Polaris RANGER XP 1000 2018-2019, Service Manual

Page: 446 / 561

9.26
9929399 R01 - 2018-2019 RANGER XP/ CREW 900/1000 Service Manual
© Copyright Polaris Industries Inc.
CALIPER REMOVAL
1. Elevate and safely support the rear of the vehicle.
WARNING
Use care when supporting vehicle so that it does not tip
or fall. Severe injury may occur.
2. Remove the four wheel nuts and the rear wheel.
3. Clean caliper area before removal.
4. Place a container below the caliper to catch brake
fluid when removing the brake line. Use a wrench to
remove the brake line banjo bolt.
5. If necessary, loosen brake pad adjustment set screw
2-3 turns to allow brake pad removal after the caliper
is removed.
6. After the fluid has drained into the container, remove
the two caliper mounting bolts and brake caliper.
7. Clean the brake disc, caliper body and caliper
pistons with brake cleaner or alcohol.
CALIPER DISASSEMBLY
1. Remove brake pad adjustment set screw
o
.
2. Push upper pad retainer pin inward and slip brake
pads
q
past the edge and remove from the caliper.
3. Remove mount bracket
w
and dust boots
y
&
u
4. Using a hammer and a small punch, remove the
piston
t
from the caliper body
i
. Remove the
square O-rings
r
and
e
from the caliper body
i
.
BRAKE SYSTEM