamic requirements Frequent braking cycles and high braking energy Four quadrant operation Typical applications for SINAMICS S150 include Test bay drives Centrifuges Elevators and crane...

Page 32: ...n commissioning with no complex parameterization Clear and convenient drive monitoring diagnostics commissioning and operation via a user friendly graphic operator panel with measured values displayed in plain text or in a quasi analog bar display SINAMICS is an integral part of Totally Integrated Automation TIA The TIA concept offers an optimized range of products for automation and drive technol...

Page 33: ...ility and functionality for our products The development design and manufacturing processes as well as order processing and the logistics supply center have been certified to DIN ISO 9001 by an independent authority Service Our worldwide sales and service network offers our customers consulting services tailored to their needs provides support with planning and design and offers a range of trainin...

Page 34: ... well as additional monitoring devices can be installed in the converter cabinet units A wide range of electrical and mechanical components enable the drive system to be optimized in line with prevailing requirements The cabinet unit comprises up to two cabinet panels with a total width of between 1400 mm and 2800 mm depending on the output Figure 2 1 Example of a cabinet unit e g 200 HP 3 phase 4...

Page 35: ...overview 2 3 Configuration Enclosed Drives Operating Instructions 12 2018 A5E36652151A 33 Figure 2 2 Example of a cabinet unit e g 200 HP 3 phase 460 V AC configuration and components shown may vary by version ...

Page 36: ...nclosed Drives 34 Operating Instructions 12 2018 A5E36652151A 2 4 Wiring principle Figure 2 3 Wiring principle of the cabinet unit Note PE connection of the motor The PE connection at the motor must be fed back directly to the cabinet unit ...

Page 37: ...Device overview 2 5 Rating plate Enclosed Drives Operating Instructions 12 2018 A5E36652151A 35 2 5 Rating plate Rating plate specifications Figure 2 4 Rating plate on the enclosed drive ...

Page 38: ...nt Temperature range 0 40 C Ambient temperature range within which the enclosed drive can operate under 100 load Degree of protection IP23 UL TYPE 1 Enclosure Enclosed drive degree of protection Short Circuit Current Rating 65 kA 480 V AC SCCR per UL 508A maximum permissible voltage for short circuit current Duty class I I Duty class I to IEC 60146 1 1 100 continuous at the specified current value...

Page 39: ...re The date of manufacture can be determined as follows Table 2 2 Production year and month Letter number Year of manufacture Letter number Month of manufacture A 2010 1 9 January to September B 2011 O October C 2012 N November D 2013 D December E 2014 F 2015 H 2016 J 2017 K 2018 L 2019 M 2020 N 2021 P 2022 R 2023 ...

Page 40: ...it 50 250 kW for supply voltages 380 480 V for 250 HP 800 HP L64 Braking unit 25 125 kW for supply voltages 500 600 V only for 75 HP 125 HP L65 Braking unit 50 250 kW for supply voltages 500 600 V for 150 HP 1250 HP L70 Higher SCCR value 84 or 100 kA Miscellaneous Options L17 Connection for external auxiliary equipment motor fan 3 phase 460 V AC max 10 A L50 Cabinet lighting with power outlet 120 ...

Page 41: ... V AC controlled ramp down N60 EMERGENCY STOP category 1 24 V DC controlled ramp down N70 Control power supply 120 V AC 5 A Documentation Languages D02 Customer drawings in DXF format D04 Customer documentation in paper format one set D14 Advance copy of customer documentation PDF D58 Documentation in English French D76 Documentation in English D77 Documentation in French D78 Documentation in Span...

Page 42: ...Device overview 2 5 Rating plate Enclosed Drives 40 Operating Instructions 12 2018 A5E36652151A ...

Page 43: ...g tools Comply with the information regarding the center of gravity A label or stamp with exact information regarding the center of gravity of the cabinet is attached to each transport unit Transport the unit only in the original marked upright position Do not tilt the device The forks of the forklift must protrude from the rear of the transport pallet The floor panels of the transport units do no...

Page 44: ...o 40 F 40 C for max 24 hours Note Damage in transit Carry out a thorough visual inspection of the device before accepting the delivery from the shipping company Pay special attention to transport damage that is not readily apparent but indicated by the tilt and shock indicators Check that you have received all the items specified on the delivery note Notify the shipping company immediately of any ...

Page 45: ...or in control cabinets with protective covers that are closed and when all of the protective devices are used The installation of the device in a metal control cabinet or the protection with another equivalent measure must prevent the spread of fire and emissions outside the control cabinet Protection against condensation or electrically conductive contamination Protect the device e g by installin...

Page 46: ...tions The enclosed units must be firmly attached using the anchor points provided The flow of cooling air is thus unobstructed 3 The minimum ceiling height for unobstructed air outlet specified in the Operating Instructions must be observed The cooling air supply must be not be obstructed see Mechanical installation preparation 4 Components that are supplied separately for transport reasons e g to...

Page 47: ...C or altitudes above 6600 ft 2000 m the devices must be derated The basic versions of the enclosed drives have a NEMA 1 enclosure The enclosed drives are installed in accordance with the dimension drawings supplied The clearance between the top of the cabinet and the ceiling is also specified on the dimension drawings The cooling air for the power module is drawn in from the front through the vent...

Page 48: ...ust be met to ensure the full functionality of the cabinet units The foundation must be level and horizontal Irregularities must be leveled out Gaps where air can enter created when aligning e g in the diagram must be closed 3 3 2 3 Shipping and handling monitors The cabinet units are equipped with tilt and shock indicators to monitor for damage during transit Figure 3 2 Tilt indicator ...

Page 49: ... doors Checking the shipping and handling monitors prior to commissioning It is essential to check the shipping and handling monitors prior to commissioning the converter Figure 3 4 Tilt indicator tripped The tilt indicator provides immediate visible evidence of whether the cabinet units have been handled and stored upright Blue colored quartz sand begins to flow into the arrow shaped indicator ar...

Page 50: ... NOTICE Material damage caused by transport indicators remaining in the device during operation If transport indicators remain in the device during operation material damage can result from falling off or through temperature damage Remove the transport indicators before commissioning the converter Ethyl alcohol can be used to remove any remains of adhesive after removing the transport indicators f...

Page 51: ...t left without base right with base For cabinet units without base in the figure on the left the fixing screws of the transport pallets must be removed from the underside of the pallet For cabinet units with base in the figure on the right the fixing screws of the transport pallet are accessible only after the cover is opened They can then be loosened and removed directly from the front WARNING Fa...

Page 52: ...o account when lifting and installing the cabinet Figure 3 7 Center of gravity of the cabinet Note Center of gravity of the cabinet A label with the precise position of the center of gravity of the cabinet is attached to each cabinet or each transport unit 3 3 3 2 Removing the crane transport aids With option M90 crane transport aids the cabinet units are equipped with either transport eyebolts or...

Page 53: ...rails during disassembly can cause injuries or material damage Ensure careful handling of the carrying rails during disassembly Prevent screws from falling into the unit during disassembly and so causing damage during operation Original roof screws Figure 3 9 Original roof screws accessory kit After removing the crane transport aids the removed transport eyebolts or the fixing screws of the transp...

Page 54: ... standard to NEMA 1 filtered IP23 IP43 or NEMA 12 ventilated IP54 filter mats are fitted to the ventilation slots in the doors and top hats The top hats are mounted after the enclosures have been installed Description Enclosure NEMA 1 filtered The ventilation slots of enclosed drives with a NEMA 1 filtered enclosure are fitted with foam filters in the air inlet doors and air outlet top hats Enclos...

Page 55: ...mounted on site With options M23 M43 and M54 plastic ventilation grilles and filter mats are also supplied Based on the number of cables and the cable cross sections used holes must be drilled for attaching cable glands through which cables will be inserted Note Connecting the control cables The control cables and optional brake resistors are connected as before from below Attaching the tophat 1 R...

Page 56: ...Mechanical installation 3 3 Installation Enclosed Drives 54 Operating Instructions 12 2018 A5E36652151A Figure 3 11 Attaching the tophat with M13 M78 ...

Page 57: ...ter content This chapter provides information on the following Establishing the electrical connections for the cabinet unit Adjusting the fan voltage and the internal power supply to local conditions supply voltage The customer terminal block and its interfaces The interfaces for additional options ...

Page 58: ...and low voltage switchgear must also be connected with the required torques 2 The cables between the low voltage switchgear and the cabinet unit must be protected in compliance with NFPA 70 National Electric Code guidelines for conductor protection See Technical specifications for the appropriate fuses 3 For strain relief the cables must be clamped to the cable C type mounting bar 4 When EMI shiel...

Page 59: ...5 V AC supply must be connected to terminal X40 while the cable for the 24 V DC supply must be connected to terminal X9 see Electrical installation Power connections External supply of the auxiliary infeed from a fused power network 11 Option L10 dv dt filter plus voltage peak limiter During commissioning the filter must be selected via STARTER or AOP30 You are advised to check the selection by en...

Page 60: ...nd the shield applied Due to potential electrical interference the digital and analog signals must be routed with separate cables and an appropriate distance from power cables must be observed When the analog inputs on the customer terminal module are used as current or voltage inputs selectors S5 0 and S5 1 must be set accordingly see Electrical installation Signal connections Customer terminal m...

Page 61: ...o additional wiring is needed when using the EMERGENCY OFF pushbutton If the cabinet unit is integrated in an external safety circuit however the contact must be looped in via terminal block X120 see Electrical installation Other connections EMERGENCY OFF category 0 115 V AC or 24 V DC option N57 24 Option N59 EMERGENCY STOP category 1 115 V AC EMERGENCY STOP category 1 stops the drive in a contro...

Page 62: ...pression module must be removed see Electrical installation Power connections Removing the connection clip for the basic interference suppression module for operation on an ungrounded IT system Safety Integrated 28 Option K01 Safety license for 1 axis The Safety Integrated Extended Functions require one license for each axis with safety functions With Option K01 the safety license for 1 axis is co...

Page 63: ...g Instructions 12 2018 A5E36652151A 61 Required tool You require the following tools for the electrical installation Standard set of tools with screwdrivers screw wrenches socket wrenches etc Torque wrench 13 lb in to 885 lb in 1 5 Nm to 100 Nm 23 6 inch 600 mm extension for socket wrenches ...

Page 64: ...s a hazardous voltage is still present for a period of time after the power supply has been switched off If live components are touched then this can result in severe injury or death Open the unit only after the time specified on the warning label has elapsed Before starting work check the absence of voltage by measuring all poles phases also to ground NOTICE Material damage resulting from switchi...

Page 65: ...rnal electromagnetic disturbances Noise emission level environmental effects caused by electromagnetic emissions To ensure that the cabinet unit functions satisfactorily in the system an environment subject to interference must not be neglected For this reason special EMC requirements exist for the system Operational reliability and noise immunity In order to achieve the greatest possible operatio...

Page 66: ...nments and categories are defined depending on where the drive system is installed Figure 4 1 Definition of the first and second environments Figure 4 2 Definition of categories C1 to C4 Table 4 1 Definition of the first and second environments Definition of the first and second environments First environment Residential buildings or locations in which the drive system is connected to a public low...

Page 67: ...dized metal components using toothed self locking screws or remove the insulating layer Use unpainted de oiled mounting plates Establish a central connection between ground and the protective earth system ground Shield gaps Bridge shield gaps at terminals circuit breakers contactors and so on with minimum impedance and the greatest possible surface area Use large cross sections Use grounding wires...

Page 68: ...ncremental absolute encoder cables Class 2 Unshielded cables for 60 V DC and 230 V DC Unshielded cables for 25 V AC and 230 V AC Class 3 Unshielded cables for 230 V AC DC and 1000 V AC DC Shield connection Shields must not be used to conduct electricity In other words they must not simultaneously act as neutral or ground PE conductors Apply the shield so that it covers the greatest possible surfac...

Page 69: ...ironment category C2 Protective ground conductors According to NFPA70 National Electrical Code Article 250 the minimum cross section of the protective ground conductor must conform to the local safety regulations for protective ground conductors for equipment with a high leakage current 4 6 Power connections WARNING Electric shock caused by interchanging or short circuiting the device connections ...

Page 70: ...and adherence to the voltage distances is not guaranteed otherwise Figure 4 3 Dimensions of the cable lugs Table 4 3 Dimensions of the cable lugs Screw bolts Conductor cross section AWG MCM mm d2 inch mm b inch mm l inch mm c1 inch mm c2 inch mm M8 2 0 70 0 33 8 4 0 94 24 2 17 55 0 51 13 0 39 10 M10 350 185 0 41 10 5 1 46 37 3 23 82 0 59 15 0 47 12 M10 500 240 0 51 13 1 65 42 3 62 92 0 63 16 0 51 ...

Page 71: ...rs such as parallel laying current carrying capacity and the laying factor Unshielded cable e g Protodur NYY max 1485 ft 450 m Shielded cable e g Protodur NYCWY Protoflex EMV 3 Plus max 990 ft 300 m Note Cable lengths The cable lengths specified are also valid if a motor reactor is used option L08 Note Shielded cables The PROTOFLEX EMV 3 PLUS shielded cable recommended by Siemens has three symmetr...

Page 72: ...ded in the accessories pack to connect to the shield rail Figure 4 4 Connecting shields in the converter at the EMC shield rail using EMC shield clamps PUK shield clamps Note Detailed engineering information for connected shielded three phase cables with concentrically arranged shields is provided in the SINAMICS Low Voltage Configuration Manual on the customer DVD supplied with the equipment 4 6 ...

Page 73: ...sed Drives Operating Instructions 12 2018 A5E36652151A 71 Cabinet units 380 480 V 150 HP 110 kW 600 HP 400 kW 500 690 V 75 HP 75 kW 600 HP 560 kW Connect the power cable according to the numbers in the following diagram Figure 4 5 Power cable connection ...

Page 74: ... hat 4 Connect the power cable with the prescribed torque to the circuit breaker connections U1 L1 V1 L2 W1 L3 X1 Then screw the motor cables onto the terminals Make sure that the conductors have been connected properly U2 T1 V2 T2 W2 T3 Note Pay attention to the torque The tightening torques for the supply system connections to the main switch Q1 are specified in the respective technical data of ...

Page 75: ... the drive enclosure Direction of motor rotation EN 60034 7 defines the two ends of an electric motor as follows DE Drive End usually the drive end of the motor NDE Non Drive End usually the non drive end of the motor An electric motor will rotate clockwise if the shaft is turning clockwise when looking at the DE side For electric motors with 2 shaft ends the direction of rotation must be determin...

Page 76: ...ge G1 T10 T1 T10 The power supply for the device fans 230 V 1 AC in the Active Line Module G1 T10 and in the Motor Module T1 T10 is generated from the main supply system using transformers The positions of the transformers are shown in the layout diagrams provided The transformers are equipped with taps on the primary side to finely adjust to the rated line supply voltage If necessary the connecti...

Page 77: ... and CON is for internal use WARNING Fire due to overheating resulting from insufficient equipment fan voltage If the terminals are not reconnected to correspond with the actual line voltage overheating and risks to personnel due to smoke and fire may result This can also cause the fan fuses to rupture due to overload Set the terminals in accordance with the actual line voltage Note Article number...

Page 78: ...ps are always set to the highest level The line side terminals of the transformer may need to be reconnected according to the existing line voltage The line voltage assignments for making the appropriate setting on the transformer for the internal power supply are indicated in the following tables NOTICE Material damage when the voltage is set too high If the terminals are not reconnected correspo...

Page 79: ... suppression module of the Active Interface Module R2 must be removed Note Warning label on the connection clip A yellow warning label is attached to each connection clip so that it is easier to find The warning label must removed from the connection clip by pulling it off if the connection clip is to remain in the unit operation on a grounded line supply The warning label must be removed together...

Page 80: ...n 4 6 Power connections Enclosed Drives 78 Operating Instructions 12 2018 A5E36652151A Figure 4 8 Removing the connection bracket to the basic interference suppression module in the Active Interface Module for frame size FI ...

Page 81: ...n 4 6 Power connections Enclosed Drives Operating Instructions 12 2018 A5E36652151A 79 Figure 4 9 Removing the connection bracket to the basic interference suppression module in the Active Interface Module for frame size GI ...

Page 82: ...on 4 6 Power connections Enclosed Drives 80 Operating Instructions 12 2018 A5E36652151A Figure 4 10 Removing the connecting clip to the basic interference suppression module in the Active Interface Module for frame size HI ...

Page 83: ...on 4 6 Power connections Enclosed Drives Operating Instructions 12 2018 A5E36652151A 81 Figure 4 11 Removing the connecting clip to the basic interference suppression module in the Active Interface Module for frame size JI ...

Page 84: ...ctor jumper Relieve the springs and withdraw the connector jumper Note Replacing a VSM10 Voltage Sensing Module When replacing a Voltage Sensing Module VSM10 by one with a different article number then inform yourself about the applicable boundary conditions 4 6 8 Setting the circuit breaker Description For rated currents above 800 A the standard circuit breaker is used to disconnect the voltage a...

Page 85: ...t in the cabinet unit even when the circuit breaker is open Death or serious injury can result when live parts are touched Observe the general safety rules when working on the device Setting the circuit breaker With the factory setting the circuit breaker is set to the incoming rated current of the cabinet unit and as a consequence the device is adequately protected The circuit breaker is set as f...

Page 86: ... and closed loop control are to be independent of the main supply system An external auxiliary incoming supply is particularly recommended for weak supply systems susceptible to temporary supply dips or failures With an external supply independent of the main incoming supply warnings and fault messages may still be displayed on the operator panel and internal protection and monitoring devices if t...

Page 87: ...terminal block X40 remove the jumpers between terminals 1 and 2 as well as 5 and 6 Connect the external 115 V AC supply to terminals 2 L1 and 6 N Maximum connectable cross section 12 AWG 4 mm 4 8 Signal connections 4 8 1 CU320 2 DP Control Unit In the standard version the cabinet unit contains a CU320 2 DP control unit which handles the communication and open loop closed loop control functions A P...

Page 88: ...ectrical installation 4 8 Signal connections Enclosed Drives 86 Operating Instructions 12 2018 A5E36652151A Connection overview Figure 4 12 Connection overview of the CU320 2 DP Control Unit without cover ...

Page 89: ...and measuring sockets T0 to T2 CU320 2 DP view from below NOTICE Malfunctions or damage to the option board by inserting and withdrawing in operation Withdrawing and inserting the option board in operation can damage it or cause it to malfunction Only withdraw or insert the Option Board when the Control Unit is in a no current condition ...

Page 90: ...Electrical installation 4 8 Signal connections Enclosed Drives 88 Operating Instructions 12 2018 A5E36652151A Connection example Figure 4 14 Connection example of CU320 2 DP ...

Page 91: ...ce X100 X103 Connector Pin Signal name Technical data 1 TXP Transmit data 2 TXN Transmit data 3 RXP Receive data 4 Reserved do not use 5 Reserved do not use 6 RXN Receive data 7 Reserved do not use 8 Reserved do not use A 24 V Power supply B M 0 V Electronics ground Connector type RJ45 socket Blanking plate for DRIVE CLiQ interfaces 50 pcs Article number 6SL3066 4CA00 0AA0 ...

Page 92: ...evel with ripple High level 15 30 V Low level 3 5 V DI DO 8 9 10 and 11 are high speed inputs 2 Input delay typ For 0 1 5 μs For 1 0 50 μs As output Voltage 24 V DC Max load current per output 500 mA Continuous short circuit proof Output delay typ max 3 For 0 1 150 μs 400 μs For 1 0 75 μs 100 μs Switching frequency For resistive load max 100 Hz For inductive load max 0 5 Hz For lamp load max 10 Hz...

Page 93: ... low Terminal M1 must be connected so that the digital inputs DI can function This is achieved through one of the following measures 1 Provision of the ground reference of the digital inputs 2 A jumper to terminal M Note This removes the electrical isolation for these digital inputs Note If the 24 V supply is briefly interrupted then the digital outputs are deactivated during this time ...

Page 94: ...l including ripple High level 15 30 V Low level 3 5 V DI DO 12 13 14 and 15 are high speed inputs 2 Input delay typ For 0 1 5 μs For 1 0 50 μs As output Voltage 24 V DC Max load current per output 500 mA Continuous short circuit proof Output delay typ max 3 For 0 1 150 μs 400 μs For 1 0 75 μs 100 μs Switching frequency For resistive load max 100 Hz For inductive load max 0 5 Hz For lamp load max 1...

Page 95: ...low To enable the digital inputs DI to function terminal M2 must be connected This is achieved through one of the following measures 1 Provision of the ground reference of the digital inputs 2 A jumper to terminal M Note This removes the electrical isolation for these digital inputs Note If the 24 V supply is briefly interrupted then the digital outputs are deactivated during this time ...

Page 96: ...oad of up to 150 mA NOTICE Damage to the Control Unit or other PROFIBUS nodes due to high leakage currents Significant leakage currents can flow along the PROFIBUS cable if a suitable equipotential bonding conductor is not used and destroy the Control Unit or other PROFIBUS nodes An equipotential bonding conductor with a cross section of at least 25 mm must be used between components in a system t...

Page 97: ...ith PG PC connection 6ES7972 0BB42 0XA0 Bus terminating resistor The bus terminating resistor must be switched on or off depending on its position in the bus otherwise the data will not be transmitted properly The terminating resistors for the first and last nodes in a line must be switched on the resistors must be switched off at all other connectors The cable shield must be connected at both end...

Page 98: ...or 160 Table 4 15 PROFIBUS address switches Rotary coding switches Significance Examples 21dec 35dec 126dec 15hex 23hex 7Ehex 161 16 1 2 7 160 1 5 3 E Setting the PROFIBUS address The factory setting for the rotary coding switches is 0dec 00hex There are two ways to set the PROFIBUS address 1 Via p0918 To set the bus address for a PROFIBUS node using STARTER first set the rotary code switches to 0...

Page 99: ... parameter p0918 Each change made to the bus address is not effective until POWER ON The currently set address of the rotary coding switch is displayed in parameter r2057 X127 LAN Ethernet Note Use Ethernet interface X127 is intended for commissioning and diagnostics which means that it must always be accessible e g for service Further the following restrictions apply to X127 Only local access is ...

Page 100: ...ype RJ45 socket Note The LAN Ethernet interface does not support Auto MDI X If the LAN interface of the communication partner also cannot handle auto MDI X then a crossover cable must be used to establish the connection For diagnostic purposes the X127 LAN interface features a green and a yellow LED These LEDs indicate the following status information Table 4 17 LED statuses for the X127 LAN inter...

Page 101: ...le to the AOP30 The connection cable to AOP30 may only contain the three contacts which are shown in the drawing a completely allocated cable may not be used T0 T1 T2 Measuring socket contacts Table 4 19 Measuring socket contacts T0 T1 T2 Connector Socket Function Technical data M Ground Voltage 0 5 V Resolution 8 bits Load current max 3 mA Continuous short circuit proof The reference potential is...

Page 102: ...E36652151A Note Using the measuring socket contacts The measuring socket contacts support commissioning and diagnostic functions It must not be connected for normal operation DIAG button The DIAG pushbutton is reserved for service functions Slot for the memory card Figure 4 16 Slot for the memory card ...

Page 103: ...ve arrow at top right NOTICE Memory card damage caused by electric fields or electrostatic discharge Electrical fields or electrostatic discharge may result in the memory card being damaged and so cause malfunctions When removing and inserting the memory card always observe the ESD regulations Note Data loss when the Control Unit with memory card is returned When returning a defective Control Unit...

Page 104: ...ption G65 the connections of the TM31 Terminal Module are routed to an interface module X65 to which customer connections with a larger conductor cross section can be made Shield connection The shield connection of shielded control cables on the customer terminal module A60 or X65 is established in the immediate vicinity of the terminal module For this purpose the customer terminal module A60 and ...

Page 105: ...Electrical installation 4 8 Signal connections Enclosed Drives Operating Instructions 12 2018 A5E36652151A 103 Figure 4 17 Shield connection ...

Page 106: ...Electrical installation 4 8 Signal connections Enclosed Drives 104 Operating Instructions 12 2018 A5E36652151A 4 8 2 2 Customer terminal block A60 Overview Figure 4 18 TM31 customer terminal block ...

Page 107: ...Electrical installation 4 8 Signal connections Enclosed Drives Operating Instructions 12 2018 A5E36652151A 105 Figure 4 19 Connection overview of TM31 customer terminal block ...

Page 108: ...ctrical installation 4 8 Signal connections Enclosed Drives 106 Operating Instructions 12 2018 A5E36652151A 4 8 2 3 Customer terminal block X65 with option G65 Overview Figure 4 20 Customer terminal module ...

Page 109: ...Electrical installation 4 8 Signal connections Enclosed Drives Operating Instructions 12 2018 A5E36652151A 107 Figure 4 21 Connection overview of customer terminal module ...

Page 110: ...tial is terminal M1 Signal level including ripple High level 15 30 V Low level 3 5 V 2 DI 1 3 DI 2 4 DI 3 5 M1 6 M Max connectable cross section Standard version 16 AWG 1 5 mm Version with option G65 14 AWG 2 5 mm 1 DI digital input M1 ground reference M electronics ground Note Ensuring the function of digital inputs An open input is interpreted as low Terminal M1 must be connected so that the dig...

Page 111: ...l M2 Signal level including ripple High level 15 30 V Low level 3 5 V 2 DI 5 3 DI 6 4 DI 7 5 M2 6 M Max connectable cross section Standard version 16 AWG 1 5 mm Version with option G65 14 AWG 2 5 mm 1 DI digital input M2 ground reference M electronics ground Note Ensuring the function of digital inputs An open input is interpreted as low To enable the digital inputs DI to function terminal M2 must...

Page 112: ... cross section Standard version 16 AWG 1 5 mm Version with option G65 14 AWG 2 5 mm 1 AI analog input P10 N10 auxiliary voltage M ground reference NOTICE Damage or malfunction due to impermissible voltage values If a current exceeding 35 mA flows through the analog current input then the component could be destroyed The common mode range must not be violated in order to avoid incorrect analog digi...

Page 113: ...22 Connector Terminal Designation 1 Technical specifications 1 AO 0V You can set the following output signals using parameters Voltage 10 10 V max 3 mA Current 1 4 20 mA max load resistance 500 Ω Current 2 20 20 mA max load resistance 500 Ω Current 3 0 20 mA max load resistance 500 Ω Resolution 11 bits sign Sustained short circuit proof 2 AO 0 3 AO 0C 4 AO 1V 5 AO 1 6 AO 1C 7 Temp 2 Temperature se...

Page 114: ... V NOTICE Damage to motor when KTY temperature sensor is connected incorrectly If a KTY temperature sensor is connected with incorrect polarity it is not possible to detect when the motor overheats Overheating can cause damage to the motor Connect a KTY temperature sensor with the correct polarity X540 Joint auxiliary voltage for the digital inputs Table 4 25 Terminal block X540 Connector Terminal...

Page 115: ...rent per output 500 mA Max total current of outputs including currents to the inputs 100 mA 1 A assignable Sustained short circuit proof Output delay For 0 to 1 Typ 150 μs at 0 5 A resistive load 500 μs maximum For 1 to 0 typ 50 μs at 0 5 A resistive load Switching frequency For resistive load Max 100 Hz For inductive load Max 0 5 Hz For lamp load max 10 Hz Maximum lamp load 5 W 5 DI DO 11 4 DI DO...

Page 116: ...ital output NO normally open contact NC normally closed contact COM mid position contact 2 Depending on the parameter assignment and the supply voltage P24 of the TM31 Note Additional protective ground If 115 V AC is applied to the relay outputs the terminal module A60 must also be grounded via a 14 AWG 2 5 mm ground conductor 4 9 Additional connections Depending on the options installed further c...

Page 117: ... the maximum power of the unit e g drives that have a high breakaway torque Availability Option L04 is available for the following cabinet units Voltage V Article no Unit rating HP kW Rated output current A 3 AC 380 480 6SL3710 7LE33 1AU3 250 160 310 3 AC 380 480 6SL3710 7LE35 0AU3 400 250 490 3 AC 380 480 6SL3710 7LE36 1AU3 500 315 605 3 AC 380 480 6SL3710 7LE37 5AU3 600 400 745 3 AC 380 480 6SL3...

Page 118: ...nt and or torque limits in the Motor Module to match the infeed Commissioning For offline commissioning with STARTER option L04 must be selected in the options list This ensures that a smaller infeed is selected during configuration Note Consequences of not selecting option L04 Failing to select option L04 will produce inconsistencies and prevent downloading of the project to the drive object No a...

Page 119: ...l Internal Internal Supply voltages Line voltage Line frequency Electronic power supply VACrms Hz VDC 380 V 3 AC 10 to 480 V 3 AC 10 15 1 min 47 to 63 Hz 24 20 4 to 28 8 Power loss max at 50 Hz 400 V at 60 Hz 460 V kW kW 8 1 8 54 11 3 11 82 14 7 15 56 Cooling air requirement CFM m3 s 1759 0 83 2521 1 19 3411 1 61 Sound pressure level LpA 1 m at 50 60 Hz dB A 72 74 72 74 73 75 Line supply connectio...

Page 120: ...e based on a line power factor of cos φ 1 4 The base load current IL is based on a duty cycle of 110 for 60 s or 150 for 10 s with a duty cycle duration of 300 s see Overload capability 5 The base load current IH is based on a duty cycle of 150 for 60 s or 160 for 10 s with a duty cycle duration of 300 s see Overload capability 6 The current values given here are based on the rated output current ...

Page 121: ...pply VACrms Hz VDC 380 V 3 AC 10 to 480 V 3 AC 10 15 1 min 47 to 63 Hz 24 20 4 to 28 8 Power loss max at 50 Hz 400 V at 60 Hz 460 V kW kW 18 53 19 65 23 45 24 85 Cooling air requirement CFM m3 s 4153 1 96 4831 2 28 Sound pressure level LpA 1 m at 50 60 Hz dB A 77 79 77 79 Power connection maximum fixing screw 4 x 2 0 AWG to 600 kcmil 11 6 x 500 kcmil M12 3 holes Motor connection maximum fixing scr...

Page 122: ...e specified fuses or circuit breakers 9 Minimum current required for reliable triggering of the protective devices 10 Current for unit rating The possible output current of the inverter is specified in brackets 11 Stripped lengths of the power cables front 1 25 4 mm rear 2 50 8 mm Tightening torque 375 lb in 42 4 Nm 4 9 2 dv dt filter plus Voltage Peak Limiter option L10 Description The dv dt filt...

Page 123: ...32 6AU3 6SL3710 7LG33 3AU3 6SL3710 7LG34 1AU3 6SL3710 7LG34 7AU3 6SL3710 7LG35 8AU3 6SL3710 7LG37 4AU3 6SL3710 7LG38 1AU3 6SL3710 7LG38 8AU3 6SL3710 7LG41 0AU3 6SL3710 7LG41 3AU3 Restrictions The following restrictions should be noted when a dv dt filter plus Voltage Peak Limiter is used The output frequency is limited to no more than 150 Hz Maximum permissible motor cable lengths Shielded cable m...

Page 124: ...tting pulse frequencies It is permissible to set pulse frequencies in the range between the rated pulse frequency and the relevant maximum pulse frequency when a dv dt filter plus Voltage Peak Limiter is used When so doing take into account the Current derating as a function of the pulse frequency see Technical data Table 4 31 Max pulse frequency when a dv dt filter plus Voltage Peak Limiter is us...

Page 125: ...oltage 3 phase 500 690 V AC 7LG28 5AU3 75 75 85 2 5 kHz 7LG31 0AU3 75 90 100 2 5 kHz 7LG31 2AU3 100 110 120 2 5 kHz 7LG31 5AU3 150 132 150 2 5 kHz 7LG31 8AU3 150 160 175 2 5 kHz 7LG32 2AU3 200 200 215 2 5 kHz 7LG32 6AU3 250 250 260 2 5 kHz 7LG33 3AU3 300 315 330 2 5 kHz 7LG34 1AU3 450 400 410 2 5 kHz 7LG34 7AU3 450 450 465 2 5 kHz 7LG35 8AU3 600 560 575 2 5 kHz 7LG37 4AU3 700 710 735 2 5 kHz 7LG38...

Page 126: ... Table 4 33 Terminal block X155 Connection for external device motor blower Terminal Designation 1 Technical specifications 1 L1 380 to 480 V 3 ph AC 500 to 600 V 3 ph AC 2 L2 3 L3 11 Contactor control 115 V AC 12 13 NO Checkback motor circuit breaker 115 V AC 0 5 A 24 V DC 2 A 14 15 NO NO contact for checkback signal for 115 V AC 6 A contactor 16 COM Mid position contact for terminals 15 and 17 1...

Page 127: ...tional protective conductor If 115 V AC is applied to the relay outputs the customer terminal module must also be grounded via a 14 AWG 2 5 mm ground conductor 4 9 4 Line filter monitoring option L40 Description The line filter monitoring option is used for monitoring the filter in the Active Interface Module for effectiveness against harmonic effects on the system By measuring the current and vol...

Page 128: ...m 3 Select script Option_L40 using the right mouse key and then select Accept and execute After the script has been successfully executed message L40 option successfully parameterized is output If the message No ALM line filter found The script execution was interrupted or Only for ALM appears then the script is in the incorrect folder or an unknown Active Interface module was found Alarm A06250 i...

Page 129: ...vided externally and protected with a fuse max 10 A WARNING Dangerous voltage as a result of external auxiliary supply When an external supply voltage for the cabinet anti condensation heating is connected dangerous voltages continue to be present in the cabinet unit even when the mains switch is open Death or serious injury can result when live parts are touched Observe the general safety instruc...

Page 130: ...e line contactor by bypassing the electronics by means of a safety relay according to IEC 60204 1 The motor coasts down To prevent the input contactor from switching under load an OFF2 is triggered simultaneously No additional wiring is needed when using the EMERGENCY OFF pushbutton The operational status and the function are indicated by three LEDs K120 In the factory state the type with 115 V AC...

Page 131: ...umper wired at the factory 13 15 On for monitored start Remove jumpers 15 16 and connect button 16 17 NO 1 trip safety combination checkback 18 Max connectable cross section 12 AWG 4 mm 1 NO normally open contact Reconnection to the 24 V DC button circuit When using the 24 V DC button circuit you must remove the following jumpers at terminal block X120 4 5 9 10 and 11 14 You must also insert the f...

Page 132: ...ical specifications 4 Jumper wired at the factory 5 7 Loop in EMERGENCY OFF button from line side Remove jumpers 7 8 and connect button 8 9 Jumper wired at the factory 10 11 Jumper wired at the factory 14 12 Jumper wired at the factory 13 15 On for monitored start Remove jumpers 15 16 and connect button 16 17 NO 1 trip safety combination checkback 18 Max connectable cross section 12 AWG 4 mm 1 NO ...

Page 133: ...cifications 4 Jumper wired at the factory 11 5 Jumper wired at the factory 10 7 Loop in EMERGENCY OFF button from line side Remove jumpers 7 8 and connect button 8 9 Jumper wired at the factory 14 12 Jumper wired at the factory 13 15 On for monitored start Remove jumpers 15 16 and connect button 16 17 NO 1 trip safety combination checkback 18 Max connectable cross section 12 AWG 4 mm 1 NO normally...

Page 134: ...kW 100 kW 50 kW 6 8 Ω 7 5 153 A L64 500 V 600 V 50 kW 250 kW 200 kW 100 kW 3 4 Ω 7 5 306 A L65 660 V 690 V 25 kW 125 kW 100 kW 50 kW 9 8 Ω 7 5 127 A L61 660 V 690 V 50 kW 250 kW 200 kW 100 kW 4 9 Ω 7 5 255 A L62 4 9 11 1 Installing the braking resistor Installing the braking resistor The braking resistor should not be installed in the vicinity of the drive The installation location must fulfill th...

Page 135: ...ilation grills Maintain a sufficient distance from combustible objects CAUTION Burns caused by hot braking resistor surfaces During operation the braking resistor can reach high temperatures and can cause burns if touched Allow the braking resistor to cool down before starting any work Use the appropriate personnel protection equipment e g gloves Table 4 40 Dimensions of the braking resistors Unit...

Page 136: ...s to the braking resistor can cause fire with smoke generation in the event of a short circuit or ground fault and cause serious injuries or death Install the connections to the braking resistor in such a way that a ground fault or short circuit can be excluded Comply with local installation regulations which allow this fault to be ruled out Protect the cables from mechanical damage Take one of th...

