Polaris RANGER XP 1000 2018-2019, Service Manual

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7
9929399 R01 - 2018-2019 RANGER XP/ CREW 900/1000 Service Manual
© Copyright Polaris Industries Inc.
7.9
FRONT PROPSHAFT SERVICE
FRONT PROPSHAFT REMOVAL /
INSTALLATION
1. Remove the front bumper (see Body / Frame
chapter).
2. Elevate and safely support vehicle under the frame.
The use of a vehicle hoist is recommended for this
procedure.
WARNING
Serious injury may result if machine tips or falls. Be
sure machine is secure before beginning this service
procedure. Wear eye protection when removing
bearings and seals.
3. Remove the front gearcase from the vehicle. Refer to
"Front Gearcase Removal"page 7.17 procedure.
4. Pull the front propshaft towards the front of the
vehicle until the splines on the rear yoke disengage
from the transmission snorkel shaft. Remove the
propshaft out the front of the vehicle as shown.
NOTICE
If the propshaft does not fully disengage from the
transmission snorkel shaft, remove the skid plate to
access the front engine mount support. Remove the
two driver's side engine mount nuts. Doing so will allow
you to lift up on the engine to get more clearance
between the propshaft and the steel skid plate.
5. Reverse this procedure to reinstall the front
propshaft. Use a NEW roll pin upon installation.
FRONT PROPSHAFT REMOVAL /
INSTALLATION - CREW
Removal
1. Remove the front bumper (see Front Bumper
Removalpage 10.28).
2. Elevate and safely support vehicle under frame. The
use of a vehicle lift is recommended for this
procedure.
3. Remove the front gearcase (see Front Gearcase
Removalpage 7.17).
4. Separate the front section of the propshaft assembly
from the splines in front of the flex bearing A (Fig. 1).
5. Remove the front skid plate.
6. Remove the rear skid plate.
7. Remove rear floor (see Rear Floor - CREWpage
10.34).
8. Remove the two fasteners (B) Fig. 2 securing the flex
bearing to the frame.
FINAL DRIVE