Polaris RANGER XP 1000 2018-2019, Service Manual

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9929399 R01 - 2018-2019 RANGER XP/ CREW 900/1000 Service Manual
© Copyright Polaris Industries Inc.
8. Torque cylinder head bolts in sequence to
specification.
TORQUE
Cylinder Head Bolts:
Step 1: 9 lb-ft (12 Nm)
Step 2: 26 lb-ft (35 Nm)
Step 3: Additional 180°
Outer M6 Head Bolts: 7 lb-ft (10 Nm)
CAMSHAFT INSTALLATION / TIMING (900)
NOTICE
If any valve train components were replaced, refer to
“Valve Clearance Adjustment”page 3.93 procedure
prior to this procedure.
1. Rotate the engine until the flywheel Top Dead Center
(TDC) mark
q
is aligned or centered in the
Crankshaft Position Sensor (CPS) mounting hole
w
.
This places the PTO cylinder at TDC for camshaft
installation.
IMPORTANT
DO NOT use the “V” mark located on the flywheel
opposite of the “I” mark. Only the “I” mark should be
used as a TDC reference.
2. Reference the intake and exhaust markings made
during disassembly. If installing new camshafts or if
camshafts were not marked, you can reference the
part number stamped on the end of the shafts.
Intake Camshaft PN: 1204583
Exhaust Camshaft PN: 1204584
ENGINE / COOLING / HVAC SYSTEM