Page 137: ...ross section 2 0 70 mm Recommended conductor cross sections For L61 L64 25 kW 1 AWG 35 mm For L62 L65 50 kW 1 0 50 mm Connecting the thermostatic switch Table 4 42 Connecting the thermostatic switch for the external braking resistor in the trip circuit of the cabinet unit Terminal Description of function T1 Thermostatic switch connection connection to terminal X541 1 P24 V T2 Thermostatic switch c...

Page 138: ...ge fault to digital output 15 DO15 on the Control Unit If during operation an Acknowledge fault signal is initiated without there being a fault in the Braking Module then this initiates an external fault 3 You can prevent this response with the following measures Link the Acknowledge fault signal with status bit 3 Fault active of status word ZSW1 r2139 3 If a fault is not active then do not initia...

Page 139: ...ctions in the braking unit by pressing the Acknowledge button on the operator panel when the DC link voltage is present Duty cycles Figure 4 25 Duty cycles for the braking resistors 4 9 11 4 Threshold switch The response threshold at which the braking unit is activated and the DC link voltage generated during braking is specified in the following table Note Activate braking operation only in the e...

Page 140: ...he motor and converter However the possible braking power declines with the square of the voltage 673 774 0 75 The maximum available braking power is therefore 75 774 V 2 500 600 V AC 3 ph 841 V 1 967 V is the factory setting With a supply voltage of 3 phase 500 V AC the response threshold can be set to 841 V to reduce the voltage stress on the motor and converter However the possible braking powe...

Page 141: ...tions 12 2018 A5E36652151A 139 Position of the threshold switch The braking module is located in the exhaust air duct of the Power Module at the top of the cabinet unit The position of the threshold switch is indicated in the figures below Figure 4 26 Braking modules for frame size FX ...

Page 142: ...Electrical installation 4 9 Additional connections Enclosed Drives 140 Operating Instructions 12 2018 A5E36652151A Figure 4 27 Braking modules for frame size GX ...

Page 143: ...es for frame sizes HX and JX Position of the threshold switch Note Switch positions The threshold switches for the braking modules are positioned on the panel as follows Braking modules for frame sizes FX and GX Position 1 is up position 2 is down Braking modules for frame sizes HX and JX Position 1 is at the back position 2 is at the front ...

Page 144: ...is undershot an alarm is output to the terminal A system fault is output via the signaling relay system In the delivery condition of the cabinet unit the plant configuration one or more loads on an electrically connected network and protection concept immediate shutdown in the event of an insulation fault or restricted continued operation are not known The signaling relays of the insulation monito...

Page 145: ...ion Meaning 1 INFO key Requests standard information ESC key Back menu function 2 TEST key Brings up self test Arrow key up Parameter change scroll function 3 RESET button Deletes insulation messages and fault codes Arrow key down Parameter change scroll function 4 Menu key Brings up menu system Enter key Confirms parameter change 5 Alarm LED 1 is lit Insulation fault first alarm threshold reached...

Page 146: ...ternal kΩ display analog output 0 to 400 μA M External kΩ display analog output 0 to 400 μA A Serial interface RS 485 termination by means of 120 ohm resistor B 11 Signaling relay ALARM 1 mid position contact 12 Signaling relay ALARM 1 NC contact 14 Signaling relay ALARM 1 NO contact 21 Signaling relay ALARM 2 mid position contact 22 Signaling relay ALARM 2 NC contact 24 Signaling relay ALARM 2 NO...

Page 147: ... supply 380 to 480 V 3 ph AC Line voltage range Tap Adaptation transformer taps T10 LH1 LH2 342 390 V 380 V 1 2 391 410 V 400 V 1 3 411 430 V 415 V 1 4 431 450 V 440 V 1 5 451 470 V 460 V 1 6 471 528 V 480 V 1 7 Table 4 47 Line voltage assignment for the internal power supply 3 phase 500 690 V AC Line voltage range Tap Adaptation transformer taps T10 LH1 LH2 450 515 V 500 V 1 8 516 540 V 525 V 1 9...

Page 148: ...wo 9 pin SUB D connectors for the connection to the CAN bus system The connectors can be used as inputs or outputs Unused pins are plated through Among others the following transmission rates are supported 10 20 50 125 250 500 800 kBaud and 1 Mbaud NOTICE Damage or malfunctions to the Option Board by inserting and withdrawing in operation Withdrawing and inserting Option Boards during operation ca...

Page 149: ...Electrical installation 4 9 Additional connections Enclosed Drives Operating Instructions 12 2018 A5E36652151A 147 Interface overview Figure 4 31 CAN CBC10 Communication Board ...

Page 150: ...ctor type 9 pin Sub D socket NOTICE Destruction of the CAN interface due to the wrong connector If PROFIBUS connectors are connected to CAN bus interfaces during operation this may lead to the CAN interfaces being destroyed Do not connect PROFIBUS connectors to CAN bus interfaces CAN bus interface X452 Table 4 49 CAN bus interface X452 Connector Pin Designation Technical data 1 Reserved do not use...

Page 151: ...ng Function Manual This manual is available as additional documentation on the accompanying customer DVD 4 9 16 Communication Board Ethernet CBE20 option G33 Description Figure 4 32 Communication Board Ethernet CBE20 The CBE20 interface module is used for communication via PROFINET SINAMICS Link Ethernet IP The module is inserted in the option slot of the Control Unit at the factory 4 Ethernet int...

Page 152: ...n the module is installed Note Note the MAC address Remove the module from the option slot of the Control Unit and note down the MAC address so that it is available during subsequent commissioning Removal installation NOTICE Damage or malfunctions to the Option Board by inserting and withdrawing in operation Withdrawing and inserting Option Boards during operation can damage them or cause the Opti...

Page 153: ...t on the Control Unit X1400 Ethernet interface Table 4 50 Connector X1400 port 1 4 Connector Pin Signal name Technical data 1 RX Receive data 2 RX Receive data 3 TX Transmit data 4 Reserved do not use 5 Reserved do not use 6 TX Transmit data 7 Reserved do not use 8 Reserved do not use Screened backshell M_EXT Screen permanently connected Connector type RJ45 socket ...

Page 154: ... temperature sensors PT100 with monitoring for wire breakage and short circuit PT1000 with monitoring for wire breakage and short circuit KTY84 with monitoring for wire breakage and short circuit PTC with short circuit monitoring Bimetallic NC contact without monitoring For the temperature sensor inputs for each terminal block the evaluation can be parameter ized for 1x2 wire 2x2 wire 3 wire or 4 ...

Page 155: ...mperature sensor connection for sensors with 1x2 wires Connection of the 1st measurement cable for sensors with 3 and 4 wires 3 Temp channel y Ic constant current posi tive channel x Temperature sensor connection for sensors with 2x2 3 and 4 wires 4 Temp channel y Ic constant current nega tive channel x Max connectable cross section 16 AWG 1 5 mm Measuring current via temperature sensor connection...

Page 156: ...t the individual sensors to Temp and Temp NOTICE Device failure due to unshielded or incorrectly routed cables to temperature sensors Unshielded or incorrectly routed cables to temperature sensors can result in interference being coupled into the signal processing electronics from the power side This can result in significant disturbance of all signals fault messages up to failure of individual co...

Page 157: ... earth connection and shield support The following diagram shows a typical Weidmüller shield connection clamp for the shield supports Protective earth connection M4 1 8 Nm Shield connection terminal Weidmüller company type KLBÜ CO1 order number 1753311001 Figure 4 36 Shield support and protective earth connection of the TM150 ...

Page 158: ...ional connections Enclosed Drives 156 Operating Instructions 12 2018 A5E36652151A 4 9 17 3 Connection examples Figure 4 37 Connecting a PT100 PT1000 with 2x2 3 and 4 wires to the temperature sensor inputs X53x of Terminal Module TM150 ...

Page 159: ...Electrical installation 4 9 Additional connections Enclosed Drives Operating Instructions 12 2018 A5E36652151A 157 Figure 4 38 Connection example for a Terminal Module TM150 ...

Page 160: ...dule is used for determining the actual motor speed and the rotor position angle The signals received from the resolver are converted here and made available to the closed loop controller via the DRIVE CLiQ interface for evaluation purposes The following encoders can be connected to the SMC10 Sensor Module 2 pole resolver Multipole resolver KTY PT1000 or PTC temperature sensor Figure 4 39 SMC10 Se...

Page 161: ...ed do not use 11 R2 Resolver excitation negative 12 Reserved do not use 13 Temp 1 Temperature sensor KTY84 1C130 PT1000 PTC 14 Reserved do not use 15 Reserved do not use 16 Reserved do not use 17 Reserved do not use 18 Reserved do not use 19 Reserved do not use 20 Reserved do not use 21 Reserved do not use 22 Reserved do not use 23 Reserved do not use 24 Ground Ground for internal shield 25 Temp 1...

Page 162: ... electronics from the power side This can result in significant disturbance of all signals fault messages up to failure of individual components destruction of the devices Only use shielded cables as temperature sensor cables If temperature sensor cables are routed together with the motor cable use separately shielded cables twisted in pairs Connect the cable shield to ground potential through a l...

Page 163: ... installation 4 9 Additional connections Enclosed Drives Operating Instructions 12 2018 A5E36652151A 161 4 9 18 3 Connection example Connection example Resolver 8 pin Figure 4 40 Connection example Resolver 8 pin ...

Page 164: ...oder No p0404 0 3 Track A B square wave No p0404 0 4 Track A B sinusoidal Yes p0404 0 5 Track C D No p0404 0 6 Hall sensor No p0404 0 8 EnDat encoder No p0404 0 9 SSI encoder No p0404 0 12 Equidistant zero mark No p0404 0 13 Irregular zero mark No p0404 0 14 Distance coded zero mark No p0404 0 15 Commutation with zero mark No p0404 0 16 Acceleration No p0404 0 17 Track A B analog No p0404 0 20 Vol...

Page 165: ...ning the actual motor speed and the path length The signals emitted by the rotary pulse encoder are converted here and made available to the closed loop controller via the DRIVE CLiQ interface for evaluation purposes The following encoders can be connected to the SMC20 Sensor Module Incremental encoder sin cos 1Vpp Absolute encoder for EnDat and SSI with 5 V operating voltage KTY PT1000 or PTC tem...

Page 166: ...ce inverted SSI clock 13 Temp 1 Temperature sensor KTY84 1C130 PT1000 PTC 14 P sense Sense input encoder power supply 15 Data Data EnDat interface SSI data 16 M sense Ground sense input encoder power supply 17 R Reference signal R 18 R Inverse reference signal R 19 C Absolute track signal C 20 C Inverted absolute track signal C 21 D Absolute track signal D 22 D Inverted absolute track signal D 23 ...

Page 167: ... individual components destruction of the devices Only use shielded cables as temperature sensor cables If temperature sensor cables are routed together with the motor cable use separately shielded cables twisted in pairs Connect the cable shield to ground potential through a large surface area Recommendation Use suitable Motion Connect cables NOTICE Damage to motor in the event of incorrectly con...

Page 168: ...onal connections Enclosed Drives 166 Operating Instructions 12 2018 A5E36652151A 4 9 19 3 Connection example Connection example Incremental encoder sin cos 1 Vpp 2048 Figure 4 42 Connection example Incremental encoder sin cos 1 Vpp 2048 ...

Page 169: ...B sinusoidal Yes p0404 0 5 Track C D No p0404 0 6 Hall sensor No p0404 0 8 EnDat encoder No p0404 0 9 SSI encoder No p0404 0 12 Equidistant zero mark Yes p0404 0 13 Irregular zero mark No p0404 0 14 Distance coded zero mark No p0404 0 15 Commutation with zero mark No p0404 0 16 Acceleration No p0404 0 17 Track A B analog No p0404 0 20 Voltage level 5 V Yes p0404 0 21 Voltage level 24 V No p0404 0 ...

Page 170: ...31 terminal Open circuit monitoring Remote Sense HTL bipolar 24 V Yes Yes Yes Yes No HTL unipolar 24 V Yes Yes Yes No No TTL bipolar 24 V Yes Yes Yes Yes No TTL bipolar 5 V Yes Yes Yes Yes To X520 TTL unipolar No No No No No SSI 24 V 5 V Yes Yes Yes No No Table 4 58 Maximum signal cable lengths Encoder type Maximum signal cable length TTL 330 ft 100 m HTL unipolar 330 ft 100 m HTL bipolar 990 ft 3...

Page 171: ... at X520 or X521 X531 1 UHdiff 2 5 V Low signal level SSI bipolar at X520 or X521 X531 1 ULdiff 5 2 V Signal frequency fS 300 kHz Edge spacing tmin 100 ns Zero pulse inactive time before and after A B high tLo 640 tALo BHi tHi 2 3 ns Zero pulse active time while A B high and beyond tHi 640 tALo BHi 2 x tLo 3 ns 1 Other signal levels according to the RS 422 standard 2 The absolute level of the indi...

Page 172: ...ders with a 5 V supply at X521 X531 the cable length is dependent on the encoder current this applies to cable cross sections of 0 5 mm Figure 4 45 Signal cable length as a function of the encoder current consumption For encoders without Remote Sense the permissible cable length is restricted to 330 ft 100 m reason the voltage drop depends on the cable length and the encoder current ...

Page 173: ...Electrical installation 4 9 Additional connections Enclosed Drives Operating Instructions 12 2018 A5E36652151A 171 Figure 4 46 SMC30 Sensor Module ...

Page 174: ...ly 6 P sense Sense input encoder power supply 7 M encoder M Ground for encoder power supply 8 Temp 1 Temperature sensor connection KTY84 1C130 PT1000 PTC 9 M sense Ground sense input 10 R Reference signal R 11 R Inverse reference signal R 12 B Inverse incremental signal B 13 B Incremental signal B 14 A data Inverted incremental signal A inverted SSI data 15 A data Incremental signal A SSI data Con...

Page 175: ...esult in significant disturbance of all signals fault messages up to failure of individual components destruction of the devices Only use shielded cables as temperature sensor cables If temperature sensor cables are routed together with the motor cable use separately shielded cables twisted in pairs Connect the cable shield to ground potential through a large surface area NOTICE Damage to motor in...

Page 176: ...f unipolar HTL encoders When unipolar HTL encoders are deployed A B and R must be jumpered on the terminal block with M encoder X531 Table 4 62 Encoder connection X531 Connector Terminal Signal name Technical data 1 P encoder 5 V 24 V Encoder supply 2 M encoder Ground for encoder power supply 3 Temp 1 Temperature sensor KTY84 1C130 PT1000 PTC 4 Temp 1 Temperature sensor KTY84 1C130 PT1000 PTC 5 Cl...

Page 177: ...individual components destruction of the devices Only use shielded cables as temperature sensor cables If temperature sensor cables are routed together with the motor cable use separately shielded cables twisted in pairs Connect the cable shield to ground potential through a large surface area NOTICE Damage to motor in the event of incorrectly connected KTY temperature sensor If a KTY temperature ...

Page 178: ... 20 3 Connection examples Connection example 1 HTL encoder bipolar without zero marker p0405 9 hex Figure 4 47 Connection example 1 HTL encoder bipolar without zero marker Connection example 2 TTL encoder unipolar without zero marker p0405 A hex Figure 4 48 Connection example 2 TTL encoder unipolar without zero marker ...

Page 179: ... changed by the customer When operating a permanent magnet synchronous motor without encoder the Flying restart function must be activated with p1200 Removing the connector jumper in the VSM10 Voltage Sensing Module The connector jumper in terminal X530 on the lowerside of the component must be removed if you are using the cabinet unit on a non grounded line supply IT system on the Voltage Sensing...

Page 180: ...ated functions can be found in the accompanying Function Manual This manual is available as additional documentation on the customer DVD supplied with the device 4 9 23 Additional customer terminal block TM31 option G61 Description An interface module TM31 customer terminal module A60 or X65 is already installed as standard A second module A61 provides the following additional digital and analog i...

Page 181: ...with option G61 With option G66 the connections of the TM31 A61 are routed to an interface module X66 to which the customer connections with a larger conductor cross section can be made The pin assignment of the interfaces is described in Electrical installation Signal interfaces 4 9 26 Safety license for 1 axis option K01 Description The Safety Integrated Basic functions do not require a license ...

Page 182: ... option K82 Description Option K82 Terminal Module for activating Safe Torque Off and Safe Stop 1 is for isolated activation via a variable control voltage range of the safety functions already present in the standard version which can also be deployed without option K82 Option K82 is for activating the following Safety Integrated functions terminology according to draft IEC 61800 5 2 Safe torque ...

Page 183: ... in the accompanying Function Manual This manual is available as additional documentation on the customer DVD supplied with the device 4 9 28 Terminal Module TM54F option K87 Figure 4 49 TM54F Terminal Module option K87 Description The TM54F Terminal Module is a terminal expansion module with safe digital inputs and outputs for controlling the Safety Integrated Extended functions of SINAMICS The T...

Page 184: ... and the evaluation electronics The TM54F provides 4 fail safe digital outputs and 10 fail safe digital inputs A fail safe digital output consists of a 24 VDC switching output a ground switching output and a digital input for checking the switching state A fail safe digital input comprises two digital inputs Note Rated values of the F DO The rated values of the F DO meet the requirements of EN 611...

Page 185: ... brakes is not permissible NOTICE Device failure caused by connecting a 24 VDC brake When a 24 V DC brake is connected to option K88 Safe Brake Adapter 230 V AC this can damage the Safe Brake Adapter and cause the device to fail when the brake closes this is not displayed on an LED the fuses can then rupture the relay contact service life is reduced Do not connect a 24 V DC brake to the 230 V AC S...

Page 186: ...IL2 With the Safe Brake Adapter option K88 the requirements specified in EN 61800 5 2 EN 60204 1 EN ISO 13849 1 Category 3 formerly EN954 1 as well as for Performance Level PL d and IEC 61508 SIL 2 are fulfilled Note Safety Integrated Function Manual A detailed description of the full functionality and handling of the Safety Integrated functions can be found in the accompanying Function Manual Thi...

Page 187: ...ctrical installation 4 9 Additional connections Enclosed Drives Operating Instructions 12 2018 A5E36652151A 185 Connection overview Figure 4 50 Connection overview of CU320 2 PN Control Unit without cover ...

Page 188: ...40 and measuring sockets T0 to T2 CU320 2 PN view from below NOTICE Malfunctions or damage to the option board by inserting and withdrawing in operation Withdrawing and inserting the option board in operation can damage it or cause it to malfunction Only withdraw or insert the Option Board when the Control Unit is in a no current condition ...

Page 189: ...Electrical installation 4 9 Additional connections Enclosed Drives Operating Instructions 12 2018 A5E36652151A 187 Connection example Figure 4 52 Connection example CU320 2 PN ...

Page 190: ...face X100 X103 Connector Pin Signal name Technical data 1 TXP Transmit data 2 TXN Transmit data 3 RXP Receive data 4 Reserved do not use 5 Reserved do not use 6 RXN Receive data 7 Reserved do not use 8 Reserved do not use A 24 V Power supply B M 0 V Electronics ground Connector type RJ45 socket Blanking plate for DRIVE CLiQ interfaces 50 pcs Article number 6SL3066 4CA00 0AA0 ...

Page 191: ...V Level with ripple High level 15 30 V Low level 3 5 V DI DO 8 9 10 and 11 are high speed inputs 2 Input delay typ For 0 1 5 μs For 1 0 50 μs As output Voltage 24 V DC Max load current per output 500 mA Continuous short circuit proof Output delay typ max 3 For 0 1 150 μs 400 μs For 1 0 75 μs 100 μs Switching frequency For resistive load max 100 Hz For inductive load max 0 5 Hz For lamp load max 10...

Page 192: ...as low Terminal M1 must be connected so that the digital inputs DI can function This is achieved through one of the following measures 1 Provision of the ground reference of the digital inputs 2 A jumper to terminal M Note This removes the electrical isolation for these digital inputs Note If the 24 V supply is briefly interrupted then the digital outputs are deactivated during this time ...

Page 193: ...vel including ripple High level 15 30 V Low level 3 5 V DI DO 12 13 14 and 15 are high speed inputs 2 Input delay typ For 0 1 5 μs For 1 0 50 μs As output Voltage 24 V DC Max load current per output 500 mA Continuous short circuit proof Output delay typ max 3 For 0 1 150 μs 400 μs For 1 0 75 μs 100 μs Switching frequency For resistive load max 100 Hz For inductive load max 0 5 Hz For lamp load max...

Page 194: ...supply is briefly interrupted then the digital outputs are deactivated during this time X127 LAN Ethernet Note Use Ethernet interface X127 is intended for commissioning and diagnostics which means that it must always be accessible e g for service Further the following restrictions apply to X127 Only local access is possible No networking or only local networking in a closed and locked electrical c...

Page 195: ... type RJ45 socket Note The LAN Ethernet interface does not support Auto MDI X If the LAN interface of the communication partner also cannot handle auto MDI X then a crossover cable must be used to establish the connection For diagnostic purposes the X127 LAN interface features a green and a yellow LED These LEDs indicate the following status information Table 4 68 LED statuses for the X127 LAN int...

Page 196: ...D Receive data 3 TxD Transmit data 5 Ground Ground reference Connector type 9 pin SUB D connector Note Connecting cable to the AOP30 The connection cable to AOP30 may only contain the three contacts which are shown in the drawing a completely allocated cable may not be used X150 P1 P2 PROFINET interface Table 4 70 X150 P1 and X150 P2 PROFINET Connector Pin Signal name Technical data 1 RXP Receive ...

Page 197: ...ctivity port Off No activity Yellow Flashing light Data is being received or sent at port x T0 T1 T2 Measuring socket contacts Table 4 72 Measuring socket contacts T0 T1 T2 Connector Socket Function Technical data M Ground Voltage 0 5 V Resolution 8 bits Load current max 3 mA Continuous short circuit proof The reference potential is terminal M T0 Measuring socket contact 0 T1 Measuring socket cont...

Page 198: ... memory card Note Plant standstill by withdrawing or inserting the memory card during operation If the memory card is withdrawn or inserted during operation then data can be lost possibly resulting in a plant standstill Only withdraw and insert the memory card when the Control Unit is in a no voltage condition Note Insertion direction for the memory card Only insert the memory card as shown in the...

Page 199: ...unctions When removing and inserting the memory card always observe the ESD regulations Note Data loss when the Control Unit with memory card is returned When returning a defective Control Unit for repair or testing the data on the memory card parameters firmware licenses etc could be lost Do not return the memory card as well but rather keep it in a safe place so that it can be inserted in the re...

Page 200: ...Electrical installation 4 9 Additional connections Enclosed Drives 198 Operating Instructions 12 2018 A5E36652151A ...

Page 201: ...ion on the following An overview of the operator panel functions Initial commissioning of the cabinet unit initialization with STARTER and AOP30 Entering the motor data drive commissioning Entering the most important parameters basic commissioning concluding with motor identification Data backup Parameter reset to factory settings ...

Page 202: ...ne as a result of incorrect or changed parameter settings Machines can malfunction as a result of incorrect or changed parameter assignment which in turn can lead to injuries or death Protect parameter assignments against unauthorized access Respond to possible malfunctions by applying suitable measures e g EMERGENCY STOP or EMERGENCY OFF 5 2 The STARTER commissioning tool Description You can use ...

Page 203: ...s Microsoft Windows 7 Professional SP1 Microsoft Windows 7 Ultimate SP1 Microsoft Windows 7 Enterprise SP1 standard installation Microsoft Windows 10 Professional from version 1607 Microsoft Windows 10 Enterprise from version 1607 Microsoft Windows 10 Enterprise 2016 LTSB OS build 14393 Microsoft Windows Server 2008 R2 SP1 Microsoft Windows Server 2016 STARTER setup is possible with native Windows...

Page 204: ...ou double click the Setup file the installation Wizard guides you through the process of installing STARTER Note Installation time The installation time depends on the computer performance and from where the software is installed e g DVD hard disk network We recommend that you install the software from a local data carrier 5 2 2 Layout of the STARTER user interface STARTER features four operating ...

Page 205: ...ing the required drive unit data Note Default settings in dialog screens These dialog screens contain default settings which you may have to change according to your application and configuration This is intentional Objective By taking time to consider what configuration data you enter you can prevent inconsistencies between the project data and drive unit data identifiable in online mode 5 3 1 Cr...

Page 206: ...he online help can be permanently hidden by deselecting Options Settings Workbench Display Getting Started when starting Note Project wizard When you deactivate the Display wizard during start checkbox the project wizard is no longer displayed the next time you start STARTER You can call up the project wizard by choosing Project New with Wizard The online help can be opened again at any time using...

Page 207: ...12 2018 A5E36652151A 205 The STARTER project wizard Figure 5 3 STARTER project wizard Click Arrange drive units offline in the STARTER project wizard Figure 5 4 Create new project Enter a project name and if necessary the author memory location and a comment Click Next to set up the PG PC interface ...

Page 208: ...responding to your device configuration from Select the S7ONLINE access STEP7 if the connection to the drive unit is established via PROFINET or PROFIBUS Select the DEVICE access if the connection to the drive unit is established via the Ethernet interface Click PG PC and set up the interface in accordance with your device configuration The Properties Copy and Select pushbuttons are now active ...

Page 209: ...ssioning with STARTER Enclosed Drives Operating Instructions 12 2018 A5E36652151A 207 Figure 5 6 Setting the interface Note Precondition To parameterize the interface you must install the appropriate interface card e g PC Adapter PROFIBUS ...

Page 210: ... available on the bus Note Configure even without an interface Projects can be created and PROFIBUS addresses for the drive objects assigned even if a PROFIBUS interface has not been installed on the PC To prevent bus addresses from being assigned more than once only the bus addresses available in the project are proposed When required a manual address entry can also be used to enter an already as...

Page 211: ...in the project wizard Figure 5 9 Inserting the drive unit Choose the following data from the list fields Device Sinamics Type S150 CU320 2 DP or S150 CU320 2 PN for option K95 Version 5 2 Address of the target device the corresponding bus address for the cabinet unit The entry in Name can be freely selected Click Insert The selected drive unit is displayed in a preview window in the project wizard...

Page 212: ...ssioning with STARTER Enclosed Drives 210 Operating Instructions 12 2018 A5E36652151A Figure 5 10 Drive unit inserted Click Next A project summary is displayed Figure 5 11 Summary Click Complete to finish creating a new drive unit project ...

Page 213: ...ect navigator open the component that contains your drive unit Figure 5 12 Project navigator Configuring the drive unit In the project navigator click the plus sign next to the drive unit that you want to configure The plus sign becomes a minus sign and the drive unit configuration options are displayed as a tree below the drive unit Double click Configure drive unit ...

Page 214: ...voltage Under Cooling method choose the correct cooling type for your drive unit Under Standard select NEMA to restrict the selection of drive units offered Note Make a pre selection In this step you make a preliminary selection of the enclosed drives You do not define the line voltage yet A list is now displayed under Drive unit selection Choose the corresponding drive unit according to type arti...

Page 215: ...nation box Options selection select the options belonging to your drive unit by clicking on the corresponding check box see type plate NOTICE Damage to the dv dt filter if it is not activated during commissioning The dv dt filter may be damaged if it is not activated during commissioning Activate the dv dt filter during commissioning by selecting the corresponding check box option L10 ...

Page 216: ...rol will not be able to operate in an optimum fashion Note Check option selection Check your options carefully against the options specified on the type plate Since the wizard establishes internal interconnections on the basis of the options selected you cannot change the selected options by clicking Back If you make an incorrect entry delete the entire drive unit from the project navigator and cr...

Page 217: ...ecify the Device connection voltage Check whether the article number of the selected line filter Active Interface Module matches the article number on the type plate of the installed Active Interface Module Select the correct article number of the installed Active Interface Module if applicable The type of temperature evaluation p3665 KTY or PT1000 of the installed filter reactor is set by selecti...

Page 218: ...ecording the temperature of the line reactor of the Active Interface Module An incorrectly selected line filter Active Interface Module leads to an erroneous default setting of the temperature sensor and thus to an erroneous temperature evaluation of the installed filter reactor It can also lead to fault messages or warning messages Select the correct article number of the selected line filter Act...

Page 219: ...f control with linear characteristic 1 V f control with linear characteristic and FCC 2 V f control with parabolic characteristic 3 V f control with parameterizable characteristic 4 V f control with linear characteristic and ECO 5 V f control for drive requiring a precise frequency e g textiles 6 V f control for drive requiring a precise frequency and FCC 7 V f control with parabolic characteristi...

Page 220: ...opriate standard for your motor whereby the following is defined IEC motor 50 Hz SI unit Line frequency 50 Hz motor data in kW NEMA motor 60 Hz US unit Line frequency 60 Hz motor data in hp Under Connection voltage the DC link voltage of the cabinet unit is specified this should not be changed Click Next The connected motor can be selected and or entered in different ways by selecting a standard m...

Page 221: ...electing a standard motor from a list Under Motor name enter a name for the motor Select a standard motor from the list From the selection box next to Motor type select the corresponding motor type From the list Select motor select the corresponding motor Under Parallel connection motor enter the number of motors connected in parallel when required Motors connected in parallel must be of the same ...

Page 222: ...of connection Figure 5 19 Configuring the motor Selecting the type of connection Under Connection type select whether the motor is connected in a star or delta connection The values for the rated motor voltage p0304 and rated motor current p0305 are automatically converted according on the selected connection type Click on Next to configure the motor holding brake ...

Page 223: ...lect Enter motor data From the selection box next to Motor type select the appropriate motor for your application Under Parallel motor connection enter the number of motors connected in parallel when required Motors connected in parallel must be of the same type and rating Note Selecting the motor type The selection of the motor type is used to pre assign specific motor parameters and to optimize ...

Page 224: ...nent magnet synchronous motor there are a few special conditions that apply which are detailed in a separate chapter see Setpoint channel and closed loop control permanent magnet synchronous motors Click Next Configuring the motor Entering motor data Figure 5 21 Configuring the motor Entering motor data Enter the motor data see motor rating plate Activate Enter optional motor data if necessary Act...

Page 225: ...ivate the Enter optional equivalent circuit diagram data if the data sheet with equivalent circuit diagram data is available If any data is missing an error message will be output when the system attempts to load the drive project to the target system Click Next Configuring the motor Entering optional data Figure 5 22 Entering optional motor data Enter the optional motor data Click Next ...

Page 226: ...Figure 5 23 Entering equivalent circuit diagram data Select one of the equivalent circuit diagram data representations Physical system of units The equivalent circuit diagram data are shown in the form of physical units Referred system of units The equivalent circuit diagram data is shown as a referred to the rated motor data Enter the equivalent circuit diagram data completely Click Next ...

Page 227: ...r data In Calculation of the motor controller data select the appropriate default settings for your device configuration Note Manual input of the equivalent circuit diagram data If the equivalent circuit diagram data was entered manually see Entering the equivalent circuit diagram data then the motor controller data should be calculated without calculating the equivalent circuit diagram data Click...

Page 228: ...ding brake Under Holding brake configuration choose the appropriate setting for your device configuration 0 No motor holding brake being used 1 Motor holding brake like sequence control 2 Motor holding brake always open 3 Motor holding brake like sequence control connection via BICO When a motor holding brake is selected you can also activate the Extended brake control function module Click Next ...

Page 229: ... 2018 A5E36652151A 227 Entering the encoder data option K46 K48 K50 Note Entering the encoder data If you have specified option K46 K48 or K50 SMC10 SMC20 or SMC30 Sensor Module the appropriate screen is displayed in which you can enter the encoder data Figure 5 26 Entering the encoder data option K46 ...

Page 230: ...Commissioning 5 3 Procedure for commissioning with STARTER Enclosed Drives 228 Operating Instructions 12 2018 A5E36652151A Figure 5 27 Entering the encoder data option K48 ...

Page 231: ...numbers 1xxx are provided for selection when encoder module SMC10 is fitted option K46 Standard encoders with code numbers 2xxx are provided for selection when encoder module SMC20 is fitted option K48 Standard encoders with code numbers 3xxx are provided for selection when encoder module SMC30 is fitted option K50 To enter special encoder configurations click the Enter data radio button and then ...

Page 232: ...an be set for example gear ratio fine resolution inversion measuring gear position tracking Click OK NOTICE Material damage when selecting the incorrect encoder supply voltage for option K50 For option K50 once the encoder has been commissioned the supply voltage 5 24 V set for the encoder is activated on the SMC30 module If a 5 V encoder is connected and the supply voltage has not been set correc...

Page 233: ...efault settings for setpoints command sources Under Command sources choose and Setpoint sources choose the appropriate settings for your device configuration The following command and setpoint source options are available Command sources PROFIdrive default TM31 terminals NAMUR PROFIdrive NAMUR Setpoint sources PROFIdrive default TM31 terminals Motorized potentiometer Fixed setpoint ...

Page 234: ...tting for the command and setpoint sources Make sure that the selected default setting is compatible with the actual system configuration Note Do not use a selection The choice no selection is also available as default setting for the command and setpoint sources if selected no default settings are applied for the command and setpoint sources Check your default settings carefully and then click Ne...

Page 235: ...bled The dynamic voltage reserve is increased 10 V which reduces the maximum output voltage 1 Pumps and fans Edge modulation is enabled The dynamic voltage reserve is reduced 2 V which increases the maximum output voltage 2 Encoderless control down to f 0 passive loads Closed loop controlled operation down to zero speed is possible for passive loads These include applications in which the load can...

Page 236: ...otor identification 0 Disabled 1 Identifying motor data and optimizing the closed loop speed control 2 Identifying motor data at standstill 3 Optimizing closed loop speed control when rotating Note Identifying motor data at standstill For SINAMICS S150 in many cases Identify motor data and optimize speed control is the correct selection especially for speed control with encoder Generally this meas...

Page 237: ...cting process data exchange Select the PROFIdrive telegram type Message frame types 1 Standard telegram 1 PZD 2 2 2 Standard telegram 2 PZD 4 4 3 Standard telegram 3 PZD 5 9 4 Standard telegram 4 PZD 6 14 20 SIEMENS telegram 20 PZD 2 6 220 SIEMENS telegram 220 PZD 10 10 352 SIEMENS telegram 352 PZD 6 6 999 Free telegram configuration with BICO default setting Click Next ...

Page 238: ...36 Operating Instructions 12 2018 A5E36652151A Entering important parameters Figure 5 33 Important parameters Enter the required parameter values Note Tooltips STARTER provides tool tips if you position your cursor on the required field without clicking in the field Click Next ...

Page 239: ...b server Figure 5 34 Web server Configure the web server The web server is already active in the factory settings Activate and deactivate the web server under Activate the Web server Select Only permit access via secure connection https if necessary Note Industrial Security Observe the notes on industrial security Click Next ...

Page 240: ...6652151A Summary of the drive unit data Figure 5 35 Summary of the drive unit data You can use the Copy text to clipboard function to copy the summary of the drive unit data displayed on the screen to a word processing program for further use Click Finish Save your project to the hard disk by choosing Project Save ...

Page 241: ...our hard disk You now have to transfer your project configuration data to the drive unit Specifying the online access point To connect to the target system the chosen access point must be specified In the menu bar select Target system Select target devices the following dialog screen appears Figure 5 36 Target device selection and access points The dialog screen lists all existing devices in the p...

Page 242: ...y out the following steps Step Selection in toolbar 1 Choose Project Connect to selected target system 2 Choose the menu item Target system Load Load project to target system Note Save project data so it is protected from power failure The project has now been loaded to the drive unit This data is currently available only in the drive unit s volatile memory and not on the CompactFlash Card To stor...

Page 243: ...u are confronted with any system conditions in online mode that are beyond your control you are advised to delete the drive project from the project navigator and carefully create a new project in STARTER using the appropriate configuration data for your application 5 3 4 Commissioning with STARTER via Ethernet Description The Control Unit can be commissioned using a programming device PG PC via t...

Page 244: ...interface The Ethernet interface must be initialized so that the STARTER can establish communication Selecting online mode in STARTER Setting the IP address in Windows 7 Note The following procedure refers to the Windows 7 operating system Operation can differ slightly for other operating systems e g Windows XP 1 In the PG PC call the control panel using the Start Control Panel menu item 2 In the ...

Page 245: ...es 8 Click OK and close the Windows specific window of the network connections Assigning the IP address and the name via STARTER Accessible nodes function Use the STARTER to assign an IP address and a name to the Ethernet interface 1 Connect the PG PC and the Control Unit using an Ethernet cable 2 Switch on the Control Unit 3 Open STARTER 4 Create a new project or open an existing project 5 Search...

