Polaris RANGER XP 1000 2018-2019, Service Manual

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9929399 R01 - 2018-2019 RANGER XP/ CREW 900/1000 Service Manual
© Copyright Polaris Industries Inc.
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TRANSMISSION AND FRONT GEARCASE MAINTENANCE
TRANSMISSION LUBRICATION
NOTICE
It is important to follow the transmission maintenance
intervals described in the Periodic Maintenance Chart.
The transmission lubricant level should be checked and
changed in accordance with the maintenance schedule.
• Be sure vehicle is positioned on a level surface when
checking or changing the lubricant.
• Check vent hose to be sure it is routed properly and
unobstructed.
Transmission Lubricant Level Check
The fill plug is located on the rear portion of the
transmission gearcase. Access the fill plug at the rear of
the vehicle. Maintain lubricant level even with the bottom
of the fill plug hole.
1.
Position vehicle on a level surface.
2. Remove the fill plug
q
and check the lubricant level.
3. If lubricant level is not even with bottom threads, add
recommended lubricant as needed. Do not overfill.
4. Reinstall the fill plug and torque to specification.
TORQUE
Transmission Fill / Drain Plug:
10-14 lb-ft (14-19 Nm)
Transmission Lubricant Change
The drain plug is located on the bottom of the
transmission gearcase. Access the drain plug
through the drain hole in the skid plate.
5. Remove the fill plug.
6. Place a drain pan under the transmission drain plug.
7. Remove drain plug
w
and allow lubricant to drain
completely.
8. Clean the drain plug magnetic surface.
9. Reinstall drain plug with a new O-ring and torque to
specification.
10. Add the recommended amount of lubricant through
the fill plug hole. Maintain the lubricant level at the
bottom of the fill plug hole when filling the
transmission. Do not overfill.
FLUID CAPACITY
Recommended Transmission Lubricant:
AGL Gearcase Lubricant
(PN 2878068) (Quart)
Capacity: 41 oz (1200 mL)
11. Reinstall fill plug with a new O-ring and torque to
specification.
TORQUE
Transmission Fill / Drain Plug:
10-14 lb-ft (14-19 Nm)
12. Check for leaks. Dispose of used lubricant properly.
MAINTENANCE