Polaris RANGER XP 1000 2018-2019, Service Manual

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9929399 R01 - 2018-2019 RANGER XP/ CREW 900/1000 Service Manual
© Copyright Polaris Industries Inc.
20. Thoroughly clean the gearcase components before
beginning reassembly.
REASSEMBLY, FRONT GEARCASE (ADC)
1. Clean the gearcase housing of debris.
2. Replace all O-rings, seals, and worn components.
3. Inspect bearings on output and pinion shafts. To
replace, press new bearing onto shaft.
NOTICE
Due to extremely close tolerances and minimal wear,
the bearings must be inspected visually, and by feel.
While rotating bearings by hand, inspect for rough
spots, discoloration, or corrosion. The bearings should
turn smoothly and quietly, with no detectable up and
down movement and minimal movement side to side.
4. Install input shaft, bearing, and snap ring
f
.
5. Press the pinion shaft seal
d
into the gearcase, until
the seal is flush.
6. Install the LH output hub
s
into the gearcase
housing. The output hub should spin freely.
FINAL DRIVE