Page 246: ...39 Accessible nodes 7 Mark the bus node entry and select the displayed menu item Edit Ethernet node with the right mouse button 8 In the following Edit Ethernet node screen enter the device name for the Ethernet interface drive1 for example and click the Assign name button Enter the IP address e g 169 254 11 10 in the IP configuration and specify the subnet screen e g 255 255 255 0 Then click the ...

Page 247: ...r The device name must not begin with a number Maximum total length of 240 characters lowercase characters numbers hyphen or period A name component within the device name e g a string between two periods must not exceed 63 characters The device name must not take the form n n n n n 0 999 The device name must not begin with the character sequence port xyz or port xyz abcde a b c d e x y z 0 9 Figu...

Page 248: ...red on the memory card of the Control Unit non volatile Parameters Parameters can also be used to modify and or display the properties of the Ethernet interface p8900 IE name of station p8901 IE IP address of station p8902 IE default gateway of station p8903 IE subnet mask of station p8904 IE DHCP mode p8905 IE interface configuration r8910 IE name of station active r8911 IE IP address of station ...

Page 249: ...tion describing causes of and remedies for faults and alarms Keypad for controlling drives during operation LOCAL REMOTE switchover for selecting the control terminal master control assigned to operator panel or Customer Terminal Block PROFIdrive Numeric keypad for entering setpoint or parameter values Function keys for prompted navigation through the menus Two stage security concept to protect ag...

Page 250: ...t commissioning Start screen When the system is switched on for the first time the Control Unit is initialized automatically The following screen is displayed Figure 5 42 Initial screen When the system boots up the parameter descriptions are loaded into the operating field from the CompactFlash card Figure 5 43 Load the parameter descriptions while booting up the system ...

Page 251: ...e selected using the F2 and or F3 keys Selection fields are generally texts surrounded by a frame When they are selected they are highlighted with a white text on a black background The present value of a highlighted selection box can usually be changed by pressing F5 OK and or Change Another entry box then appears and the value you want is entered directly using the numerical keypad or can be sel...

Page 252: ...el These can be taken from the motor type plate Figure 5 44 Example of a motor type plate Table 5 1 Motor data Parameter No Values Unit System of units for line frequency and entering motor data p0100 0 1 IEC 50 Hz kW NEMA 60 Hz hp Motor Rated voltage Rated current Rated power Rated power factor cos ϕ only for p0100 0 Rated efficiency η only for p0100 1 Rated frequency Rated speed p0304 p0305 p030...

Page 253: ...ed Enter the line infeed voltage in V and the line frequency in Hz Selection of network filter type Selection of type of network identification Entry for the origin of the ON OFF1 command Navigate within the selection fields with F2 and F3 Activate your selection with F5 Once you have entered the final value choose Continue to exit the screen ...

Page 254: ...ine frequency 60 Hz motor data in hp The corresponding motor is selected for the motor type Entering the motor data specified on the type plate To navigate through the selection fields choose F2 or F3 To activate a selection choose F5 To change a parameter value navigate to the required selection field and activate with F5 The system displays another window in which you can Enter the value directl...

Page 255: ... down list Note Commissioning an induction motor The steps described below also apply to commissioning an induction motor When commissioning a permanent magnet synchronous motor p0300 2 there are a few special conditions that apply which are detailed in a separate chapter see Setpoint channel and closed loop control Permanent magnet synchronous motors Basic commissioning entering the encoder data ...

Page 256: ...12 420 1 Vpp A B R 2013 675 1 Vpp A B R 2051 2048 1 Vpp A B EnDat Multiturn 4096 2052 32 1 Vpp A B EnDat Multiturn 4096 2053 512 1 Vpp A B EnDat Multiturn 4096 2054 16 1 Vpp A B EnDat Multiturn 4096 2055 2048 1 Vpp A B EnDat Singleturn 2081 2048 1 Vpp A B SSI Singleturn 2082 2048 1 Vpp A B SSI Multiturn 4096 2083 2048 1 Vpp A B SSI Singleturn error bit 2084 2048 1 Vpp A B SSI Multiturn 4096 error ...

Page 257: ...08 cannot be changed If the connected encoder does not match any of the encoders predefined in p0400 follow the simple procedure below for entering the encoder data Via p0400 select an encoder type whose data is similar to that of the connected encoder Select User defined encoder p0400 9999 Previously set values are stored here Adjust the bit fields of p0404 p0405 and p0408 to the data for the con...

Page 258: ...onnected encoder Basic commissioning Entering the basic parameters Entering the basic commissioning parameters p0700 Preset command source 5 PROFIdrive 6 TM31 terminals 7 Namur 10 PROFIdrive Namur p1000 Preset setpoint source 1 PROFIdrive 2 TM31 terminals 3 Motorized potentiometer 4 Fixed setpoint Once a setpoint source has been selected p1000 the main setpoint p1070 is defaulted accordingly To na...

Page 259: ...p0230 2 When p0230 4 External sine wave filter a separate sine wave filter can be entered An input mask for specific filter data then appears NOTICE Damage to the dv dt filter if it is not activated during commissioning The dv dt filter may be damaged if it is not activated during commissioning Activate the dv dt filter during commissioning Note Motor reactor If a motor reactor option L08 is being...

Page 260: ... inertia for setting the speed controller It also measures the magnetization characteristic and rated magnetization current of the motor Changing the number of phases to be identified For identification with one phase the measurement time is significantly reduced For identification with several phases the measurement results are averaged To activate this function press the LOCAL key wait until the...

Page 261: ...stationary or rotating measurement a fault is active Before rectifying the fault you have to choose No identification and close the screen Motor identification can then be selected again via MENU Commissioning service Drive commissioning Motor identification 5 6 Status after commissioning LOCAL mode control via operator panel Switch to LOCAL mode by pressing the LOCAL REMOTE key Control ON OFF is ...

Page 262: ...s are commissioned p0010 4 a gearbox must be parameterized by means of parameters p0432 numerator p0433 denominator and p0410 sign To ensure that the commutation position can be accurately determined from the encoder angle the following applies For resolvers zp number of poles For all other absolute encoders zp number of poles Where n is the gear factor The encoder commissioning program ensures th...

Page 263: ...AOP30 Set parameter filter to Parameter reset MENU Commissioning Service Device commissioning OK 30 Parameter Reset OK Reset all parameters to factory settings Factory settings for all the device parameters are restored Parameter reset via STARTER With STARTER the parameters are reset in online mode The required steps are described below Step Selection in toolbar Choose Project Connect to target s...

Page 264: ...perating Instructions 12 2018 A5E36652151A Note Copy from RAM to ROM The Copy from RAM to ROM icon is only active when the drive unit is selected in the project navigator When the parameters have been reset to the factory settings initial commissioning needs to be carried out ...

Page 265: ...llowing Basic information about the drive system Command source selection via PROFIdrive Terminal block Setpoint input via PROFIdrive Analog inputs Motorized potentiometer Fixed setpoints Control via the AOP30 operator panel Communication according to PROFIdrive Communication via PROFIBUS DP PROFINET IO SINAMICS Link Ethernet IP Modbus TCP ...

Page 266: ...es Command sources PROFIdrive TM31 terminals Setpoint sources PROFIdrive Analog inputs Motorized potentiometer Fixed setpoints The various assignments are explained in the following sections Note Defaults Make sure that the default settings you choose during commissioning are compatible with the drive configuration see Commissioning The EMERGENCY OFF signals N57 N59 N60 are always active regardles...

Page 267: ...owing means PC with the STARTER commissioning tool via PROFIBUS or PROFINET or via Ethernet The user friendly AOP30 Operator Panel Parameter types The following adjustable and display parameters are available Adjustable parameters write read These parameters have a direct impact on the behavior of a function Example Ramp up and ramp down time of a ramp function generator Display parameters read on...

Page 268: ...h drive object and can be addressed via the parameter index for reading and writing A distinction is made between various types of data set CDS Command data set By parameterizing several command data sets and switching between them the drive can be operated with different pre configured signal sources DDS Drive data set The drive data set contains the parameters for switching between different dri...

Page 269: ...Operation 6 3 Basic information about the drive system Enclosed Drives Operating Instructions 12 2018 A5E36652151A 267 Figure 6 2 Parameter categories ...

Page 270: ...ed for the infeed in a drive system open loop closed loop control is implemented on the Control Unit within a corresponding drive object Drive control Drive control handles closed loop control of the motor 1 Motor Module and at least 1 motor and up to 3 sensors are assigned to the drive control Control Unit inputs outputs The inputs outputs on the Control Unit are evaluated within a drive object O...

Page 271: ...drive system must be switched to configuration mode The parameters of a drive object cannot be accessed until the drive object has been configured and you have switched from configuration mode to parameterization mode Note Assignment during the initial commissioning Each installed drive object is allocated a number between 0 and 63 during initial commissioning for unique identification Parameters ...

Page 272: ...erated with different pre configured signal sources A command data set contains the following examples Binector inputs for control commands digital signals ON OFF enable signals p0844 etc Jog p1055 etc Connector inputs for setpoints analog signals Voltage setpoint for V f control p1330 Torque limits and scaling factors p1522 p1523 p1528 p1529 In the delivery condition two command data sets are ava...

Page 273: ...1240 ff The parameters that are grouped together in the drive data set are identified in the SINAMICS parameter list by Data set DDS and are assigned an index 0 n It is possible to parameterize several drive data sets You can switch easily between different drive configurations control type motor encoder by selecting the corresponding drive data set One drive object can manage up to 32 drive data ...

Page 274: ...ex 0 n A separate encoder data set is required for each encoder controlled by the Control Unit Up to 3 encoder data sets are assigned to a drive data set via parameters p0187 p0188 and p0189 An encoder data set can only be changed using a DDS changeover Each encoder may only be assigned to one drive and within a drive must in each drive data set either always be encoder 1 always encoder 2 or alway...

Page 275: ...via a Motor Module The motor data set is assigned to a drive data set via parameter p0186 A motor data set can only be changed using a DDS changeover The motor data set changeover is for example used for Changing over between different motors Changing over between different windings in a motor e g star delta changeover Motor data adaptation If several motors are operated alternately on one Motor M...

Page 276: ...parameter p0819 as follows 1 p0819 0 Number of the drive data set to be copied source 2 p0819 1 Number of the drive data set to which the data is to be copied target 3 p0819 2 1 Start copying Copying is finished when p0819 2 0 Copy motor data set MDS Set parameter p0139 as follows 1 p0139 0 Number of the motor data set that is to be copied source 2 p0139 1 Number of the motor data set which should...

Page 277: ...d data set selection CDS bit 1 p0819 0 2 Copy drive data set DDS p0820 0 n BI Drive data set selection bit 0 p0821 0 n BI Drive data set selection bit 1 p0822 0 n BI Drive data set selection bit 2 p0823 0 n BI Drive data set selection bit 3 p0824 0 n BI Drive data set selection bit 4 6 3 4 BICO technology Interconnecting signals Description Every drive contains a large number of interconnectable i...

Page 278: ...put must be entered as a parameter value Binector output Binector output signal source Can be used as a source for a binector input Connectors CI Connector input CO Connector output A connector is a digital signal e g in 32 bit format It can be used to emulate words 16 bits double words 32 bits or analog signals Connectors are subdivided into connector inputs signal sink and connector outputs sign...

Page 279: ...ure 6 5 Interconnecting signals using BICO technology Note A connector input CI cannot be interconnected with any connector output CO signal source The same applies to the binector input BI and binector output BO Data type in the parameter list provides information about the data type of the parameter and the data type of the BICO parameter for each CI und BI parameter For CO and BO parameters onl...

Page 280: ... data sets Interconnections across drive objects are also possible Internal encoding of the binector connector output parameters The internal codes are needed for example to write BICO input parameters via PROFIdrive Figure 6 6 Internal encoding of the binector connector output parameters Example 1 Interconnecting digital signals Suppose you want to operate a drive via terminals DI 0 and DI 1 on t...

Page 281: ...r the analysis of existing BICO interconnections r9481 Number of BICO interconnections r9482 0 n BICO interconnections BI CI parameters r9483 0 n BICO interconnections BO CO parameters p9494 BICO interconnections search signal source p9495 BICO interconnections search signal source number p9496 BICO interconnections search signal source first index BICO interconnections to other drives The followi...

Page 282: ...ial Connector binector converter A 32 bit integer double word or a 16 bit integer word is converted to individual digital signals p2099 0 1 CI PROFIdrive PZD selection receive bit serial Fixed values for interconnection using BICO technology The following connector outputs are available for interconnecting any fixed value settings p2900 0 n CO Fixed value_ _1 p2901 0 n CO Fixed value_ _2 p2930 0 n...

Page 283: ... the Control Unit with the aid of the DCC block Propagation types There are the following types of propagation BICO The fault is propagated to all active drive objects with closed loop control functions infeed drive to which there is a BICO interconnection DRIVE The fault is propagated to all active drive objects with closed loop control functions GLOBAL The fault is propagated to all active drive...

Page 284: ...mmissioning STARTER p0700 PROFIdrive AOP30 p0700 5 PROFIdrive Command sources Figure 6 9 Command sources AOP30 PROFIdrive Priority The command source priorities are shown in the diagram Command sources AOP30 PROFIdrive Note Emergency OFF signals The emergency OFF and motor protection signals are always active regardless of the command source All supplementary setpoints are deactivated for LOCAL ma...

Page 285: ...signment Figure 6 10 Terminal assignment with the PROFIdrive default setting Control word 1 The bit assignment for control word 1 is described in Description of the control words and setpoints Status word 1 The bit assignment for status word 1 is described in Description of the status words and actual values Switching the command source The command source can be switched using the LOCAL REMOTE key...

Page 286: ...ER p0700 TM31 terminals AOP30 p0700 6 TM31 terminals Command sources Figure 6 11 Command sources AOP30 TM31 terminals Priority The priority of the command sources is shown in the diagram Command sources AOP30 TM31 terminals Note Emergency OFF signals The emergency OFF and motor protection signals are always active regardless of the command source All supplementary setpoints are deactivated for LOC...

Page 287: ...minal assignment with TM31 terminals default setting The TM31 terminals default setting uses the following terminal assignment Figure 6 12 Terminal assignment with TM31 terminals default setting Switching the command source The command source can be switched using the LOCAL REMOTE key on the AOP30 ...

Page 288: ...via current or voltage signals With the factory setting analog input 0 terminal X521 1 2 is used as a current input in the 0 to 20 mA range Requirement The default setting for analog inputs was chosen during commissioning STARTER p1000 TM31 terminals AOP30 p1000 2 TM31 terminals Signal flow diagram Figure 6 13 Signal flow diagram Analog input 0 Function diagrams FP 9566 TM31 analog input 0 AI 0 FP...

Page 289: ...input characteristic p4063 Analog input offset Note Factory state In the factory state and after basic commissioning an input current of 20 mA is equal to the main setpoint 100 reference speed p2000 which has been set to the maximum speed p1082 Example for changing the analog input 0 from current input to voltage input 10 to 10 V Current voltage changeover Set current voltage selector to Voltage V...

Page 290: ...s a logical 1 is present at signal input MOP raise setpoint higher the internal numerator integrates the setpoint You can set the integration time time taken for the setpoint to increase using parameter p1047 In the same way you can decrease the setpoint using signal input MOP lower The deceleration ramp can be set using parameter p1048 Configuration parameter p1030 0 1 default setting 0 enables n...

Page 291: ...m speed p1038 Motorized potentiometer minimum speed p1047 Motorized potentiometer ramp up time p1048 Motorized potentiometer ramp down time r1050 Motorized potentiometer setpoint after the ramp function generator 6 5 3 Fixed speed setpoints Description A total of 15 variable fixed speed setpoints are available The default setting specified for the setpoint sources during commissioning via STARTER ...

Page 292: ...ed setpoint AOP30 p1000 4 Fixed setpoint Signal flow diagram Figure 6 15 Signal flow diagram Fixed speed setpoints Function diagram FP 3010 Fixed speed setpoints Parameters p1001 Fixed speed setpoint 01 p1002 Fixed speed setpoint 02 p1003 Fixed speed setpoint 03 r1024 Fixed speed setpoint effective Note Other fixed speed setpoints are available using p1004 to p1015 They can be selected using p1020...

Page 293: ...iables Controlling the drive Diagnosing faults and alarms All the functions can be accessed via a menu Your starting point is the main menu which you can always call up using the yellow MENU key Dialog screen for the main menu It can be accessed at any time with the MENU key Press F2 or F3 to navigate through the menu options in the main menu Note AOP reset If the AOP no longer reacts you can trig...

Page 294: ...Operation 6 6 Control via the operator panel Enclosed Drives 292 Operating Instructions 12 2018 A5E36652151A Menu structure of the operator panel Figure 6 16 Menu structure of the operator panel ...

Page 295: ...nd the system has ramped up 2 By pressing the MENU key and F5 OK Figure 6 17 Operation screen If a fault occurs the system automatically displays the fault screen see Faults and alarms In LOCAL control mode you can choose to enter the setpoint numerically F2 setpoint With F3 Extras screen2 and CDS data set see section CDS setting via AOP Page 313 can be selected The individual parameters of the op...

Page 296: ...lt and alarm displays The controller ON OFF of a drive Depending on your requirements you can choose between two AOP display types 1 All parameters All the parameters present in the device are listed here The DO to which the currently selected parameter belongs is displayed in curly brackets in the top left of the screen 2 DO selection In this display you can pre select a DO Only the parameters fo...

Page 297: ...l 6 6 4 Fault alarm memory menu When you select the menu a screen appears containing an overview of faults and alarms that are present For each drive object the system indicates whether any faults or alarms are present Fault or Alarm appears next to the relevant drive object In the graphic below you can see that at least one active fault alarm is present for the VECTOR drive object No faults alarm...

Page 298: ...elp To acknowledge the faults choose F5 Ack If a fault cannot be acknowledged the fault remains 6 6 5 Commissioning service menu 6 6 5 1 Drive commissioning This option enables you to re commission the drive from the main menu Basic Commissioning Only the basic commissioning parameters are queried and stored permanently Complete commissioning Complete commissioning with motor and encoder data entr...

Page 299: ...A signal selected via a parameter is shown in the form of a curve Figure 6 19 Curve recorder The curve recorder relevant settings are changed by pressing the F5 key or via the Commissioning Service AOP settings Curve recorder relevant settings menu The value of the parameter selected in the curve recorder relevant settings is output on the display in addition to the curve and updated every 0 5 24 ...

Page 300: ...splay area then this is extended Automatic scaling can be reselected by pressing button F3 Manually After selecting manual scaling and confirmation with OK a window opens in which the maximum and minimum limits for scaling can be set Figure 6 20 Curve recorder manual scaling After setting and applying the limits you switch to the curve recorder and manual scaling is used If the current measured va...

Page 301: ...n form is exited 6 6 5 4 AOP settings Control settings This defines the settings for the control keys in LOCAL mode see Operation Control via the operator panel Operation via the operator panel Display settings In this menu you set the lighting brightness and contrast for the display Define operation screen In this menu you can switch between five operation screens You can set the parameters to be...

Page 302: ...enshot shows how entries are assigned to the screen positions Figure 6 22 Layout of entries on the operation screen Lists of signals for the operating screen form The following tables list some of the main signals for the operation screen along with the associated reference variables and default settings for fast commissioning ...

Page 303: ...eference modulation depth Field producing current component r0029 IDACT A p2002 Torque producing current component r0030 IQACT A p2002 Converter overload Degree of thermal overload r0036 LTI2T 100 Shutdown Speed actual value motor encoder r0061 N_ACT 1 min p2000 Speed setpoint after the filter r0062 NSETP 1 min p2000 Actual speed smoothed r0063 N_ACT 1 min p2000 Control deviation r0064 NDIFF 1 min...

Page 304: ...e modulation depth 100 Maximum output voltage without overload Reference flux 100 Rated motor flux Reference temperature 100 p2006 p2006 100 C Object A_INF Table 6 7 List of signals for the operation screen object A_INF Signal Parameter Short name Unit Scaling 100 See table below DC link voltage smoothed 1 r0026 U_DC V p2001 Input voltage 2 r0025 U_IN V p2001 Active current 3 r0030 IACTV A p2002 L...

Page 305: ...AI_UI V mA V 100 V mA 100 mA Analog input 0 scaled r4055 0 AI_ as set in p200x Analog input 1 scaled r4055 1 AI_ as set in p200x Curve recorder settings In this menu the following settings can be made Parameter selection You can select here the parameter whose signal is to be displayed in the form of a trend curve in the curve recorder Interpolation factory setting No serves for the better display...

Page 306: ...always be recorded Setting the date time for date stamping of error messages In this menu you set the date and time You can also set whether and or how the AOP and drive unit are to be synchronized Synchronization of the AOP with the drive enables error messages to be date and time stamped Note Display format for the time The drive unit displays the time in parameter r3102 in the UTC format days m...

Page 307: ... is transferred to the AOP Note Time of day master The time in the drive must be set by a clock master e g SIMATIC Synchronization interval The interval for time synchronization is set from 1 hour factory setting to 99 hours For the interval the time in the AOP from the time of the last change of the interval is decisive Daylight saving factory setting No No The time does not automatically change ...

Page 308: ...over in the operating screen forms Scaling to motor current factory setting No Yes The bar display of parameter r0027 in the operating screen form is displayed with reference to parameter p0305 rated motor current No The bar display of parameter r0027 in the operating screen form is displayed with reference to parameter p2002 reference current Reset AOP settings When you choose this menu option th...

Page 309: ...version must be compatible with the drive software status you can check this in parameter r0018 Database contents For service purposes the contents of the database are displayed in the screen form Battery status In this menu you can display the battery voltage numerically in Volts or as a bar display The battery ensures that the data in the database and the current time are retained When the batte...

Page 310: ...entifier and the time stamp are displayed flashing in the title line every 5 seconds By pressing any function key F1 F5 the function key assignment is displayed for 5 seconds The display is exited by pressing F4 and the list of screenshots is redisplayed By pressing the F5 key once and then pressing F5 Clear again to confirm the displayed screenshot will be deleted and the list of screenshots will...

Page 311: ...ay are available on request 6 6 7 Operation via the operator panel LOCAL mode You activate the control keys by switching to LOCAL mode If the green LED in the LOCAL REMOTE key does not light up the key is not active Note OFF in REMOTE If the OFF in REMOTE function is activated the LED in the LOCAL REMOTE key flashes For LOCAL master control all of the supplementary setpoints are deactivated After ...

Page 312: ...on No The OFF key only functions in LOCAL mode LOCAL REMOTE also during operation factory setting No Yes You can switch between LOCAL and REMOTE when the drive is switched on motor is running No Before the system switches to LOCAL a check is carried out to determine whether the drive is in the operational status If so the system does not switch to local and outputs the error message Local mode dur...

Page 313: ...W changeover You have to make additional settings when switching between CW CCW rotation 6 6 7 4 Jog Settings MENU Commissioning Service AOP settings Control settings JOG key active factory setting No Yes The jog key is effective in the LOCAL mode in the state ready to power up not in operation The speed that is set in parameter p1058 is approached No The JOG key has no effect in the LOCAL mode 6 ...

Page 314: ...s running the actual value that was last present is set as the output value for the motorized potentiometer setpoint and saved If the system is switched from REMOTE to LOCAL mode while the drive is switched off the motorized potentiometer setpoint that was last saved is used No On power up in LOCAL mode the speed is always set to the value entered under AOP starting setpoint When the system is swi...

Page 315: ...ttings MENU Commissioning Service AOP Settings Control Settings Acknowledging faults at the AOP factory setting Yes Yes Faults can be acknowledged via the AOP No Faults cannot be acknowledged via the AOP 6 6 7 9 CDS setting via AOP Settings MENU Commissioning Service AOP settings Control settings CDS changeover via AOP factory setting No Yes In the LOCAL mode in the operating screen form the activ...

Page 316: ...nhibit setting can be changed directly via F5 Change once you have selected the selection field When Parameterization inhibit is activated you have to enter a numeric password repeat this entry You must also enter this password when deactivating Parameterization inhibit Operator input inhibit factory setting Not active Active The parameters can still be viewed but a parameter value cannot be saved...

Page 317: ... up information about the cause of the fault and how to remedy it You can use F5 Ack to acknowledge a stored fault Alarms are indicated by means of the yellow ALARM LED The system also displays a note in the status bar providing information on the cause What is a fault A fault is a message from the drive indicating an error or other exceptional unwanted status that causes the drive to shutdown Thi...

Page 318: ...very drive object in the system by choosing MENU Fault memory alarm memory A context menu featuring the Back and Quit options appears when you press F4 Next The function required can be selected using F2 and F3 and executed by pressing F5 OK The Acknowledge function sends an acknowledgement signal to each drive object The red FAULT LED extinguishes once all the faults have been acknowledged Figure...

Page 319: ...To store the parameters permanently choose MENU Parameterization OK Permanent parameter transfer When confirming a parameter setting with OK press the OK key for more than 1 s The system displays a message asking you whether the setting is to be saved in the EEPROM If you press Yes the system saves the setting in the EEPROM If you press No the setting is not saved permanently and the S starts flas...

Page 320: ...le 6 11 PROFIdrive device classes PROFIdrive PROFIBUS DP PROFINET Peripheral device P device DP slave IO Device Motion controller higher level controller or host of the automation system Class 1 DP master IO Controller Supervisor engineering station Class 2 DP master IO Supervisor Drive unit PROFIBUS Slave PROFINET IO IO Device Example CU320 2 Control Unit Controller PROFIBUS Master Class 1 PROFIN...

Page 321: ...ata exchange via a cyclic data channel Motion control systems require cyclically updated data in operation for open loop and closed loop control tasks This data must be sent to the drive units in the form of setpoints or transmitted from the drive units in the form of actual values via the communications system Transfer of this data is usually time critical Acyclic data exchange via an acyclic dat...

Page 322: ...p speed control is realized in the drive itself Typical application examples include simple frequency converters for controlling pumps and fans Class 3 AK3 In addition to the speed control the drive also includes a positioning control which means that it operates as an autonomous single axis positioning drive while the higher level technological processes are performed in the control system Positi...

Page 323: ... setpoint 32 bit with 1 position encoder and Dynamic Servo Control x 6 Speed setpoint 32 bit with 2 position encoders and Dynamic Servo Control x 7 Basic positioner with selection of the traversing block x 9 Basic positioner with direct setpoint input MDI x 20 Speed setpoint 16 bit VIK NAMUR x 81 Standard encoder 82 Standard encoder with speed actual value 16 bit 83 Standard encoder with speed act...

Page 324: ...er 3 4 trace signals x 139 Speed position control with Dynamic Servo Control and torque precontrol 1 position encoder clamping status additional actual values x 166 Hydraulic axis HLA with two encoder channels and HLA additional signals 220 Speed setpoint 32 bit metal industry x 352 16 bit speed setpoint for PCS7 x 370 Infeed 371 Infeed metal industry 390 Control Unit with digital inputs DI 0 DI 1...

Page 325: ...999 is selected The receive telegram is parameterized as follows as a result of the default setting STW1 NSOLL_A The send telegram is as follows factory setting ZSW1 NIST_GLATT IAIST_GLATT MIST_GLATT PIST_GLATT FAULT_CODE You do not have to make any further settings in order to use these telegrams User defined telegram selection a Standard telegrams Standard telegrams are structured in accordance ...

Page 326: ... assigned under a is retained during the changeover to p0922 999 although it can be changed or supplemented at any time To maintain compliance with the PROFIdrive profile however the following assignments should be retained Interconnect PZD receive word 1 as control word 1 STW 1 Interconnect PZD send word 1 as status word 1 STW 1 For more information about possible interconnections see function di...

Page 327: ...STW G2_STW ZSW1 NIST_B ZSW2 G1_ZSW Further assignment see FP2420 20 STW1 NSOLL_A ZSW1 NIST_A_ GLATT IAIST_ GLATT MIST_ GLATT PIST_ GLATT MELD_ NAMUR 220 STW1_ BM NSOLL_B STW2_BM M_ADD M_LIM free free free free ZSW1_ BM NIST_A IAIST MIST WARN_ CODE FAULT_ CODE ZSW2_ BM free free free 352 STW1 NSOLL_A PCS7_3 PCS7_4 PCS7_5 PCS7_6 ZSW1 NIST_A_ GLATT IAIST_ GLATT MIST_ GLATT WARN_ CODE FAULT_ CODE 370 ...

Page 328: ...e table Control word 1 for infeeds metal industry FP2427 NSOLL_A Speed setpoint A 16 bit p1070 FP3030 NSOLL_B Speed setpoint B 32 bit p1155 FP3080 PCS7_x PCS7 specific setpoints 6 7 3 4 Overview of status words and actual values Table 6 17 Overview of status words and actual values Abbreviation Description Parameter Function diagram ZSW1 Status word 1 interface mode SINAMICS p2038 0 See table Stat...

Page 329: ...r WARN_CODE Alarm code r2132 FP8065 ERROR_CODE Error code r2131 FP8060 6 7 4 Acyclic communication Acyclic communication as opposed to cyclic communication means data is transferred only when an explicit request is made e g in order to read and write parameters The Read data record and Write data record services are available for acyclic communication The following options are available for readin...

Page 330: ...ica tion Reference PROFIdrive profile You can obtain the current version from PROFIBUS and PROFINET International PI Addressing PROFIBUS DP addressing is carried out via the logical address or the diagnostics address PROFINET IO addressing is carried out exclusively via a diagnostics address that is assigned to a module starting from slot 1 Parameters cannot be accessed using slot 0 Figure 6 26 Re...

Page 331: ... is processed at a time no pipelining A parameter request parameter response must fit into a data set e g PROFIBUS max 240 bytes The request or the response header is user data 6 7 4 1 Structure of requests and responses Structure of parameter request and parameter response Table 6 18 Structure of the parameter request Parameter request Offset Values for write access only Request header Request re...

Page 332: ...ts response Request ID Unsigned8 0x01 0x02 Read job Write job Specifies the type of request In the case of a write request the changes are made in a volatile memory RAM A save operation is needed in order to transfer the modified data to the non volatile memory p0971 p0977 Response ID Unsigned8 0x01 0x02 0x81 0x82 Read job Write job Read job Write job Mirrors the request ID and specifies whether r...

Page 333: ...oint See the actual PROFIdrive profile 0x40 0x41 0x42 0x43 0x44 Zero without values as a positive subresponse of a write request Byte Word Double word Error The format and number specify the adjoining space containing values in the telegram For write access it is preferable to specify data types according to the PROFIdrive profile Bytes words and double words are also possible as a substitute Numb...

Page 334: ... refused because know how protection is active 0x0B No parameter change rights Modification access with no parameter change rights 0x0F No text array exists Access to a text array that does not exist the parameter value exists 0x11 Request cannot be executed due to operating status Access is temporarily not possible for unspecified reasons 0x14 Illegal value Modification access with a value that i...

Page 335: ...nit p0010 2 0x70 Parameter s s Write access only in quick commissioning p0010 1 0x71 Parameter s s Write access only in the ready state p0010 0 0x72 Parameter s s Write access only in the commissioning state parameter reset p0010 30 0x73 Parameter s s Write access only in the commissioning state safety p0010 95 0x74 Parameter s s Write access only in the commissioning state tech application units ...

Page 336: ...ice p0009 not equal to 0 0x81 Parameter s s must not be written during download 0x82 Transfer of master control is blocked by BI p0806 0x83 Parameter s s Requested BICO interconnection not possible BICO output does not supply float values however the BICO input requires float values 0x84 Parameter s s Parameter change inhibited refer to p0300 p0400 p0922 0x85 Parameter s s Access method not define...

Page 337: ...nt indices can also be read at once 3 Following this parameter r0107 p0107 Drive object type is read for each drive object indicated by the drive object number Depending on the drive object parameter 107 can be either an adjustable parameter or a display parameter The value in parameter r0107 p0107 indicates the drive object type The coding for the drive object type is specified in the parameter l...

Page 338: ...quest Request reference The value is selected at random from the valid value range The request reference establishes the relationship between request and response Request identifier 01 hex This identifier is required for a read request Axis 02 hex Drive 2 fault buffer with drive and device specific faults Number of parameters 01 hex One parameter is read Attribute 10 hex The parameter values are r...

Page 339: ...dentifier 01 hex Read request positive values available starting from 1st value Request reference mirrored The values correspond to the values from the request Format 06 hex Parameter values are in the unsigned16 format Number of values 08 hex 8 parameter values are available 1st value 8th Value A fault is only entered in the 1st value of the fault buffer for drive 2 6 7 4 4 Example 2 Writing para...

Page 340: ...Unit A parameter request is to be used to write the corresponding parameters as follows BI p1055 r0722 4 Jog bit 0 BI p1056 r0722 5 Jog bit 1 p1058 300 rpm Jog 1 speed setpoint p1059 600 rpm Jog 2 speed setpoint The request is to be handled using a request and response data block Figure 6 27 Task description for multi parameter request example Basic procedure 1 Create a request to write the parame...

Page 341: ...ments 01 hex 22 23 Parameter no 1059 dec 24 Subindex 0 dec 26 1st parameter value s Format 07 hex Number of values 01 hex 28 29 Value 02D2 hex 30 Value 0404 hex 32 2nd parameter value s Format 07 hex Number of values 01 hex 34 35 Value 02D2 hex 36 Value 0405 hex 38 3rd parameter value s Format 08 hex Number of values 01 hex 40 41 Value 4396 hex 42 Value 0000 hex 44 4th parameter value s Format 08 ...

Page 342: ...loating point Number of values 01 hex A value is written to each parameter in the specified format Value BICO input parameter Enter signal source Adjustable parameter enter value Invoke request Evaluate response Table 6 25 Parameter response Parameter response Offset Response header Request reference mirrored 40 hex Response ID 02 hex 0 Axis mirrored 02 hex Number of parameters 04 hex 2 Notes rega...

Page 343: ...er as channel number The diagnostics are activated via the appropriate parameterization in the configuration tool being used e g via HW Config The functional scope of the diagnostic channels depends on the bus system PROFIdrive message classes Faults Alarms Component assignment PROFINET GSDML X X X TIA X X X PROFIBUS GSD X TIA X The drive transfers the messages in the sequence in which they occurr...

Page 344: ...ication http www profibus com A message always comprises the following components in this specific sequence Block Header 6 Byte Blocktype Blocklength BlockversionHigh BlockversionLow API 4 Byte Slot Number 2 Byte Sub Slot Number 2 Byte Channel Number 2 Byte Channel Properties 0x8000 2 Byte User Structure Identifier 2 Byte Channel Diagnosis Data 6 Byte Channel Number 2 Byte Channel Properties 2 Byt...

Page 345: ...essage available in the channel Message issued additional messages are available in the channel Direction Bits 15 13 3 Input Output Channel Error Type U16 0x9000 0x9001 0x9002 0x9003 0x9004 0x9005 0x9006 0x9007 0x9008 0x9009 0x900A 0x900B 0x900C 0x900E 0x900F 0x9010 0x9011 0x9012 0x9013 Hardware software error Network fault Supply voltage fault DC link overvoltage Power electronics faulted Overtem...

Page 346: ...Note If a fault is active on the CU drive object then this fault is propagated to all of the drive objects associated with the CU This fault can therefore be read out at each drive object 6 7 5 2 Diagnostics via PROFIBUS For communication via PROFIBUS in the case of fault the following diagnostics data is output Standard diagnostics Identifier related diagnostics Status messages module status Chan...

Page 347: ...or communication via PROFIBUS standard diagnostics is structured as follows Bit 7 6 5 4 3 2 1 0 Octet Name 1 Station status 1 Master_ Lock 0 Prm_Fault 0 Not_ Supported Ext_Diag Cfg_Fault Station_ Not_ Ready Station_ Non_ Exist 0 2 Station status 2 0 0 Sync_ Mode Freeze_ Mode WD_On 1 Stat_Diag 0 Prm_Req 3 Station status 3 Ext_ Diag_ Overflow 0 0 0 0 0 0 0 4 Master_Add 5 Ident_Number HighByte of the...

Page 348: ...ncl this byte 2 Bit structure KB_7 KB_6 KB_5 KB_4 KB_3 KB_2 KB_1 KB_0 3 Bit structure KB_11 KB_10 KB_9 KB_8 x Bit structure KB_n 1 KB_n Status messages module status Status messages and module status briefly represent an overview of the state of the devices Bit 7 6 5 4 3 2 1 0 Octet Name 1 Header byte 0 0 Block length 2 32 incl this byte 2 Module status 0x82 3 Slot 0 4 Specifier 0 5 Slot_4 Slot_3 ...

Page 349: ...e fault detected 22 Motor overload 23 Commun with controller faulted 24 Safety monit Detected an error 25 Act Position speed value error 26 Internal communication faulted 27 Infeed faulted 28 Braking controller faulted 29 External signal state error 30 Application function faulted 31 Parameterization commiss error 1 Channel related diagnostics 2 Input output 3 Channel type non specific System resp...

