Polaris RANGER XP 1000 2018-2019, Service Manual

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3.6
9929399 R01 - 2018-2019 RANGER XP/ CREW 900/1000 Service Manual
© Copyright Polaris Industries Inc.
TORQUE SPECIFICATIONS - ENGINE / COOLING SYSTEM (900/1000)
PART DESCRIPTION
TORQUE
SPECIFICATION
Starter Motor Bolts
7 lb-ft (10 Nm)
Transmission Joint
Bracket Bolts
44 lb-ft (60 Nm)
Engine / Transmission
Mounting Bolts Step 1–2
64 lb-ft (87 Nm)
Engine / Transmission
Mounting Bolts Step 3
5 lb-ft (7 Nm)
Engine / Transmission
Mounting Bolts Step 4–7
44 lb-ft (60 Nm)
Front Engine Mount
Fasteners
40 lb-ft (54 Nm)
Intake Plenum Hose
Clamps
17 lb-in (2 Nm)
Lower Intake Plenum
Fastener
22 lb-ft (30 Nm)
Fuel Rail Mounting Bolts 5 lb-ft (7 Nm)
Crankcase Gallery Plug 22 lb-ft (30 Nm)
Camshaft Carrier Bolts
7 lb-ft (10 Nm)
Connecting Rod Bolts
Step 1 (900)
9 lb-ft (12 Nm)
Connecting Rod Bolts
Step 2 (900)
22 lb-ft (30 Nm)
Connecting Rod Bolts
Step 3 (900)
Additional 90°
Connecting Rod Bolts
Step 1 (1000)
9 lb-ft (12 Nm)
Connecting Rod Bolts
Step 2 (1000)
13 lb-ft (18 Nm)
Connecting Rod Bolts
Step 3 (1000)
Additional 105°
Lower Crankcase Bolts
Step 1 (M10)
9 lb-ft (12 Nm)
Lower Crankcase Bolts
Step 2 (M10)
21 lb-ft (28 Nm)
Lower Crankcase Bolts
Step 3 (M10)
Additional 90°
Lower Crankcase Bolts
(M8)
26 lb-ft (35 Nm)
PART DESCRIPTION
TORQUE
SPECIFICATION
Lower Crankcase Bolts
(M6)
9 lb-ft (12 Nm)
Upper Crankcase Bolts
(M8)
26 lb-ft (35 Nm)
Upper Crankcase Bolts
(M6)
7 lb-ft (10 Nm)
Oil Pump Mounting Bolts 7 lb-ft (10 Nm)
Oil Pump Pick-Up
Retaining Screws
7 lb-ft (10 Nm)
Oil Sump Cover Bolts
(M6)
9 lb-ft (12 Nm)
Oil Sump Cover Bolts
(M8)
26 lb-ft (35 Nm)
Crankcase Drain Plug 12 lb-ft (16 Nm)
Oil Cooler Retaining Bolts 7 lb-ft (10 Nm)
One Way Clutch
Retaining Screws
9 lb-ft (12 Nm)
Flywheel Retaining Bolt 133 lb-ft (180 Nm)
Stator Cover Screws
9 lb-ft (12 Nm)
Cylinder Head Bolts Step
1
9 lb-ft (12 Nm)
Cylinder Head Bolts Step
2
26 lb-ft (35 Nm)
Cylinder Head Bolts Step
3
Additional 180°
Cylinder Head Bolts (M6) 7 lb-ft (10 Nm)
Cam Chain Tensioner
Spring Bolt (900)
15 ft-lb (20 Nm)
Cam Chain Tensioner
Mounting Bolts (900)
7 ft-lb (10 Nm)
Cam Chain Tensioner
(1000)
30 lb-ft (40 Nm)
Camshaft Sprocket Bolts
(900)
11 lb-ft (15 Nm)
Camshaft Sprocket Bolts
(1000)
14 lb-ft (19 Nm)
Spark Plug (900/1000) 7 lb-ft (10 Nm)
ENGINE / COOLING / HVAC SYSTEM