Polaris RANGER XP 1000 2018-2019, Service Manual

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9929399 R01 - 2018-2019 RANGER XP/ CREW 900/1000 Service Manual
© Copyright Polaris Industries Inc.
RADIATOR FAN REMOVAL
1. Remove the hood from the front cab.
2. Remove the upper radiator bracket bolts (A) and T-
40 Torx- head bolts (B).
3. Remove the two upper radiator brackets (C) and
position them to allow fan removal.
4. Remove the bolts that retain the fan shroud to the
radiator.
5. Disconnect the fan motor electrical connector.
6. Lift up on the radiator/fan assembly to separate the
fan shroud from the radiator.
7. Carefully pull the radiator fan up through the flexible
portion of the hood liner. Take care not to damage
the radiator cooling fins.
8. Service the radiator fan as needed.
9. Reverse this procedure for installation. Upon
installation, be sure the lower radiator mounts are
placed properly in the frame support.
RADIATOR REMOVAL / COOLANT DRAIN
1. Allow the vehicle to cool down if recently operated.
2. Remove the hood from the front cab.
WARNING
Escaping steam can cause burns. Never remove the
pressure cap while the engine is warm or hot. Always
allow the engine to cool before removing the pressure
cap.
3. Remove pressure cap to relieve any system
pressure.
4. Place a drain pan under the lower radiator hose.
5. Slide the clamp back and remove the lower radiator
hose to drain the coolant from the radiator. Allow the
coolant to completely drain. Properly dispose of the
used coolant.
6. Remove the upper radiator bracket bolts (A) and T-
40 Torx- head bolts (B).
7. Remove the two upper radiator brackets (C) and
position them to allow radiator removal.
8. Remove the recovery bottle return line from the
radiator.
9. Lift up on the flexible portion of the hood liner to
access the upper radiator hose and remove the hose
from the radiator.
ENGINE / COOLING / HVAC SYSTEM