Polaris RANGER XP 1000 2018-2019, Service Manual

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8.8
9929399 R01 - 2018-2019 RANGER XP/ CREW 900/1000 Service Manual
© Copyright Polaris Industries Inc.
STEERING SHAFT BEARING REPLACEMENT
NOTICE
Replacement pivot tube assembly comes with new
upper and lower bearings installed. Use this procedure
if replacing just the bearings only.
1. Perform the Steering Shaft Removal (Non-EPS)page
8.6 procedure.
2. Remove the steering wheel cap and retaining nut.
3. Press steering shaft out of the steering wheel and
pivot tube.
4. Note the order and location of the spacers between
the pivot tube and steering shaft.
5. Drive the bearings out of the pivot tube using a drift
punch.
6. Inspect the pivot tube bearing surfaces for signs of
excessive wear or damage.
7. Apply Loctite ® 271 (Red) to the outer circumference
of the new lower bearing race. Slide the new lower
bearing onto the steering shaft and install the
steering shaft through the pivot tube.
NOTICE
Use care not to allow any of the Loctite ® to get in the
bearing.
Be sure the lower spacers are still on the steering shaft.
REF DESCRIPTION
q CAP
w NUT
e STEERING WHEEL
r HUB INSERT
t BUSHING
y SHAFT, UPPER
u TILT ASSEMBLY
8. Apply Loctite ® 271 (Red) to the outer circumference
of the new upper bearing race. Slide the new upper
bearing onto the steering shaft and press it into the
pivot tube by hand.
NOTICE
Use care not to allow any of the Loctite ® to get in the
bearing.
Bearings will be seated in the pivot housing upon
tightening the steering wheel nut in step 14.
9. Install the steering wheel and hand tighten the nut.
10. Reinstall the steering shaft assembly in the vehicle.
Install the lower portion of the steering shaft onto the
steering gear box assembly. Torque the lower pinch
bolt to specification.
TORQUE
Steering Gear Box Pinch Bolt:
48 lb-ft (65 Nm)
11. Install the fastener retaining the steering wheel tilt
assembly to the frame. Torque fastener to
specification.
TORQUE
Steering Wheel Tilt Assembly Fasteners:
40 lb-ft (54 Nm)
12. Be sure the front wheels are facing straight forward.
Remove the steering wheel and align as needed.
Torque the steering wheel nut to specification.
TORQUE
Steering Wheel Nut:
65 lb-ft (88 Nm)
13. Wipe the pivot tube clean of any excess Loctite ®.
14. Install steering wheel cap and field test steering
operation.
STEERING / SUSPENSION