Polaris RANGER XP 1000 2018-2019, Service Manual

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5.2
9929399 R01 - 2018-2019 RANGER XP/ CREW 900/1000 Service Manual
© Copyright Polaris Industries Inc.
GENERAL INFORMATION - PVT SYSTEM
SERVICE NOTES - PVT SYSTEM
WARNING
All PVT maintenance or repairs should be performed by
a certified Polaris Master Service Dealer (MSD)
technician who has received the proper training and
understands the procedures outlined in this manual.
Because of the critical nature and precision
balance incorporated into the PVT components, it is
absolutely essential that no disassembly or repair
be made without factory authorized special tools
and service procedures.
The Polaris Variable Transmission (PVT) consists of
three major assemblies:
1) The Drive Clutch
2) The Driven Clutch
3) The Drive Belt
The internal components of the drive clutch and driven
clutch control engagement (initial vehicle movement),
clutch upshift and backshift. During the development of
the Polaris vehicle, the PVT system is matched first to the
engine power curve; then to average riding conditions
and
the vehicle’s intended usage. Therefore,
modifications or variations of components at random are
never recommended. Proper clutch setup and careful
inspection of existing components must be the primary
objective when troubleshooting and tuning.
SPECIAL TOOLS - PVT SYSTEM
TOOL DESCRIPTION PART
NUMBER
Clutch Bushing Replacement Tool
Kit
2871226
Clutch Holding Fixture
2871358-A
Clutch Spider Nut Socket
PU-50578
Drive Clutch Holding Tool
9314177-A
Drive Clutch Puller 2872085
Drive Clutch Spider Removal and
Installation Tool
2870341
Piston Pin Puller 2870386
Bushing Replacement Tool
PA-47336
Roller Pin Tool 2870910
Universal Clutch Compressor
PU-50518
Bosch Automotive Service Solutions:
1-800-345-2233 or http://polaris.service-solutions.com
SPECIAL SUPPLIES PART
NUMBER
Loctite® 648 and 620 Commercially
Available
RTV Silicone Sealer Commercially
Available
PVT SYSTEM