Polaris RANGER XP 1000 2018-2019, Service Manual

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4.14
9929399 R01 - 2018-2019 RANGER XP/ CREW 900/1000 Service Manual
© Copyright Polaris Industries Inc.
FUEL LINE REMOVAL / INSTALLATION
1. Place a shop towel around the fuel line to catch any
dripping fuel.
2. To remove either end of the fuel line, pull open tabs
(C, D) while moving the connector out to release the
line.
3. Pull the fuel line outward to remove.
4. To reinstall the line, verify the connections are clean
and free of debris.
5. Place the fuel line back over the fitting and slide the
connector locking mechanism back into place. Verify
the connector tabs snap back into place by pulling
out lightly on connector.
6. Be sure fuel line is routed and retained properly.
FUEL TANK REMOVAL
WARNING
Always wear safety goggles when working with high
pressure or flammable fluids. Failure to do so could
result in serious injury or complications.
1. Remove the driver and passenger seat base and
storage bins.
2. Disconnect the negative battery cable from the
battery, located under the passenger seat.
3. Remove the main floor. Refer to “Main Floor
Removal”page 10.33 procedure.
NOTICE
Syphon as much fuel from the tank as possible before
attempting to remove it from the vehicle.
4. While holding a shop towel over the fuel line
connectors, disconnect the fuel line (A) from the fuel
pump.
Refer to “Fuel Line Removal /
Installation”page 4.14 procedure.
NOTICE
A small amount of fuel may come out of the fuel lines or
pump fitting. Properly drain fuel into a suitable
container.
5. Remove the fuel tank vent line (C) from the tank
fitting.
6. Disconnect the fuel pump electrical harness (B).
FUEL SYSTEM