Polaris RANGER XP 1000 2018-2019, Service Manual

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9929399 R01 - 2018-2019 RANGER XP/ CREW 900/1000 Service Manual
© Copyright Polaris Industries Inc.
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CHAPTER 8 — STEERING / SUSPENSION
PART DESCRIPTION
TORQUE
SPECIFICATION
Steering Gear Box Pinch
Bolt 48 lb-ft (65 Nm)
Steering Wheel Tilt
Assembly Fasteners 40 lb-ft (54 Nm)
Steering Wheel Nut 65 lb-ft (88 Nm)
EPS Unit Mount Bolts 30 lb-ft (41 Nm)
EPS Unit Frame Bolts 14 lb-ft (19 Nm)
EPS Unit Pinch Bolts 15 lb-ft (20 Nm)
Tie Rod Jam Nut 13 lb-ft (18 Nm)
Shock Mounting Bolts 40 lb-ft (54 Nm)
Lower A-Arm Fasteners
40 lb-ft (54 Nm)
Ball Joint Pinch Bolts 42 lb-ft (57 Nm)
Wheel Nuts (Steel
Wheels) 60 lb-ft (81 Nm)
Wheel Nuts (Cast
Aluminum Wheels) 120 lb-ft (163 Nm)
Upper A-Arm Fasteners 40 lb-ft (54 Nm)
Front Caliper Mounting
Bolts 30 lb-ft (41 Nm)
Stabilizer Bar Fasteners 17 lb-ft (23 Nm)
CHAPTER 9 — BRAKE SYSTEM
PART DESCRIPTION
TORQUE
SPECIFICATION
Caliper Bleed Screws 47 lb-in (5.3 Nm)
Brake Line Banjo Bolts 15 lb-ft (20 Nm)
Master Cylinder Mounting
Bolts 23 lb-ft (31 Nm)
Brake Pedal Mount
Bracket Nuts 18 lb-ft (24 Nm)
Front Caliper Mounting
Bolts 30 lb-ft (41 Nm)
Wheel Nuts (Steel
Wheels) 60 lb-ft (81 Nm)
Wheel Nuts (Cast
Aluminum Wheels) 120 lb-ft (163 Nm)
CHAPTER 9 — BRAKE SYSTEM
PART DESCRIPTION
TORQUE
SPECIFICATION
Front Brake Disc
Mounting Bolts 18 lb-ft (24 Nm)
Front Wheel Hub Castle
Nuts 80 lb-ft (108 Nm)
Rear Caliper Mounting
Bolts 46 lb-ft (62 Nm)
Rear Brake Disc
Mounting Bolts 28 lb-ft (38 Nm)
Rear Wheel Hub Castle
Nuts 110 lb-ft (149 Nm)
CHAPTER 10 — BODY / FRAME
PART DESCRIPTION
TORQUE
SPECIFICATION
Half Door Hinge to Frame
Fasteners 8 lb-ft (10 Nm)
Half Door Hinge
Fasteners 14 lb-ft (19 Nm)
Full Door Hinge
Fasteners 17 lb-ft (23 Nm)
Heater Mounting
Fasteners 6–8 lb-ft (8–10 Nm)
Roof Fasteners 12–15 lb-in (1.35–1.7
Nm)
Windshield Mount
Fasteners 15 lb-ft (20 Nm)
Tip Out Windshield Mount
Fasteners 20 lb-ft (27 Nm)
Wiper Motor Shaft
Fastener 15 lb-ft (20 Nm)
Wiper Arm Fastener 10 lb-ft (14 Nm)
Cargo Box Hinge
Fasteners 14 lb-ft (19 Nm)
Front Brushguard
Fasteners 30 lb-ft (41 Nm)
Rear Brushguard
Fasteners
12 lb-ft (16 Nm)
Nerf Bar Fasteners 12–15 lb-ft (16–20 Nm)
Winch Fasteners 25 lb-ft (34 Nm)
GENERAL INFORMATION
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