Page 350: ... 6 Err 5 Err 4 Err 3 Err 2 Err 1 Err 0 14 Err 15 Err 14 Err 13 Err 12 Err 11 Err 10 Err 9 Err 8 15 0 0 0 0 Err 19 Err 18 Err 17 Err 16 1 Alarm_Specifier 1 error has occurred and the slot is not OK 2 error is resolved and the slot is OK 3 error is resolved and the slot is not okay 2 Channel fault present 1 as long as the drive object has an error condition 3 Internal fault 1 as long as the drive ob...

Page 351: ...6652151A 349 6 8 Communication via PROFIBUS DP 6 8 1 PROFIBUS port Positions of PROFIBUS connection address switch and diagnostics LED The PROFIBUS connection address switch and diagnostics LED are located on the Control Unit CU320 2 DP Figure 6 29 View of the Control Unit with PROFIBUS interface ...

Page 352: ... P Receive transmit data P B B RS485 4 CNTR P Control signal TTL 5 DGND PROFIBUS data reference potential C C 6 VP Supply voltage plus 5 V 10 7 P24_SERV Power supply for teleservice P 24 V 24 V 20 4 28 8 V 8 RxD TxD N Receive transmit data N A A RS485 9 Not assigned Connectors The cables must be connected via PROFIBUS connectors as they contain the necessary terminating resistors The figure below ...

Page 353: ...transmitted properly The terminating resistors for the first and last nodes in a line must be switched on the resistors must be switched off at all other connectors The cable shield must be connected at both ends over large surface area contacts Note Connector type Depending on the connector type the correct assignment of the connector must be ensured IN OUT in conjunction with the terminating res...

Page 354: ...Operation 6 8 Communication via PROFIBUS DP Enclosed Drives 352 Operating Instructions 12 2018 A5E36652151A Cable routing Figure 6 31 Cable routing ...

Page 355: ...unication at field level Note PROFIBUS for drive technology is standardized and described in the following document PROFIdrive Profile Drive Technology PROFIBUS User Organization e V Haid und Neu Strasse 7 D 76131 Karlsruhe http www profibus com Note Before synchronizing to the isochronous PROFIBUS all of the drive object pulses must be inhibited also for those drives that are not controlled via P...

Page 356: ...de Examples Programming devices human machine interfaces Slaves With respect to PROFIBUS the SINAMICS drive unit is a slave Bus access method PROFIBUS uses the token passing method i e the active stations masters are arranged in a logical ring in which the authorization to send is received within a defined time frame Within this time frame the master with authorization to send can communicate with...

Page 357: ...rive objects for the application are added to the telegram in the sequence shown see above The following drive objects can exchange process data Active Infeed A_INF Basic Infeed B_INF Control Unit CU_S ENC Smart Infeed S_INF SERVO Terminal Board 30 TB30 Terminal Module 15 TM15 Terminal Module 31 TM31 Terminal Module 41 TM41 Terminal Module 120 TM120 Terminal Module 150 TM150 VECTOR Note The sequen...

Page 358: ...ll not been fully established Possible causes The controller is not transmitting any setpoints In isochronous mode the controller did not send a Global Control or it sent a defective Global Control GC Red 0 5 Hz flashing light PROFIBUS master is sending incorrect parameter assignment configuration Red 2 Hz flashing light Cyclic bus communication has been interrupted or could not be established Set...

Page 359: ...OFIBUS address is set as a hexadecimal value via two rotary coding switches Values between 0dec 00hex and 127dec 7Fhex can be set as the address The upper rotary coding switch H is used to set the hexadecimal value for 161 and the lower rotary coding switch L is used to set the hexadecimal value for 160 Table 6 29 PROFIBUS address switches Rotary coding switches Significance Examples 21dec 35dec 1...

Page 360: ...lure and the additional monitoring time has elapsed p2047 bit r2043 0 is set to 1 and alarm A01920 is output Binector output r2043 0 can be used for an emergency stop for example After the fault delay time p2044 has expired fault F01910 is output Fault F01910 triggers fault response OFF2 pulse inhibit for the infeed and OFF3 quick stop in the drive The fault response can be re parameterized if an ...

Page 361: ...an OFF response is not to be initiated Fault F01910 can be acknowledged immediately The drive can then be operated even without PROFIdrive Figure 6 33 Monitoring telegram failure for a CPU stop 6 8 5 Creating an S150 in SIMATIC Manager Once you have called up the hardware manager you have to choose the Profibus line to which the S150 is to be connected In the catalog double click the S150 below th...

Page 362: ...s you can also change the number of PZDs here The number of PZDs in the send and receive direction does not have to be the same Once you have saved your configuration you have to make a number of settings for the converter A distinction is made here between using the AOP and the STARTER commissioning tool Using the AOP Once you have carried out basic commissioning for the S150 you have to select t...

Page 363: ...addition to the SIMATIC Step 7 program and the STARTER commissioning tool you can access STARTER directly from SIMATIC Manager You have to configure the SINAMICS S150 using the device Wizard in STARTER and then open the Configuration screen below the drive name Figure 6 35 STARTER the Configuration screen when opened for the first time In this screen the peripheral equipment addresses created in H...

Page 364: ...ompanying SINAMICS S120 Function Manual Communication 6 9 Communication via PROFINET IO 6 9 1 Activating online operation STARTER via PROFINET IO Description Online operation with PROFINET IO is implemented using TCP IP Prerequisites STARTER Version 4 2 or higher Control unit CU320 2 PN or CBE20 STARTER via PROFINET IO example Figure 6 36 STARTER via PROFINET example Procedure establishing online ...

Page 365: ...ust be baptized so that the STARTER can establish communication 4 Select online operation in STARTER Set the IP address in Windows XP On the desktop right click on Network environment Properties double click on Network card and choose Properties Internet Protocol TCP IP Properties Enter the freely assignable addresses Figure 6 37 Properties of the Internet Protocol TCP IP ...

Page 366: ... 12 2018 A5E36652151A Settings in STARTER The following settings are required in STARTER for communication via PROFINET Extras Set PG PC interface Figure 6 38 Set the PG PC interface Right click Drive unit Target device Online access Module address Figure 6 39 Activating online operation ...

Page 367: ...rk the bus node entry and select the displayed menu item Edit Ethernet node with the right mouse button In the following Edit Ethernet node screen enter the device name for the PROFINET interface and click the Assign name button Enter the IP address e g 169 254 11 22 in the IP configuration and specify the subnet screen e g 255 255 0 0 Then click the Assign IP configuration button Close the screen...

Page 368: ...ained from both systems was integrated into PROFINET IO As an Ethernet based automation standard defined by PROFIBUS International PROFIBUS user organiza tion PROFINET IO is a manufacturer independent communication and engineering model PROFINET IO defines every aspect of the data exchange between IO controllers devices with so called master functionality and the IO devices devices with so called ...

Page 369: ...015 PROFIBUS User Organization e V Haid und Neu Strasse 7 D 76131 Karlsruhe Germany http www profibus com Order Number 3 172 IEC 61800 7 6 9 2 2 Real time RT and isochronous real time IRT communication Real time communication When communication takes place via TCP IP the resultant transmission times may be too long and not defined to meet the production automation requirements When communicating t...

Page 370: ...le times of minimum 250 μs on board 500 μs CBE20 and a jitter accuracy of less than 1 μs can be achieved when this transmission method is implemented Figure 6 40 Bandwidth distribution reservation PROFINET IO 6 9 2 3 Addresses MAC address Every Ethernet and PROFINET interface is assigned a worldwide unique device identifier in the factory This 6 byte long device identifier is the MAC address The M...

Page 371: ...et mask as the IO controller In this case the IP address is not stored permanently The IP address entry is lost after POWER ON OFF The IP address can be assigned retentively via the STARTER function Accessible nodes This function can also be performed with HW Config of STEP 7 The function is called Edit Ethernet node here Note IP addresses of the onboard interfaces It is not permissible that the I...

Page 372: ...03 Internal PROFINET interfaces X150 P1 and P2 Parameters p8921 p8922 and p8923 Interfaces of the optional CBE20 module Parameters p8941 p8942 and p8943 Activating the interface configuration and saving it in non volatile memory To activate the interface configuration and save it in non volatile memory use the following parameter settings X127 Ethernet interfaces p8905 2 Internal PROFINET interfac...

Page 373: ...anager or using SINAMICS parameters Setting the DHCP address assignment with SIMATIC Manager STEP 7 1 Call the Target system Edit Ethernet node menu path in the SIMATIC Manager 2 Click the Search button in the Ethernet nodes area 3 Select the desired SINAMICS device You can now specify in the Edit Ethernet nodes configuration dialog that a dynamic IP address will be generated via a DHCP server The...

Page 374: ...ies only to SINAMICS S120 devices For CBE20 X1400 p8945 2 Direct activation is not possible for the CBE20 The configuration can only be saved The setting then becomes automatically active for the next POWER ON 6 9 2 5 DCP flashing This function is used to check the correct assignment to a module and its interfaces This function is supported by a CU320 2 DP PN with inserted CBE20 The function can a...

Page 375: ... unit These acyclic services can be utilized by the IO supervisor or IO controller Sequence of drive objects in the telegram On the drive side the sequence of drive objects in the telegram is displayed via a list in p0978 0 24 where it can also be changed Using the STARTER commissioning tool you can display the sequence of drive objects for a commissioned drive system in the project navigator unde...

Page 376: ...unication channels PROFINET connection channels A Control Unit has an integrated Ethernet interface X127 The Control Unit CU320 2 PN has a PROFINET interface X150 with two ports onboard P1 and P2 A Control Unit CU320 2 PN can establish a total of 8 acyclic connections simultaneously via the integrated PROFINET interfaces Note Using interface X127 LAN Ethernet Ethernet interface X127 is intended fo...

Page 377: ...h different communication profiles Only one firmware of a communication profile can be loaded at any one time The available firmware files are saved with the communication profiles in UFW files on the Control Unit memory card The required file is selected using parameter p8835 A POWER ON must be carried out after selecting the required UFW file During the subsequent system boot the corresponding U...

Page 378: ...w topology that is created To create a ring topology with media redundancy route the two ends of a line type PROFINET topology to a switch which serves as redundancy manager e g a suitable SCALANCE switch Closing the linear bus topology is realized using 2 ports ring ports of the SCALANCE redundancy manager which monitors the data telegrams in the PROFINET ring All other connected PROFINET nodes a...

Page 379: ...reconditions SIMATIC controller S7 400H with two PROFINET H CPUs type 41xH SINAMICS drive with a PROFINET Control Unit CU320 2 PN Redundant communication links Benefits No system downtime in the case of a controller failure Component replacement possible during ongoing operation Configuration changes possible during ongoing operation Automatic synchronization after replacing components Restriction...

Page 380: ...e redundancy takes place in STEP 7 In the converter you only have to configure the communication via PROFINET System redundancy does not depend on the topology of the system Diagnostics LEDs Diagnostics states are shown as follows using LEDs with PROFINET system redundancy Color State Significance Green Continuous light 2 redundancy connections available and setpoints are OK Green Flashing light O...

Page 381: ...S7 400H PROFINET SIMATICS S7 400H configuration examples https support industry siemens com cs ww en view 90885106 6 9 5 3 Faults alarms and parameters Faults and alarms F01910 N A Fieldbus Setpoint timeout A01980 PN Cyclic connection interrupted A01982 PROFINET Second controller missing A01983 PROFINET System redundancy switchover running Parameters r2043 0 2 BO IF1 PROFIdrive PZD status r8843 0 ...

Page 382: ... the controller to the drive with PROFINET data sets The PROFIenergy commands are transferred using the PROFINET data set 0x80A0 PROFIenergy data set access is only accepted via connection type RT connection or IRT connection If access is made via another type of connection e g a supervisor connection system redundancy connection accessing the data set is rejected with error code 0x80B0 Invalid In...

Page 383: ...asks of PROFIenergy PROFIenergy is a data interface based on PROFINET It allows loads to be shut down during non operational periods in a controlled fashion and irrespective of the manufacturer and device Consequently the process should be given only the energy it actually requires The majority of the energy is saved by the process the PROFINET device itself contributes only a few watts to the sav...

Page 384: ...own secondary systems that are not required Basics The PROFINET devices and the power modules are shut down using special commands in the user program of the PROFINET IO controller No additional hardware is required the PROFIenergy commands are interpreted directly by the PROFINET devices 6 9 6 3 PROFIenergy commands Principle of operation At the start and end of pauses the plant or system operato...

Page 385: ...lar transition time to the operating state PE_Identify Determines the supported PROFIenergy commands Query_Version Shows the implemented PROFIenergy profile Get_Measurement_List This command returns the measured value IDs that can be accessed using the Get_Measurement_Values command Get_Measurement_List_with_object _number This command returns the measured value IDs and the associated object numbe...

Page 386: ...table bits the r5613 parameter indicates whether the PROFIenergy energy saving is active Activating the energy saving mode The energy saving mode can activated or deactivated for the drive devices using the PROFIenergy control commands see also PROFIenergy commands General converter behavior when in the PROFIenergy energy saving mode When the PROFIenergy energy saving mode is active the converter ...

Page 387: ...s equal to or greater than the value in p5602 1 then the converter goes into the energy saving mode If the pause time is less than p5602 1 the converter ignores the command Maximum duration p5606 6 9 6 7 Function diagrams and parameters Function diagrams FP 2381 PROFIenergy Control commands query commands FP 2382 PROFIenergy States FP 2610 Sequence control Sequencer Parameters r5600 Pe hibernation...

Page 388: ...mat Size octets Initialization SINAMICS parameters Meaning I M 0 IM_SUPPORTED r8820 62 63 The parameter indicates which I M data sets are supported The value 0x1E indicates that I M data sets 1 4 are available I M 1 TAG_FUNCTION Visible string 32 Space 0x20 0x20 p8806 0 31 Text that identifies the function or task of the device I M 1 TAG_LOCATION Visible string 22 Space 0x20 0x20 p8806 32 53 Text ...

Page 389: ...e second four octets 4 7 contain the content of parameter r9782 index 0 SI change monitoring time stamp Control Unit The remainder octets 8 53 contains zeroes The I M data sets 1 4 are stored permanently in parameters p8806 p8809 Significant properties of these four parameters They can be displayed in the STARTER expert list The SINAMICS Reset parameter p0976 1 p0970 1 function does not have any e...

Page 390: ...plementary module Other nodes cannot be integrated into this communication Possible applications include e g Torque distribution for n drives Setpoint cascading for n drives Load distribution of drives coupled through a material web Master slave function for infeed units Preconditions The following preconditions must be fulfilled to operate SINAMICS Link r0108 31 Function module PROFINET CBE20 mus...

Page 391: ...ceived Single words and double words can be sent and received You must write double words in two consecutive PZD Limitations In a telegram a PZD may only be sent and received once If a PZD occurs more than once in a telegram then Alarm A50002 or A50003 is output Reading in own send data is not possible otherwise an appropriate alarm is output A50006 It is parameterized that own data sent can be re...

Page 392: ...communicate with one another via SINAMICS Link To do so set the maximum number of nodes with p8811 project selection Number of nodes project no Number of PZD Bus cycle µs 64 16 1000 or 2000 16 16 500 12 24 500 8 32 500 A maximum of 64 participants can communicate with one another via SINAMICS Link If you change one of the parameters p8811 p8812 p8835 or p8836 then you must carry out a POWER ON to ...

Page 393: ...e interconnected strictly in accordance with the above diagram You must always connect port 2 P2 of node n with port 1 P1 of node n 1 In the SINAMICS Link mode ports 3 and 4 of the CBE20 can only be used in conjunction with the STARTER commissioning tool Corresponding parameters for IF1 or IF2 Use different parameters for configuring depending on which interface SINAMICS Link is assigned Table 6 3...

Page 394: ...bserve the specifications under Topology 6 Check and or correct the following parameters p8811 must be identical for all nodes p8812 1 must be identical for all nodes p8812 0 may be different for local nodes 7 Set the Control Unit parameter p0009 0 ready 8 Then execute a Copy RAM to ROM 9 Carry out a POWER ON switch off the Control Unit and switch on again Sending data Note The parameters listed i...

Page 395: ...99 1 1 Actual speed value part 1 r0061 0 2 Actual speed value part 2 3 3 Actual torque value part 1 r0080 4 Actual torque value part 2 5 5 Actual fault code r2131 6 6 0 0 0 15 0 0 0 31 0 0 0 Table 6 35 Compile send data of drive 2 DO3 p2051 x Index p2061 x Index Contents From parameter Slots in the send buffer p8871 x x Telegram word 0 5 1 0 0 ZSW1 r0899 6 7 1 Actual speed value part 1 r0061 0 7 8...

Page 396: ...quence of the PZDs in the send telegram of this node are defined in parameter p8871 0 31 by the entries in the required slots Receiving data The sent telegrams of all nodes are simultaneously available at the SINAMICS Link Each telegram has a length of 32 PZD Each telegram has a marker of the sender You select those PZD that you want to receive for the relevant node from all telegrams You can proc...

Page 397: ...10 9 r0080 Actual torque value part 1 10 1 PZD 11 Actual torque value part 2 p2051 7 11 1 PZD 12 11 r2131 Actual fault code p2051 8 12 1 PZD 13 12 2138 Control word faults alarms p2061 9 13 1 PZD 14 13 r0046 Missing enables part 1 14 1 PZD 15 Missing enables part 2 15 0 PZD 16 15 0 Empty 31 0 PZD 32 31 0 0 1 Tel word telegram word Note For double words two PZD must be read in succession To do this...

Page 398: ... Configure SINAMICS Link for two nodes and transfer the following values Send data from node 1 to node 2 r0898 CO BO Control word sequence control drive 1 1 PZD in the example PZD 1 r0079 CO Total torque setpoint 2 PZD in the example PZD 2 r0021 CO Smoothed actual speed 2 PZD in the example PZD 3 Send data from node 2 to node 1 r0899 CO BO Status word sequence control drive 2 1 PZD in the example ...

Page 399: ...1 0 1 r0898 p8871 1 2 r0079 1st part p8871 2 3 r0079 2nd part p8871 3 4 r0021 1st part p8871 4 5 r0021 2nd part 9 Define the receive data for node 2 Specify that the data placed in the receive buffer p8872 of node 2 in locations 0 to 4 is received from node 1 p8872 0 1 p8872 1 1 p8872 2 1 p8872 3 1 p8872 4 1 Specify that PZD1 PZD2 and PZD3 of node 1 are to be placed in the receive buffer p8870 of ...

Page 400: ...ode 1 in location 0 received from node 2 p8872 0 2 Define that PZD1 of node 2 is saved in the receive buffer p8870 of node 1 in location 0 p8870 0 1 r2050 0 subsequently contains after step 13 the value of PZD 1 of node 2 12 At the two nodes carry out a Copy RAM to ROM to backup the parameterization and the data 13 Set p8842 1 to activate parameters p8870 p8871 and p8872 Figure 6 45 SINAMICS Link ...

Page 401: ...cutively with different node numbers The alarm is automatically canceled after the fault has been resolved at the nodes involved When a node fails in cyclic operation in addition to alarm A50005 fault F08501 is output COMM BOARD Setpoint timeout Fault F08501 is not triggered at node 1 This node should be used for specifying setpoint values to other nodes 6 10 6 Transmission times for SINAMICS Link...

Page 402: ... r0108 31 1 p8835 3 Parameters r0108 31 Drive objects function module PROFINET CBE20 p0115 Sampling time for additional functions p2037 IF1 PROFIdrive STW1 10 0 mode r2050 0 31 CO IF1 PROFIdrive PZD receive word p2051 0 31 CI IF1 PROFIdrive PZD send word r2060 0 30 CO IF1 PROFIdrive PZD receive double word p2061 0 30 CI IF1 PROFIdrive PZD send double word p8811 SINAMICS Link project selection p881...

Page 403: ...ion via EIP requires the following interfaces The Ethernet interface X1400 of the Ethernet CBE20 option board The onboard PROFINET interface X150 at the CU320 2 PN Control Units The interfaces are either individually available at the different Control Units or together at one Control Unit e g at a CU320 2 PN with CBE20 The following table provides an overview of the configurable Control Units and ...

Page 404: ... process data Page 323 Input 101 Here enter the sum of all input process data of your drive objects from STARTER Output 102 Here enter the sum of all output process data of your drive objects from STARTER Configuration 103 Here you generally enter the value 0 or 1 4 ms is supported as the minimum value for RPI Requested Packet Interval 4 In STARTER set the same values for IP address subnet mask st...

Page 405: ...version of EtherNet IP 2 Set the IP address using p8921 You can find the currently valid address in r8931 3 Set the subnet mask using p8923 You can find the currently valid subnet mask in r8933 4 Set the standard gateway using p8922 You can find the currently valid standard gateway in r8932 5 Set the station name using p8920 You can find the currently valid station name in r8930 6 Select the setti...

Page 406: ...the drive are dark before switching on Your settings become active after switching on 6 11 4 Supported objects Overview Object class Object name Objects required SINAMICS objects hex dec 1 hex 1 Identity object x 4 hex 4 Assembly Object x 6 hex 6 Connection Management Object x 32C hex 812 Siemens Drive Object x 32D hex 813 Siemens Motor Data Object x F5 hex 245 TCP IP Interface Object 1 x F6 hex 2...

Page 407: ...g table 6 get UINT32 Serial number Bits 0 19 Consecutive number Bits 20 23 Production identifier Bits 24 27 Month of manufacture 0 Jan B Dec Bits 28 31 Year of manufacture 0 2002 7 get Short String Product name Max length 32 bytes Table 6 41 Explanation for No 5 of the previous table Byte Bit Name Description 1 0 Owned 0 Converter is not assigned to a controller 1 Converter is assigned to a contro...

Page 408: ...gement Object Instance Number 6 hex Supported services Class Get Attribute all Get Attribute single Instance Forward open Forward close Get Attribute single Set Attribute single Table 6 44 Class Attribute No Service Type Name 1 get UINT16 Revision 2 get UINT16 Max Instance 3 get UINT16 Num of Instances Table 6 45 Instance Attribute No Service Type Name Value explanation 1 get UINT16 OpenReqs Count...

Page 409: ...tor ramp up time 38 get set Ramp Down Time p1121 0 Ramp function generator ramp down time 39 get set Current Limit p0640 0 Current limit 40 get set Frequency MAX Limit p1082 0 Maximum speed 41 get set Frequency MIN Limit p1080 0 Minimum speed 42 get set OFF3 Ramp Down Time p1135 0 OFF3 ramp down time 43 get set PID Enable p2200 0 Technology controller enable 44 get set PID Filter Time Constant p22...

Page 410: ...7 get Analog input 2 r0752 1 Analog input 2 68 get Analog output 1 r0774 0 Analog output 1 69 get Analog output 2 r0774 1 Analog output 2 70 get Fault Code 1 r0947 0 Fault number 1 71 get Fault Code 2 r0947 1 Fault number 2 72 get Fault Code 3 r0947 2 Fault number 3 73 get Fault Code 4 r0947 3 Fault number 4 74 get Fault Code 5 r0947 4 Fault number 5 75 get Fault Code 6 r0947 5 Fault number 6 76 g...

Page 411: ...issioning parameter filter 3 get INT16 Motor Type p0300 Motor type 6 get set REAL Rated Current p0305 Rated motor current 7 get set REAL Rated Voltage p0304 Rated motor voltage 8 get set REAL Rated Power p0307 Rated motor power 9 get set REAL Rated Frequency p0310 Rated motor frequency 10 get set REAL Rated Temperature p0605 Threshold and temperature value for monitoring the motor temperature 11 g...

Page 412: ...DHCP or saved values 2 get UNIT32 Configuration Capability Fixed value 94 hex 4 hex DHCP supported 10 hex Configuration can be adjusted 80 hex ACD capable 3 get set UNIT32 Configuration Control 1 hex Saved values 3 hex DHCP 4 get set UNIT16 Physical link Path Size in WORDs Fixed value 2 hex UNIT8 Path 20 hex F6 hex 24 hex 05 hex where 5 hex is the number of instances of F6 hex four physical ports ...

Page 413: ...f duplex 1 duplex bit 3 5 Automatic state identification Bit 6 Reset required Bit 7 Local hardware fault 0 ok 3 get ARRAY Physical Address r8935 Ethernet MAC address 4 get get_and _clear Struct of Interface Counters Optional required if the Media Counters Attribute is implemented UINT32 In Octets Received octets UINT32 In Ucast Packets Received Unicast packets UINT32 In NUcast Packets Received non...

Page 414: ...to the request UINT32 Excessive Collisions Transmission unsuccessful as a result of intensive collisions UINT32 MAC Transmit Errors Transmission unsuccessful as a result of an internal MAC sublayer transmission error UINT32 Carrier Sense Errors Number of errors when attempting to send a request frame where the transmission condition was lost or was not assigned UINT32 Frame Too Long Structure too ...

Page 415: ...er number Attribute 10 A hex Index 10 Example Parameter 1520 0 writing upper torque limit Set Attribute single function with the following values Class 401 hex Instance 1520 5F0 hex parameter number Attribute 0 0 hex index 0 Data 500 0 value Parameter Object Instance Number 401 hex 43E hex Supported services Class Get Attribute all Get Attribute single Instance Get Attribute all Set Attribute sing...

Page 416: ...s the IP address based on the station name 2 Save the settings with p8925 2 The next time that it is run up the drive retrieves the IP address made available by a DHCP server After the drive has run up you can address the drive as Ethernet participant Note Immediate switchover without restart The switchover to DHCP is performed immediately and without a restart if the change is carried out with th...

Page 417: ...up you can address the drive as Ethernet participant Note Immediate switchover without restart The switchover to DHCP is performed immediately and without a restart if the change is carried out with the EIP command Set Attribute Single class F5 hex attribute 3 e g using An EIP control An EIP commissioning tool Displays r8950 Station name of interface X1400 at the CBE20 r8954 DHCP mode of interface...

Page 418: ...IP address p8942 0 3 CBE2x Default Gateway p8943 0 3 CBE2x Subnet Mask p8944 CBE2x DHCP mode p8945 CBE2x interfaces configuration r8950 0 239 CBE2x Name of Station actual r8951 0 3 CBE2x IP address actual r8952 0 3 CBE2x Default Gateway actual r8953 0 3 CBE2x Subnet Mask actual r8954 CBE2x DHCP Mode actual r8955 0 5 CBE2x MAC address Faults and alarms F01910 N A Fieldbus Setpoint timeout F08501 N ...

Page 419: ...us functionality Process data and parameters are accessed via the Modbus register Process data 40100 40119 Drive data 40300 40522 All parameters via DS47 40601 40722 Modbus TCP always provides a basic Ethernet functionality which corresponds to the functionality of Ethernet interface X127 Commissioning access for STARTER with S7 protocol DCP to set the IP address etc SNMP for identification Genera...

Page 420: ...r State Significance Green Continuous light Connections and setpoints are OK Green Flashing light Connection is OK but no setpoints dependent on timeout Red Flashing light 2 Hz No connection or setpoint timeout 6 12 2 Configuring Modbus TCP via interface X150 Activate Modbus TCP via X150 CU320 2 PN 1 For drive object DO1 set p2030 13 Modbus TCP 2 Using p8921 set the IP address for the onboard PROF...

Page 421: ...nterface X150 for acyclic communication via PZD interface 1 IF1 and interface 2 IF2 r8850 0 19 Connector output to interconnect the PZD setpoints received in the word format via IF2 p8851 0 24 Selects the PZD actual values to be sent in the word format via IF2 r8853 0 24 Displays the PZD actual values sent in the word format via IF2 r8854 Status display for COMM BOARD 6 12 3 Configuring Modbus TCP...

Page 422: ...the drive shuts down with fault F08501 p8839 0 1 Assigning the CBE20 interface x1400 for cyclic communication via PZD interface 1 IF1 and interface 2 IF2 r8850 0 19 Connector output to interconnect the PZD setpoints received in the word format via IF2 p8851 0 24 Selects the PZD actual values to be sent in the word format via IF2 r8853 0 24 Displays the PZD actual values sent in the word format via...

Page 423: ...see List Manual function diagram 2452 R 1 Process data 1 40111 Main actual value R 1 Process data 2 40112 ZSW 3 R 1 Process data 3 40113 ZSW 4 R 1 Process data 4 40114 PZD 5 R 1 Process data 5 40115 PZD 6 R 1 Process data 6 40116 PZD 7 R 1 Process data 7 40117 PZD 8 R 1 Process data 8 40118 PZD 9 R 1 Process data 9 40119 PZD 10 R 1 Process data 10 Table 6 57 Assigning the Modbus register to the pa...

Page 424: ...40409 Actual alarm code R 1 0 65535 r2132 40499 PRM ERROR code R 1 0 255 Technology controller 3 40500 Technology controller enable R W 1 0 1 p2200 r2349 0 40501 Technology controller MOP R W 100 200 0 200 0 p2240 Adapt technology controller 1 40510 Time constant for actual value filters of the technology controller R W 100 0 00 60 0 p2265 40511 Scaling factor for actual value of the technology co...

Page 425: ...ented is displayed Unsigned 65535 Signed min 32768 Signed max 32767 6 12 5 Write and read access using function codes Function codes used For data exchange between the controller and device predefined function codes are used for communication via Modbus The Control Unit uses the following Modbus function codes FC 03 Holding register to read data from the inverter FC 06 Write single register to wri...

Page 426: ...uest example Value Byte Description MBAP header 03 h 04 h 11 h 22 h 33 h 44 h 7 8 9 10 11 12 Number of bytes 4 bytes are returned Data first register High Data first register Low Data second register High Data second register Low Table 6 62 Invalid read request Read request Inverter response Invalid register address Exception code 02 invalid data address Read a write only register Telegram in whic...

Page 427: ...gister start address High Register start address Low Register data High Register data Low Table 6 65 Invalid write request Write request Inverter response Incorrect address a holding register address does not exist Exception Code 02 invalid data address Write to a read only register Exception Code 04 device failure Write to a reserved register For Exception Code 4 via the holding register 40499 yo...

Page 428: ...ails General parameter access is realized using the Modbus register 40601 40722 Communication via DS47 is controlled via register 40601 Register 40602 contains the function code always 47 2F hex and the number of the following user data User data are contained in registers 40603 40722 Communication overview Value in the register Explanation 40601 40602 40603 40722 0 47 Write values for acyclic acc...

Page 429: ...ription MBAP header 03 h 0258 h 0007 h 0010 h 7 8 9 10 11 12 13 Function code read Register start address Number of registers to be read 40601 40607 Number of registers Table 6 68 Response for successful read operation Value Byte Description MBAP header 03 h 20 h 7 8 Function code read Number of following data bytes 20 h 32 bytes 16 registers 0002 h 2F08 h 8001 h 0101 h 0301 h 001F h 9 10 11 12 13...

Page 430: ...able 6 71 Start parameter request Writing the parameter value of p1121 from device number 17 Value Byte Description MBAP header 03 h 0258 h 0007 h 0010 h 7 8 9 10 11 12 13 Function code read Register start address Number of registers to be written to 40601 40610 Number of registers Table 6 72 Response for successful write operation Value Byte Description MBAP header 03 h 20 h 7 8 Function code rea...

Page 431: ...n invalid data value was detected 04 Server failure The device terminated while processing Process data monitoring time setpoint timeout The Setpoint timeout only applies for access to process data 40100 40109 40110 40119 The Setpoint timeout is not generated for parameter data 40300 40522 Fieldbus interface In parameter p2040 you define the time for cyclic data exchange for process data Setting r...

Page 432: ... COMM BOARD monitoring time r8850 0 19 CO IF2 PZD receive word p8851 0 24 CI IF2 PZD send word r8853 0 24 IF2 diagnostics PZD send r8854 COMM BOARD state p8920 0 239 PN Name of Station p8921 0 3 PN IP address p8922 0 3 PN default gateway p8923 0 3 PN Subnet Mask p8924 PN DHCP mode p8925 PN interfaces configuration p8940 0 239 CBE2x Name of Station p8941 0 3 CBE2x IP address p8942 0 3 CBE2x Default...

Page 433: ... is used by PROFINET to determine PROFINET devices and to make basic settings DCP uses the special multicast MAC address xx xx xx 01 0E CF xx xx xx Organizationally Unique Identifier LLDP Link Layer Discovery protocol Not relevant 2 Ethernet II and IEEE 802 1Q and Ethertype 0x88CC PROFINET PROFINET Link Layer Discovery protocol LLDP is used by PROFINET to determine and manage neighborhood relation...

Page 434: ...p Hypertext transfer protocol 80 4 TCP Hypertext transfer protocol http is used for communication with the CU internal web server Is open in the delivery state and can be deactivated ISO on TCP according to RFC 1006 102 4 TCP ISO on TCP protocol ISO on TCP according to RFC 1006 is used for the message oriented data exchange to a remote CPU WinAC or devices of other suppliers Communication with ES ...

Page 435: ...ology etc and the functions that can be used The interfaces are designated as cyclic interface 1 IF1 and cyclic interface 2 IF2 Cyclic process data setpoints actual values are processed using interfaces IF1 and IF2 The following interfaces are used Onboard interfaces of the Control Unit for PROFIBUS DP or PROFINET An optional interface COMM board for PROFINET CBE20 or CANopen CBE10 for insertion i...

Page 436: ...cit assignment of hardware to cyclic interfaces for p8839 0 p8839 1 99 Inserted hardware interface IF1 IF2 No option only use Control Unit onboard interface PROFIBUS PROFINET or USS Control Unit onboard CU320 2 DP with CBE20 optional PROFINET interface COMM BOARD Control Unit onboard PROFIBUS or Control Unit onboard USS CU320 2 PN with CBE20 optional PROFINET interface Control Unit onboard COMM BO...

Page 437: ...ing parameters are available in order to optimize the IF2 for a PROFIBUS or PROFINET interface Receive and send process data r8850 p8851 r8853 r8860 p8861 r88631 Diagnostic parameters r8874 r8875 r88761 Binector connector converters p8880 p8881 p8882 p8883 p8884 r88891 Connector binector converters r8894 r8895 p8898 p88991 1 Significance of 88xx identical to 20xx Note Using the HW Config configura...

Page 438: ... 99 is treated just like inactive An alarm is issued if the same hardware Control Unit onboard or COMM BOARD is selected in p8839 0 and p8839 1 The following then applies The setting of p8839 0 and the setting of p8839 1 are treated just the same as inactive If the CAN board CBC10 is used the entry of p8839 0 2 is not permissible no assignment of the CAN board to IF1 An alarm is then issued If p88...

Page 439: ...ooting in the event of a fault The block library encompasses a large selection of closed loop arithmetic and logic function blocks as well as comprehensive open loop and closed loop control functions For combining analyzing and acquiring binary signals all commonly used logic functions are available for selection AND XOR on off delay RS flipflop counter etc Numerous computation functions are avail...

Page 440: ...Operation 6 15 Engineering Software Drive Control Chart DCC Enclosed Drives 438 Operating Instructions 12 2018 A5E36652151A ...

Page 441: ...closed loop control 7 7 1 Section content This section provides information on the setpoint channel and closed loop control functions Setpoint channel Direction reversal Skip speed Minimum speed Speed limiting Ramp function generator V f control Vector speed control with without encoder ...

Page 442: ...tion The supplementary setpoint can be used to enter correction values from higher level closed loop controls This can be implemented using the summing point of the main supplementary setpoint in the setpoint channel Both variables are imported simultaneously via two separate or one setpoint source and added in the setpoint channel Function diagram FD 3030 Main added setpoint setpoint scaling jogg...

Page 443: ...changed during drive commission ing using p1821 phase sequence direction reversal thus enabling a direction reversal Modifying parameter p1821 produces a direction reversal of the motor and the actual encoder value without changing the setpoint Preconditions Direction reversal is initiated via PROFIBUS by means of control word 1 bit 11 via the cabinet operator panel LOCAL mode with the Direction r...

Page 444: ...y be excited The skip frequency bands allow this range to be blocked for steady state operation Because the points at which critical whirling speeds occur in a drive train can vary depending on age or thermal factors a broader control range must be blocked To prevent constant speed step changes in the vicinity of these skip frequency bands speeds they are provided with a hysteresis The skip speed ...

Page 445: ...d 4 p1098 Suppression speed scaling r1099 0 Suppression bandwidth status word p1101 Skip frequency speed bandwidth p1106 Minimum speed signal source r1112 Speed setpoint after minimum limiting 7 2 4 Speed limitation Description Speed limitation aims to limit the maximum permissible speed of the entire drive train to protect the drive and load machine process against damage caused by excessive spee...

