Polaris RANGER XP 1000 2018-2019, Service Manual

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9929399 R01 - 2018-2019 RANGER XP/ CREW 900/1000 Service Manual
© Copyright Polaris Industries Inc.
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CHAPTER 3 — ENGINE / COOLING SYSTEM
PART DESCRIPTION
TORQUE
SPECIFICATION
One Way Clutch
Retaining Screws 9 lb-ft (12 Nm)
Flywheel Retaining Bolt 133 lb-ft (180 Nm)
Stator Cover Screws 9 lb-ft (12 Nm)
Cylinder Head Bolts Step
1 9 lb-ft (12 Nm)
Cylinder Head Bolts Step
2 26 lb-ft (35 Nm)
Cylinder Head Bolts Step
3 Additional 180°
Cylinder Head Bolts (M6) 7 lb-ft (10 Nm)
Cam Chain Tensioner 30 lb-ft (40 Nm)
Camshaft Sprocket Bolts 11 lb-ft (15 Nm)
Valve Cover Bolts 7 lb-ft (10 Nm)
Engine Intake Duct
Clamps
17 lb-in (2 Nm)
Air Box Fasteners 8 lb-ft (11 Nm)
Exhaust Headpipe
Mounting Bolts
18 lb-ft (24 Nm)
Thermostat Cover Bolts 7 ± 1 lb-ft (10 ± 1 Nm)
Coolant Bleed Screw 7 ± 1 lb-ft (10 ± 1 Nm)
Water Pump Mounting
Bolts 7 lb-ft (10 Nm)
Water Pump Impeller Bolt 7 lb-ft (10 Nm)
Water Pump Cover Bolts 7 lb-ft (10 Nm)
CHAPTER 3 — HVAC
ITEM
TORQUE VALUE
Alternator Mounting
Fasteners
37 lb-ft (50 Nm)
Alternator Cover
Fasteners
48 lb-in (5.4 Nm)
Compressor Low
Pressure Hose
25 lb-ft (34 Nm)
Compressor High
Pressure Hose
18 lb-ft (24 Nm)
Compressor Mounting
Fasteners
37 lb-ft (50 Nm)
CHAPTER 3 — HVAC
ITEM
TORQUE VALUE
Compressor Oil Drain
Plug
10 ft-lb (14 Nm)
HVAC Timing Wheel
Fasteners
9 lb-ft (12 Nm)
HVAC Cover Mount
Fasteners
9 lb-ft (12 Nm)
HVAC Drive Pulley
Fastener
44 lb-ft (60 Nm) + 180°
Upper Condenser Hose 18 ft-lb (24 Nm)
Lower Condenser /
Receiver-Drier Hose
12 ft-lb (16 Nm)
Condenser Upper
Mounting Bolt
14 ft-lb (19 Nm)
Condenser Lower
Mounting Bolts
8 ft-lb (11 Nm)
Expansion Valve High /
Low Pressure Hoses
12 ft-lb (16 Nm)
Expansion Valve Tubes 22 ft-lb (30 Nm)
Heater Valve Fasteners
8 lb-ft (11 Nm)
CHAPTER 4 — FUEL SYSTEM
PART DESCRIPTION
TORQUE
SPECIFICATION
Fuel Tank Bracket
Fasteners 8 lb-ft (11 Nm)
Fuel Pump PFA Nut
70 lb-ft (95 Nm)
ECU Retaining Screws 24 lb-in (2.7 Nm)
ETC Housing Retaining
Bolts 7 lb-ft (10 Nm)
Intake Boot Clamp 3 lb-ft (4 Nm)
CPS Retaining Bolt 9 lb-ft (12 Nm)
T-MAP Retaining Bolt 7 lb-ft (10 Nm)
ECT Sensor 17 lb-ft (23 Nm)
Throttle Pedal Assembly
Nuts 8 lb-ft (11 Nm)
Throttle Pedal Bracket
Nuts 18 lb-ft (24 Nm)
Fuel Rail Mounting
Screws 7 lb-ft (10 Nm)
Ignition Coil Retaining
Bolt 8 lb-ft (11 Nm)
GENERAL INFORMATION
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