Polaris RANGER XP 1000 2018-2019, Service Manual

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1.22
9929399 R01 - 2018-2019 RANGER XP/ CREW 900/1000 Service Manual
© Copyright Polaris Industries Inc.
2018-19 RANGER XP 900 / EPS SPECIFICATIONS
ENGINE
Platform
4-Stroke DOHC Twin Cylinder,
Liquid Cooled, Electric Start
Engine Displacement
875 cc
Number of Cylinders
2
Bore & Stroke (mm)
93 x 64.4 mm
Engine Idle Speed
1250 ± 50 RPM
Engine Max Operating
RPM
7250 RPM
Lubrication
Wet Sump
Oil Requirements PS-4 or PS-4 Extreme Duty
Oil Capacity 2.5 Qt (2.4 L)
Coolant Capacity 5 Qt (4.7 L)
Exhaust System 2 to 1 Headpipe / Single Silencer
FUEL SYSTEM
Fuel System Type
Bosch ME17 EFI
Fuel Delivery Electronic Fuel Pump (in tank)
Fuel Pressure
58 +/- 2 psi (400 +/- 14 kPa)
Fuel Capacity 10 Gal (37.8 L)
Fuel Requirement 87 Octane (minimum)
ELECTRICAL
Alternator Rated Output 660 Watts @ 3000 RPM
Headlights
Halogen: Low 55W / High 60W x
2
Tail Lights L.E.D. (10): 0.2 Watts x 2
Brake Lights L.E.D. (10): 2.9 Watts x 2
Ignition System Bosch ME17 (ECU Controlled)
Spark Plug Gap 0.030 in. (0.75 mm)
Battery
Johnson Controls / 575 CCA /
12V
DC Outlets
(2) - Standard 12 Volt
Relays
*Not in Fuse/Relay Box Chassis / EFI / Fan / Fuel Pump
EPS (OPT) / Rear Diff Solenoid*
Circuit Breaker
20 Amp: Fan Motor
Fuses
*Not in Fuse/Relay Box
10 Amp: Brake Lights:, Drive,
Fuel Pump
20 Amp: Accessory, ECM,
Lights
30 Amp: EPS (OPT)*
DRIVETRAIN
Transmission Type
Polaris Automatic PVT
Transmission Gear Ratio:
High
Low
Reverse
Front: 4.03:1 / Rear: 12.05:1
Front: 8.56:1 / Rear: 25.59:1
Front: 7.67:1 / Rear: 22.92:1
Front Gearcase
Lubricant Requirements Demand Drive Fluid
6.75 oz (200 mL)
Transmission
Lubricant Requirements AGL
41 oz (1200 mL)
Clutch (PVT) Type
Drive: Polaris, Basic, Non-
Braking Bearing
Driven: Team Rapid Reaction
Clutch Center Distance
10.5 in (26.7 cm)
STEERING / SUSPENSION
Toe Out
1/8 - 1/4 in (3.2 - 6.35 mm)
Front Suspension
Dual A-arm
Front Travel
10 in (25.4 cm)
Rear Suspension Independent (IRS)
Rear Travel
10 in (25.4 cm)
WHEELS / BRAKES
Front Wheel Size / Type
12 x 6 / Steel
12 x 6 / Cast Aluminum
Rear Wheel Size / Type
12 x 8 / Steel
12 x 8 / Cast Aluminum
Front Tire
Make / Model / Size Carlisle / AT489 / 25 x 10 R12
Carlisle / PXT / 26 x 9 R12
Rear Tire
Make / Model / Size Carlisle / AT489 / 25 x 11 R12
Carlisle / PXT / 26 x 11 R12
Tire Air Pressure
Front: 10 psi (69 kPa)
Front: 12 psi (83 kPa) (Hunter/
NorthStar/Trail)
Rear: 12 psi (83 kPa)
Brake System 4 Wheel Hydraulic Disc
Brake Fluid DOT 4
For the clutch chart, see Clutch Chartpage 1.29 .
GENERAL INFORMATION