Page 446: ...d prevent load surges thereby protecting mechanical components such as shafts and couplings The ramp up and ramp down times each refer to the maximum speed p1082 The rounding times that can be set can prevent the actual speed value from being overshot when the setpoint is approached thereby improving control quality When final rounding set a sudden reduction of the setpoint when ramping up can cau...

Page 447: ...rator tracking If the drive is in range of the torque limits the actual speed value moves away from the speed setpoint The ramp function generator tracking updates the speed setpoint in line with the actual speed value and so levels the ramp p1145 can be used to deactivate ramp function generator tracking p1145 0 or to set the permissible deviation p1145 1 If the permissible deviation is reached t...

Page 448: ...45 0 Drive accelerates to t2 although the setpoint after t1 is smaller than the actual value With ramp function generator tracking At p1145 1 values between 0 and 1 are not applicable ramp function generator tracking is activated when the torque limit is approached The ramp function generator output thereby only exceeds the actual speed value by the deviation value defined in p1145 t1 and t2 are a...

Page 449: ... OFF3 ramp down time p1136 OFF3 initial rounding time p1137 OFF3 final rounding time p1138 CI Ramp function generator ramp up time scaling p1139 CI Ramp function generator ramp down time p1140 BI Enable ramp function generator disable ramp function generator p1141 BI Continue ramp function generator freeze ramp function generator p1142 BI Enable setpoint inhibit setpoint P1143 BI Accept ramp funct...

Page 450: ...torque M generated by the induction motors is in turn proportional to the product or more precisely the vector product Φ x I of the flux and current M Φ x I To generate as much torque as possible with a given current the motor must function using the greatest possible constant flux To maintain a constant flux Φ therefore the voltage V must change in proportion to the frequency f to ensure a consta...

Page 451: ... as these have a relatively high stator resistance 2 Parabolic characteristic Characteristic that takes into account the motor torque curve e g fan pump Quadratic characteristic f characteristic Energy saving because the low voltage also results in small currents and losses 3 Programmable characteristic Characteristic that takes into account the motor driven machine torque characteristic 4 Linear ...

Page 452: ... dynamic loads are also compensated flux current control FCC This is particularly useful for small motors since they have a relatively high stator resistance 7 Parabolic characteristic and ECO Characteristic see parameter value 1 and Eco mode at constant operating point At constant operating point the efficiency is optimized by varying the voltage Active slip compensation is necessary here the sca...

Page 453: ... magnetization current or the V f ratio There are several reasons for using the Voltage boost function Magnetization build up of an induction motor at n 0 rpm Establishing a torque at n 0 rpm e g in order to hold a load Generation of a breakaway acceleration or braking torque Compensation of ohmic losses in the windings and feeder cables You can choose whether the voltage boost is to be active per...

Page 454: ...load If the voltage boost value is too high this can result in a thermal overload of the motor winding Permanent voltage boost p1310 The voltage boost is active across the entire frequency range up to the rated frequency fn at higher frequencies the value decreases continuously Figure 7 7 Permanent voltage boost example p1300 0 p1310 0 p1311 p1312 0 ...

Page 455: ...n use parameter r0056 6 to observe whether the voltage boost is active during acceleration Figure 7 8 Voltage boost during acceleration example p1300 0 p1310 0 p1311 0 Voltage boost at startup p1312 The voltage boost is only effective for the first acceleration operation after pulse enable and only until the setpoint is reached Voltage boost is only effective if the signal ramp up active r1199 0 1...

Page 456: ...311 Starting current voltage boost when accelerating p1312 Starting current voltage boost when starting r1315 Voltage boost total 7 3 2 Resonance damping Description Resonance damping damps oscillations in the active current which often occur during no load operation Resonance damping is active in a range between 5 and 90 of the rated motor frequency p0310 The switch off frequency is determined by...

Page 457: ...compensation acts so that the speed of induction motors is essentially kept constant independent of the load M1 or M2 When the load is increased from M1 to M2 the setpoint frequency is increased automatically so that the resulting frequency and therefore also the motor speed remain constant For a decrease in the load from M2 to M1 the setpoint frequency is automatically decreased accordingly For p...

Page 458: ...tion diagram FP 6310 Resonance damping and slip compensation Parameters r0330 Rated motor slip p1334 Slip compensation start frequency p1335 Slip compensation scaling p1335 0 0 slip compensation is deactivated p1335 100 0 slip is fully compensated p1336 Slip compensation limit value r1337 CO Actual slip compensation p1351 CO Motor holding brake start frequency ...

Page 459: ...ng torque controlled independently of the speed Maximum breakaway torque possible at speed 0 These benefits are available without speed feedback Vector control can be used with or without an encoder The following criteria indicate when an encoder is required High speed accuracy is required High dynamic response requirements Better control behavior Better response to disturbances Torque control is ...

Page 460: ...tem is switched from closed loop to open loop operation in this range The changeover between closed loop open loop operation is controlled on the basis of time and frequency conditions p1755 p1756 p1758 only for induction motors The system does not wait for the time condition to elapse if the setpoint frequency at the ramp function generator input and the actual frequency are below p1755 x 1 p1756...

Page 461: ... thermal overload at low speeds If the moment of inertia of the drive is almost constant acceleration precontrol using p1496 offers more advantages than the supplementary accelerating torque with p1611 For the rotating measurement the moment of inertia of the drive is determined using p1900 3 and p1960 1 Vector control without a speed sensor has the following characteristics at low frequencies Clo...

Page 462: ...changeover speed of the motor model p1755 the setpoint torque is greater than the load torque The drive must be able to follow the setpoint and the associated setpoint speed p1499 Closed loop operation down to standstill for passive loads By restricting to a passive load at the starting point it is possible to maintain stationary closed loop operation down to zero frequency standstill without havi...

Page 463: ...tion when the motor is blocked The static steady state torque setpoint p1610 must be greater than the maximum occurring load torque Note Loads that can drive the motor For applications with high regenerative load torques at low speeds p1750 7 can also be set to 1 As a result the speed changeover limits of the motor model are increased and a faster changeover can be made into open loop controlled o...

Page 464: ...tors can be started from standstill with any load up to the rated torque or even hold the load at standstill The procedure is suitable for motors with internal magnets Note Use of a sine wave filter If a sine wave filter is used the open loop controlled procedure should be used The following advantages are obtained by maintaining closed loop controlled operation No switchover required within close...

Page 465: ...rent the asymmetrical reactance ratio Lsq Lsd is retained in the motor If the procedure should be operable up to the rated motor torque then the reactance ratio must be retained up to the rated motor current A prerequisite for optimum behavior is the entry of the following parameters Enter the saturation characteristic p0362 p0369 Enter the load characteristic p0398 p0399 Commissioning sequence fo...

Page 466: ...oss saturation coefficient 3 p0500 Technology application p0578 Calculating technology unit dependent parameters p1605 Pulse technique pattern configuration r1606 CO Actual pulse technique pattern p1607 Pulse technique stimulus r1608 CO Pulse technique answer p1610 Torque setpoint static SLVC p1611 Supplementary accelerating torque SLVC p1750 Motor model configuration p1755 Motor model changeover ...

Page 467: ...her thermal tracking of the rotor resistance is carried out correctly In the observer model range and at speeds of less than approx 20 of the rated speed torque accuracy depends primarily on whether thermal tracking of the stator resistance is carried out correctly If the resistance of the supply cable is greater than 20 to 30 of the total resistance this should be entered in p0352 before motor da...

Page 468: ...he actual speed value filter are being made the conversion of the new filter data can be prevented using p1699 1 When p1699 0 is set the calculation will be performed and the new values applied Note For the vector control there are 2 current setpoint filters and one actual speed value filter The actual speed value filter has been allocated the number 5 Function diagram FP 4715 Encoder evaluation s...

Page 469: ...ntrol with encoder or indirectly via the motor model encoderless vector control The system difference is increased by the PI controller and in conjunction with the pre control results in the torque setpoint When the load torque increases the speed setpoint is reduced proportionately when the droop function is active which means that the single drive within a group two or more mechanically connecte...

Page 470: ...duce the controller gain The integral output of the speed controller can be monitored via r1482 and the limited controller output via r1508 torque setpoint Note Reduced dynamic response for encoderless operation In comparison with speed control with an encoder the dynamic response of drives without an encoder is significantly reduced The actual speed is derived by means of a model calculation base...

Page 471: ...42 Speed controller actual speed value smoothing time p1452 Speed controller actual speed value smoothing time without encoder p1460 Speed controller P gain adaptation speed lower p1462 Speed controller integral time adaptation speed lower p1470 Speed controller encoderless operation P gain p1472 Speed controller encoderless operation integral time p1475 CI Speed controller torque setting value fo...

Page 472: ...esponse required Fans large centrifugal masses and pumps Kp p1470 2 10 Tn p1472 250 500 ms The Kp 2 and Tn 500 ms settings result in asymptotic approximation of the actual speed to the setpoint speed after a setpoint step change During many simple control procedures this is satisfactory for pumps and fans Stone mills separators large centrifugal masses Kp p1470 12 20 Tn p1472 500 1000 ms Kneader d...

Page 473: ...Speed controller pre control integrated pre control with balancing Description The command behavior of the speed control loop can be improved by calculating the accelerating torque from the speed setpoint and connecting it on the line side of the speed controller This torque setpoint mv is applied directly as an additive reference variable on the input side supply side of the current controller by...

Page 474: ...0342 if the I component of the speed controller r1482 does not change while ramping up or ramping down in the range n 20 x p0310 Thus pre control allows a new speed setpoint to be approached without overshoot prerequisite torque limiting does switch in and the moment of inertia remains constant If the speed controller is pre controlled by means of injection the speed setpoint r0062 is delayed with...

Page 475: ...acceleration and braking This will optimize the function of speed controller pre control The acceleration precontrol using a connector input p1495 is activated by the parameter settings p1400 2 1 and p1400 3 0 p1428 dead time and p1429 time constant can be set for balancing purposes Function diagram FP 6031 Precontrol balancing reference acceleration model Parameters p0311 Rated motor speed r0333 ...

Page 476: ...elays the setpoint actual value deviation for the integral component of the speed controller so that settling stabilizing operations can be suppressed The reference model can also be externally emulated and the external signal entered via p1437 Figure 7 16 Reference model Function diagram FP 6031 Precontrol balancing reference acceleration model Parameters p1400 3 Reference model speed setpoint I ...

Page 477: ...t Kp_n Tn_n adaptation Free Kp_n adaptation is also active for operation without an encoder and is used in operation with an encoder as an additional factor for speed dependent Kp_n adaptation It is activated by connecting a signal source to p1455 The setting is made using parameters p1456 to p1459 Speed dependent Kp_n Tn_n adaptation is only active in operation with encoder mode and also affects ...

Page 478: ...ation dynamic reduction for the field weakening range can be activated with p1400 0 1 Kp Tn flux setpoint Kp Tn decreases proportionally with the flux setpoint minimum factor 0 25 This dynamic reduction is activated to reduce the controller dynamic response in the field weakening range Up to the field weakening range the higher controller dynamic of the speed controller is kept Function diagram FP...

Page 479: ...ic Kp Tn adaptation active 7 4 4 5 Droop Function Description Droop enabled via p1492 ensures that the speed setpoint is reduced proportionally as the load torque increases The droop function has a torque limiting effect on a drive that is coupled to a different speed e g guide roller on a material web In connection with the torque setpoint of a leading speed controlled drive a very effective load...

Page 480: ...t speed actual value encoder The setpoints at the ramp function generators of the mechanically connected drives must be identical the ramp function generators must have identical ramp up and ramp down times Function diagram FP 6030 Speed setpoint droop Parameters r0079 Total speed setpoint r1482 Speed controller I torque output p1488 Droop input source p1489 Droop feedback scaling r1490 Droop feed...

Page 481: ...ignal of the motor model e g evaluation via SMC see p0400 The actual speed of the motor r0061 and the position information for synchronous motors still come from this motor encoder and are not influenced by the setting in p1440 Interconnection of p1440 When interconnecting connector input p1440 with an external actual speed value ensure the speed scaling is the same p2000 The external speed signal...

Page 482: ...ding to the set response factory setting OFF2 Figure 7 20 Monitoring Speed deviation model external in tolerance Function diagrams FP 6040 Vector control Speed controller with without encoder FP 8012 Signals and monitoring function Torque messages motor blocked stalled Parameters r0063 0 Actual speed value unsmoothed p1440 CI Speed controller actual speed value p1442 Speed controller actual speed ...

Page 483: ...e setpoint and or supplementary setpoint can be entered using BICO parameter p1503 CI Torque setpoint or p1511 CI Supplementary torque setpoint The supplementary torque is active both for torque and speed control This particular feature with the supplementary torque setpoint allows a precontrol torque to be applied for speed control Note No interconnection to fixed torque setpoints For safety reas...

Page 484: ...er does not have this restriction OFF responses OFF1 and p1300 22 23 Response as for OFF2 OFF1 p1501 1 signal and p1300 22 23 No separate braking response the braking response is provided by a drive that specifies the torque The pulses are inhibited when the brake application time p1217 expires Standstill is detected when the speed actual value of the speed threshold p1226 is undershot or when the...

Page 485: ...2 Ratio between the total and motor moment of inertia p1300 Open loop closed loop control mode p1499 Accelerating for torque control scaling p1501 Change over between closed loop speed torque control p1503 Torque setpoint p1511 Supplementary torque 1 p1512 Supplementary torque 1 scaling p1513 Supplementary torque 2 p1514 Supplementary torque 2 scaling r1515 Supplementary torque total 7 4 6 Torque ...

Page 486: ...t r1526 Torque limit upper motoring without offset r1527 Torque limit lower regenerative without offset All of the following limits act on the torque setpoint that is either available at the speed controller output for closed loop speed control or as torque input for closed loop torque control The minimum or the maximum is used for the various limits This minimum or maximum is cyclically calculate...

Page 487: ...are being made the conversion of the new filter data can be prevented using p1699 1 When p1699 0 is set the calculation will be performed and the new values applied Function diagram FP 6710 Current setpoint filters Parameters p1655 0 CI Current setpoint filter 1 natural frequency tuning p1655 1 CI Current setpoint filter 2 natural frequency tuning p1656 0 Current setpoint filter 1 activation p1657...

Page 488: ... 0 Figure 7 23 Current controller adaptation for p0393 1 with p0391 p0392 When swapping the Iq interpolation points e g for induction motors the current controller adaptation appears as follows Figure 7 24 Current controller adaptation with swapped Iq interpolation points for p0393 1 with p0392 p0391 Function diagram FP 6714 Vector control Iq and Id controller Parameters p0391 Current controller a...

Page 489: ...ING Electric shock when permanent magnet synchronous motors rotate As soon as the motor rotates a voltage is generated at the terminals which when touched can result in death or severe injury Electrically disconnect the motor when working on the converter If it is not possible to disconnect the connecting cables to the motor secure the motor so that it cannot undesirably rotate e g using a holding...

Page 490: ...re sensors PTC KTY PT1000 To achieve a high level of torque accuracy we recommend a temperature sensor KTY PT1000 to measure the motor temperature Commissioning The following sequence is recommended for commissioning Configure the drive When the drive is being commissioned using STARTER or the AOP30 operator panel the permanent magnet synchronous motor must be selected The motor data specified in ...

Page 491: ...ly p0305 Rated motor current p0307 Rated motor power p0310 Rated motor frequency p0311 Rated motor speed p0314 Motor pole pair number If this value is not known the value 0 can also be entered p0316 Motor torque constant If this value is not known the value 0 can also be entered If the torque constant kT is not stamped on the type plate or specified in the data sheet you can calculate this value f...

Page 492: ... supply the short circuit until it comes to a standstill An output contactor can be used for protection This should be located as close as possible to the motor This is particularly necessary if the motor can still be driven by the load when a fault develops The contactor must be provided with a protective circuit against overvoltage on the motor side so that the motor winding is not damaged as a ...

Page 493: ...ection provides information on Analog outputs Digital outputs Function diagrams At certain points in this section reference is made to function diagrams These can be found on the customer DVD in the SINAMICS S120 S150 List Manual which provides experienced users with detailed descriptions of all the functions ...

Page 494: ...o 20 mA Signal flow diagram Figure 8 1 Signal flow diagram analog output 0 Function diagram FP 1840 FP 9572 TM31 Analog outputs AO 0 to AO 1 Parameters p4071 TM31 analog outputs signal source p4073 TM31 analog outputs smoothing time constant r4074 Analog outputs current output voltage current p4076 TM31 analog outputs type p4077 TM31 analog outputs characteristic value x1 p4078 TM31 analog outputs...

Page 495: ...depth r0074 Reference modulation depth Torque generating current setpoint r0077 A p2002 Torque generating actual current r0078 A p2002 Flux setpoint r0083 Reference flux Actual flux r0084 Reference flux For further diagnostic purposes Speed controller output r1480 Nm p2003 I component of speed controller r1482 Nm p2003 VECTOR object scalings Table 8 2 VECTOR object scalings Variable Scaling parame...

Page 496: ...modulation depth Torque generating current setpoint r0077 A p2002 Torque generating actual current r0078 A p2002 Output power r0082 kW r2004 Normalization for object A_INF Table 8 4 Normalization for object A_INF Variable Scaling parameter Default for quick commissioning Reference frequency 100 p2000 p2000 p0211 Reference voltage 100 p2001 p2001 r0206 r0207 Reference current 100 p2002 p2002 r0207 ...

Page 497: ...erminal 1 ground is at terminal 2 Set analog output type 0 to 10 10 V Changing the analog output 0 from current to voltage output 10 10 V example and setting the characteristic Voltage output present at terminal 1 ground is at terminal 2 Set TM31 AO_type analog output 0 to 10 10 V Set TM31 AO_char x1 to 0 00 Set TM31 AO_char y1 to 0 000 V Set TM31 AO_char x2 to 100 00 Set TM31 AO_char y2 to 10 000...

Page 498: ...lay outputs terminal X542 are available These outputs are for the most part freely parameterizable Signal flow diagram Figure 8 2 Signal flow diagram Digital outputs Delivery condition Table 8 5 Digital outputs delivery condition Digital output Terminal Delivery condition DO0 X542 2 3 Enable pulses DO1 X542 5 6 No fault DI DO8 X541 2 Ready to start DI DO9 X541 3 DI DO10 X541 4 DI DO11 X541 5 ...

Page 499: ...t 7 r2139 7 1 Speed setpoint actual deviation within the tolerance band 8 r2197 7 1 Master control requested 9 r0899 9 1 f or n comparison value reached or exceeded 10 r2199 1 1 I M or P limit reached 11 r1407 7 1 Open holding brake 12 r0899 12 0 Alarm motor overtemperature 13 r2135 14 1 Motor rotates forward n_act 0 0 Motor rotates backward n_act 0 14 r2197 3 0 Alarm thermal overload in power uni...

Page 500: ...Output terminals 8 3 Digital outputs Enclosed Drives 498 Operating Instructions 12 2018 A5E36652151A ...

Page 501: ...ture short circuit braking DC braking increase in the output frequency pulse frequency wobbling runtime simulation operation direction reversal unit changeover derating behavior with increased pulse frequency simple brake control energy savings indicator for fluid flow machines write protection know how protection emergency operation web server Extension functions Technology controller bypass func...

Page 502: ...tomatic identification If the line environment or DC link components are changed automatic identification should be repeated with p3410 5 e g once the system has been installed or the drive line up extended The rated current flows during line identification which can result in a supply side voltage dip Identification methods 0 Identification Id off 1 Activate identification Id 2 Set controller set...

Page 503: ...feed current controller adaptation reduction factor 9 2 2 Harmonics controller Description Harmonics in the supply voltage cause harmonics in the line currents Current harmonics can be reduced by activating the harmonics controller Example of setting the harmonics controller The 5th and 7th harmonics are to be compensated Table 9 1 Sample parameters for the harmonics controller Index p3624 Infeed ...

Page 504: ...n be changed by specifying a parameterizable supplementary setpoint for the reactive current from a higher level cosφ control Note Direction of rotation The direction of rotation of the network is compensated automatically with reactive current control A negative reactive current setpoint causes an inductive reactive current a positive setpoint generates a capacitive reactive current Note Limitati...

Page 505: ...83 Line supply undervoltage shutdown trip threshold 75 p0284 Line supply frequency exceeded alarm threshold 120 p0285 Line supply frequency fallen below alarm threshold 80 Start line supply ID p3410 5 4 If 3 was not successful in addition Reduce the excitation current p3415 0 5 p3415 1 5 Start line supply ID p3410 5 5 If 4 was not successful then in addition p3463 Infeed supply angle change phase ...

Page 506: ...sful then in addition P3463 infeed unit supply angle change phase failure 15 to 30 perform the load test 3 If 2 was not successful then in addition Change the controller gain p3560 10 to 300 and if required the integral time p3562 50 Vdc controller perform a load test 4 If 3 was not successful then in addition Change voltage setpoint p3510 increase or decrease depending on fault profile and applic...

Page 507: ...The measurements parameterized using p1900 are started in the following sequence after the corresponding drive has been enabled Motor identification at standstill after the measurement has been completed the pulses are inhibited and parameter p1910 is reset to 0 Encoder adjustment after the measurement has been completed the pulses are inhibited and parameter p1990 is reset to 0 Rotating measureme...

Page 508: ...BT lockout time can only be estimated if the data on the rating plate is used For this reason the stator resistance is a very important for the stability of sensorless vector control or for the voltage boost for the V f characteristic Motor identification is essential if long supply cables or third party motors are used When motor data identification is started for the first time the following dat...

Page 509: ...r see p0230 or series inductance p0353 is used its data must also be entered before the standstill measurement is carried out The inductance value is then subtracted from the total measured value of the leakage With sine wave filters only the stator resistance valve threshold voltage and valve interlocking time are measured Note Large spread of the rated motor impedance Leakage values in excess of...

Page 510: ...g range more accurately thereby increasing torque accuracy Note Results of the rotating measurement In comparison with standstill measurement p1910 for induction motors rotating measure ment p1960 allows the rated magnetization current and saturation characteristic to be determined more accurately Figure 9 2 Magnetization characteristic Carrying out motor identification Enter p1910 0 Alarm A07991 ...

Page 511: ...e accuracy If rotating measurement is not to be carried out at the speed set in p1965 this parameter can be changed before the measurement is started Higher speeds are recommended The same applies to the speed in p1961 at which the saturation characteristic is determined and the encoder test is carried out The speed controller is set to the symmetrical optimum in accordance with dynamic factor p19...

Page 512: ... Carrying out the rotating measurement p1960 0 The following measurements are carried out when the enable signals are set and a switch on command is issued in accordance with the settings in p1959 and p1960 Encoder test If a speed encoder is used the direction of rotation and the pulse number are checked Only for induction motors Measurement of the magnetization characteristic p0362 to p0369 Measu...

Page 513: ...ion current and the saturation characteristic can be performed with a simplified measuring procedure The following settings apply for the shortened rotating measurement Measurement shortened p1959 12 1 After measurement Direct transfer to operation p1959 13 1 During the shortened rotating measurement the drive is not controlled up to the rated speed but up to the value set in p1965 factory setting...

Page 514: ...ve high moments of inertia The controller parameters set by the drive do not always match the drive application and may therefore potentially cause damage to the mechanical system If p1959 11 1 is set the recalculation of the speed controller parameters is prevented 9 3 1 4 Parameters r0047 Motor data identification and speed controller optimization p1300 Open loop closed loop control operating mo...

Page 515: ...mic response However the disadvantages are only relevant if the motor must respond with a high dynamic performance Also when that the efficiency optimization is active the converter motor control prevents the motor from stalling Optimization techniques Speed and torque are specified by the driven machine As a consequence the flux is the remaining variable for optimizing the efficiency The efficien...

Page 516: ... soon as a load is connected to the drive the setpoint reference flux increases linearly with the load and reaches the setpoint set in p1570 at approx r0077 r0331 x p1570 Figure 9 3 Efficiency optimization In the field weakening range the final value is reduced by the actual degree of field weakening The smoothing time p1582 should be set to approx 100 ms to 200 ms Flux differentiation see also p1...

Page 517: ...r increases the flux in partial load operation of the motor Advanced efficiency optimization with flux reduction Advanced efficiency optimization with flux reduction The advanced efficiency optimization is deactivated in the factory setting To activate advanced efficiency optimization set p1401 14 1 9 3 2 4 Function diagrams parameters Function diagrams FP 6722 Field weakening characteristic Id se...

Page 518: ...s necessary to activate fast magnetization This setting initiates the following sequence during motor starting The maximum excitation build up current of the induction motor referred to the permitted rated power module current r0207 0 is set with parameter p0644 Current limit excitation build up induction motor The field generating current setpoint jumps to the value set in p0644 or the maximum of...

Page 519: ...ction controlled using parameters p1401 and p0621 is activated the system checks whether any other incompatible function has already been selected If this is the case alarm A07416 is displayed with the number of the parameter that is incompatible with that of the configuration i e p0621 or p1401 As these are data set dependent parameters p1401 is DDS dependent and p0621 MDS dependent the number of...

Page 520: ...correct Motor data and motor connection type star delta do not match Current limit in p0640 is set too low for the motor concerned Induction motor encoderless open loop controlled at I2t limit Power unit rating is too low Remedy Correct the motor data Check the motor connection type Correct the current limits p0640 p0323 Reduce the load on the induction motor Check the motor feeder cable Possibly ...

Page 521: ... rotating drive to compensate the existing losses thereby stabilizing the voltage in the DC link This process is known as kinetic buffering Kinetic buffering is only possible as long as energy is generated by the movement of the drive Features Vdc control This comprises Vdc_max control and Vdc_min control kinetic buffering which are independent of each other It includes a joint PI controller The d...

Page 522: ... 520 Operating Instructions 12 2018 A5E36652151A Description of Vdc_min control kinetic buffering Figure 9 5 Switching Vdc_min control on off kinetic buffering Note Activation of kinetic buffering Kinetic buffering must only be activated in conjunction with an external power supply ...

Page 523: ...o the PID properties of the controller the motor speed is reduced to the extent that the regenerative drive energy maintains the DC link voltage at the level set in p1245 p1285 The kinetic energy of the drive governs the dropout characteristic of the motor speed and in turn the buffering duration In centrifugal mass drives e g fans buffering can last a few seconds In drives with a low centrifugal ...

Page 524: ...s case excess regenerative energy can only be dissipated via an additional braking resistor Function diagram FP 6220 FP 6320 Vdc_max controller and Vdc_min controller Parameters p1240 p1280 Vdc controller or Vdc monitoring configuration p1245 p1285 Vdc_min controller switch on level kinetic buffering r1246 r1286 Vdc_min controller switch on level kinetic buffering p1247 p1287 Vdc_min controller dy...

Page 525: ...n starting from standstill is recommended Note Drives with high moments of inertia The flying restart function can also be activated for drives with large moments of inertia such as fan drives This enables you to switch to the motor that is still rotating WARNING Unexpected movement of the motor during automatic restart If p1210 is set to values 1 the motor can be restarted automatically without t...

Page 526: ...t p1208 1 or in the case of an infeed drive object A_Infeed fault F06200 has occurred If additional faults are pending then these faults will also be acknowledged if this is successful the startup attempt will be resumed The failure of the CU s 24 V power supply will be interpreted as a line supply failure For the case that only the phase voltage fails time monitoring can be set using p1213 6 Rest...

Page 527: ... must have been completed r0056 4 1 fault F07320 is output The monitoring is deactivated with p1213 0 If p1213 is set to a value lower than the sum of p1212 the magnetization time r0346 and the additional delay time due to flying restart then fault F07320 will be generated on every restart attempt If for p1210 1 the time in p1213 is set to a value lower than p1212 then fault F07320 will also be ge...

Page 528: ...netizes t 2 3 x motor magnetization time constant Once this time has elapsed the inverter is enabled and the motor is supplied with power 9 3 6 Flying restart Description The Flying restart function enabled via p1200 allows the converter to switch to a motor that is still rotating Switching on the converter without the flying restart function would not allow any flux to build up in the motor while...

Page 529: ...t function is activated in the following situations Once power has been restored and the automatic restart function is active After a shutdown with the OFF2 command pulse inhibit when the automatic restart function is active When the ON command is issued Note Applications for flying restart function The flying restart function must be used when the motor may still be running or is being driven by ...

Page 530: ...equency a current minimum occurs Once the frequency has been found the motor is magnetized The output voltage during the magnetization time p0346 is increased to the voltage value yielded from the V f characteristic see Flying restart Vector control without encoder The motor speed is determined using the speed adaptation control loop for the electric motor model To begin with the search current p1...

Page 531: ...encoder for permanently excited synchronous motors The flying restart without encoder for permanently excited synchronous motors is possible only when a VSM10 Voltage Sensing Module is used to acquire the motor speed option K51 Flying restart without encoder for long cables In the case of long motor cables the procedure described above can lead to problems during a flying restart In such cases the...

Page 532: ...ng restart are configured in the expert list 1 The Fast flying restart procedure is selected by setting p1780 11 1 For operation with encoder the settings of this bit are ignored because no fast flying restart is possible here 2 Fast flying restart is activated using the p1200 parameter as with the normal flying restart 3 For the determination of the line resistance a motor data identification mus...

Page 533: ...tart with encoder Description The flying restart function behaves differently with V f control and vector control V f characteristic p1300 20 Flying restart without an encoder see Chapter Flying restart without an encoder Vector control with a speed encoder Since the speed is known from the start the motor can be magnetized immediately at the appropriate frequency The duration of magnetization is ...

Page 534: ...always active start only in setpoint direction 5 Flying restart active after On error OFF2 start only in setpoint direction 6 Flying restart active after error OFF2 start only in setpoint direction p1202 Flying restart search current p1203 Flying restart search speed factor r1204 Flying restart V f control status r1205 Flying restart vector control status p1780 11 Fast flying restart with voltage ...

Page 535: ... circuit once always when the pulses are enabled p1901 1 1 Checks for a a ground fault once always when the pulses are enabled p1901 2 p1901 2 0 The checks selected with bit 00 or bit 01 are performed once when the pulses are enabled p1901 2 1 The checks selected with bit 00 or bit 01 are performed each time the pulses are enabled The ground fault test is only possible when the motor is stationary...

Page 536: ...ch to a rotating motor To switch to a rotating motor the flying restart function must be activated 9 3 8 2 Example of changing over between two motors Preconditions The drive has been commissioned for the first time 2 motor data sets MDS p0130 2 2 drive data sets DDS p0180 2 2 digital outputs to control the auxiliary contactors 2 digital inputs to monitor the auxiliary contactors 1 digital input t...

Page 537: ...the bit from r0830 to the MDS If p0827 0 0 for example bit r0830 0 is set via DDS0 when MDS0 is selected r0830 0 and r0830 1 Digital outputs auxiliary contactors The digital outputs for the auxiliary contactors are assigned to the bits p0831 0 1 Digital inputs auxiliary contacts The digital inputs for the feedback signal of the motor contactors are assigned p0833 00 and 01 0 0 The drive controls t...

Page 538: ...motor data set changeover active r0835 0 is reset and the pulses are enabled The motor has now been changed over 9 3 8 3 Function diagrams FP 8565 Drive Data Set DDS FP 8575 Motor Data Sets MDS 9 3 8 4 Parameters r0051 Drive data set DDS effective p0130 Motor data sets MDS number p0180 Drive data set DDS number p0186 Motor data sets MDS number p0819 0 2 Copy drive data set DDS p0820 BI Drive data ...

Page 539: ...ing measurements as a function of the maximum speed p1082 are pre assigned in p382x when commissioning the drive system for the first time These can be appropriately changed corresponding to the actual requirements The automatic friction characteristic plot can be activated using p3845 The characteristic is then plotted the next time that it is enabled The following settings are possible p3845 0 F...

Page 540: ...e Observe the general safety instructions Ensure that the EMERGENCY STOP functions are always fully functional Function diagram FP 7010 Friction characteristic curve Parameters p3820 Friction characteristic value n0 p3839 Friction characteristic value M9 r3840 Friction characteristic status word r3841 Friction characteristic output p3842 Activate friction characteristic p3843 Friction characterist...

Page 541: ...nger possible for example in the event of a power failure an EMERGENCY OFF etc or if no regenerative infeed is used In this case the motor stator windings are short circuited via external braking resistors This means that an additional resistance is inserted in the motor circuit that supports reducing the kinetic energy of the motor The external armature short circuit is activated via p1231 1 with...

Page 542: ...cted fault F07906 Armature short circuit internal voltage protection Parameterization error is output Function diagram FP 7014 Technology functions External armature short circuit Parameters p0300 Mot type selection p1230 BI Armature short circuit DC braking activation p1231 Armature short circuit DC braking configuration 1 External armature short circuit with contactor feedback signal 2 External ...

Page 543: ... 2xx DANGER Electric shock due to armature short circuit braking When the armature short circuit is active after the pulses have been cancelled all the motor terminals are at half the DC link potential Contact with live parts can result in death or serious injury Observe the general safety instructions WARNING Motor accelerates uncontrollably for pulling loads For pulling loads for an armature sho...

Page 544: ...It can be initiated via an input signal p1230 signal 1 or a fault response WARNING Motor accelerates uncontrollably for pulling loads For pulling loads when DC braking is used during the demagnetization time the motor can accelerate uncontrollably This can result in severe injury or death An additional supporting mechanical brake is only closed after the demagnetization time when the motor is alre...

Page 545: ...can only be restarted from standstill without overcurrent fault DC braking as a fault response Activation via p0491 4 p2101 6 armature short circuit internal DC braking If DC braking is activated as a fault response the motor is initially braked in field oriented mode along the braking ramp up to the threshold set in p1234 speed at the start of DC braking The slope of the ramp is identical with th...

Page 546: ...duration p1234 Speed at the start of DC braking r1239 CO BO Armature short circuit DC braking status word p2100 Changing the fault reaction fault number p2101 Changing the fault reaction reaction 9 3 11 Increasing the output frequency 9 3 11 1 Description In applications that require higher output frequencies the pulse frequency of the drive may have to be increased It may also be necessary to cha...

Page 547: ...sing the pulse frequency Description The pulse frequency can be increased in a virtually continuously variable manner to between the value preassigned in the factory and the maximum pulse frequency which can be set Procedure 1 Parameter p0009 on the Control Unit must be set to 3 Basic drive configuration 2 Parameter p0112 Sampling times default setting p0115 of the DO VECTOR must be set to 0 Exper...

Page 548: ...able 9 6 Maximum output frequencies achieved by increasing the pulse frequency Current controller clock cycle TI Adjustable pulse frequencies fp Maximum achievable output frequency fA V f operating mode Vector operating mode 250 µs 1 2 kHz 4 kHz 8 kHz 166 Hz 333 Hz 550 Hz 166 Hz 333 Hz 480 Hz 400 µs 2 1 25 kHz 2 50 kHz 5 00 kHz 7 50 kHz 104 Hz 208 Hz 416 Hz 550 Hz 104 Hz 208 Hz 300 Hz 3 300 Hz 3 1...

Page 549: ...the output frequency is first reduced until it has dropped to rated pulse frequency then the output frequency is reduced if overload continues to persist The rated pulse frequency is half the inverse value of the current controller clock cycle 0 5 x 1 p0115 0 The pulse frequency is reduced in whole multiples based on the rated pulse frequency 5 kHz 2 5 kHz 1 25 kHz or 4 kHz 2 kHz After entering th...

Page 550: ...ower unit overload response p1082 Maximum speed r2135 13 Fault thermal overload power unit r2135 15 Alarm thermal overload power unit 9 3 13 Pulse frequency wobbling Description Pulse frequency wobbling is when the pulse frequency is varied slightly according to a statistical process The average pulse frequency value is still the value set the statistical variation of the instantaneous value resul...

Page 551: ...requency p1800 can be set as follows For p1811 0 p1800 2 x 1000 p0115 0 For p1811 0 p1800 1000 p0115 0 When pulse frequency wobbling is activated and impulses are enabled if the maximum pulse frequency p1800 is set to be greater than 1000 p0115 0 then p1811 is set to 0 When pulse frequency wobbling is activated and impulses are suppressed if the maximum pulse frequency p1800 is set to be greater t...

Page 552: ...ours The motor operating hours counter p0650 drive is started when the pulses are enabled When the pulse enable is withdrawn the counter is stopped and the value saved The counter is deactivated with p0651 0 If the maintenance interval set in p0651 is reached alarm A01590 is triggered Once the motor has been maintained the maintenance interval must be reset Note If the motor data set is switched d...

Page 553: ...he response required is the one for versions older than V4 7 then p3100 0 should be set 9 3 15 Simulation mode Description Simulation mode is predominantly used to simulate the drive without a motor being connected and without a DC link voltage In this case it should be noted that the simulation mode can only be activated under an actual DC link voltage of 40 V If the voltage lies above this thres...

Page 554: ...ut r0863 1 in simulation mode Binector output r0863 1 1 is set in simulation mode For this reason a check must be made to determine whether additional devices are switched on by this signal before activating simulation mode If necessary the corresponding BICO interconnection must be disconnected temporarily Commissioning Simulation is activated using p1272 1 the following pre requisites must be fu...

Page 555: ...ation of the converter can be additionally reversed using p1820 This means that the rotating field can be changed without having to interchange the power connections If an encoder is being used the direction of rotation must when required be adapted using p0410 NOTICE Unintended acceleration of the drive due to external speed actual value When using an external speed actual value for the speed con...

Page 556: ...geover is only possible for the VECTOR and A_INF drive object Parameters of the rating plate of the drive converter or the motor rating plate can be changed over between SI US units however a per unit representation is not possible Once the changeover parameter has been changed all parameters that are assigned to a unit group depending on this parameter are jointly changed over to the new unit A s...

Page 557: ... carried out immediately Once the corresponding parameters have been changed the values affected are displayed in the new selected unit If STARTER is used unit changeover can only take place in offline mode in the configuration screen of the corresponding drive object The new units are not displayed until after the download Load project to target system and subsequent upload Load project to PG hav...

Page 558: ...tivated The control command for releasing and applying the holding brake is transmitted directly to the converter via DRIVE CLiQ from the Control Unit which logically combines the signals with the system internal processes and monitors these signals The drive then performs the action and controls the output for the holding brake appropriately The mode of operation of the holding brake can be confi...

Page 559: ... holding brake is controlled using free digital outputs on the Control Unit or the TM31 If necessary control must be realized by means of a relay to connect a holding brake with higher voltage or with higher power demand For this parameter p1215 must be set to 3 motor holding brake the same as sequence control connection via BICO and the appropriate BICO parameters of the selected digital outputs ...

Page 560: ...nly If the closing time p1217 is set too high compared to the actual closing time of the holding brake the controller acts against the holding brake and thus reduces its service life Function diagram FP 2701 Simple brake control r0108 14 0 Parameters r0056 4 Magnetizing completed r0060 CO Speed setpoint before the setpoint filter r0063 0 2 CO Actual speed value r0108 14 Extended brake control p085...

Page 561: ... Connector inputs for the actual voltage sensing of the motor via VSM10 p3661 r3662 Setting a phase difference p3809 Can be activated by parameter p3800 Enable via parameter p3802 Function diagram FP 7020 Technology functions Synchronizing Parameters p3800 0 n Sync network drive activation p3801 0 n Sync line drive drive object number p3802 0 n BI Sync network drive enable r3803 CO BO Sync network...

Page 562: ...e of Q 0 In addition undesirable process related situations can occur for example cavitation in the fluid flow machine or increased temperature rise of the fluid flow machine and the medium As a result of variable speed operation a drive operating under partial load conditions consumes considerably less energy than with conventional process control using valves or throttles This applies in particu...

Page 563: ...pper characteristic H Head P Flow pressure Q Flow rate V Volumetric flow Lower characteristic P Power drawn by the conveyor motor n Speed of conveyor motor Interpolation points p3320 to p3329 for system characteristic with n 100 P1 P5 Power drawn n1 n5 Speed in accordance with variable speed motor Figure 9 9 Energy saving potential ...

Page 564: ...n 1 p3320 P1 25 00 p3321 n1 0 00 2 p3322 P2 50 00 p3323 n2 25 00 3 p3324 P3 77 00 p3325 n3 50 00 4 p3326 P4 92 00 p3327 n4 75 00 5 p3328 P5 100 00 p3329 n5 100 00 Note Consequences of not adjusting the pump fan or compressor curve If the interpolation points of the pump fan or compressor curve are not adapted the factory setting will be used to calculate the energy saving indicator The values of t...

Page 565: ...the expert list and in the operating screen forms If in AOP30 an attempt is made to change a write protected setting parameter then this is rejected with the corresponding error message Write requests from write protected setting parameters via communication are treated in different ways Parameter changes involving class 1 controllers controls e g SIMATIC are executed Parameter changes of class 2 ...

Page 566: ...p7761 Identification and maintenance p8806ff Flashing component p9210 p9211 Note List of the exceptions for activated write protection A list of the adjustable parameters which in spite of the write protection can be changed is provided in the List Manual The list has the designation WRITE_NO_LOCK Write protection for multi master fieldbus systems For fieldbus systems e g CAN bus which can be oper...

Page 567: ...e changed The text know how protected appears instead of the parameter values Know how protected parameters can be hidden in the expert list This requires that the not know how protected filter is set in the Online value column The values of display parameters remain visible The contents of screen forms are not displayed when know how protection is active Know how protection can be combined with c...

Page 568: ...The following functions can be executed although know how protection is active Restoring factory settings Saving parameters Acknowledging faults Displaying faults and alarms Displaying the history of faults and alarms Reading out the diagnostic buffer Switching over to the control panel complete control panel functionality Fetch master control all buttons and setting parameters Displaying created ...

Page 569: ...op control parameters p0806 p0864 p0870 Speeds torques p1080 p1082 p1520 p1532 Reference quantities p2000 p2001 p2002 p2003 p2005 p2006 p2007 These parameters are shown in STARTER in the expert list with a gray background Note List of the setting parameters which can only be read when know how protection is active A list of the setting parameters which can only be read when know how protection is ...

Page 570: ...s are permissible Note Password check for know how protection and Windows language settings A change to the Windows language settings after activating know how protection can cause errors for a subsequent password verification As a consequence only characters from the ASCII character set should be used for the password If Copy from RAM to ROM is selected the settings are permanently saved after ex...

Page 571: ...STARTER in the online mode as follows Select the drive unit via Project Know how protection drive unit Deactivate A dialog appears in which the know how protection can be temporarily or permanently deactivated Temporary deactivation Select temporary and enter the password accept using OK Final deactivation Select final and enter the password select Copy RAM to ROM and accept using OK Note when dea...

Page 572: ...le after the system has been switched on the next time After closing the dialog with OK the changed password is activated 9 3 22 5 OEM exception list Setting parameters can be excluded from know how protection using the OEM exception list The parameters contained in the exception list can also be read and changed even when know how protection is activated The exception list can only be generated v...

Page 573: ...ata must be adapted The memory card is defective The Control Unit of the drive is defective In these cases the machine builder OEM can create a new encrypted subproject for a drive object using STARTER The serial number of a new memory card or a new Control Unit is saved in this encrypted data set in advance Application example Control Unit is defective Scenario The Control Unit of the end user is...

Page 574: ...ialog box 1 Select the drive unit in the project navigator of the STARTER project 2 Call the Load to file system function The Load to File System dialog box opens Specifying general memory data The General tab is displayed automatically when the dialog is called 1 The Standard storage is activated as storage option in the factory setting If the data is to be saved compressed then the Save compress...

Page 575: ...ecified serial number and Control Unit specified serial number The input fields for the passwords and the serial numbers become active depending on the activated know how protection option The active input fields are mandatory inputs 3 The required password is entered in the New password field and reentered in the Confirm password field 4 If the appropriate input fields are active enter the serial...

Page 576: ... For instance this function can be used in applications in which an undesirable standstill can cause significant subsequent damage For example if a fire breaks out in a large building a fan should extract smoke and other gases so that people can be evacuated Features In essential service mode the automatic restart function is activated irrespective of the setting of parameter p1210 The result of t...

Page 577: ...cur while in essential service mode in a password protected memory This data is only accessible for the service and repair organization WARNING Active essential service mode and selection of Safe Torque Off Using the essential service mode and simultaneously using a Safety Integrated function can lead to the essential service mode being exited and can therefore result in death or severe injury e g...

Page 578: ...ional until one of the following requirements is met p3880 is wired offline a POWER ON of the CU must then be performed after the download to the device p3880 is wired online Additional interconnection after commissioning Carry out the additional interconnection after commissioning Table 9 8 Additional interconnection for emergency operation Sink Source Parameter Description DO Parameter Descripti...

Page 579: ...ched to p3882 0 Last known setpoint r1078 smoothed factory setting p3882 1 Fixed speed setpoint 15 p1015 p3882 2 Maximum speed p1082 Direction of rotation in essential service mode Depending on your system you may have to invert the setpoint locally for essential service mode To do this parameter p3883 can be linked with a free digital input Signal in p3883 0 The direction of rotation of the setpo...

Page 580: ...ce mode even when there is an encoder fault In addition setting values 5 or 6 can be used These setting values are lost after a power interruption at the Control Unit or when the drive restarts After this the drive continues to operate with automatic pre assignment p0491 1 WARNING Pending drive standstill in the essential service mode ESM As a result of the automatic drive switchover to encoderles...

Page 581: ...h For information about message texts drive object states and parameter names there is a language selection which allows a switchover of the display to the languages that are stored on the memory card The most important functions of the Web server are described below However the Files and User s Area display areas of the Web server are described in detail in a separate document see User defined We...

Page 582: ...addressed using the IP address The IP address can be taken from the following parameters Integrated Ethernet interface LAN interface r8911 0 3 The service interface has the following default setting IP address 169 254 11 22 Subnet mask 255 255 0 0 PROFINET interface r8931 0 3 Note The IP addresses of the service and PROFINET interfaces must not be in the same subnet Access rights Administrator Acc...

Page 583: ...s externally Load externally backed up parameter settings Restore factory settings Write Write Write None1 None1 None1 Adapt system settings Set user accounts Configure IP connection Configure system time Write Write Write None1 None1 None1 Performing a firmware update Write None1 Save permanently copy RAM to ROM Write Write Call support information Read Read 1 This function is not displayed for a...

Page 584: ...ndard Web pages for the Web server using some self created Web pages The SIEMENS Industry Online Support contains detailed information on 1 Go to the following SIEMENS website in your browser SINAMICS Application Examples 2 Select drive type S120 in the search screen and Web server as the special feature 3 Click on the desired tooltip in the list of results The corresponding tooltip is then displa...

Page 585: ... Unit to the target device Starting the web server 1 Enter the IP address of the SINAMICS drive in the address line of the Internet browsers e g http 169 254 11 22 Confirm with Return The start page of the Web server opens The most important data of your drive is displayed Figure 9 10 Start page of the web server 2 Enter the login name e g SINAMICS top left and the password if necessary In the fac...

Page 586: ...A5E36652151A Figure 9 11 Start page after logging in After login you can go to the various display areas of the web server using the navigation on the left hand side Logout If you no longer require the web server or want to block the detailed display areas you can log out Click Logout at the top left in the navigation ...

Page 587: ...the factory settings Access can be restricted to a secure connection https if necessary Note Access via a secure connection https You require security certificates for both SINAMICS and the Internet browser to access the web server via an https connection These security certificates must be installed on every computer from which the web server is to be called Contact your system administrator abou...

Page 588: ...setting is active for subsequent entry of the password Configuration via AOP30 or via the expert list Configuration is performed in parameters p8986 web server configuration Bit 00 Activate the web server factory setting activated Bit 01 Permit access only via https factory setting not activated Bit 02 Activate SINAMICS user factory setting enabled Bit 03 Activate Administrator user factory settin...

Page 589: ...n you can reset the acknowledgeable faults Parameter With this menu item you can create and manage self defined parameter lists Up to 20 parameter lists with 40 parameters each can be managed For each parameter list access rights read write modify of the two users SINAMICS and Administrator can be defined separately The settings of the write and know how protection also apply to the parameters whe...

Page 590: ...rack monitoring Page 589 Zero mark tolerance Page 590 also for other sensor modules Freezing the actual speed for dn dt errors Page 591 Adjustable hardware filter Page 591 Edge evaluation of the zero mark Page 592 Signal edge evaluation 1x 4x Page 593 Setting the measuring time to evaluate speed 0 Page 594 Sliding averaging of the speed actual value Page 594 Rotor position adaptation Page 595 Puls...

Page 591: ...oned p0010 4 The encoder monitoring parameters cannot be changed while the drive is running The functions can only be parameterized using the expert list of STARTER The functions described in the following are applicable for SMC30 encoder evaluation modules 9 3 25 2 Encoder track monitoring For squarewave encoders with push pull signals this function monitors encoder tracks A B A B as well as R R ...

Page 592: ...ber x 1 2 or 3 9 3 25 3 Zero mark tolerance This function allows individual faults to be tolerated regarding the number of encoder pulses between two zero marks Commissioning The Zero mark tolerance is activated with p0430 21 1 The permissible tolerance in encoder pulses for the zero mark distance is set using p4680 Principle of operation The function runs as follows 1 The zero mark tolerance func...

Page 593: ...2 current controller cycles is supplied 3 The rotor position continues to integrate 4 The actual value is released again after 2 current controller cycles 1 x encoder number x 1 2 or 3 9 3 25 5 Adjustable hardware filter The adjustable hardware filter function allows an encoder signal to be filtered therefore suppressing short interference pulses Commissioning The adjustable hardware filter is act...

Page 594: ...s p0408 2048 r0452 10 24 μs n_max is then calculated as follows n_max 60 2048 x 2 x 10 24 x 10 6 1430 rpm With this filter time the motor can be operated up to a maximum of 1430 rpm 9 3 25 6 Edge evaluation of the zero mark This function is suitable for encoders where the zero mark 1 pulse wide In this particular case errors would otherwise occur as a result of the edge detection of the zero mark ...

Page 595: ...ible This parameter makes the system less sensitive to issuing fault F3x100 1 if p0430 22 0 no pole position adaptation and p0437 2 0 no pulse number correction for faults are set 1 x encoder number x 1 2 or 3 9 3 25 7 Signal edge evaluation 1x 4x The signal edge evaluation function allows squarewave encoders with higher production tolerances or older encoders to be used Using this function a stea...

Page 596: ...er to be able to correctly output actual speeds close to 0 For a stationary drive this prevents that the I component of the speed controller slowly increases and the drive unnecessarily establishes a torque Commissioning The desired measuring time is entered in parameter p0453 A speed actual value of 0 is output if within this time no pulses are detected from the A B track 9 3 25 9 Sliding averagi...

Page 597: ...ion The tolerance bandwidth for the zero mark is 30 electrical The rate of correction is 1 4 of an encoder pulse between two zero marks this means that sporadically missing or superfluous pulses are corrected Note When the function Commutation with zero mark p0404 15 1 is activated then the system waits until fine synchronization has been completed before making a correction r1992 8 1 9 3 25 11 Pu...

Page 598: ...ptation p0430 22 1 does not have to be activated to do this This function does not make any corrections in the speed sensing The minimum length of the zero mark is set using p4686 With a factory setting of 1 it is prevented that EMC faults result in a zero mark error Shorter zero marks are only suppressed when Zero mark edge detection is parameterized p0437 1 1 Zero mark deviations of less than th...

Page 599: ... is not reached an alarm is not output A new measurement is performed if the zero mark is exceeded Number of pulses outside the tolerance band If the tolerance band is violated then in addition to alarm A3x422 1 display parameter r4689 1 is set access level 4 This value remains for 100 ms so that a control can detect several violations in quick succession one after the other even for high speed dr...

Page 600: ...es Table 9 9 Fault profiles possible causes and remedies Fault profile Fault description Remedy No fault F3x101 zero mark failed Check that the connection assignment is correct A interchanged with A or B interchanged with B F3x100 Zero mark distance error Check whether the connection assignment is correct R interchanged with R Interjected zero mark Use zero mark tolerance ...

Page 601: ...8 A5E36652151A 599 Fault profile Fault description Remedy Zero mark too wide Use edge evaluation of the zero mark EMC faults Use an adjustable hardware filter Zero mark too early late interference pulse or pulse loss on the A B track Use rotor position adaptation or pulse number correction in the event of faults ...

Page 602: ...on 9 3 25 15 Dependencies The following functions for tolerant encoder monitoring can be freely combined Encoder track monitoring p0405 2 Track monitoring p0437 26 Deselection track monitoring F3x117 Inversion signal A B R error Zero mark tolerance p0430 21 Zero mark tolerance p04680 Zero mark monitoring tolerance permissible A3x400 Alarm threshold zero mark distance error A3x401 Alarm threshold z...

Page 603: ...aluate speed 0 p0453 Pulse evaluation zero speed measuring time Sliding mean value generation of the speed actual value p0430 20 Speed calculation mode p04685 Speed actual value averaging The following functions build upon each other from top to bottom You can also freely combine the above mentioned functions Rotor position adaptation p0430 22 Rotor position adaptation Pulse number correction for ...

Page 604: ...nt parameters Parameters p0404 0 n Encoder configuration effective p0405 0 n Square wave signal encoder A B track p0408 0 n Rotary encoder pulse No p0430 0 n Sensor Module configuration p0437 0 n Sensor Module extended configuration p0438 0 n Square wave encoder filter time r0452 0 2 Square wave encoder filter time display r0458 0 2 Sensor Module properties r0459 0 2 Sensor Module extended propert...

Page 605: ...n one encoder revolution Multiturn encoder A multiturn encoder is an absolute encoder that provides an absolute image of the position over several encoder revolutions e g 4096 revolutions Description Position tracking enables the load position to be reproduced when using gears It can also be used to extend the position area With position tracking an additional measuring gear can be monitored and a...

Page 606: ...the stored revolutions of a rotary absolute encoder p0421 is used The position area can be extended by increasing this value If the measuring gear is available this value equals the number of resolvable motor revolutions which is stored in r0483 Gearbox ratio p0433 p0432 9 3 26 2 Measuring gearbox Description If a mechanical gear measuring gear is located between an endlessly rotating motor or loa...

Page 607: ...d side offset of 1 3 of a load revolution after 3 encoder overflows the motor and load zero position coincide again The position of the load can no longer be clearly reproduced after one encoder overflow If position tracking is activated via p0411 0 1 the gear ratio p0433 p0432 is calculated with the encoder position actual value r0483 Figure 9 18 Odd numbered gears with position tracking p0412 8 ...

Page 608: ...only the actual position value is stored Movement by an axis encoder when the system is switched off is not detected A tolerance window setting in p0413 has no effect Virtual multiturn encoder p0412 With a rotary absolute encoder p0404 1 1 with activated position tracking p0411 0 1 p0412 can be used to enter a virtual multiturn resolution This enables you to generate a virtual multiturn encoder va...

Page 609: ...rounded off value e g 1 7 34 If for a rotary axis it is not permissible to have any long term drift then the actual ratio of the gear teeth must be requested from the gear manufacturer Synchronous motors with measuring gear Field oriented control of synchronous motors requires a clear reference between the pole position and encoder position This reference must also be carefully maintained when usi...

Page 610: ...indow p0421 Absolute encoder rotary multi turn resolution p0432 Gear factor encoder revolutions p0433 Gear factor motor load revolutions r0477 CO Measuring gear position difference r0485 CO Measuring gear raw encoder value incremental r0486 CO Measuring gear raw encoder value absolute 9 4 Extended functions 9 4 1 Technology controller Description The technology controller function module allows si...

Page 611: ...et the setpoint ramp up ramp down time via parameters p2257 and p2258 The setpoint and actual value channel each have a smoothing element The smoothing time can be set via parameters p2261 and p2265 The setpoints can be specified via separate fixed setpoints p2201 to p2215 the motorized potentiometer or via the fieldbus e g PROFIBUS PROFINET Pre control can be integrated via a connector input The ...

Page 612: ...ontrol The objective here is to maintain a constant level in the container This is carried out by means of a variable speed pump in conjunction with a sensor for measuring the level The level is determined via an analog input e g AI0 TM31 and sent to the technology controller The level setpoint is defined in a fixed setpoint The resulting controlled variable is used as the setpoint for the speed c...

Page 613: ...r or directly on the supply line The contactors are activated by the converter The feedback signals for the contactor positions have to be returned to the converter The bypass circuit can be implemented in two ways without synchronizing the motor to the line supply with synchronizing the motor to the supply The following applies to all bypass versions The bypass switch is also always shut down if ...

Page 614: ...ions contactors protective equipment must be calculated for specific systems NOTICE Device damage as a result of incorrect phase sequence The target frequency r3804 is specified as an absolute value It does not contain information about the direction of the rotating field phase sequence If the phase sequence of the line voltage which the system must synchronize with does not match the motor voltag...

Page 615: ...on This bypass type requires a VSM10 Voltage Sensing Module that measures the line voltage for the drive to be synchronized A reactor is used to decouple the converter from the line supply the uk value for the reactor is 10 2 Figure 9 21 Typical circuit diagram for bypass with synchronizer with degree of overlapping Note As a result of the overlap when synchronizing back to the converter the DC li...

Page 616: ...ctivated the following parameters must be set Table 9 10 Parameter settings for bypass function with synchronizer with degree of overlapping Parameter Description r1261 0 Signal Command switch motor power unit contactor K1 r1261 1 Signal Command switch motor line contactor K2 p1266 Control signal setting p1269 0 Signal source for contactor K1 feedback p1269 1 Signal source for contactor K2 feedbac...

Page 617: ...1 is opened and the drive inhibits the pulses The converter is in Ready for operation and bypass state If the On command is cancelled in this phase the converter will change to Ready to start and bypass state If the appropriate contactors are being used the converter will be isolated from the line supply and the DC link discharged To transfer the motor back from the line supply the sequence is sim...

Page 618: ...frequency difference of approximately zero must now be obtained If the angular difference is 20 el during switchover the current surges that cannot be regarded as negligible would have to be expected For this reason synchronism is only reached if the angular difference is p3813 maximum of 20 el Compensating a speed decrease using p3809 is only practical if the motor is evenly loaded during the swi...

Page 619: ... overlap p1260 2 function has been activated the following parameters must be set Table 9 11 Parameter settings for bypass function with synchronizer without degree of overlapping Parameter Description r1261 0 Signal Command switch motor power unit contactor K1 r1261 1 Signal Command switch motor line contactor K2 p1266 Control signal setting p1269 0 Signal source for contactor K1 feedback p1269 1...

Page 620: ... switched in and this must be taken into account when designing the protective equipment see diagram Circuit example for bypass without synchronization Consequently this bypass type is suitable only for low power drives When the motor is being transferred from the supply by the converter initially contactor K2 is opened and after the excitation time contactor K1 is closed The converter then captur...

Page 621: ...ison value condition prevents the bypass from being reactivated straight away if the actual speed is still above the bypass speed threshold p1265 after switching back to converter operations The bypass time debypass time bypass speed variables and the command source for switching over are set using parameters Parameterization Once the bypass without synchronization p1260 3 function has been activa...

Page 622: ...9 BI Bypass switch feedback signal p1274 BI Bypass switch monitoring time Synchronization p3800 Sync supply drive activation p3801 Sync supply drive drive object number p3802 BI Sync supply drive enable r3803 CO BO Sync supply drive control word r3804 CO Sync supply drive target frequency r3805 CO Sync supply drive frequency difference p3806 Sync supply drive frequency difference threshold r3808 C...

Page 623: ...rol when braking with feedback When braking with a feedback signal p1275 5 1 the brake control reacts to the feedback signal contacts of the brake If the timer p1216 is greater than the time to the feedback signal then the approach is delayed by the corresponding time difference In order to be able to approach with as little delay as possible the opening time set in p1216 must be shorter than the ...

Page 624: ...ncy braking p1219 0 r0898 2 and p1275 00 1 OFF3 to apply brake immediately and invert signal To prevent the converter working in opposition to the brake the OFF3 ramp p1135 should be set to 0 seconds Regenerative energy may accumulate and this must be either fed back into the supply system or converted into heat using a braking resistor Typical applications include calenders cutting tools travel u...

Page 625: ...ded brake control Signal name Binector input Control word sequence control interconnection parameters Enable speed setpoint p1142 BI Enable speed setpoint STWA 6 Enable setpoint 2 p1152 BI Setpoint 2 enable p1152 r0899 15 Unconditionally release holding brake p0855 BI Unconditionally release holding brake STWA 7 Enable speed controller p0856 BI Enable speed controller STWA 12 Unconditionally apply...

Page 626: ...1229 9 B_STW 9 Brake OR logic operation result r1229 10 B_STW 10 Brake AND logic operation result r1229 11 B_STW 11 Function diagrams FP 2704 Extended brake control standstill detection r0108 14 1 FP 2707 Extended brake control release close brake r0108 14 1 FP 2711 Extended brake control signal outputs r0108 14 1 Parameters r0108 14 Extended brake control r0899 CO BO Status word sequence control ...

Page 627: ...diately apply motor holding brake p1220 CI Release motor holding brake signal source threshold p1221 Release motor holding brake threshold p1277 Motor holding brake delay braking threshold exceeded p1279 BI Motor holding brake OR AND logic operation Brake monitoring functions p1222 BI Motor holding brake feedback signal brake closed p1223 BI Motor holding brake feedback signal brake released Confi...

Page 628: ...ns include V belts flat belts or chains that loop around the belt pulleys or cog wheels of drive and outgoing shafts and transfer the peripheral speeds and forces Load monitoring can be used here to identify blockages in the working machine and interruptions to the power transmission For load monitoring the current speed torque curve is compared with the programmed speed torque curve p2182 to p219...

Page 629: ...sages 1 FP 8011 Speed messages 2 FD 8013 Load monitoring Parameters p2150 Hysteresis speed 3 p2151 CI Speed setpoint for messages p2161 Speed threshold 3 p2181 Load monitoring response p2182 Load monitoring speed threshold 1 p2183 Load monitoring speed threshold 2 p2184 Load monitoring speed threshold 3 p2185 Load monitoring speed threshold 1 upper p2190 Load monitoring speed threshold 3 lower p21...

Page 630: ...f the torque setpoint The speed controller corrects inaccuracies in the precontrol feed forward control Figure 9 27 Influence of the moment of inertia estimator on the speed control The more precise the value of the moment of inertia in the converter the lower the overshoot after speed changes Figure 9 28 Influence of the moment of inertia estimator on the speed Function From the actual speed the ...

Page 631: ...tisfied to do this Speed p1226 Acceleration setpoint 8 1 s2 Acceleration x moment of inertia r1493 0 9 p1560 Once the load torque is specified the moment of inertia in the acceleration or deceleration phase can be determined If the source of p1502 has a 1 signal the moment of inertia is not estimated The accuracy of the moment of inertia estimation increases as the acceleration rate increases The ...

Page 632: ...d operation The converter calculates the load torque again after acceleration If the load estimation has taken place and the moment of inertia does not settle stabilize r1407 24 26 0 then increasing the acceleration p2572 p2573 is recommended If the load moment of inertia is significantly greater than the motor moment of inertia then the transient event can also be improved via parameterization of...

Page 633: ...control activated with cyclic calculation of the coefficients The status word of the moment of inertia precontrol is indicated in r5311 Example For a horizontal conveyor in a first approximation the moment of inertia depends on the load Figure 9 32 Relationship between moment of inertia J and load torque ML The relationship between load torque and torque is saved in the converter as linear charact...

Page 634: ...sioning we recommend leaving the moment of inertia estimator deactivated Requirements You have selected sensorless vector control The load torque must be constant whilst the motor accelerates or brakes Typical of a constant load torque are conveyor applications and centrifuges for example Fan applications for example are not permitted The speed setpoint is free from superimposed unwanted signals T...

Page 635: ...ent of inertia estimator r1518 CO Acceleration torque r1538 CO Upper effective torque limit r1539 CO Lower effective torque limit p1560 Moment of inertia estimator acceleration threshold value p1561 Moment of inertia estimator change time moment of inertia p1562 Moment of inertia estimator change time load p1563 CO Moment of inertia estimator load torque positive direction of rotation p1564 CO Mom...

Page 636: ...ly activated The current configuration can be checked in parameter r0108 3 The position controller can be parameterized in a user friendly fashion using the screen forms in STARTER The closed loop position control function module is essential for operating the basic positioner Note Trigger of the monitoring functions of the position controller If the position control function module is active and ...

Page 637: ...e encoder 1 2 or 3 used to record the actual position value The following connection is run automatically after assignment p0480 0 G1_STW encoder control word r2520 0 p0480 1 G2_STW encoder control word r2520 1 p0480 2 G3_STW encoder control word r2520 2 Figure 9 33 Position actual value conditioning with rotary encoders The link between the physical variables and the neutral length unit LU is est...

Page 638: ...A position offset can be entered via connector input p2516 Using EPOS p2516 is automatically interconnected to r2667 Backlash compensation is implemented using this interconnection Using the connector input p2515 position setting value and a 1 signal at binector input p2514 set position actual value a position setting value can be entered Note No evaluation of the incoming encoder increments When ...

Page 639: ...the position controller p2598 0 is interconnected with p2599 during basic positioning The other signal sources are not interconnected in the standard configuration The measuring probe evaluation can be enabled for the encoder evaluation x which is not assigned to position control via p2509 x The signal sources are assigned via p2510 0 3 the edge evaluation is set via p2511 0 3 The measured value i...

Page 640: ...tal of p0408 p0419 and p2721 is limited to 32 bits Note Load gear problems and solutions see the example in Chapter Measuring gearbox Page 604 Example of position area extension With absolute encoders without position tracking it must be ensured that the traversing range around 0 is less than half the encoder range because beyond this range no unique reference remains after switching on and off se...

Page 641: ...axis type linear axis or rotary axis Here a rotary axis refers to a modulo axis the modulo offset can be activated from a higher level control or EPOS With a linear axis position tracking is mainly used to extend the position area see section Virtual multiturn encoder p2721 p2720 2 Reset position The position values stored in a non volatile fashion are reset for the following events If encoder rep...

Page 642: ...ts p0421 max 32 overflows positive negative After this the setting for p2721 can no longer be changed Example for a multiturn encoder For a linear axis for an encoder with p0421 4096 the value for p2721 is set to 262144 This means that 131072 encoder revolutions or load revolutions can be reproduced If as a result of extension of the multiturn information the displayable area of r2723 32 bits is e...

Page 643: ...no effect on the calibration status and reference point status Restrictions If an encoder data set is used as encoder 1 in several drive data sets with different gears it is not possible to activate position tracking there If an attempt is nevertheless made to activate position tracking fault F07555 drive encoder Configuration position tracking is output with fault value 03 hex A check is always p...

Page 644: ...o longer calculated and must be re adjusted when switching back to DDS0 3 Position tracking for EDS0 is continued and the referencing bit is reset 1 4 Pulse inhibit operation Position tracking for EDS0 is continued and the referencing bit is reset 1 5 Position tracking for EDS4 is newly initiated and the referencing bit is reset 1 When switching back to DDS0 the same applies to EDS0 6 Position tra...

Page 645: ...lue changes when the changeover is made The saved absolute value of the position tracking including the offset correction from the dissolved DDS is not used Additional information The position tracking memory is only available once for each EDS Commissioning position tracking load gear using STARTER The position tracking function can be configured in the Mechanical system screen for Position contr...

Page 646: ...tions p2505 LR motor load load revolutions p2506 LR length unit LU per load revolution r2520 CO LR position actual value conditioning encoder control word r2521 CO LR actual position value r2522 CO LR actual velocity value r2523 CO LR measured value r2524 CO LR LU revolutions r2525 CO LR encoder adjustment offset r2526 CO BO LR status word p2720 Load gear configuration p2721 Load gear absolute enc...

Page 647: ...osition setpoint filter is a PT1 element the symmetrizing filter as dead time element p2535 symmetrizing filter speed precontrol dead time and PT1 element p2536 symmetrizing filter speed precontrol PT1 The speed precontrol p2534 factor speed precontrol can be disabled via the value 0 Note Position controller without basic positioner for experts only We recommend that only experts use the functions...

Page 648: ...eactivated with value 0 in p2542 The standstill window should be larger than or equal to the positioning window p2542 p2544 The standstill monitoring time should be less than or equal to the position monitoring time p2543 p2545 Position monitoring Position monitoring is activated using binector inputs p2551 setpoint stationary p2554 0 travel command not active and p2544 positioning window Once the...

Page 649: ...specified for the following error r2563 is greater than p2546 fault F07452 is triggered and bit r2648 8 is reset Cam controllers Figure 9 38 Cam controllers The position controller has two cam controllers If cam position p2547 or p2548 is passed in the positive direction r2521 p2547 or p2548 then cam signals r2683 8 and r2683 9 are reset Function diagrams FD 4020 Standstill monitoring positioning ...

Page 650: ...nce mark search functions Binector inputs p2510 measurement probe selection and p2511 measurement probe edge evaluation define the mode for measurement probe evaluation The probe signals are recorded via the encoder encoder status and control word To speed up signal processing direct measuring probe evaluation can be activated by selecting the input terminals for probes 1 2 via p2517 and p2518 Mea...

Page 651: ...rm A07495 reference function aborted and remains active until the activations at the binector inputs are reset The alarm is also generated if a fault is signaled during an activated function reference mark search or measurement probe evaluation by the encoder status word If the position controller function module is selected these parameters p2508 to p2511 are preassigned with 0 If the basic posit...

Page 652: ...issioning wizards of STARTER The required BICO interconnections are automatically established Note Position controller is required The basic positioner requires the position controller functions The BICO interconnections established by the basic positioner may only be changed by experienced users As a result the position control functions are also available Standstill monitoring Position monitorin...

Page 653: ...rsing block editor using STARTER A traversing block contains the following information Traversing block number Task e g positioning wait GOTO set jump set binary outputs Motion parameters target position velocity override for acceleration and deceleration Mode e g skip block continuation conditions such as Continue_with_stop and Continue_flying Task parameters e g wait time block step conditions D...

Page 654: ... axis travels either too far or not far enough corresponding to the absolute value of the backlash Figure 9 39 Backlash compensation Note Boundary conditions for backlash compensation The backlash compensation is active under the following supplementary conditions for an incremental measuring system after the axis has been referenced homed For an absolute measuring system after the axis has been a...

Page 655: ...sitioner function module r2685 offset value and r2684 7 activate offset are already linked to the corresponding binector connector input of position actual value conditioning Absolute positioning date e g in a traversing block must always be within the modulo range The traversing range cannot be restricted by software limit switches With active modulo offset and the application of absolute encoder...

Page 656: ...e software limit switches and STOP cams set The following restrictions exist Velocity profile limitations Maximum speed p2571 Maximum acceleration p2572 maximum delay p2573 Traversing range limits Software limit switches p2578 p2579 p2580 p2581 p2582 Hardware limit switch p2568 p2569 p2570 Jerk limit Jerk limitation p2574 Activation of jerk limitation p2575 Maximum velocity The maximum velocity of...

Page 657: ... s Both values are relevant during Jog mode Processing traversing blocks Direct setpoint specification MDI for positioning and setting up Reference point approach The parameters are of no effect if faults with the fault reactions OFF1 OFF2 OFF3 arise In the traversing blocks operating mode the acceleration and or deceleration can be set in integer steps 1 2 to 100 of the maximum acceleration and d...

Page 658: ...4 11 1 Modulo correction is not active p2577 0 Limiting is realized via connector input p2578 software limit switch minus and p2579 software limit switch plus The connector inputs in the factory setting are linked to the connector output p2580 software limit switch minus and p2581 software limit switch plus Using parameters p2580 and p2581 you can set the required end positions of the software lim...

Page 659: ...plenty of time e g using an EMERGENCY STOP If the axis traverses beyond the hardware limit switch in speed controlled operation the following occurs 1 When the hardware limit switch is initially approached the converter stops the axis 2 Depending on which direction the axis is traversing the converter signals fault F07491 EPOS STOP cams minus approached or F07492 EPOS STOP cams plus approached Aft...

Page 660: ...to achieve a ramp like change of both variables This ensures smooth acceleration and braking as shown in the diagram below Ideally acceleration and deceleration should be linear Figure 9 43 Jerk limitation activated The maximum gradient rk can be set in parameter p2574 jerk limitation in unit LU s3 for both acceleration and braking The resolution is 1000 LU s3 To activate the limitation permanentl...

Page 661: ...wn The drive pulses are canceled and fault F07490 is output To avoid this happening using p1513 activate a supplementary torque which corresponds to the brake holding torque As a result after releasing the brake the load cannot sag and the drive remains in closed loop control without fault F07490 being output Function diagram FD 3630 Traversing range limits r0108 4 1 Parameters p2571 EPOS maximum ...

Page 662: ...utput first and then the sequential faults created by EPOS Using parameter r9733 the safety functions offer EPOS setpoint limiting values which when taken into account prevent the safety limit value being violated In order to prevent a safety limit violation by the EPOS setpoint input you must transfer the setpoint limit value r9733 as follows to the maximum speed setpoint of EPOS p2594 p2594 1 r9...

Page 663: ...rence point coordinates for all types of referencing This allows e g changes input via the higher level control An adjustable parameter for this variable is however needed for the fixed specification of reference point coordinates This adjustable parameter p2599 is connected to connector input p2598 as standard Note No distance coded zero marks Referencing of distance coded zero marks is not suppo...

Page 664: ...culate the position actual value r2521 Using value 3 parameter p2507 signals that the adjustment is valid In addition bit r2684 11 reference point set is set to a value of 1 If the drive had identified the adjustment then note Alarm A7441 is displayed The user is prompted to save the adjustment from RAM to ROM Note down the offset value that has possibly been determined so that you can enter this ...

Page 665: ...up is not exited Activate position tracking p2720 0 if there is a risk that the encoder range is exited Linear absolute value encoder No overflow occurs with linear absolute encoders This means that the position can be restored over the entire traversing range after switching off on once the position has been adjusted During adjustment the actual position value is set in line with the reference po...

Page 666: ... set is set to a value of 1 The offset value is immediately accepted and is active without the system having to be restarted If the drive had identified the adjustment then note Alarm A7441 is displayed The user is prompted to save the adjustment from RAM to ROM 3 Save the offset of the absolute encoder adjustment in p2525 in a non volatile fashion RAM to ROM Note After being commissioned for the ...

Page 667: ...f a reference point approach is selected at the same time 0 signal at binector input p2597 select referencing type The signal in binector input p2595 start referencing must be set during the entire referencing process otherwise the process is aborted Once started the status signal r2684 11 reference point set is reset During the entire reference point approach monitoring of the software limit swit...

Page 668: ...ing cam MINUS is approached in the positive direction or the reversing cam PLUS is approached in the negative direction fault F07499 EPOS reversing cam approached with the incorrect traversing direction is output In this case the wiring of the reversing cam p2613 p2614 and or the traversing direction for approaching the reversing cam must be checked The reversing cams are low active If both revers...

Page 669: ...o mark encoder zero mark or external zero mark Reference cam available p2607 1 In step 2 the drive accelerates to the velocity specified in p2608 zero mark approach velocity in the direction opposite to that specified by binector input p2604 reference point approach start direction The zero mark is expected at distance p2609 max distance to zero mark The search for the zero mark is active status b...

Page 670: ...evaluated and for decreasing actual position values the 1 0 edge This can be inverted for an equivalent zero mark using parameter p0490 measurement probe or equivalent zero mark Reference point approach step 3 Travel to reference point Travel to the reference point is started when the drive has successfully synchronized to the reference zero mark see step 2 Once the reference zero mark has been de...

Page 671: ...t probe selection and p2511 measurement probe edge evaluation can be used to set which measurement probe 1 or 2 and which measurement edge 0 1 or 1 0 is to be used The probe pulse is used to supply connector input p2660 referencing homing measured value with the measured value via parameter r2523 The validity of the measurement is reported to binector input p2661 measurement valid feedback via r25...

Page 672: ...nvalid p2521 0 and the reference point r2684 11 0 is reset The encoder data set EDS that is effective for the position control changes The encoder assignment changes p2502 The mechanical conditions change p2503 to p2506 With absolute encoders the status of the adjustment p2507 is also reset if the same absolute encoder is selected for the position control although the mechanical conditions have ch...

Page 673: ...after a POWER ON 2 For incremental encoders r2684 11 Reference point set is reset and additionally for absolute encoders the status of adjustment p2507 3 For incremental encoders r2684 11 Reference point set is reset and for absolute encoders the status of adjustment p2507 is not additionally reset as the encoder data set is different from the original Function diagrams FP 3612 Referencing referen...

Page 674: ... 45 Design with a gear between the motor and load The diagram shows an application example for referencing with several zero marks per revolution and selecting the correct zero mark using a BERO signal By using a reduction gear between the motor and the load the drive detects several revolutions of the motor per mechanical revolution of the load and therefore also several encoder zero marks The hi...

Page 675: ...volution Using the BERO signal the correct zero mark for referencing can be selected from the several encoder zero marks Preconditions The position of the zero mark that has the shortest distance to the position when the BERO signal switches is to be determined The appropriate mechanical preconditions must be fulfilled when mounting the BERO Preferred mechanical configuration The BERO signal cover...

Page 676: ...put to which the BERO is connected 2 Set the corresponding bit of parameter p0490 to 1 The signal inversion means that the evaluation uses the negative edge of the BERO signal Referencing procedure Referencing then proceeds as follows 1 Via the PROFIdrive encoder interface the drive receives the request for a reference mark search 2 Using the parameterization the drive determines the zero mark dep...

Page 677: ...position is also automatically transferred to the Safety Integrated Functions The Safety Integrated Functions only evaluate the absolute position if a safety function is parameterized which requires an absolute value e g SLP The following are examples for a load side position calculation depending on various encoder mounting versions and axis types Example 1 Safety Integrated Extended Functions mo...

Page 678: ...position of 10000LU r2521 corresponds to 10 mm r9708 Figure 9 48 Example 2 Rotary encoder for Safety Integrated linear scale for EPOS Safety Integrated Extended function uses the rotating motor encoder The gearbox is parameterized using p9521 p9522 The spindle pitch is parameterized in p9520 To calculate the load side absolute position EPOS directly uses the load side linear scale In this example ...

Page 679: ... for Safety Integrated Extended Functions and in p2504 p2505 for EPOS For a gearbox to convert from 4 motor revolutions to 3 load revolutions set p9521 3 p9522 4 p2504 4 p2505 3 Flying referencing using Safety Integrated Extended Functions Flying referencing is frequently used to compensate for any inaccuracies in the actual value sensing and therefore to optimize positioning accuracy on the load ...

Page 680: ...external block change p2632 external block change is triggered Parameter sets Traversing blocks are parameterized using parameter sets that have a fixed structure Traversing block number p2616 0 63 Each traversing block must have a traversing block number assigned to it The traversing blocks are executed in the sequence of the traversing block numbers Numbers containing the job number 1 are ignore...

Page 681: ...hange is triggered at the braking point 0100 CONTINUE_EXTERNAL_WAIT Control signal External block change can be used to trigger a flying changeover to the next task at any time during the traversing phase If External block change is not triggered the axis remains in the parameterized target position until the signal is issued The difference here is that with CONTINUE_EXTERNAL a flying changeover i...

Page 682: ...erride p2620 x Deceleration override p2623 x Task mode The task is executed until the target position is reached If when the task is activated the drive is already located at the target position then for the block change enable CONTINUE_ON THE FLY or CONTINUE_EXTERNAL the text task is selected in the same interpolation clock cycle For CONTINUE_WITH_STOP the next block is activated in the next inte...

Page 683: ... task p2641 An external block change is triggered with the appropriate continuation condition The following parameters are relevant p2616 x Block number p2618 x Velocity p2619 x Acceleration override p2623 x Task mode All continuation conditions are possible JERK Jerk limitation can be activated command parameter 1 or deactivated task parameter 0 using the JERK task The signal at the binector inpu...

Page 684: ... the wait time regardless of the parameter ized continuation condition of the order preceding the WAIT task The WAIT task can be executed by an external block change Possible continuation conditions include END CONTINUE_WITH_STOP CONTINUE_EXTERNAL CONTINUE_EXTERNAL_WAIT and CONTINUE_EXTERNAL_ALARM The alarm or fault is triggered when External block change has still not been issued after the delay ...

Page 685: ...ut 1 or r2683 11 output 2 can be assigned to digital outputs Any two of the SET_O RESET_O and GOTO orders can be processed in an interpolation cycle and a subsequent POSITION and WAIT order can be started Function diagram FP 3616 Traversing blocks mode r0108 4 1 Parameters p2616 EPOS traversing block block number p2617 EPOS traversing block position p2618 EPOS traversing block velocity p2619 EPOS ...

Page 686: ...following error monitoring p2546 in the position controller is not effective when traveling to the fixed stop As long as the drive travels to the fixed stop or is in fixed stop the status bit r2683 14 Travel to fixed stop active is set Fixed stop reached As soon as the axis comes into contact with the mechanical fixed stop the closedloop control in the drive raises the torque so that the axis can ...

Page 687: ...ains in fixed stop the position setpoint is adjusted to the actual position value position setpoint actual position value Fixed stop monitoring and controller enable are active Note If the drive is in fixed stop it can be referenced using the control signal Set reference point If the axis moves away from the position that it had at detection of the fixed stop by more than the selected monitoring w...

Page 688: ...top is reached the drive remains in fixed stop even after cancellation It can be moved on from the fixed stop using jogging or by selecting a new traversing task Note Activation of the fixed stop monitoring window The fixed stop monitoring window p2635 is only activated when the drive is in fixed stop and remains active until the fixed stop is exited Vertical axes With asymmetrical torque limits p...

Page 689: ...acceptance and an on the fly change can be undertaken between the Setup and Positioning modes The direct setpoint input mode MDI can also be used if the axis is not referenced in the setup or relative positioning modes which means that flying referencing see the separate section flying synchronization and post referencing are possible The direct setpoint input function is activated by p2647 1 A di...

Page 690: ...49 An overview of the setpoint acceptance direct setpoint input is show in function block diagram 3620 MDI mode with the use of PROFIdrive telegram 110 If connector input p2654 is preset with a value 0 e g for PROFIdrive telegram 110 with r2059 11 then it will internally supply the control signals Select positioning type Positive direction selection and Negative direction selection The following c...

Page 691: ...DI acceleration override p2645 CI EPOS direct setpoint input MDI delay override p2648 BI EPOS direct setpoint input MDI positioning type p2649 BI EPOS direct setpoint input MDI acceptance type p2650 BI EPOS direct setpoint input MDI setpoint acceptance edge p2651 BI EPOS direct setpoint input MDI positive direction selection p2652 BI EPOS direct setpoint input MDI negative direction selection p265...

Page 692: ...iew of the Jog function is show in function block diagram 3610 Function diagram FP 3610 EPOS jog mode r0108 4 1 Parameters p2585 EPOS inching 1 setpoint velocity p2586 EPOS inching 2 setpoint velocity p2587 EPOS inching 1 travel distance p2588 EPOS inching 2 travel distance p2589 BI EPOS jog 1 signal source p2590 BI EPOS jog 2 signal source p2591 BI EPOS jog incremental 9 4 7 11 Status signals The...

Page 693: ...als are 0 the drive is within the traversing range limits Stop cam minus active r2684 13 Stop cam plus active r2684 14 These status signals indicate that Stop cam minus p2569 or Stop cam plus p2570 has been reached or passed The signals are reset when the cams are left in the direction other than that in which they were approached Axis moves forwards r2683 4 Axis moves backwards r2683 5 Axis accel...

Page 694: ...he signal is reset when the positioning window is exited The status signal will not be set under the following conditions A 1 signal is present at the binector input p2554 message traversing command active A 0 signal is present at the binector input p2551 message setpoint stationary The status signal remains set until a 1 signal is present at the binector input p2551 message setpoint stationary Re...

Page 695: ...cy The parameterizable bandstop filters for the Active Infeed can be parameterized via the expert list Fixed setpoints p2900 ff Negative phase sequence system control p3639 ff Bandstop filters Output voltage setpoint value filter activation with p5200 0 1 Actual current value filter activation with p5200 2 1 Vdc current value filter activation with p1656 4 1 Commissioning The Additional controls f...

Page 696: ...e 1 p2901 CO Fixed value 2 p5200 Signal filter activated p5201 Output voltage setpoint value filter 5 type p5202 Output voltage setpoint value filter 5 denominator natural frequency p5203 Output voltage setpoint value filter 5 denominator damping p5204 Output voltage setpoint value filter 5 numerator natural frequency p5205 Output voltage setpoint value filter 5 numerator damping p5211 Actual curr...

Page 697: ...eshold exceeded F30001 Overcurrent OFF2 DC link overvoltage 1 Comparison of DC link voltage with hardware shutdown threshold F30002 Overvoltage OFF2 DC link undervoltage 1 Comparison of DC link voltage with hardware shutdown threshold F30003 Undervoltage OFF2 Short circuit1 Second monitoring threshold checked for overcurrent F30001 Overcurrent OFF2 Uce monitoring for IGBT module F30022 Monitoring ...

Page 698: ...gnificant temperature differences can occur between the barrier layer of the IGBT and the heat sink The calculated barrier junction temperature is displayed in r0037 13 18 the monitoring ensures that the specified maximum barrier junction temperature is not exceeded If an overload occurs with respect to any of these three monitoring functions an alarm is first output The alarm threshold p0294 i t ...

Page 699: ...output current output frequency can be considered suitable procedures In this case the converter does not change its operating point once an alarm threshold has been overshot which means that the drive can be operated until it reaches its shutdown values When the trip threshold is reached the converter switches off and outputs one of the following faults F30004 power unit temperature rise for inve...

Page 700: ...eached Reducing the pulse frequency and the output current p0290 2 12 This procedure is suitable for the following applications The drive is frequently started and accelerated The drive has a heavily fluctuating torque profile For the set value 2 the following applies When a temperature alarm threshold is exceeded the pulse frequency is reduced to a permissible minimum If the pulse frequency reduc...

Page 701: ...ad r2135 13 Fault thermal overload power unit r2135 15 Alarm thermal overload power unit 9 5 3 Blocking protection Description The Motor blocked fault is only triggered when the speed of the drive is below the adjustable speed threshold in p2175 For vector control then the speed controller must also be at its limit For V f control then the current limit must also be reached Once the on delay p2177...

Page 702: ...tor control Description If for closed loop speed control with encoder the speed threshold set in p1744 for stall detection is exceeded then r1408 11 speed adaptation speed deviation is set If the fault threshold value set in p1745 is exceeded when in the low speed range less than p1755 x 100 p1756 r1408 12 motor stalled is set If one of these two signals is set then after the delay time in p2178 f...

Page 703: ...sible without a temperature sensor p0600 0 or p4100 0 The temperatures of different motor components stators core rotors can be determined indirectly using a temperature model Connecting temperature sensors allows the motor temperature to be determined directly In this way accurate start temperatures are available immediately when the motor is switched on again or after a power failure 9 5 5 2 Tem...

Page 704: ...is limited to between 146 2 F 99 C and 371 48 F 188 6 C and is made available for further evaluation Activating the motor temperature measurement via the external sensor p0600 10 After completion of commissioning the source for the external sensor is set to the customer terminal block A60 A65 p0603 TM31 r4105 Set the PT1000 temperature sensor type p4100 6 9 5 5 3 Temperature sensor connection to a...

Page 705: ...e p0601 2 Temperature measurement via PTC The connection is made at the terminals X41 3 Temp and X41 4 Temp at the Control Interface Module The threshold for changing over to an alarm or fault is 1650 Ω Activate motor temperature measurement via Motor Module p0600 11 Set the PTC temperature sensor type p0601 1 Temperature measurement using the bimetal normally closed contact The connection is made...

Page 706: ...tory state after commissioning 248 F 120 C alarm A07910 is triggered Parameter p0610 can be used to set how the drive responds to the alarm triggered 0 No response only alarm no reduction of I_max 1 Alarm and reduction of I_max and fault F07011 2 Alarm and fault F07011 no reduction of I_max 12 Alarm and fault F07011 no reduction of I_max temperature storage When the fault threshold is reached set ...

Page 707: ...used so that thermal motor protection is guaranteed even without a temperature sensor or with a deactivated temperature sensor p0600 0 The simultaneous use of temperature sensors and a thermal motor model also makes sense For example a very fast temperature increase that is not detected by the sensors in sufficient time can potentially damage a motor This situation can occur for motors with a low ...

Page 708: ...lue of the actual current unsmoothed r0068 0 Motor stall current p0318 I2t motor model thermal time constant p0611 Measured motor temperature r0035 or motor ambient temperature p0613 p0625 for operation without temperature sensor Motor temperature at rated load p0605 for expansion p0627 Commissioning the motor model The thermal I2t motor model is activated via p0612 0 1 the expansions of the motor...

Page 709: ...e stator winding referred to the ambient temperature 1 333 fixed value p5350 Boost factor Defines the boost factor for the copper losses at standstill p0612 0x1 p0612 0x101 Activation Activates the motor module and or additionally the expansion r0632 r0632 Actual temperature Indicates the stator winding temperature of the motor temperature model r0034 r0034 Motor utilization Indicates the actual m...

Page 710: ... thermally active iron mass stator laminated cores and frame as a percentage of p0344 p0618 thermally active copper mass stator windings as a percentage of p0344 p0619 thermally active rotor mass rotor as a percentage of p0344 Entering the temperatures p0625 ambient temperature p0626 overtemperature stator iron p0627 overtemperature stator winding p0628 rotor winding temperature rise The motor tem...

Page 711: ...ld p0606 Motor overtemperature timer p0607 Temperature sensor fault timer p0610 Motor overtemperature response p0614 Thermal resistance adaptation reduction factor p0624 Motor temperature offset PT100 p4100 TM31 temperature evaluation sensor type r4105 CO TM31 temperature evaluation actual value Thermal motor model 1 for permanent magnet synchronous machines r0034 CO Motor utilization r0068 0 CO A...

Page 712: ...emp_mod stator iron temperature r0632 Mot_temp_mod stator winding temperature r0633 Mot_temp_mod rotor temperature 9 5 6 Temperature measurement via TM150 option G51 9 5 6 1 Description The Terminal Module 150 TM150 has 6x 4 pole terminals for temperature sensors Temperature sensors can be connected in a 1x2 1x3 or 1x4 wire system Up to 12 input channels can be evaluated in a 2x2 wire system Twelv...

Page 713: ... sensor Temperature display range r4105 0 11 0 Evaluation disabled 1 PTC thermistor 58 F 50 C or 482 C 250 C 2 KTY84 146 2 F 99 C to 482 F 250 C 4 Bimetallic NC contact 58 F 50 C or 482 C 250 C 5 PT100 146 2 F 99 C to 482 F 250 C 6 PT1000 146 2 F 99 C to 482 F 250 C Measurement of cable resistances When using 2 wire sensors 1x2 2x2 wire systems to increase the measuring accuracy the cable resistan...

Page 714: ... 4 remain open Temperature measurement with a sensor in 3 wire technology With p4108 0 5 2 you sense the signals from a sensor in 3 wire system at a 4 wire connection at terminals 3 and 4 The measuring wire is connected at terminal 1 You must short circuit terminals 2 and 4 Temperature measurement with a sensor in 4 wire technology With p4108 0 5 3 you sense the signals from a sensor in a 4 wire s...

Page 715: ...s at channel 7 1x3 wire at terminal X533 p4108 2 2 sensor 1 is at channel 2 1x3 wire at terminal X534 p4108 3 2 sensor 1 is at channel 3 1x4 wire at terminal X535 p4108 4 3 sensor 1 is at channel 4 1x2 wire at terminal X536 p4108 5 0 sensor 1 is at channel 5 9 5 6 4 Forming groups of temperature sensors Using p4111 0 2 temperature channels can be combined to form groups For each group the followin...

Page 716: ...eactivated Using p4118 0 11 a hysteresis for the fault alarm thresholds can be set in p4102 0 23 for each channel The following applies to the warning thresholds If the actual temperature value associated with a channel exceeds the specified warning threshold r4105 x p4102 2x the corresponding alarm is output Timer p4103 0 11 is started at the same time The alarm remains until the actual temperatu...

Page 717: ...The smoothing is realized using a 1st order lowpass filter The effective smoothing time constant depends on the number of simultaneously active temperature channels and is indicated in parameter r4120 0 11 The smoothing time constant to be set is calculated using the following formula Smoothing time constant p4122 2 x active number of channels x 50 ms Setting the smoothing time using an example fo...

Page 718: ...50 terminal block measurement method p4109 0 11 TM150 cable resistance measurement p4110 0 11 TM150 cable resistance value p4111 0 2 TM150 group channel assignment r4112 0 2 CO TM150 group temperature actual value maximum value r4113 0 2 CO TM150 group temperature actual value minimum value r4114 0 2 CO TM150 group temperature actual value average p4117 0 2 TM150 group sensor fault effect p4118 0 ...

Page 719: ...ing Instructions 12 2018 A5E36652151A 717 Diagnostics faults and alarms 10 10 1 Chapter content This section provides information on the following Information on available diagnostics and on eliminating the causes of errors ...

Page 720: ...it LED Color State Description RDY READY OFF The electronic power supply is missing or lies outside the permissible tolerance range Green Continuous light The component is ready for operation and cyclic DRIVE CLiQ communication is taking place 0 5 Hz flashing light Commissioning reset 2 Hz flashing light Writing to the memory card Flashing light 0 5 s on 3 s off PROFIenergy energy saving mode is a...

Page 721: ...ent configuration 2 Hz flashing light Cyclic bus communication has been interrupted or could not be established OPT OPTION OFF Electronic power supply missing or outside permissible tolerance range The component is not ready for operation The Option Board is missing or an associated drive object has not been created Green Continuous light Option board is ready 0 5 Hz flashing light Depends on the ...

Page 722: ... ready for communication when the Control Unit is ready for operation see LED RDY Green Continuous light Cyclic communication is taking place 0 5 Hz flashing light Cyclic communication is still not completely running Possible causes The controller is not transferring any setpoints For isochronous operation either none or a faulty Global Control GC has been transferred from the controller Shared De...

Page 723: ...E CLiQ communi cation is taking place Orange Continuous light DRIVE CLiQ communication is being established Red Continuous light This component has at least one fault Remark The LED is activated irrespective of whether the corresponding messag es have been reconfigured Green red 0 5 Hz flashing light Firmware is being downloaded 2 Hz flashing light Firmware download is complete Waiting for POWER O...

Page 724: ...activated irrespective of whether the corresponding messages have been reconfigured Flashing light 0 5 Hz green red 1 Firmware is being downloaded Flashing light 2 Hz green red 1 Firmware download is complete Waiting for POWER ON Flashing light 2 Hz green orange or red orange 1 Detection of the components via LED is activated p0124 Note Both options depend on the LED status when module recognition...

Page 725: ...activated irrespective of whether the corresponding messages have been reconfigured Flashing light 0 5 Hz green red 1 Firmware is being downloaded Flashing light 2 Hz green red 1 Firmware download is complete Waiting for POWER ON Flashing light 2 Hz green orange or red orange 1 Detection of the components via LED is activated p0124 Note Both options depend on the LED status when module recognition...

Page 726: ... red orange Flashing light Detection of the components via LED is activated p0144 Remark Both options depend on the LED status when module recognition is activated via p0144 1 SMC10 Encoder evaluation B81 Table 10 9 Description of the LEDs on the SMC10 LED Color State Description READY OFF The electronic power supply is missing or lies outside the permissible tolerance range Green Continuous light...

Page 727: ...ion of the LEDs on the SMC30 LED Color State Description READY OFF The electronic power supply is missing or lies outside the permissible tolerance range Green Continuous light The component is ready for operation and cyclic DRIVE CLiQ communication is taking place Orange Continuous light DRIVE CLiQ communication is being established Red Continuous light This component has at least one fault Remar...

Page 728: ...lor State Description Fault OFF If the link port LED is green The CBE20 is operating normally data is being exchanged with the configured IO Controller Red Flashing light The response monitoring time has elapsed Communication has been interrupted The IP address is incorrect Incorrect or missing configuration Incorrect parameter assignment Incorrect or missing device name IO controller not present ...

Page 729: ...annot be used in this state 2 Hz flashing light Communication between the Control Unit and the CBE20 is faulty Possible causes The CBE20 was removed following power up The CBE20 is defective Orange 0 5 Hz flashing light Firmware is being updated TM150 Terminal Module A151 Table 10 15 Description of the LEDs on the TM150 LED Color State Description READY OFF The electronic power supply is missing o...

Page 730: ...itional information about the alarm This information is required for detailed alarm diagnosis r2125 Alarm time removed in milliseconds Displays the system runtime in ms at which the alarm was rectified Control Unit Key diagnostic parameters details in List Manual Parameter Name Description r0002 Control Unit status display Status display for the Control Unit r0018 Control Unit firmware version Dis...

Page 731: ...eed operating display The value provides information about the current operating status and the conditions necessary to reach the next status r0024 CO Line frequency smoothed Displays the smoothed line supply frequency r0025 CO Infeed input voltage smoothed Displays the smoothed actual value of the input voltage This voltage is present at the line supply connection of the infeed voltage r0026 CO D...

Page 732: ...hed speed velocity setpoint at the input of the speed velocity controller or V f characteristic after the interpolator r0021 CO Actual speed value smoothed Displays the smoothed actual value of the motor speed velocity r0024 CO Output frequency smoothed Displays the smoothed converter frequency r0026 CO DC link voltage smoothed Displays the smoothed actual value of the DC link r0027 CO Absolute ac...

Page 733: ...Status word closed loop control Displays the status word of the closed loop control r0063 CO Speed actual value Displays the actual speed for speed control and V f control r0066 CO Output frequency Displays the output frequency of the Motor Module r0070 CO Actual DC link voltage Displays the measured actual value of the DC link voltage r0072 CO Output voltage Displays the actual output voltage of ...

Page 734: ...the fault and or alarm on the AOP30 operator panel Faults are indicated by the red FAULT LED and a fault screen is automatically displayed You can use the F1 Help function to call up information about the cause of the fault and how to remedy it You can use F5 Ack to acknowledge a stored fault Any alarms are displayed by the yellow flashing ALARM LED The system also displays a note in the status ba...

Page 735: ...number Standard drive response Description of the possible cause of the fault alarm Description of the procedure for rectifying the problem Standard fault acknowledgement after it has been rectified Note List of faults and alarms The list of faults and alarms is included on the customer DVD It also contains descriptions of possible fault responses OFF1 OFF2 Note Faults and alarms wired and preset ...

Page 736: ...y the displayed fault with the help of the relevant operating instructions provided in the Additional Operating Instructions section of this documentation package 10 3 2 External fault 1 Causes Fault code F7860 External Fault 1 is triggered by the following optional protection device in the drive PT100 tripping unit option L97 Remedy When a fault is indicated the following procedure is recommended...

Page 737: ...ject to thermal overload thereby activating the thermostat The drive is switched off with OFF2 Remedy The cause of the braking resistor overload must be eliminated and the fault code acknowledged 10 3 4 External fault 3 Causes Fault code F7862 External fault 3 is triggered when the braking unit fitted for options L61 L62 L64 L65 triggers a fault The drive is switched off with OFF2 Remedy The cause...

Page 738: ...Diagnostics faults and alarms 10 3 Overview of alarms and faults Enclosed Drives 736 Operating Instructions 12 2018 A5E36652151A ...

Page 739: ...c safety instructions Take into account residual risks when assessing risks DANGER Electric shock due to the residual charge of the DC link capacitors Because of the DC link capacitors a hazardous voltage is present for up to 5 minutes after the power supply has been switched off Contact with live parts can result in death or serious injury Only open the device after 5 minutes have elapsed Measure...

Page 740: ... the relevant safety regulations The unit must be cleaned with a brush and vacuum cleaner and for inaccessible areas with dry compressed air max 14 5 Psi 1 bar Ventilation The ventilation openings in the enclosure must never be obstructed The fan must be checked to make sure that it is functioning correctly Cable and screw terminals Cable and screw terminals must be checked regularly to ensure tha...

Page 741: ...s DC link connections motor connections busbars cable lugs and other connections ground connections protective ground connections steel threaded connections Table 11 1 Tightening torques for screw connections Thread Ground connections protective ground connections steel threaded connections Aluminum threaded connections plastic busbars cable lugs M3 11 5 lb in 1 3 Nm 7 1 lb in 0 8 Nm M4 26 5 lb in...

Page 742: ...nd secured to the module The telescopic guide support allows the withdrawable device to be adjusted according to the height at which the power blocks are installed Once the mechanical and electrical connections have been removed the power block can be removed from the module whereby the power block is guided and supported by the guide rails on the withdrawable devices Figure 11 1 Installation devi...

Page 743: ...ext of replacement The positions of the crane lifting lugs are illustrated by arrows in the figures below NOTICE Damage to the device due to improper transport Improper transport can subject the power block housing or the busbars to mechanical loads which damage the device When transporting the power blocks use a lifting harness with vertical ropes or chains Do not use the power block busbars to s...

Page 744: ...nclosed Drives 742 Operating Instructions 12 2018 A5E36652151A Figure 11 3 Crane lifting lugs on HX JX power block Note Crane lifting lugs on power blocks HX JX On HX and JX power blocks the front crane lifting lug is located behind the busbar ...

Page 745: ...only if you are qualified to do so Take into account that the devices and components are in some cases heavy and top heavy take the necessary precautionary measures The weights of the individual power blocks are listed in the corresponding section 11 4 1 Replacing the filter mats The filter mats must be checked at regular intervals If the mats are too dirty to allow the air supply to flow normally...

Page 746: ...g components Enclosed Drives 744 Operating Instructions 12 2018 A5E36652151A 11 4 2 Replacing the Control Interface Module frame size FX Replacing the Control Interface Module Figure 11 4 Replacing the Control Interface Module frame size FX ...

Page 747: ...e Module 2 screws When removing the Control Interface Module you have to disconnect 5 additional plugs one after the other 2 at the top 3 below NOTICE Damage to the device if signal cables are damaged when removing Signal cables can be damaged when the Control Interface Module is removed This can cause the device to fail When removing the Control Interface Module ensure that you do not damage any ...

Page 748: ...g components Enclosed Drives 746 Operating Instructions 12 2018 A5E36652151A 11 4 3 Replacing the Control Interface Module frame size GX Replacing the Control Interface Module Figure 11 5 Replacing the Control Interface Module frame size GX ...

Page 749: ...e Module 2 screws When removing the Control Interface Module you have to disconnect 5 additional plugs one after the other 2 at the top 3 below NOTICE Damage to the device if signal cables are damaged when removing Signal cables can be damaged when the Control Interface Module is removed This can cause the device to fail When removing the Control Interface Module ensure that you do not damage any ...

Page 750: ...g components Enclosed Drives 748 Operating Instructions 12 2018 A5E36652151A 11 4 4 Replacing the Control Interface Module frame size HX Replacing the Control Interface Module Figure 11 6 Replacing the Control Interface Module frame size HX ...

Page 751: ...e Module 2 screws When removing the Control Interface Module you have to disconnect 5 additional plugs one after the other 2 at the top 3 below NOTICE Damage to the device if signal cables are damaged when removing Signal cables can be damaged when the Control Interface Module is removed This can cause the device to fail When removing the Control Interface Module ensure that you do not damage any ...

Page 752: ...g components Enclosed Drives 750 Operating Instructions 12 2018 A5E36652151A 11 4 5 Replacing the Control Interface Module frame size JX Replacing the Control Interface Module Figure 11 7 Replacing the Control Interface Module frame size JX ...

Page 753: ...e Module 2 screws When removing the Control Interface Module you have to disconnect 5 additional plugs one after the other 2 at the top 3 below NOTICE Damage to the device if signal cables are damaged when removing Signal cables can be damaged when the Control Interface Module is removed This can cause the device to fail When removing the Control Interface Module ensure that you do not damage any ...

Page 754: ...vicing 11 4 Replacing components Enclosed Drives 752 Operating Instructions 12 2018 A5E36652151A 11 4 6 Replacing the power block frame size FX Replacing the power block Figure 11 8 Replacing the power block frame size FX ...

Page 755: ... at the bottom 2 screws 5 Disconnect the plug for the thermocouple 6 Unscrew the two retaining screws for the fan and attach the equipment for assembling the power block at this position You can now remove the power block Note The power block weighs approx 66 kg NOTICE Damage to the device if signal cables are damaged when removing Signal cables can be damaged when the power block is removed This ...

Page 756: ...vicing 11 4 Replacing components Enclosed Drives 754 Operating Instructions 12 2018 A5E36652151A 11 4 7 Replacing the power block frame size GX Replacing the power block Figure 11 9 Replacing the power block frame size GX ...

Page 757: ... at the bottom 2 screws 5 Disconnect the plug for the thermocouple 6 Unscrew the two retaining screws for the fan and attach the equipment for assembling the power block at this position You can now remove the power block Note The power block weighs approx 89 kg NOTICE Damage to the device if signal cables are damaged when removing Signal cables can be damaged when the power block is removed This ...

Page 758: ...Replacing components Enclosed Drives 756 Operating Instructions 12 2018 A5E36652151A 11 4 8 Replacing the power block frame size HX Replacing the left power block Figure 11 10 Replacing the power block frame size HX left power block ...

Page 759: ...move the connection for the current transformer and associated PE connection 1 plug 7 Unscrew the two retaining screws for the fan and attach the equipment for assembling the power block at this position You can now remove the power block Note The power block weighs approx 64 kg NOTICE Damage to the device if signal cables are damaged when removing Signal cables can be damaged when the power block...

Page 760: ...nce and servicing 11 4 Replacing components Enclosed Drives 758 Operating Instructions 12 2018 A5E36652151A Replacing the right power block Figure 11 11 Replacing the power block frame size HX right power block ...

Page 761: ...til the power block has been pulled out slightly 6 Remove the connection for the current transformer and associated PE connection 2 plugs 7 Unscrew the two retaining screws for the fan and attach the tool for de installing the power block at this position You can now remove the power block Note The power block weighs approx 86 kg NOTICE Damage to the device if signal cables are damaged when removi...

Page 762: ...icing 11 4 Replacing components Enclosed Drives 760 Operating Instructions 12 2018 A5E36652151A 11 4 9 Replacing the power block frame size JX Replacing the power block Figure 11 12 Replacing the power block frame size JX ...

Page 763: ...move the connection for the current transformer and associated PE connection 1 plug 7 Unscrew the two retaining screws for the fan and attach the equipment for assembling the power block at this position You can now remove the power block Note The power block weighs approx 90 kg NOTICE Damage to the device if signal cables are damaged when removing Signal cables can be damaged when the power block...

Page 764: ...nce and servicing 11 4 Replacing components Enclosed Drives 762 Operating Instructions 12 2018 A5E36652151A 11 4 10 Replacing the fan frame size FX Replacing the fan Figure 11 13 Replacing the fan frame size FX ...

Page 765: ... steps are numbered in accordance with the numbers in the diagram 1 Remove the retaining screws for the fan 2 screws 2 Disconnect the supply cables 1 x L 1 x N You can now carefully remove the fan NOTICE Damage to the device if signal cables are damaged when removing Signal cables can be damaged when the fan is removed This can cause the device to fail When removing the fan ensure that you do not ...

Page 766: ...nce and servicing 11 4 Replacing components Enclosed Drives 764 Operating Instructions 12 2018 A5E36652151A 11 4 11 Replacing the fan frame size GX Replacing the fan Figure 11 14 Replacing the fan frame size GX ...

Page 767: ... steps are numbered in accordance with the numbers in the diagram 1 Remove the retaining screws for the fan 3 screws 2 Disconnect the supply cables 1 x L 1 x N You can now carefully remove the fan NOTICE Damage to the device if signal cables are damaged when removing Signal cables can be damaged when the fan is removed This can cause the device to fail When removing the fan ensure that you do not ...

Page 768: ...ing 11 4 Replacing components Enclosed Drives 766 Operating Instructions 12 2018 A5E36652151A 11 4 12 Replacing the fan size HX Replacing the fan left power block Figure 11 15 Replacing the fan frame size HX left power block ...

Page 769: ...bered in accordance with the numbers in the diagram 1 Remove the busbar 6 screws 2 Remove the retaining screws for the fan 3 screws 3 Disconnect the supply cables 1 x L 1 x N You can now carefully remove the fan NOTICE Damage to the device if signal cables are damaged when removing Signal cables can be damaged when the fan is removed This can cause the device to fail When removing the fan ensure t...

Page 770: ...nance and servicing 11 4 Replacing components Enclosed Drives 768 Operating Instructions 12 2018 A5E36652151A Replacing the fan right power block Figure 11 16 Replacing the fan frame size HX right power block ...

Page 771: ...ered in accordance with the numbers in the diagram 1 Remove the busbars 12 screws 2 Remove the retaining screws for the fan 3 screws 3 Disconnect the supply cables 1 x L 1 x N You can now carefully remove the fan NOTICE Damage to the device if signal cables are damaged when removing Signal cables can be damaged when the fan is removed This can cause the device to fail When removing the fan ensure ...

Page 772: ...nce and servicing 11 4 Replacing components Enclosed Drives 770 Operating Instructions 12 2018 A5E36652151A 11 4 13 Replacing the fan frame size JX Replacing the fan Figure 11 17 Replacing the fan frame size JX ...

Page 773: ...bered in accordance with the numbers in the diagram 1 Remove the busbar 8 screws 2 Remove the retaining screws for the fan 3 screws 3 Disconnect the supply cables 1 x L 1 x N You can now carefully remove the fan NOTICE Damage to the device if signal cables are damaged when removing Signal cables can be damaged when the fan is removed This can cause the device to fail When removing the fan ensure t...

Page 774: ...g components Enclosed Drives 772 Operating Instructions 12 2018 A5E36652151A 11 4 14 Replacing the fan in the Active Interface Module frame size FI Replacing the fan Figure 11 18 Replacing the fan in the Active Interface Module frame size FI ...

Page 775: ...ed access Remove the protective cover Removal steps The removal steps are numbered in accordance with the numbers in the diagram 1 Remove the retaining screws for the fan unit 2 screws 2 Unplug connector X630 You can now carefully remove the fan unit NOTICE Damage to the device if signal cables are damaged when removing Signal cables can be damaged when the fan is removed This can cause the device...

Page 776: ...g components Enclosed Drives 774 Operating Instructions 12 2018 A5E36652151A 11 4 15 Replacing the fan in the Active Interface Module frame size GI Replacing the fan Figure 11 19 Replacing the fan in the Active Interface Module frame size GI ...

Page 777: ...ed access Remove the protective cover Removal steps The removal steps are numbered in accordance with the numbers in the diagram 1 Remove the retaining screws for the fan unit 3 screws 2 Unplug connector X630 You can now carefully remove the fan unit NOTICE Damage to the device if signal cables are damaged when removing Signal cables can be damaged when the fan is removed This can cause the device...

Page 778: ...g components Enclosed Drives 776 Operating Instructions 12 2018 A5E36652151A 11 4 16 Replacing the fan in the Active Interface Module frame size HI Replacing the fan Figure 11 20 Replacing the fan in the Active Interface Module frame size HI ...

Page 779: ...ccess Remove the protective cover Removal steps The removal steps are numbered in accordance with the numbers in the diagram 1 Remove the retaining screws for the fan 3 screws 2 Disconnect the supply cables 1 x L 1 x N You can now carefully remove the fan NOTICE Damage to the device if signal cables are damaged when removing Signal cables can be damaged when the fan is removed This can cause the d...

Page 780: ...g components Enclosed Drives 778 Operating Instructions 12 2018 A5E36652151A 11 4 17 Replacing the fan in the Active Interface Module frame size JI Replacing the fan Figure 11 21 Replacing the fan in the Active Interface Module frame size JI ...

Page 781: ...ccess Remove the protective cover Removal steps The removal steps are numbered in accordance with the numbers in the diagram 1 Remove the retaining screws for the fan 3 screws 2 Disconnect the supply cables 1 x L 1 x N You can now carefully remove the fan NOTICE Damage to the device if signal cables are damaged when removing Signal cables can be damaged when the fan is removed This can cause the d...

Page 782: ...nclosed Drives 780 Operating Instructions 12 2018 A5E36652151A 11 4 18 Replacing the DC fuses in the Active Line Module Motor Module frame size HX Replacing the DC fuses Figure 11 22 Replacing the DC fuses Active Line Module Motor Module and frame size HX ...

Page 783: ...m the power supply Allow unimpeded access Remove the protective cover Removal steps The removal steps are numbered in accordance with the numbers in the diagram 1 Release the DC connections at DCP and DCN 4 screws each 2 Remove nuts 8 screws 3 Remove the retaining screws for the connection plate of the housing 4 screws and remove the connection plate 4 Remove the retaining screw for the fuse inser...

Page 784: ...2 Operating Instructions 12 2018 A5E36652151A Installation steps To reinstall perform the above steps in the reverse order Note Pay attention to the tightening torques The tightening torques specified in the table Tightening torques for screw connections must be observed ...

Page 785: ...nclosed Drives Operating Instructions 12 2018 A5E36652151A 783 11 4 19 Replacing the DC fuses in the Active Line Module Motor Module frame size JX Replacing the DC fuses Figure 11 23 Replacing the DC fuses Active Line Module Motor Module and frame size JX ...

Page 786: ...m the power supply Allow unimpeded access Remove the protective cover Removal steps The removal steps are numbered in accordance with the numbers in the diagram 1 Release the DC connections at DCP and DCN 4 screws each 2 Remove nuts 8 screws 3 Remove the retaining screws for the connection plate of the housing 4 screws and remove the connection plate 4 Remove the retaining screw for the fuse inser...

Page 787: ...le Tightening torques for screw connections must be observed 11 4 20 Replacing cylindrical fuses The following fuses are cylindrical fuses Fan fuses R2 F101 F102 G1 F10 F11 T1 F10 F11 Fuses for auxiliary power supply F11 F12 Fuse for the internal 230 V AC supply F21 Figure 11 24 Fuse holder Article numbers for replacing fuses that have blown can be found in the spare parts list Note Removing fault...

Page 788: ...LV HRC fuses LV HRC fuses with blade contacts also called blade fuses are used for example in the main switches of the supply infeed Figure 11 25 LV HRC fuse with blade contacts Preparatory steps Keep the safety equipment close at hand LV HRC fuse grip with sleeve for LV HRC fuse links Observe the national safety regulations Figure 11 26 LV HRC fuse grip with sleeve for LV HRC fuses ...

Page 789: ...he line connections 3 Locate the LV HRC fuse puller with forearm protection for LV HRC fuse links over the fuse 4 Withdraw the defective fuse NOTICE Device failure after a LV HRC fuse trips When a low voltage high rupturing capacity fuse trips the neighboring low voltage high rupturing capacity fuses may also become damaged Failure to replace all fuses at the same time can cause the device to fail...

Page 790: ...y or death Use only fuses specified in the spare parts list 11 4 22 Replacement of LV HRC fuses with screw mounting Description LV HRC fuses LV HRC fuses with screw mounting are used for example in the supply infeed Figure 11 27 LV HRC fuse with screw mounting Removal steps The following steps are used to remove the LV HRC fuse 1 Open the main switch 2 Remove the front shock hazard protection cove...

Page 791: ...ICE Device failure after a LV HRC fuse trips When a low voltage high rupturing capacity fuse trips the neighboring low voltage high rupturing capacity fuses may also become damaged Failure to replace all fuses at the same time can cause the device to fail After a low voltage high rupturing capacity fuse trips always replace all low voltage high rupturing capacity fuses at the same time Always use ...

Page 792: ...ecifications of the backup battery Type CR2032 3 V lithium battery Manufacturer Maxell Sony Panasonic Nominal capacity 220 mAh Self discharge at 20 C 1 year Service life in backup mode 1 year at 70 C 1 5 years at 20 C Service life in operation 2 years Replacement 1 Switch the unit into a no voltage condition 2 Open the cabinet 3 Disconnect the 24 V DC power supply and communications line on the op...

Page 793: ...d Drives Operating Instructions 12 2018 A5E36652151A 791 Figure 11 28 Replacing the backup battery for the cabinet operator panel Note Battery disposal The battery must be disposed of in accordance with the applicable country specific guidelines and regulations ...

Page 794: ...years Note Storage period It is important that the storage period is calculated from the date of manufacture and not from the date that the equipment was shipped Procedure The DC link capacitors are re formed by applying the rated voltage without load for at least 30 minutes at room temperature Operation via PROFIBUS Set bit 3 of control word 1 operation enable permanently to 0 Switch on the conve...

Page 795: ...terface Module with different firmware data was installed When connecting up DRIVE CLiQ cables connections were interchanged Automatic firmware update A firmware update for the replaced DRIVE CLiQ component may run automatically after switching on the electronics The following LEDs will flash slowly to indicate that an automatic firmware update is in progress the RDY LED on the Control Unit orange...

Page 796: ...quence 1 During an automatic firmware update the RDY LED on the Control Unit flashes slowly orange 0 5 Hz 2 The firmware update is performed on each DRIVE CLiQ component as needed during the update process an LED for the respective component flashes slowly green red 0 5 Hz 3 Once the firmware update for a specific DRIVE CLiQ component is complete the LED for that component will flash quickly green...

Page 797: ...ically on the operator panel and the following dialog screen will appear Figure 11 29 Dialog screen loading firmware If the firmware cannot be loaded successfully it can be loaded using the following manual method The load program LOAD_AOP30 and the firmware file can be found on the customer DVD Loading the firmware 1 Establish the RS232 connection from the PC to the AOP30 2 Provide the supply vol...

Page 798: ...Maintenance and servicing 11 8 Loading the new operator panel firmware from the PC Enclosed Drives 796 Operating Instructions 12 2018 A5E36652151A ...

Page 799: ...chnical specifications 12 12 1 Chapter content This chapter provides information on the following General and specific technical specifications for the devices Information on restrictions that apply when the devices are used in unfavorable ambient conditions derating ...

Page 800: ... intended use Cabinet system Rittal TS 8 doors with double barb lock three section base plates for cable entry Paint finish RAL 7035 indoor requirements Compliance with standards Standards IEC 60146 1 IEC 61800 2 IEC 61800 3 IEC 61800 5 1 IEC 60204 1 IEC 60529 UL listing Optional listing per UL508A Environmental conditions Storage Transport Operation Ambient temperature 13 F 25 C 131 F 55 C 13 F 2...

Page 801: ...vel MSL If the enclosed drives are operated at ambient temperatures above 113 F 40 C the output current must be decreased Ambient temperatures above 122 F 50 C are not permissible The following tables indicate the permissible output current as a function of the ambient temperature for the different degrees of protection Table 12 2 Current derating factors as a function of the ambient temperature i...

Page 802: ...d are taken into account in the tables The following tables indicate the permissible output currents as a function of the installation height and ambient temperature for the different degrees of protection The specified values already include the permissible compensation between installation altitude and ambient tempera tures lower than 104 F 40 C incoming air temperature at the inlet to the enclo...

Page 803: ...he air insulation capacity requirements An additional input voltage derating is not necessary if the following basic conditions are met The isolation transformer must be fed from a low voltage or medium voltage network it must not be supplied directly from a high voltage network It is permissible to use the isolation transformer to supply one or more enclosed drives The lines between the isolation...

Page 804: ...ating factor for pulse frequency 6SL3710 hp kW A 2 kHz 2 5 kHz 4 kHz 5 kHz 7 5 kHz Supply voltage 380 to 480 V AC 3 phase 7LE36 1AU3 500 315 605 83 72 64 60 40 7LE37 5AU3 600 400 745 83 72 64 60 40 7LE38 4AU3 700 450 840 87 79 64 55 40 7LE41 0AU3 800 560 985 92 87 70 60 50 7LE41 2AU3 1000 710 1260 92 87 70 60 50 7LE41 4AU3 1150 800 1405 97 95 74 60 50 Supply voltage 3 phase 500 690 V AC 7LG28 5AU3...

Page 805: ...erload requirements the appropriate base load current must therefore be used as a basis for the required load The overloads apply under the precondition that the converter is operated as a maximum at its base load current before and after the overload a duty cycle duration of 300 s is used as a basis here Another precondition is that the frequency converter is operated at its factory set pulse fre...

Page 806: ...s 12 2 General data Enclosed Drives 804 Operating Instructions 12 2018 A5E36652151A High overload The base load current for a high overload IH is based on a duty cycle of 150 for 60 s or 160 for 10 s Figure 12 2 High overload ...

Page 807: ...4 4 43 NOTICE Material damage caused by impermissible cable temperatures The improper laying of cables can produce short circuits caused by damage of the insulation that result from excessive temperatures When the conditions differ from the above stated cable routing cable grouping ambient temperature the following instructions for routing the cables must be taken into account The cable cross sect...

Page 808: ...upply VACrms Hz VDC 380 V 3 AC 10 to 480 V 3 AC 10 15 1 min 47 to 63 Hz 24 20 4 to 28 8 Power loss max at 50 Hz 400 V at 60 Hz 460 V kW kW 6 31 6 49 7 55 7 85 10 01 10 45 Cooling air requirement CFM m3 s 1229 0 58 1483 0 70 2521 1 19 Sound pressure level LpA 1 m at 50 60 Hz dB A 71 73 71 73 72 74 Line supply connection 2 x 3 0 AWG to 250 kcmil 10 2 x 3 0 AWG to 250 kcmil 10 2 x 3 0 AWG to 250 kcmi...

Page 809: ...he current according to NEC table 430 250 3 The currents are based on a line power factor of cos φ 1 4 The base load current IL is based on a duty cycle of 110 for 60 s or 150 for 10 s with a duty cycle duration of 300 s see Overload capability 5 The base load current IH is based on a duty cycle of 150 for 60 s or 160 for 10 s with a duty cycle duration of 300 s see Overload capability 6 The curre...

Page 810: ...ower loss max at 50 Hz 400 V at 60 Hz 460 V kW kW 10 72 11 15 13 13 13 65 17 69 18 55 Cooling air requirement CFM m3 s 2521 1 19 2521 1 19 4153 1 96 Sound pressure level LpA 1 m at 50 60 Hz dB A 72 74 72 74 77 79 Line supply connection 2 x 2 AWG to 600 kcmil 10 2 x 2 AWG to 600 kcmil 10 3 x 1 0 AWG to 500 kcmil 10 Motor connection maximum fixing screw 2 x 300 kcmil M12 2 holes 2 x 500 kcmil M12 2 ...

Page 811: ... line power factor of cos φ 1 4 The base load current IL is based on a duty cycle of 110 for 60 s or 150 for 10 s with a duty cycle duration of 300 s see Overload capability 5 The base load current IH is based on a duty cycle of 150 for 60 s or 160 for 10 s with a duty cycle duration of 300 s see Overload capability 6 The current values given here are based on the rated output current 7 The SCCR v...

Page 812: ...max at 50 Hz 400 V at 60 Hz 460 V kW kW 20 63 11 15 21 1 13 65 27 25 18 55 Cooling air requirement CFM m3 s 4153 1 96 4153 1 96 5509 2 6 Sound pressure level LpA 1 m at 50 60 Hz dB A 77 79 77 79 77 79 Power connection maximum fixing screw 3 x 1 0 AWG to 500 kcmil 10 8 x 500 kcmil M12 4 holes 8 x 500 kcmil M12 4 holes Motor connection maximum fixing screw 4 x 500 kcmil M12 2 holes 4 x 500 kcmil M12...

Page 813: ...ording to NEC table 430 250 3 The currents are based on a line power factor of cos φ 1 4 The base load current IL is based on a duty cycle of 110 for 60 s or 150 for 10 s with a duty cycle duration of 300 s see Overload capability 5 The base load current IH is based on a duty cycle of 150 for 60 s or 160 for 10 s with a duty cycle duration of 300 s see Overload capability 6 The current values give...

Page 814: ... to 480 V 3 AC 10 15 1 min 47 to 63 Hz 24 20 4 to 28 8 Power loss max at 50 Hz 400 V at 60 Hz 460 V kW kW 33 05 34 85 33 95 35 85 Cooling air requirement CFM m3 s 5509 2 6 5509 2 6 Sound pressure level LpA 1 m at 50 60 Hz dB A 78 80 78 80 Power connection maximum fixing screw 8 x 500 kcmil M12 4 holes 8 x 500 kcmil M12 4 holes Motor connection maximum fixing screw 6 x 500 kcmil M12 3 holes 6 x 500...

Page 815: ...f the matching motor based on the current according to NEC table 430 250 3 The currents are based on a line power factor of cos φ 1 4 The base load current IL is based on a duty cycle of 110 for 60 s or 150 for 10 s with a duty cycle duration of 300 s see Overload capability 5 The base load current IH is based on a duty cycle of 150 for 60 s or 160 for 10 s with a duty cycle duration of 300 s see ...

Page 816: ...ine frequency Electronic power supply VACrms Hz VDC 3 ph 500 V AC 10 3 ph 690 V AC 10 15 1 min 47 63 Hz 24 20 4 28 8 Power loss max at 50 Hz 690 V at 60 Hz 575 V kW kW 5 12 4 45 5 38 4 65 5 84 5 12 Cooling air requirement CFM m3 s 1229 0 58 1229 0 58 1229 0 58 Sound pressure level LpA 1 m at 50 60 Hz dB A 71 73 71 73 71 73 Line supply connection 2 x 3 0 AWG to 250 kcmil 10 2 x 3 0 AWG to 250 kcmil...

Page 817: ...r based on the current according to NEC table 430 250 3 The currents are based on a line power factor of cos φ 1 4 The base load current IL is based on a duty cycle of 110 for 60 s or 150 for 10 s with a duty cycle duration of 300 s see Overload capability 5 The base load current IH is based on a duty cycle of 150 for 60 s or 160 for 10 s with a duty cycle duration of 300 s see Overload capability...

Page 818: ... AC 10 15 1 min 47 63 Hz 24 20 4 28 8 Power loss max at 50 Hz 690 V at 60 Hz 575 V kW kW 5 75 4 97 11 02 11 15 11 44 11 56 Cooling air requirement CFM m3 s 1229 0 58 2521 1 19 2521 1 19 Sound pressure level LpA 1 m at 50 60 Hz dB A 71 73 75 77 75 77 Line supply connection 2 x 3 0 AWG to 250 kcmil 10 2 x 3 0 AWG to 250 kcmil 10 2 x 3 0 AWG to 250 kcmil 10 Motor connection maximum fixing screw 2 x 3...

Page 819: ...ts are based on a line power factor of cos φ 1 4 The base load current IL is based on a duty cycle of 110 for 60 s or 150 for 10 s with a duty cycle duration of 300 s see Overload capability 5 The base load current IH is based on a duty cycle of 150 for 60 s or 160 for 10 s with a duty cycle duration of 300 s see Overload capability 6 The current values given here are based on the rated output cur...

Page 820: ...AC 10 15 1 min 47 63 Hz 24 20 4 28 8 Power loss max at 50 Hz 690 V at 60 Hz 575 V kW kW 11 97 12 03 12 69 12 63 19 88 18 86 Cooling air requirement CFM m3 s 2521 1 19 2521 1 19 4153 1 96 Sound pressure level LpA 1 m at 50 60 Hz dB A 75 77 75 77 77 79 Line supply connection 2 x 3 0 AWG to 250 kcmil 10 2 x 3 0 AWG to 250 kcmil 10 2 x 1 0 AWG to 500 kcmil 11 Motor connection maximum fixing screw 2 x ...

Page 821: ...base load current IL is based on a duty cycle of 110 for 60 s or 150 for 10 s with a duty cycle duration of 300 s see Overload capability 5 The base load current IH is based on a duty cycle of 150 for 60 s or 160 for 10 s with a duty cycle duration of 300 s see Overload capability 6 The current values given here are based on the rated output current 7 The SCCR value of the enclosed drive is based ...

Page 822: ...ic power supply VACrms Hz VDC 3 ph 500 V AC 10 3 ph 690 V AC 10 15 1 min 47 63 Hz 24 20 4 28 8 Power loss max at 50 Hz 690 V at 60 Hz 575 V kW kW 20 55 19 47 24 05 22 85 30 25 28 75 Cooling air requirement CFM m3 s 4153 1 96 4153 1 96 5509 2 6 Sound pressure level LpA 1 m at 50 60 Hz dB A 77 79 77 79 77 79 Power connection maximum fixing screw 3 x 1 0 AWG to 500 kcmil 10 3 x 1 0 AWG to 500 kcmil 1...

Page 823: ... 690 V AC 50 Hz 2 Shaft output of the matching motor based on the current according to NEC table 430 250 3 The currents are based on a line power factor of cos φ 1 4 The base load current IL is based on a duty cycle of 110 for 60 s or 150 for 10 s with a duty cycle duration of 300 s see Overload capability 5 The base load current IH is based on a duty cycle of 150 for 60 s or 160 for 10 s with a d...

Page 824: ...ctronic power supply VACrms Hz VDC 3 ph 500 V AC 10 3 ph 690 V AC 10 15 1 min 47 63 Hz 24 20 4 28 8 Power loss max at 50 Hz 690 V at 60 Hz 575 V kW kW 34 45 32 75 34 65 32 85 36 15 34 25 Cooling air requirement CFM m3 s 5509 2 6 5509 2 6 5509 2 6 Sound pressure level LpA 1 m at 50 60 Hz dB A 77 79 77 79 77 79 Power connection maximum fixing screw 8 x 500 kcmil M12 4 holes 8 x 500 kcmil M12 4 holes...

Page 825: ...duction motor based on IL or IH at 3 ph 500 V AC 50 Hz or 3 ph 690 V AC 50 Hz 2 Shaft output of the matching motor based on the current according to NEC table 430 250 3 The currents are based on a line power factor of cos φ 1 4 The base load current IL is based on a duty cycle of 110 for 60 s or 150 for 10 s with a duty cycle duration of 300 s see Overload capability 5 The base load current IH is ...

Page 826: ...nt requirement Auxiliary 24 V DC supply A Internal Supply voltages Line voltage Line frequency Electronic power supply VACrms Hz VDC 3 ph 500 V AC 10 3 ph 690 V AC 10 15 1 min 47 63 Hz 24 20 4 28 8 Power loss max at 50 Hz 690 V at 60 Hz 575 V kW kW 42 25 39 25 Cooling air requirement CFM m3 s 5509 2 6 Sound pressure level LpA 1 m at 50 60 Hz dB A 77 79 Power connection maximum fixing screw 8 x 500...

Page 827: ... V AC 50 Hz or 3 ph 690 V AC 50 Hz 2 Shaft output of the matching motor based on the current according to NEC table 430 250 3 The currents are based on a line power factor of cos φ 1 4 The base load current IL is based on a duty cycle of 110 for 60 s or 150 for 10 s with a duty cycle duration of 300 s see Overload capability 5 The base load current IH is based on a duty cycle of 150 for 60 s or 16...

Page 828: ...Technical specifications 12 3 Technical specifications Enclosed Drives 826 Operating Instructions 12 2018 A5E36652151A ...

Page 829: ...A A 1 Environmental compatibility For environmentally friendly recycling and disposal of your old device please contact a company certified for the disposal of old electrical and electronic devices and dispose of the device in accordance with the regulations in your country ...

Page 830: ...t circuit ASCII American Standard Code for Information Interchange American coding standard for the exchange of information AS i AS Interface Actuator Sensor Interface AS Interface open bus system in automation technology ASM Asynchronmotor Induction motor AVS Active Vibration Suppression Active load vibration damping B BB Betriebsbedingung Operation condition BERO Contactless proximity switch BI ...

Page 831: ...nit Adapter Control Unit Adapter CUD Control Unit DC Control Unit DC D DAC Digital Analog Converter Digital analog converter DC Direct Current Direct current DCB Drive Control Block Drive Control Block DCBRK DC Brake DC braking DCC Drive Control Chart Drive Control Chart DCN Direct Current Negative Direct current negative DCP Direct Current Positive Direct current positive DDC Dynamic Drive Contro...

Page 832: ...European standard EnDat Encoder Data Interface Encoder interface EP Enable Pulses Pulse enable EPOS Einfachpositionierer Basic positioner ES Engineering System Engineering system ESB Ersatzschaltbild Equivalent circuit diagram ESD Electrostatic Sensitive Devices Electrostatically sensitive devices ESM Essential Service Mode Essential service mode ESR Extended Stop and Retract Extended stop and ret...

Page 833: ...ng Under development This property is currently not available I O Input Output Input output I2C Inter Integrated Circuit Internal serial data bus IASC Internal Armature Short Circuit Internal armature short circuit IBN Inbetriebnahme Commissioning ID Identifier Identification IE Industrial Ethernet Industrial Ethernet IEC International Electrotechnical Commission International Electrotechnical Com...

Page 834: ...or Module Motor Module MMC Man Machine Communication Man machine communication MMC Micro Memory Card Micro memory card MSB Most Significant Bit Most significant bit MSC Motor Side Converter Motor side converter MSCY_C1 Master Slave Cycle Class 1 Cyclic communication between master class 1 and slave MSR Motorstromrichter Motor side converter MT Messtaster Probe N N C Not Connected Not connected N N...

Page 835: ...Drive Control PDS Power unit Data Set Power unit data set PDS Power Drive System Drive system PE Protective Earth Protective ground PELV Protective Extra Low Voltage Safety extra low voltage PFH Probability of dangerous failure per hour Probability of dangerous failure per hour PG Programmiergerät Programming device PI Proportional Integral Proportional integral PID Proportional Integral Different...

Page 836: ...a Object Receive Process Data Object RS232 Recommended Standard 232 Interface standard for cable connected serial data transmission between a sender and receiver also known as EIA232 RS485 Recommended Standard 485 Interface standard for a cable connected differential parallel and or serial bus system data transmission between a number of senders and receivers also known as EIA485 RTC Real Time Clo...

Page 837: ... Integrated SMM Single Motor Module Single Motor Module SN Sicherer Software Nocken Safe software cam SOS Safe Operating Stop Safe operating stop SP Service Pack Service pack SP Safe Position Safe position SPC Setpoint Channel Setpoint channel SPI Serial Peripheral Interface Serial peripheral interface SPS Speicherprogrammierbare Steuerung Programmable logic controller SS1 Safe Stop 1 Safe Stop 1 ...

Page 838: ...pply USV Unterbrechungsfreie Stromversorgung Uninterruptible power supply UTC Universal Time Coordinated Universal time coordinated V VC Vector Control Vector control Vdc DC link voltage VdcN Partial DC link voltage negative VdcP Partial DC link voltage positive VDE Verband Deutscher Elektrotechniker Verband Deutscher Elektrotechniker Association of German Electrical Engineers VDI Verein Deutscher...

Page 839: ...e Vector 30000 30 s Vector p0864 BI Infeed operation Vector r0863 0 Drive link open loop control A_INF p1000 0 Macro connector inputs CI for speed setpoints Vector 100001 PROFIdrive Vector p1001 CO Fixed speed setpoint 1 Vector 300 300 rpm Vector p1002 CO Fixed speed setpoint 2 Vector 600 600 rpm Vector p1003 CO Fixed speed setpoint 3 Vector 1500 1500 rpm Vector p1083 CO Speed limit in positive di...

Page 840: ...9 6 Switching on inhibited Vector p2080 7 BI PROFIBUS send status word 1 Vector r2139 7 Alarm active Vector p2080 8 BI PROFIBUS send status word 1 Vector r2197 7 No setpoint actual value deviation Vector p2080 9 BI PROFIBUS send status word 1 Vector r0899 9 Control request Vector p2080 10 BI PROFIBUS send status word 1 Vector r2199 1 Comparison value reached Vector p2080 11 BI PROFIBUS send status...

Page 841: ...able A 2 Parameter macro p0700 5 PROFIdrive Sink Source Parameter Description DO Parameter Description DO p0840 0 ON OFF1 Vector r2090 0 PZD 1 bit 0 Vector p0844 0 No OFF2_1 Vector r2090 1 PZD 1 bit 1 Vector p0845 0 No OFF2_2 Vector r0722 3 CU DI3 CU p0848 0 No OFF3_1 Vector r2090 2 PZD 1 bit 2 Vector p0849 0 No OFF3_2 Vector r0722 2 CU DI2 CU p0806 Inhibit LOCAL mode Vector 0 Vector p0810 Changeo...

Page 842: ...erted p0728 12 Set DI DO12 input or output CU 1 Output p0743 DI DO13 CU r0899 6 Switching on inhibited Vector p0748 13 Invert DI DO13 CU 1 Inverted p0728 13 Set DI DO13 input or output CU 1 Output p0744 DI DO14 CU 1 24 V CU p0748 14 Invert DI DO14 CU 0 Not inverted p0728 14 Set DI DO14 input or output CU 1 Output p0745 DI DO15 CU r2138 7 Ack fault Vector p0748 15 Invert DI DO15 CU 0 Not inverted p...

Page 843: ... 1 TM31 DI1 TM31 p1021 FSW bit 1 Vector r4022 2 TM31 DI2 TM31 p1035 MOP raise Vector r4022 1 TM31 DI1 TM31 p1036 MOP lower Vector r4022 2 TM31 DI2 TM31 p1113 Direction of rotation reversal Vector 0 TM31 p1140 Enable RFG Vector 1 Vector p1141 Start RFG Vector 1 Vector p1142 Enable nsetp Vector 1 Vector p2103 Acknowledge fault 1 Vector 0 Vector p2104 Acknowledge fault 2 Vector r4022 3 TM31 DI3 TM31 ...

Page 844: ...14 Set DI DO14 input or output CU 1 Output p0745 DI DO15 CU r2138 7 Ackn fault Vector p0748 15 Invert DI DO15 CU 0 Not inverted p0728 15 Set DI DO15 input or output CU 1 Output p2103 Acknowledge fault 1 TM31 0 TM31 p2104 Acknowledge fault 2 TM31 r4022 3 TM31 DI3 TM31 p4030 DO0 TM31 r0899 11 Pulses enabled Vector p4031 DO1 TM31 r2139 3 Fault Vector p4048 1 Invert DO1 TM31 1 Inverted p4038 DO8 TM31 ...

Page 845: ... p1021 FSW bit 1 Vector r4022 2 TM31 DI2 TM31 p1035 MOP raise Vector r4022 1 TM31 DI1 TM31 p1036 MOP lower Vector r4022 2 TM31 DI2 TM31 p1113 Direction of rotation reversal Vector r4022 6 TM31 DI6 TM31 p1140 Enable RFG Vector 1 Vector p1141 Start RFG Vector 1 Vector p1142 Enable nsetp Vector 1 Vector p2103 Acknowledge fault 1 Vector 0 Vector p2104 Acknowledge fault 2 Vector r4022 3 TM31 DI3 TM31 p...

Page 846: ...14 Set DI DO14 input or output CU 1 Output p0745 DI DO15 CU r2138 7 Ackn fault Vector p0748 15 Invert DI DO15 CU 0 Not inverted p0728 15 Set DI DO15 input or output CU 1 Output p2103 Acknowledge fault 1 TM31 0 TM31 p2104 Acknowledge fault 2 TM31 r4022 3 TM31 DI3 TM31 p4030 DO0 TM31 r0899 11 Pulses enabled Vector p4031 DO1 TM31 r2139 3 Fault Vector p4048 1 Invert DO1 TM31 1 Inverted p4038 DO8 TM31 ...

Page 847: ...Vector 0 Vector p1021 FSW bit 1 Vector 0 Vector p1035 MOP raise Vector 0 Vector p1036 MOP lower Vector 0 Vector p1113 Direction of rotation reversal Vector 0 Assignment with p0922 20 Vector p1140 Enable RFG Vector 1 Assignment with p0922 20 Vector p1141 Start RFG Vector 1 Assignment with p0922 20 Vector p1142 Enable nsetp Vector 1 Assignment with p0922 20 Vector p2103 Acknowledge fault_1 Vector 0 ...

Page 848: ...V CU p0748 14 Invert DI DO14 CU 0 Not inverted p0728 14 Set DI DO14 input or output CU 1 Output p0745 DI DO15 CU r2138 7 Ack fault Vector p0748 15 Invert DI DO15 CU 0 Not inverted p0728 15 Set DI DO15 input or output CU 1 Output p2103 Acknowledge fault 1 TM31 0 TM31 p2104 Acknowledge fault 2 TM31 0 TM31 p4030 DO0 TM31 0 Vector p4031 DO1 TM31 0 Vector p4038 DO8 TM31 0 Vector p4028 8 Set DI DO8 inpu...

Page 849: ...r terminal block TM31 as the setpoint source Table A 7 Parameter macro p1000 2 TM31 terminals Sink Source Parameter Description DO Parameter Description DO p1070 Main setpoint Vector r4055 AI0 TM31 TM31 p1071 Main setpoint scaling Vector 1 100 Vector p1075 Supplementary setpoint Vector 0 Vector p1076 Supplementary setpoint scaling Vector 1 100 Vector Parameter macro p1000 3 Motorized potentiometer...

Page 850: ...t the fixed setpoint as the setpoint source Table A 9 Parameter macro p1000 4 Fixed setpoint Sink Source Parameter Description DO Parameter Description DO p1070 Main setpoint Vector r1024 Active fixed setpoint Vector p1071 Main setpoint scaling Vector 1 100 Vector p1075 Supplementary setpoint Vector 0 Vector p1076 Supplementary setpoint scaling Vector 1 100 Vector ...

Page 851: ...start 523 Automatic speed controller optimization 505 Auxiliary supply 84 Auxiliary voltage 112 B Bandstop filters for the active infeed 693 Basic commissioning Enter the motor data 252 Entering the basic parameters 256 Entering the encoder data 253 Motor identification 258 Selecting the motor type 252 Basic information BICO technology 275 Binector input BI 276 Binector output BO 276 Command data ...

Page 852: ...6 Mechanical installation 44 Circuit breaker 82 Cleaning 738 Closed loop position control 634 Closed loop torque control 481 Command data set 270 Command sources General information 264 PROFIdrive 282 TM31 terminals 284 Communication Communication services 431 I M 386 Used port numbers 431 Via EtherNet IP 401 Via Modbus TCP 417 Via PROFIBUS 353 Via PROFIdrive 318 Via PROFINET 366 Via SINAMICS Link...

Page 853: ...72 Efficiency optimization 513 Method 1 514 Method 2 515 EIP 401 Electrical installation Checklist 56 Electromagnetic compatibility EMC compliant design 65 Introduction 63 Noise emissions 64 Operational reliability and noise immunity 63 Electromagnetic fields 22 Electrostatic sensitive devices 25 EMERGENCY OFF category 0 option N57 128 EMERGENCY STOP category 1 option N59 130 EMERGENCY STOP catego...

Page 854: ... 537 Fuse Auxiliary power supply F11 F12 785 Fan T1 F10 T1 F11 785 Fans G1 F10 T1 F11 785 Fans R2 F101 T1 F102 785 Internal 230 V AC supply F21 785 LV HRC fuse with blade contacts 786 LV HRC fuse with screw mounting replacement 788 G G20 146 G33 149 G51 152 G61 178 G65 179 G66 179 Gear factor 260 General Data Protection Regulation 6 Ground fault test 533 H Harmonics controller 501 High overload 80...

Page 855: ... Menu AOP diagnostics 307 AOP30 settings 299 Basic Commissioning 296 Battery status 307 Battery symbol 307 Commissioning service 296 Complete commissioning 296 Control settings 299 Curve recorder 297 Curve recorder settings 303 Database contents 307 Database statistics 309 Database version 307 Date format 305 Define operation screen 299 Device commissioning 297 Display settings 299 DO name display...

Page 856: ...261 Resetting Parameters via AOP30 261 Parameterization errors 317 Permanent magnet synchronous motors 487 Position actual value conditioning 635 Position controller 645 Position tracking 604 Measuring gearbox 603 Power block Crane lifting lugs 741 Frame size FX replacement 752 Frame size GX replacement 754 Frame size HX replacement 756 Frame size JX replacement 760 Power connections 67 Connecting...

Page 857: ...0 Crane lifting lugs 741 DC fuses frame size HX 780 DC fuses frame size JX 783 Error messages 793 Fan in the Active Interface Module frame size FI 772 Fan in the Active Interface Module frame size GI 774 Fan in the Active Interface Module frame size HI 776 Fan in the Active Interface Module frame size JI 778 Fan frame size FX 762 Fan frame size GX 764 Fan frame size HX 766 Fan frame size JX 770 Fi...

Page 858: ...ansmission time 389 Singleturn encoder 603 Skip frequency bands 442 Sliding averaging of the speed actual value 594 Slip compensation 455 SMC10 158 Connection example 161 SMC10 Sensor Module Cabinet Mounted option K46 158 SMC20 163 Connection example 166 SMC20 Sensor Module Cabinet Mounted option K48 163 SMC30 168 SMC30 Sensor Module Cabinet Mounted option K50 168 SMC30 connection examples 176 Spa...

Page 859: ...3 Forming groups 713 Protective earth connection and shield support 155 Sensor failure in a group 715 Smoothing time for temperature channels 715 Temperature evaluation 714 Temperature measurement 710 Temperature sensor types 711 TM31 102 TM31 wired to customer terminal block option G65 179 TM31 connection overview 105 TM31 front view 104 TM54F 181 TM54F Terminal Module 181 TM54F Terminal Module o...

Page 860: ...00 89 188 X101 89 188 X102 89 188 X103 89 188 X122 90 189 X126 94 X127 97 192 X132 92 191 X140 99 194 X1400 151 X150 194 X451 CAN bus 148 X452 CAN bus 148 X520 108 SMC20 164 SMC30 172 X521 110 174 X522 111 X530 109 X531 174 X540 112 X541 113 X542 114 Z Zero mark tolerance 590 ...

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